Adams Rite 80 0180 390_R 3900/8900 Surface Latch Concealed Rod Exit Device Installation Instructions 3900 8900 390 R

User Manual: Adams Rite 3900/8900 Surface Latch Concealed Rod Exit Device Installation Instructions Installation Instructions

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FRAME PREPARATION

3/4
HOLE

3/4
HOLE

HEADER

7/16
7/16

FRAME

7/16

STRIKE

STRIKE

STOP

7/16

13/16

BACKSET CL

13/16

RHR DOOR

LHR DOOR

LHR DOOR
INSIDE
INTERIOR
FACE OF
DOOR

REINFORCE
FOR STRIKE

INTERIOR
FACE OF
DOOR

STRIKE POST

DOOR

*13/16

BACKSET CL

RHR DOOR
INSIDE
BACKSET CL

* MEASURED FROM THE INTERIOR DOOR
SURFACE. BE SURE TO ADJUST FOR
SILENCERS IF USED.

HOW TO FIND BACKSET
BACKSET CL
BACKSET CL

BACKSET CL
JAMB
DOOR

DOOR

DOOR

2 3/4"
PRODUCT MUST BE INSTALLED
ACCORDING TO ALL APPLICABLE
BUILDING AND LIFE SAFETY CODES

Adams Rite Manufacturing Co.
10027 S. 51st Street, Suite 102
Phoenix, AZ 85044
Phone: 800-872-3267
www.adamsrite.com

PAIR DOOR

SINGLE DOOR

3900/8900 SURFACE LATCH CONCEALED ROD EXIT DEVICE
80-0180-390

Rev. R

CN: 125-14

Date: 04/10/14

BACKSET CENTERLINE IS TAKEN FROM
THE CENTERLINE OF THE SQUARE HOLE
ON TOP OF THE DOOR

INSTALLATION INSTRUCTIONS
Page 1 of 5

Appvd:

Date:

STEP

1

STEP

3a

STEP

WITH ENTRY TRIM

COVER PLATE

"A"

COLLAR

DRILL BIT
APPLY DRILLING TEMPLATE
P/N 80-0180-392 FOR 3900/8900
TO THE DOOR. DRILL HOLES
AS DIRECTED. DRILL BIT WITH
COLLAR SHOWN FOR REF.

STEP

IDE
INSACE
F

VIEW "A"
REPLACE FACTORY INSTALLED LONG DRVIE SHAFT
WITH SHORT DRIVE SHAFT FROM INSTALLATION KIT.
ATTACH THE COVER PLATE AND THE CENTER BLOCK
TO THE EXIT DEVICE USING (2) #10-32 X 1/2 PAN HEAD
SCREWS, ITEM #6, PUSH DOWN SCISSOR DEVICE FOR
SCREW ACCESS.

LHR VIEW
Adams Rite Manufacturing Co.
10027 S. 51st Street, Suite 102
Phoenix, AZ 85044
Phone: 800-872-3267
www.adamsrite.com

SCREW LIST
ITEM #6

DOOR PREPARATION

DRIVE SHAFT
CLAMP
HERE

2
INS
FA IDE
CE

FOR 6' 8" DOORS
REMOVE THREADED
ROD AND CUT 4"

RHR VIEW

3900/8900 SURFACE LATCH CONCEALED ROD EXIT DEVICE
Rev. R

CN: 125-14

CAM

THIS GROOVE
MUST ALWAYS
BE ON TOP

BORED HOLE

80-0180-390

LHR
DOOR

THIS PRODUCT IS MADE FOR 1 3/4" DOOR WIDTH. FOR ANY
OTHER DOOR THICKNESS, YOU MUST CONSULT FACTORY

LAY THE ROD ASSEMBLY ON THE DOOR,
CENTERING THE BOTTOM OF THE ROD IN
THE BORED HOLE AS SHOWN. CUT THE
THREADED ROD IF NECESSARY TO AVOID
BOTTOMING OUT IN THE FEMALE ROD.
ADJUST THE TOP SQUARE BOLT 1.0" ABOVE
TOP OF DOOR. INSERT THE ENTIRE ROD
ASSEMBLY THROUGH THE OPENING ON TOP
OF DOOR. CENTER CAM INSIDE EXIT HOLE
AS PER DIAGRAM AND CLAMP SQUARE BOLT
AT TOP OF DOOR. OBSERVE LHR OR RHR AS
MAY BE THE CASE.

BORED
HOLE

NO ENTRY TRIM

PICTORIAL INSTALLATION GUIDE OF CAM
OVER SHAFT FOR LHR AND RHR DOORS.

PRODUCT MUST BE
INSTALLED ACCORDING
TO ALL APPLICABLE BUILDING
AND LIFE SAFETY CODES

DRIVE
SHAFT
5/8"

3b

Date: 04/10/14

RHR
DOOR

DRIVE SHAFT

THIS GROOVE
MUST ALWAYS
BE ON TOP

CAM

INSTALLATION INSTRUCTIONS
Page 2 of 5

Appvd:

Date:

STEP

4

STEP

5

IF NO ENTRY TRIM
GO TO STEP 6
LOWER ROD
ASSEMBLY
"

"A

MOUNTING CAP
PLATE

STEP

WITH ENTRY TRIM
UPPER ROD
ASSEMBLY

LHR
DOOR
DRIVE
SHAFT

THIS GROOVE
MUST ALWAYS
BE ON THE TOP

6

INSTALLING PUSH BAR
TO MOUNTING BAR

WITH PUSH BAR IN HAND AND MOUNTING BAR
ATTACHED TO THE DOOR, FIND STOP PLATE
STAKED INTO PUSH BAR. THIS PLATE IS ON THE
LATCH END OF ASSEMBLED UNIT. SLIDE THE
PIVOT PLATE NEAREST HINGE INTO TRACK OF
PUSH BAR UNTIL SECOND PIVOT PLATE IS
EXPOSED. INSERT PIVOT PLATE INTO TRACK OF
PUSH BAR AND SLIDE IN OPPOSITE DIRECTION
UNTIL THE PUSH BAR AND MOUNTING BAR ALIGN.

SCREW LIST
ITEM #2

MOUNTING
BAR

TAILPIECE
ADAPTOR

PUSH BAR

SLIDE THE PUSH BAR OFF EXIT DEVICE AND
SET ASIDE. (SEE ITEM 1 & 2 BELOW) INSERT
DRIVE SHAFT INTO THE CAM HOLE OF ROD
ASSEMBLY AND PUSH THE EXIT BAR AGAINST
THE DOOR, KEEPING IT LEVEL. MARK AND
DRILL PILOT HOLES. PLACE MOUNTING CAP
PLATE UNDER THE DEVICE AND MOUNT THE
EXIT DEVICE USING (4) PAN HEAD SHEET
METAL SCREWS (ITEM #2)
NOTE: IF DOOR IS NOT BLOCK PREPARED FOR
THE PANIC DEVICE USE BINDER POST.

SEPARATING PUSH BAR AND
MOUNTING BAR PROCEDURE
1.

SLIDE PUSH BAR TOWARD HINGE SIDE OF DOOR
UNTIL THE PUSH BAR CLEARS THE PIVOT PLATE.

2.

SLIDE PUSH BAR IN OPPOSITE DIRECTION KEEPING
PIVOT PLATE OUT OF TRACK UNTIL PUSH BAR IS
FREE OF MOUNTING BAR.
Adams Rite Manufacturing Co.
10027 S. 51st Street, Suite 102
Phoenix, AZ 85044
Phone: 800-872-3267
www.adamsrite.com

SCREW LIST
ITEM #7

INSTALL TAILPIECE ADAPTOR SUCH THAT
DOUBLE "D" IS NESTED ON DRIVE SHAFT.
HOLD IN PLACE AND ATTACH WITH SCREW
(ITEM #7).
REMOVE CLAMP FROM TOP OF ROD,
OPERATE PUSH BAR SCISSORS AND
CHECK FOR ROTATION AND INTERFERNCE.
LOWER ROD
ASSEMBLY

UPPER ROD
ASSEMBLY
DRIVE
SHAFT

PIVOT PLATE

1.
2.
3.
4.
5.
6.
7.
8.

DRIVE OUT TWO ROLL PINS.
REMOVE MOUNTING CAP.
COLLAPSE BAR AND TAPE DOWN IN AREA OF CUT-OFF.
DETERMINE EXTRUSION LENGTH ("B" DIM).
(NOTE3 19/32 (91.28 MM) MIN DIMENSION FROM RIVET
CENTERLINE TO NEW CUT-OFF LENGTH AS SHOWN)
MEASURE MOUNTING BAR, NOT PUSH BAR, AND MARK
EXTRUSION LENGTH ON TAPE.
SAW OFF EXCESS LENGTH, REMOVE TAPE AND DEBURR.
LAY MOUNTIING CAP OVER BAR (SEE FIG. C) AND USE A
GUIDE TO DRILL TWO Ø1/8 (3.18 MM) HOLES.
RE-INSTALL MOUNTING CAP INTO BAR AND DRIVE TWO
ROLL PINS INTO HOLES.

SCREW LIST
ITEM #7
CAM

TAILPIECE ADAPTOR

MASKING TAPE

3900/8900 SURFACE LATCH CONCEALED ROD EXIT DEVICE
80-0180-390

Rev. R

3 19/32
(91.28 MM)
MIN

ROLL PINS
MOUNTING
CAP

RHR
DOOR

CN: 125-14

SCREW LIST ITEM #3
(2) REQ'D PER END CAP
ATTACH THE TWO END
CAPS USING (4) #10-32
X 5/8 SELF TAPPING
SCREWS (ITEM #3)

STOP PLATE

END CAP
ASSY

FIG. "C"

THIS GROOVE
MUST ALWAYS
BE ON THE TOP

END CAP
END CAP

PIVOT
PLATE
TRACK
CAM

PLACE SCREWS
OVER CLIPS AND
PRESS DOWN
INTO POSITION

Date: 04/10/14

DIM "B"

1/8 HOLE
(3.18 MM)

MOUNTING BAR

PUSH BAR

PRODUCT MUST BE INSTALLED
ACCORDING TO ALL APPLICABLE
BUILDING AND LIFE SAFETY CODES

INSTALLATION INSTRUCTIONS
Page 3 of 5

Appvd:

Date:

STEP

STEP

7

SQUARE
SHAFT

BACKSET CL

WOOD
DOOR

LEAVE ADJUSTMENT TOOL IN PLACE.

CW

STEP

WITH ENTRY TRIM

GO TO STEP 10
IF NO ENTRY TRIM

USING SUPPLIED TOOL, ADJUST THE
UPPER ROD ASSEMBLY BY TURNING
THE SQUARE SHAFT, CLOCKWISE TO
LOWER OR COUNTER CLOCKWISE TO
RAISE, SO THAT THE HOLE ON THE
SQUARE SHAFT ALIGNS WITH THE
CENTER OF THE 3/8" HOLE. AS SHOWN
FIG. B.

INSIDE OF
DOOR

9

FIG. B

CCW

FINISHING WASHER
(3 REQ'D)

8
TOP ACTUATOR
ASSEMBLY

SUPPORT
PLATE

R

MAKE SURE THAT THE TOP ACTUATOR
IS TURNED TO THE LOCKED POSITION
AS SHOWN.

SQUARE SHAFT

ROD ATTACHMENT SCREW
SCREW LIST ITEM #8
TIGHTEN BY HAND
SCREW LIST
ITEM #4

Adams Rite Manufacturing Co.
10027 S. 51st Street, Suite 102
Phoenix, AZ 85044
Phone: 800-872-3267
www.adamsrite.com

DRIVE
TAIL PIECE

SCREW LIST
ITEM #1

COVER

INSTALL THE TOP ACTUATOR (AT LOCKED
POSITION) TO THE DOOR BY FIRST FASTENING
THE ROD ATTACHMENT SCREW (ITEM #8) TO
THE SQUARE SHAFT OF THE VERTICAL ROD.
REMOVE THE ADJUSTMENT TOOL AND MOUNT
THE ACTUATOR TO THE DOOR WITH THE
R SUPPORT PLATE AND (2) #10-24 X 1 1/2 PAN
HEAD SCREWS (ITEM #1). SLIDE COVER ONTO
THE TOP ACTUATOR AND SECURE WITH A
#6-32 X 1/4 PAN HEAD SCREW (ITEM #4).

ENTRY TRIM INSTALLATION

ATTACH THE TRIM TO THE DOOR
MAKING SURE THAT THE DRIVE TAILPIECE
ENGAGES THE TAILPIECE ADPAPTER.
(SEE TRIM INSTALLATION INSTRUCTIONS)

3900/8900 SURFACE LATCH CONCEALED ROD EXIT DEVICE
80-0180-390

Rev. R

CN: 125-14

SCREW LIST
ITEM #5
(3 REQ'D)

Date: 04/10/14

PRODUCT MUST BE INSTALLED
ACCORDING TO ALL APPLICABLE
BUILDING AND LIFE SAFETY CODES

INSTALLATION INSTRUCTIONS
Page 4 of 5

Appvd:

Date:

1.0
12.1
X 1/16" DEEP

20-MIN DOORS
NO FIRE BOLT REQUIRED

1.0

12.1 X
1/16" DP

9/16X
1 5/8" DEEP

FIRE BOLT
PLATE

3.50

3.50

9/16"
X 1 5/8 DEEP

#10 FLAT HEAD
WOOD SCREW
ITEM #4

BOTTOM
OF DOOR
FIRE BOLT
PLATE

BOTTOM OF
DOOR

#10 FLAT HEAD
WOOD SCREW
ITEM #4

DOOR THRESHOLD
OR STRIKE P/N
22-0125

3.5

1/2" HOLE

60 & 90 MINUTE
PAIRS & DOUBLE EGRESS

9/16"
X 1 5/8" DEEP

1.0

1/2" HOLE

PREPARATION FOR
FIRE BOLT

12.1
X 1/16" DEEP
TYP

PRODUCT MUST BE INSTALLED
ACCORDING TO ALL APPLICABLE
BUILDING AND LIFE SAFETY CODES

7.0
TYP
FIRE BOLT
ASSEMBLY

BOTTOM
OF DOOR

5/8"
X 1" DEEP

#10 FLAT HEAD
WOOD SCREW
ITEM #14

45 MINUTE
PAIRS & DOUBLE EGRESS

Adams Rite Manufacturing Co.
10027 S. 51st Street, Suite 102
Phoenix, AZ 85044
Phone: 800-872-3267
www.adamsrite.com

2.5
9/16"
X 1 5/8 DEEP

BOTTOM
OF DOOR

SCREW LIST

ITEM
1

#10-24 X 1 1/2 PAN HEAD
MACHIINE SCREW (2 REQ'D)

2

#10-24 X 1 1/4 PAN HEAD
SHEET METAL SCREW (4 REQ'D)

3

#10-32 X 5/8 ROUND HEAD SELF
TAP MACHINE SCREW (4 REQ'D)

4

#6-32 X 1/4 PAN HEAD
MACHINE SCREW (1 REQ'D)

5

#10-24 X 2 1/2 FLAT HEAD
MACHINE SCREW (3 REQ'D)

6

#10-32 X 1/2 PAN HEAD
MACHINE SCREW (2 REQ'D)

7

#3-48 X 1/4 FLAT HEAD MACHINE
SCREW W/NYLON INS. (1 REQ'D)

8

#10-32 X 1 1/4 X 3/16 Ø SOCKET
HD HEX SHOULDER SCREW

9

#10-32 X 1 1/2 FLAT HEAD
WOOD SCREW (8 REQ'D)

* SUPPLIED WITH TRIM

3900/8900 SURFACE LATCH CONCEALED ROD EXIT DEVICE
80-0180-390

45, 60, & 90 MINUTES
SINGLE DOOR

5/8"
X 1" DEEP

FIRE BOLT PLATE

1.0
TYP

FIRE BOLT
ASSEMBLY

DOOR THRESHOLD
OR STRIKE P/N
22-0125

FIRE BOLT
ASSEMBLY

12.1
1/16" DEEP

Rev. R

CN:125-14

Date: 04/10/14

INSTALLATION INSTRUCTIONS
Page 5 of 5

Appvd:

Date:



---

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