ASA Electronics 76000635 CRUISER AMPLIFER AND SPEAKER SYSTEM User Manual J06395
ASA Electronics Shenzhen Limited CRUISER AMPLIFER AND SPEAKER SYSTEM J06395
User manual
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| Mirror Download [FCC.gov] | |
| Document ID | 2999301 |
| Application ID | A/JInJJ0CKSYxNCpfVZ/JA== |
| Document Description | User manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 326.07kB (4075914 bits) |
| Date Submitted | 2016-05-22 00:00:00 |
| Date Available | 2016-05-22 00:00:00 |
| Creation Date | 2016-03-17 18:09:24 |
| Producing Software | XEP 4.13 build 20081014 |
| Document Lastmod | 2016-04-29 13:46:40 |
| Document Title | -J06395 |
| Document Creator | Unknown |
| Document Author: | Dept 625 Service Communications |
HIIIIIEl-IJIIVIHI -J06395 INSTRUCTIONS REV. 2016-03-17 BOOM! AUDIO CRUISER AMP AND SPEAKER KIT GENERAL Kit Numbers 76000635. 75000636 Models For model fitment iniormation, see the P&A retail catalog or the Parts and Accessories section oi wwwharley—davidsoncom (English only). Installation Requirements 2014 through 2016 Road King® (FLHR) models require separate purchase of, Part Number 69200722. 2017 Road King (FLHR) models require separate purchase of 3 electrical connection kit, Part Number 69201599 2010 and later Softail, 2011 and later Dyna. 2014 and later XL models require separate purchase ofelectrical connection kit, Part Number 72673—11 If also installing a Boom! Audio Cruiser Amp and Speaker Expansion Kit, connect both front and rear speakers to the electrical connection kit at the same time. If removable rear system is desired, separate purchase and installation of addi- tional parts are required, See speakerexpansion kit ior details. Bluetooth® operation does not require use of 1/8—inoh (3.5 mm audio connector.) Non-Bluetooth devices must be connected With an 1l8-inch (3.5 mm audio connector) audio male to male jumper (available separately - part number 92383—09), Loctlte® 243 Medium Strength Threadlocker and Sealant - Blue (Part No. 99642797) is required for proper installation of this kit. NOTES A Boom.l Audio Tank Pouch (Part Number 91003-10) can be used to secure a solid-state portable audio player DO NOT secure a portable audio player with a hard drive memory on or to the vehicle. For best sound quality, an installed windshield is recommended. An UllraTorch UT—100 (Part Number HD-39969), Robinair Heat Gun (Part Number HD-25070) with Heatshrink Attachment (Part Number HD741183), or other suitable radiant heating device is required for the proper installation otthis kit Electrical Contact Lubricant (Part Number 99861-02) or equi- valent is required after battery cable disconnectionThis item is available from a Harley-Davidson dealer. -J06395 vtfiMany Harley-Davidson® Parts 8. Accessories are made of plastics and metals which can be recycled. AWARNING The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabil es or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE This instruction sheet refers to service manual information, A service manual for this year/model motorcycle is required for this installation. One is available from a HarleyrDavidson dealer. ELECTRICAL OVERLOAD NOTICE It is possible to overload your vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle‘s charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. See an authorized Harley-Davidson dealer for advice about the amount of current consumed by addi- tional electrical accessories or for necessary wiring changes. (00211c) AWARNING When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the [use or circuit breaker protecting the affected circuit being modi- fied. Exceeding the maximum amperage can lead to elec- trical failures, which could result in death or serious injury. (003102.) The speakers installed with this kit require up to 4 amps more current from the electrical system Kit Contents See Figure 7 and Table 2. PREPARATION AWARNING To prevent accidental vehicle start-up, which could cause death or serious injury. remove main fuse before pro- ceeding. (00251 b) 1 See the service manual. Remove fuse. 2 See the service manual, Remove seat. Retain the seat and all mounting hardware. 1 of7 Please dispose of materials responsibly. EFI Models: AWARNING To prevent spray of fuel. purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00275a) 1. See the service manual. Purge and disconnect fuel supply line. For ALL Vehicles With Main Circuit Breaker: AWARNING To prevent accidental vehicle start-up, which could cause death or serious injury. disconnect negative (-) battery cable before proceeding. (00048a) 1. See the service manual. Remove seat. 2. See the serVice manual. Disconnect the negative (black) battery cable from the negative (a) battery terminal. Retain all seat mounting hardware. 3. ALL models: Turn ignition sWitch OFF. 4. See the service manual. Remove Windshield. Protect the windshield from scratches during removal and installation, and while off the vehicle. For Carbureted Models: AWARNING Gasoline can drain from the carburetor fuel line when disconnected from fuel valve fitting. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00256a) 1. Turn the fuel supply valve OFF. Remove the fuel line from the valve. ALL models: AWARNING When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive. which could result in death or serious injury. (00330a) 1. See the service manual. Remove the instrument console (if equipped) from the fuel tank. See the service manual Remove fuel tank For Road King models only: Remove the handlebar cover from the vehicle. Separate the left and right nacelle halves. Remove the headlamp assembly per service manual instructions, INSTALLATION Electrical Connection 1. 2017 Road King and Freewheeler models only: lnstall power, ground and accessory/ignition to electrical connec- tion kit (purchased separately). Locate connector [325] on vehicle. Install connector per instructions in that kit. Splice and heatshrink wires from connection kit to speakers matching colors. Splice inline fuse holder to red/blue Wire. 2010 and later Softail, 2011 and later Dyna, 2014 and later XL models: lnstall power, ground and accessory/ignition to electrical connection kit (purchased separately) Locate connector [91A] on vehicle. Install guts) aJ06395 connector per instructions in that kit. Splice and heatshrink wires from connection kit to speakers matching as: black to black, red/yellow to violet/blue, red/blue to inline fuse holder. zoos-2013 Road King, zone-2011 Dyna, zoos-2010 Softail. 2004-2013 XL models only: Crimp ring terminal from kit to black wire. lnstall to negative battery terminal, Crimp ring terminal to the other end oflhe fuse holder and connect to poSitive battery terminal Locate orange/white at the rear lighting connector. cut and splice it to Violet/blue Wire. 2, All models: Install the 10A fuse into the inline fuse holder, 3. If a rear speaker expansion system Will be installed follow those instructions. lnstall that system now. Hand Control Installation 1. See Figure 7. Choose the appropriate hand control base and spacer for your application. NOTE Failure to properly clean surface Will result in poor adhesion and possible loose hand control. 2, See Figure 1.Clean With a mixture of 5040 percent isopa ropyl alcohol and 3050 percent distilled water. Cut tape (1) and apply on hand control base (2 or 3) in locations shown. isaarst -- e Gog/Re Two sided foam tape 2. Hand-control base, All Models except 2014 and later Road Kings 3. Hand-control base, 2014 and later Road Kings only Figure 1. Hand-Control Base and Tape FCC Statement This equipment has been tested and found to compiy with the limits for a Class a digital device, pursuant to Part15 oi the FCC Rules. These limits are designed to provide reasonable protection against harmiui interierence in a residential installation, This equipment generates uses and can radiate radio frequency energy and, ii not instaiied and used in accordance with the instructions, may cause harmiul Interference to radio communications However, there is no guarantee that Interference will not occur In a particular installation If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures ,, Reorient or reiocate the receiving antenna. ,, increase the separation petween the equipment and receiver. ,, Connect the equipment into an outlet on a circuit different irom that to which the receiver is connected. ,, Consult the dealer or an experienced radio/TV technician ior help. This device complies with part 15 of the FCC Rules Operation Is subJect to the following two conditions (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment 20f7 isoerss 1. Screw 2. Switch housing, right side Figure 2. Screw and Switch Housing 3. See Figure 2. Remove screw (1) from right side sWitch housing (2) 2014 and later Road King models: Retain screw lor later use. All other models: Discard screw. 4. See Figure 3. Align the spacer selected earlier with the correct hole (2 or 3) mm 1. Hand control base for all except 2014 and later Road King 2. Hole and spacer for 2011 and later Soflail, 2012 and later Dyna, 2014 and later Sportster 3. Hole and spacer for 2010 and earlier Soflail, 2011 and earlier Dyna, 2013 and earlier Sportster, 2013 and earlier Road King 4. Threaded hole for #10 x 1/2 in screw Figure 3. Hand-Control Base and Spacers 5. See Figure 4. Set spacer (1) on switch housing over the hoie where the screw was removed eariier. 6. Set hand control base (3) over spacer and switch housing. 2014 and later Road King models: No spacer is used 7. All models except 2014 and later Road King: Aiign screw (4) With correct hoie in hand control base, through spacer into hole on much housmg Secure hand control bracket With screw Tighten to 35-45 in-lbs (3 975 0 Nm) 2014 and later Road King models: Align screw removed earlier with hoie in hand control base Secure hand control bracket With screw Tighten to 35-45 in-lbs (3.9-5.0 Nm) 8. Set hand control (5) onto hand control base. 406395 Secure hand ccntroi base With screw (6) into threaded hole (7). Tighten to 35745 in-lbs (3.96.0 Nm), Spacer Switch housing Hand control base Screw, long, #10 x 1-1/4 in Hand control Screw, short, #10 x 1/2 in Figure 4. Hand Control Installation 1. 2. 3. 4. 5. 6. Speaker Installation NOTES Testefit to determine the desrred location for the speaker pods on the handlebar - See Figure 5. Mount the speakers as shown. Position the speaker clamps (4) so the speakers are inside the handlebar Position the speakers symmetrically to the left and right of the handlebar clamp, and be placed low and as close to the center as possible. See Figure 7. The speaker pod (2) with five electrical connectors mounts on the brake side of the handlebar. The speaker pod (1) with one electrical connector (1) mounts on the clutch side. - if the vehicle is normally equipped with a windshield, position the speakers symmetrically to the left and right of the handlebar clamp, and be placed low and as close to the center as possible 30l7 NOTE: For best sound quality, an installed windshield is recommended, - Check to make sure that speaker and clamp positioning does not interfere with steering function, control operation or visibility of instruments. mama /@\ We? xx 1. In board speaker mounting, allowed 2. In board speaker mounting, allowed 3. Outboard speaker mounting, PROHIBITED Figure 5. Speaker Location on Handlebar If mounting to 1-1/4 in (31.8 mm) diameter handlebars. the spacers (12) can be discarded. NOTE Insert the spacers inside the clamps ( 14 and 11) for vehicles with 1.0 in (25.4 mm) diameter handlebars. Verify the spacers seat in the recesses inside the clamps. 1 See Figure 7 Place speakers in locations determined earlier Some models may require relocating of the clutch cable. Place a few drops of blue Loclite on all clamp screws (10 and 13) Secure speakers to handlebar using clamps (14 and 11) and screws (10). Tighten screw (10) to 40760 in-lbs (4 576 8 Nm) Tighten screw (13) to 180—240 in-lbs (20—27 Nm). Routing and Connections 1 Route the wires and connectors thatjoin the two speakers together Align the arrows on the connectors Secure together usmg the threaded collar 2. Connect the hand control to the mating connector on the right side speaker. Align the arrows on the connectors. Secure together using the threaded collar. 3. Route the remaining Wires from the center of the handle- bars to the trough. 71106395 4 ll a rear speaker system has been installed connect it to the front speaker system now, 5 lithe 1/8 in (3.5 mm) auxiliary connector IS going to used. attach jumper. Route to desired location (see catalog for: magnetic tank pouch or phone mount). Secure in such a manner that does not interfere With dynamic movement or steering. ll audio jack is used or disconnected fre— quently, place it in an accessible location. ll the 1l8 in (3,5 mm) auxiliary connector is not going to used stow it now 6 Secure Wires With cable straps. COMPLETION 1 For Road King models only: See the service manual and assemble the left and right nacelle halves, Assemble the handlebar cover to the vehicle 2 ALL models: See the service manual, Install fuel tank. 3 lnstall the windshield (ii equipped) to the vehicle per the instructions in the serVice manual or accessory kit Make sure to protect the windshield and speaker pods from scratches during installation. ARNING Be sure that steering is smooth and free without interfer- ence. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a) 4 Make sure the speaker pods do not interfere With steering function, controls operation or visibility of instruments. NOTE Verify that the ignition sWItch is in the OFF position before installing the main fuse or attaching the battery cable. 5 Models with main fuse: See the service manual. Install main fuse Models with main circuit breaker: a ALL models except XL Sportsler: See the service manual and attach the negative battery cable Apply a light coat of petroleum jelly or corrosion retardant material to battery terminals. b. For XL Sportster models only: See the service manual, and connect the negative battery cable at the engine crankcase 6 See the service manual. Install seat. After installing seat, pull up on the seat to verily that it is secure 7 Turn the ignition switch to lGNlTlON, but do not start the motorcycle. NOTE DO NOT secure an audio player with a ban! drive memory on or to the vehicle. Vehicle vibration can permanently damage the device. Refer to the audio player instructions to determine if the device to be used has a hard drive memory. 4of7 OPERATION SeeFigureS. Power ONIOFF: 1. While ln standby mode (Ignition ON), press PIay/Pause/Mute (5) on back of hand controller button to turn on the system 2. Press and hold the PIay/Pause/Mute button for 3 seconds to turn off. 3. System Wlll also turn ON/OFF with the ignition sWitch based on its last power state. Bluetooth and Auxiliary Audio Mode Switching: 1. The default mode for the system is Bluetooth. 2. System Will automatically SWitch to Auxiliary mode when a male plug is inserted into the 1/8 (3.5mm) audio jack, NOTE System will not opemle in Bluetooth mode when a male plug is inserted into the 1/8 (3 5mm) audio jack Bluetooth Pairing to your Device: NOTE Verify the 1/8 (3.5mm) audio jack is not connected to the system during the pairing mode. 1. While in Bluetooth mode (indicated by a slow flashing blue LED), press PIay/Pause/Mute (5) and volume down (4) button together. Hold for2 seconds, until audible tone. 2. Blue LED indicator will flash rapidly signifying Bluetooth pairing mode. System shall be discovered on device as BOOM! AUDlO Enter the passcode “1234" on the device. 3 Once successfully paired, the system emits an audible tone and the blue LED remains on. 4. The system pairs with only one device at a time. To pair to a different device, repeat above steps for each new Bluetooth connection. 5. Once paired, yoursmart phone device should automatic- ally connect to the system. NOTE Certain smartphones will not automatically connect and require user to select device connection. Receiving a call in Bluetooth mode: 1 System pauses and mutes the current audio playback when receiving a call. Audio play resumes when call has ended. 2. Phone conversation isthrough the phone speakerand not through the system NOTE Certain smartphones require that the PAUSE button be pressed after call end to resume music playback. 406395 Volume UP and Volume Down Operation all Modes: When system is in either Bluetooth or Auxiliary mode, momentarily press volume up (3) or volume down (4) button to adjust the volume up or down. When either Bluetooth or Auxiliary mode, press and hold volume up (3) or volume down (4) button to rapidly adjust the volume up or down. Note, This system does not control the device volume Verify that the device is at maximum volume. Track Reverse and Track Forward (Operational in Bluetooth Mode Only): 1 When system is in Bluetooth mode and music playing, momentarily press track reverse (1) or track forward (2) buttons to change the audio track. Press and holding these buttons has no function. PIayIPause/Mute (On the Back of the Control) (Operational in Bluetooth Mode Only): 1 When System in Bluetooth mode press play/pause/mute (5) to play or pause music 2 When System in Auxiliary mode press play/pause/mute (5) to mute music. isnem Track Reverse Track Forward Volume Up Volume Down PIaylPause/Mute 9??!“7‘ Figure 6. Buttons on Hand Control 50f7 LED INDICATOR TABLE Table 1. LED Indicator Table Condition LED Indication System Off AUX (3 5mm) input Bluetooth - Searching for most recently paired device Bluetooth , Searching for new device (pairing mode) No LEDs on 'Soiid Green LED Slow blinking Blue LED Fast blinking Blue LED Bluetooth , Paired With Audio Playing Solid Blue LED Bluetooth - Paired With Audio Paused Blue LED flashes twice, then 1 second pause SERVICE PARTS isoms Figure 7. Service Parts, Handlebar-Mounted Speaker Kits Table 2. Service Parts Item Description (Quantity) Part Number 1 Speaker assembly. lefl side, black 76000656 Speaker assembly, left side, chrome 76000655 2 Speaker assembly, right side, black 76000639 Speaker assembly, right side. chrome 76000638 3 Screw, #10-24 x 1/2 in, black 10200492 Screw, #10-24 x 1/2 In 10200493 4 Hand control assembly, black 71500410 Hand control assembly, chrome 71500438 5 Mounting brackel, black 69201355 Mounting bracket, chrome 69201487 6 Mounting bracket, black 69201354 Mounting bracket, chrome 69201466 7 Screw. #10-24 X 1-1/4 in. black 10200488 Screw, #10-24 x 1-1/4 in. stainless 10200489 71106395 601‘7 Table 2. Service Pans Item Description (Quantity) Part Number 8 Spacer, short, biack 12400111 Spacer, short ’12400121 9 Spacer, iong, biack 12400110 Spacer, iong 12400122 10 Screw, #10724 x 3/4 in (4), biack 10200490 Screw, #10-24 X 3/4 in (4) 10200491 11 Mounting ciamp (2), black 76000651 Mounting ciamp (2), chrome 76000650 12 Spacer (4) 76000659 13 Screw, socket head (2), 5/16 x 5/8 N01 Soid Separateiy 14 Mounting ciamp (2), black 76000653 Mounling ciamp (2), chrome 76000650 15 Wire harness kil (Includes Items 16, 17, 18, 19, 20,21) 69201357 16 Ring lerminai. 1/4 in 0858 17 Adhesive tape 'Not Soid Separaleiy 18 Fuse, 10A, mini 72462700 19 Butt splice, sealed, #14716 70586793 20 Fuse hoider, mini type, wiin cover 70306-02 21 Cable slrap 10006 006395 7017
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