Adams Rite 80 0180 410_D 2190 Installation Instructions With Heavy Duty Entrance Lever Set 410 D
User Manual: Adams Rite 2190 Installation Instructions with Heavy Duty Entrance Lever Set Installation Instructions
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1 OUTSWING LOCK STILE PREPARATION ONLY FOR INSWING DOORS USE SMALL FORMAT LEVERS (4600) AND REFER TO 4600 INSTRUCTION WITH 2190 STRIKE PREPARATION DEADLATCH IN DOOR CL ALUMINUM FRAME 1.250 BOTH WALLS FOR CYLINDER BACKSET .218 1.594 1.340 CL OF CYLINDER C'SNK FOR #10 FLAT HD SCREW 2 PLS .080 BACKSET .196 ONE WALL ONLY CL OF STRIKE PLATE (2 15/32") 6.375 .928 .196 ONE WALL ONLY 6.885 4.200 6.375 1.125 ONE WALL ONLY .177 4x, CL OF CYLINDER .938 4x, 4.200 .177 2.238 2.310 1.212 3.306 5.375 2.520 .572 .968 2101 STRIKE PLATE SHOWN 4x R.156 .875 ONE WALL ONLY 3.390 1.010 .196 ONE WALL ONLY .500 ONE WALL ONLY FOR ELECTRIFIED OPTION .968 .177 TOOLS NEEDED: - INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH #10 FLAT HEAD SCREWS. BACK OF LOCK STILE - INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH #10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN. - ROTATE BEVEL TABS TO DESIRED HANDING. USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT. FACEPLATE TO WORK IN BEVEL STILES RHR BEVEL - 5/64 ALLEN WRENCH - 3/32 ALLEN WRENCH - 1/8 ALLEN WRENCH - #9 DRILL BIT (.196 Ø) - #16 DRILL BIT (.177 Ø) - 7/8 DRILL BIT (.875 Ø) - 1-1/8 DRILL BIT (1.125 Ø ) FOR RADIUS FACEPLATE WITH WEATHERSEAL ONLY ! BEVEL TABS ADJUSTMENT LHR BEVEL - WITH A SMALL FLAT HEAD SCREWDRIVER, PRY OFF BEVEL TABS AS SHOWN. 3 1-1/2" BACKSET SHOWN - APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE. ( EXTERIOR TRIM ) NOTE: EACH TEMPLATE IS LABELED FOR OUTSIDE OR INSIDE TRIM. TO CHANGE THE HANDING ON LATCH BOLT: - YOU WILL ALSO HAVE TO RE-ORIENT THE INTER-CONNECT CAM: - DEPRESS THE LATCHBOLT UNTIL BOLT SCREW CAN BE SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY). a) LOOSEN THE #6-32 FLAT HEAD SCREW - REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO THE OPPOSITE HAND. b) ROTATE THE INTER-CONNECT CAM 3a 3a #1-64 x 1/4" FLAT HEAD SCREW TO THE SAME DIRECTION AS THE LATCH BOLT BEVEL. RETIGHTEN THE #6-32 FLAT HEAD SCREW TO COMPLETE THE OPERATION. 1-1/8 BACKSET FLAT RADIUS FIG.1 2190 INSTALLATION INSTRUCTIONS W/ HEAVY DUTY ENTRANCE LEVER SET 80-0180-410 Rev. D TO BLOCK HOLDBACK FEATURE: - INSTALL #1-64 x 1/4" FLAT HEAD SCREW INTO CASE AS SHOWN BEFORE INSTALLING IN DOOR. LATCH BOLT AVAILABLE FACEPLATES #6 x1/2" BOLT SCREW 1-1/2 BACKSET ECN: 11883 Date: 02/03/2012 3b LATCH BOLT AT THE BOTTOM OF THE LOCK. - REINSERT BOLT SCREW AND TIGHTEN TO 22 - 27 IN-LB. FLAT or RADIUS ( INTERIOR TRIM ) - CENTER PUNCH ALL HOLES. - DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE. - INSTALL 2190 PER INSTALLATION INSTRUCTIONS. - DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE CASE HOLE AS SHOWN IN FIG.1. Adams Rite Manufacturing Co. 260 Santa Fe Street, Pomona, CA 91767 Phone: 909-632-2300 Fax: 909-632-2369 www.adamsrite.com 2.520 .938 .968 INSTALLATION OF STRIKE RADIUS WEATHER STRIP 1.160 .968 5.025 .928 2x #10-32 ONE WALL ONLY 1.447 2 1.125 THRU ONE WALL ONLY 1.160 4.645 1.212 FOR APPLICATIONSTHAT REQUIRE RETRACTION OF THE DEADBOLT AND DEADLATCH FROM BOTH SIDES OF THE DOOR. REMOVE THE INTER-CONNECT CAM, AND INSTALL THE OPTIONAL DOUBLE INTER-CONNECT CAM. BEVELED SIDE SHOULD FACE THE SAME DIRECTION AS THE INTER-CONNECT CAM #6-32 FLAT HD SCREW a b INTERCONNECT CAM DOUBLE INTERCONNECT CAM (P/N 27-0268) 3b BACK VIEW INSTALLATION INSTRUCTIONS Page 1 of 3 Appvd: BC Date: 02/09/12 4 - MEASURE THE DEPTH FROM THE BACK OF THE LOCK STILE TO THE INSIDE WALL OF THE LOCK STILE. .476 .980 5 FOR TRADITIONAL MOUNTING INSTALLATIONS FOR MOUNTING TAB INSTALLATIONS -REMOVE TOP AND BOTTOM FLAT HEAD UNDERCUT SCREW #8-32 x 1/4"AS SHOWN.THEN REMOVE YOKE. (MOUNTING TABS NOT INCLUDED). - MATCH THE DISTANCE FROM THE FACE OF MOUNTING PLATE TO END OF BOTH TUBE SPACERS. "B" FLAT HD UNDERCUT SCREW #8-32 x 1/4" - USE 3/16" HEX KEY FOR FINE ADJUSTMENT. "A" 1.587 STRIKE PLATES ARE SHOWN AT FRONT SIDE FOR CLARITY 1.004 MATCH MEASURED DISTANCE INSIDE LOCK STILE WALL CL OF CYLINDER YOKE 1.362 5.80 1.737 3/16" HEX KEY 3.200 6.874 ADJUST TUBE SPACERS EQUALLY 2 15/32" 2.856 .750 CL OF STRIKE PLATE .688 .626 6 7 INSTALLING LOCK TO THE BACK OF THE STILE 8 - INSERT LOCK ASSEMBLY INTO LOCK STILE THRU CUTOUT. CYLINDER 9 ASSEMBLE EXTERIOR TRIM HANDING CONFIGURATION FOR 2190 TRIM - INSTALL CYLINDER AND SECURE WITH SET SCREWS. - THE OUTPUT DRIVE FOR THE EXTERIOR TRIM IS SHIPPED FROM THE FACTORY IN A CLOCKWISE ROTATION AND THE INTERIOR TRIM IS SHIPPED WITH A COUNTER-CLOCKWISE ROTATION. TO CHANGE THE OUTPUT DRIVE ROTATION, FOLLOW THESE STEPS: 1. REMOVE THE SHOULDER SCREW WITH A 5/64" ALLEN WRENCH. 2. REINSTALL SHOULDER SCREW ON THE OPPOSITE SIDE. - INSTALL FACE PLATE. REFER TO THE CHART BELOW FOR REHANDING THE TRIM AS NEEDED. - INSTALL AND FASTEN TWO (2) FLAT HEAD SCREWS #10-32 x 1-7/8" TO SECURE THE LOCK ASSEMBLY ON STILE. -SLIDE THE FINISH COVER ONTO BODY. THE COVER HAS CUTOUTS THAT FIT OVER THE GROOVES ON THE BODY. - INSTALL TOP CAP WITH (2) FLAT HEAD SCREWS (#4-40 x1/4") SUPPLIED. - *FOR EXTERIOR TRIM WITH ELECTRIFIED OPTION. INSERT THE SHIELD ASSY BETWEEN THE COVER AND THE EXTERIOR TRIM BODY BEFORE INSTALLING THE BOTTOM CAP. - INSTALL BOTTOM CAP WITH (2) FLAT HEAD SCREWS (#4-40 x1/4") SUPPLIED. SET SCREW FLAT HD SCREW #10-32 x 1-7/8" 2 EA. TOP CAP OUTPUT DRIVE TR* = A - B * TOLERANCE: ±.060 FLAT HD SCR #4-40 x 1/4" 4 EA CUTOUTS "TR" is trim ring length "A" is cylinder height (less SHOULDER SCREW shoulder but including cam) FINISH COVER GROOVES "B" is one-half of door thickness TR CYLINDER SET SCREWS CYLINDER TRIM RING DOOR STILE FACE PLATE A EXTERIOR TRIM BODY EXTERIOR TRIM BODY BACK VIEW B LOCK CASE CAM DOOR CL Adams Rite Manufacturing Co. 260 Santa Fe Street, Pomona, CA 91767 Phone: 909-632-2300 Fax: 909-632-2369 www.adamsrite.com EXTERIOR TRIM LHR CW SHOWN FINISH COVER INTERIOR TRIM LHR CCW SHOWN Rev. D *SHIELD ASSY. INSTALLATION INSTRUCTIONS 2190 INSTALLATION INSTRUCTIONS W/ HEAVY DUTY ENTRANCE LEVER SET 80-0180-410 BOTTOM CAP ECN: 11883 Date: 02/03/2012 Page 2 of 3 Appvd: BC Date: 02/09/12 10 INSTALLING INTERIOR & EXTERIOR TRIM TO STILE ELECTRIFIED TRIM SOLENOID SPECIFICATION TOP CAP - INSERT DRIVE SPINDLE INTO EACH TRIM BODY PRIOR TO MOUNTING. FLAT HD SCREW #4-40 x1/4" (2) EA DRIVE SPINDLE - MOUNT THE EXTERIOR TRIM AND INTERIOR TRIM BODY TO THE STILE USING (6) #6-32 x 3" FLAT HEAD SCREWS. EXTERIOR TRIM SOLENOID AVAILABLE VOLTAGES 12V DC CONTINUOUS DUTY, 24V DC CONTINUOUS DUTY. COVER RED - 4603 2-AMP RECTIFIER 120V AC LINE VOLTAGE - SLIDE THE COVER ONTO INTERIOR TRIM BODY FROM THE TOP. WHITE (+) 2190 DEADBOLT / DEADLATCH RED - - INSERT SHAFT THRU THE HOLE ON THE COVER AND THE OUTPUT ON TRIM BODY. THE GROOVE ON THE SHAFT FACES OPPOSITE THE LATCH BOLT. TIGHTEN THE SET SCREW WITH A 3/32" ALLEN WRENCH TO SECURE THE SHAFT AS SHOWN IN FIG. 2. - INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT HEAD SCREWS . 2190 WIRING DIAGRAM INTERMITTENT / CONTINUOUS DUTY 12 / 24V DC 4605 / 4606 -24V AC 40 VA TRANSFORMER INTERIOR TRIM DRIVE SPINDLE 3/32" ALLEN WRENCH SET SCREW #10-24 x 1/4" (3/32" ALLEN WRENCH) - PUSH THE COVER UP FLUSH WITH THE TOP CAP, INSTALL BOTTOM CAP USING (2) #6-32 x 3/8" FILLISTER HEAD SCREWS. BLACK (-) - EXTEND THE WIRE RUN FROM THE POWER SORCE AND THROUGH THE ACCESS HOLE ON THE EXTERIOR SIDE OF THE STILE. - ATTACH VOLTAGE ADAPTOR CABLE TO 2190 AS SHOWN. SHAFT ELECTRIFIED TRIM SOLENOID FLAT HD SCREW #6-32 x 3" (6) EA. VOLTAGE ADAPTOR CABLE BOTTOM CAP FIG. 2 11 FILLISTER SCREW #6-32 x3/8" (2) EA. LATCH HOLD BACK FEATURE INSTALLING HANDLE (INTERIOR / EXTERIOR) - INSERT WASHER THEN INSERT HUB OVER SHAFT. ON HANDLES 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED. REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO NEXT STEP. - INSERT KEY, TURN KEY OR THUMB TURN ABOUT 135° AND HOLD. - TURN KEY 315° TO RETRACT THE LATCHBOLT. - PUSH UP THE HOLD BACK BUTTON TO RELEASE THE LATCH BOLT. - RETURN KEY TO NEUTRAL POSITION AND REMOVE KEY. NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW. - MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER. - IN THE LOCK POSITION, INSERT KEY, TURN KEY 180° TO RETRACT THE DEADBOLT. - HOLD IN THIS POSITION AND PUSH DOWN THE HOLD BACK BUTTON TO RETAIN LATCHBOLT. - INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH THE HOLE ON THE HUB. WASHER HUB - RETURN KEY TO THE NEUTRAL POSITION AND REMOVE KEY. - EXTEND DEADBOLT WITH KEY OR THUMBTURN. - PUSH DOWN ON INTERIOR LEVER. THE DEADBOLT AND LATCH SHOULD FULLY RETRACT. - IF LATCH ONLY RETRACTS - REFER TO STEP 4 FOR INTER-CONNECTION CONFIGURATION. - IF NEITHER RETRACT - REFER TO STEP 11 FOR DRIVE SPINDLE INSTALLATION. - PUSH DOWN ON EXTERIOR LEVER - THE LATCH ONLY SHOULD RETRACT. SHAFT DETENT - FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE WITH 1/8" ALLEN WRENCH. TEST OPERATION TO RELEASE HOLD BACK HOLD BACK BUTTON LOCK SCREW 26-0933 (1/8" ALLEN WRENCH) KEY OR THUMB TURN HOLD BACK BUTTON PUSH DOWN HOLD BACK BUTTON PUSH UP DEADBOLT PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES Adams Rite Manufacturing Co. 260 Santa Fe Street, Pomona, CA 91767 Phone: 909-632-2300 Fax: 909-632-2369 www.adamsrite.com LATCH BOLT HANDLE INSTALLATION INSTRUCTIONS 2190 INSTALLATION INSTRUCTIONS W/ HEAVY DUTY ENTRANCE LEVER SET 80-0180-410 Rev. D ECN: 11883 Date: 02/03/12 Page 3 of 3 Appvd: BC Date: 02/09/12
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