Adc Propatch Programmable Series Users Manual ProPatch® High Density Patching System 104974AE
Programmable Series to the manual 35f51429-2208-4c29-81f7-08089beff622
2015-02-05
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ProPatch® Programmable Series High-Density Patching System Spec Sheet The ProPatch® Programmable modular system offers unprecedented reliability and flexibility in a convenient, space-saving size and lightweight package. Specifically engineered for everyday use in demanding mobile trucks, the ProPatch Programmable system is the only product in its class that passes stringent MIL-STD-202F standards for vibration and environmental requirements. The ProPatch Programmable bantam system is a WECO-standard module in a high-density 2x48 one rack space panel. The longframe system is a WECO-standard module in either a 2x24 or high-density 2x32 one rack space configuration. The modular design allows individual front jack access for circuit and ground configurations without having to take the entire panel offline or removing it from the rack. Each modular jack features WECO gold crossbar contacts that provide self-cleaning action and maximize reliability. Jack modules are also individually sealed which prevents dust and contamination from convection plenum action common in rack mounted systems. The ProPatch Programmable series is available with a variety of termination options including QCP punchdown, LSA-PLUS® punchdown, 3-pin, 56-pin, 90-pin, 120-pin EDAC/ELCO connectors, and 50-pin AMP “champ” connectors, in both an eight-connector version for audio and a fourconnector version for RTS/ClearCom type intercom systems. Only five inches deep and 6.2 pounds fully configured, the ProPatch Programmable series is unmatched in the marketplace. Using ADC’s patent-pending escutcheon kit, the one rack unit panel can be converted to a 1.5 rack unit configuration. This allows the use of ADC’s ultra-large designation strips, providing room for three lines of text, plus markers—the largest designations on the market. w w w.ad c.co m • +1-952-938-8080 • 1-800-366-3891 ProPatch® Programmable Series High-Density Patching Systems 5/08 • 104974AE ProPatch® Programmable Series Individual Jack Access Each ProPatch® Programmable panel features individual jack cards. Cards contain an individual circuit pair of jacks, front panel circuit status snap-in icon, and seven-position gold plated sealed DIP switch for normal and ground configuration. The gold-plated header card plugs and sockets contained in the chassis ensure maximum reliability. To remove a jack, remove the top and bottom designation strips, push down the locking tab on the jack module and slide the module out from the front of the chassis. It is not necessary to remove the entire panel from the rack, or the cover from the chassis. Unauthorized circuit changes are eliminated because switches are hidden from front panel view. Bantam ProPatch Programmable panel allows individual frontpanel jack access for normals and grounds without having to take the entire panel off-line. Special 7-position DIP switches allows configuration of the circuit normal and grounds without cumbersome jumpers or pins to lose. (See-through cover in photo is for demonstration purposes only.) The ProPatch Programmable system is the only product in its class that passes demanding MIL-202 environmental testing for thermal shock, resistance from moisture contamination, plating corrosion from salt fog, and vibration to simulate long-term fixed installation and over-the-road use. Longframe Features • Industry’s only bantam and longframe audio panel fully qualified to meet demanding military standards (MIL-STD 202F for ruggedness, and MIL-J-641E for jack compliance) • Lightweight panels weigh only 6.2 pounds (2.8 kg) • Modular design allows individual jack access/ configuration without affecting other circuits • Grounds can be configured on an individual circuit basis for lift, chassis, sleeve, and common ground • Modules snap into place, tabs lock into chassis • High-density bantam 2x48 WECO-compliant bantam jacks on 0.312-inch centers • Circuit status icons allow users to identify circuit status with snap-in icons in eight colors • High-density 2x32 or 2x24 longframe jack on .500-inch centers • Designation strips cover tabs to prevent unauthorized access to circuit configuration switches • Gold plated DIP switch selectable circuit normals and grounds • Shallow depth chassis determined by connector style • Fully AES/EBU 110 W digital and analog compliant www.adc.com • +1-952-938-8080 • Converts to a 1.5 rack unit panel with a patentpending escutcheon kit • Largest designations on the market Bantam: .410" for 1 RU Longframe: .313" for 1 RU Bantam and Longframe: .680" for 1.5 RU • 1-800-366-3891 2 ProPatch® Programmable Series High-Density Patching Systems 5/08 • 104974AE ProPatch® Programmable Series Bantam and Longframe Chassis and Module Specifications ELECTRICAL Contact resistance: Insulation resistance: Dielectric withstanding: Contact rating: 0.020 W max (initial) 0.020 W max (after life cycling) 0.10 W max (after salt spray) 10,000 MW min (initial) 1,000 MW min (after moisture resistance test) Voltage: 500 Vac Max: 100 mA + 130 Vdc; Min: -40 dBm MECHANICAL Mechanical shock: Vibration: Insertion force: Withdrawal force: Life: Per MIL-STD-202F, Method 213B, test condition H MIL-STD-1344, Method 2005, test condition I 7 lbs (3.17 kg) max 1.5 lbs (.679 kg) min 20,000 insertion/withdrawal cycles min ENVIRONMENTAL Operating temperature: Storage temperature: Thermal shock: Operating humidity: Storage humidity: Salt spray: Moisture resistance: -40° to 65°C (-40° to 149°F) -55° to 85°C (-67° to 185°F) Per MIL-STD-202F, Method 107G, test condition A 0% to 95% (no condensation) 0% to 95% (no condensation) Per MIL-STD-202F, Method 101D Per MIL-STD-202F, Method 106E MATERIALS Chassis frame: Jack frame: Springs: Contacts: PC boards: Sockets: Switches: Steel, zinc plated with electroless nickel plating Unreinforced polyetherimide resin rated UL 94-V0 for flammability Nickel-silver WECO No. 1 gold crossbar alloy welded to springs FR-4 Phosper bronze 30 micro inches gold on contact Copper alloy 10 micro inches min gold on contact Bantam Chassis and Jack Dimensions 442 mm (17.4") 17.1 mm (.673") Programming Switch Circuit status icon identifier with 3 colors included (8 colors available) 108 mm (4.25") (top view) 30 mm (1.2”) 2.3 mm (.09") 31.8 mm (1.25") 43.7 mm (1.72") 482.6 mm (19") 8 mm (.312”) 84 mm (3.3”) 465.3 mm (18.32") 7.5 mm (.295”) (front view) Bantam Jack Typical 1 RU 48-Position Panel www.adc.com • +1-952-938-8080 • 1-800-366-3891 3 ProPatch® Programmable Series High-Density Patching Systems Longframe Chassis and Jack Dimensions Isolation ground (rear view) Programming Switch 441.5 mm (17.38") 17.1 mm (.67") Circuit status icon identifier with 3 colors included (8 colors available) 31.5 mm (1.24”) 117.5 mm (4.626") 15.88 mm (.625”) (top view) POS 1 92.7 mm (3.65”) POS 32 43.7 mm (1.718") POS 33 464.8 mm (18.3") 482.1 mm (18.98") 31.8 mm (1.25") POS 64 12.5 mm (.492”) Longframe Jack (front view) Typical 1 RU 32-Position Panel Chassis ground Isolation ground (rear view) 441.5 mm (17.38") 17 mm (.67") 117.6 mm (4.63") (top view) POS. 1 POS. 24 43.7 mm (1.72") 31.8 mm (1.25") POS. 25 482.1 mm (18.98") • 104974AE ProPatch® Programmable Series Chassis ground 464.8 mm (18.3") POS. 48 5/08 (front view) Typical 1 RU 24-Position Panel www.adc.com • +1-952-938-8080 • 1-800-366-3891 4 ProPatch® Programmable Series 5/08 2x48 Bantam Panel (shown with designation) Ordering Information Description Catalog Number 2x48 Bantam Panels EDAC 3-Pin Loaded chassis configured: EDAC 56-Pin Half normalled PPP1248-E3-HN Half normalled, with mating connector kit PPP1248-E3-HN-S No normals PPP1248-E3-NN No normals, with mating connector kit PPP1248-E3-NN-S Normals strapped PPP1248-E3-NS Normals strapped, with mating connector kit PPP1248-E3-NS-S Empty chassis PPP1248-E3 Empty chassis, with mating connector kit PPP1248-E3-S Loaded chassis configured: Half normalled PPP1248-E56-HN Normals strapped PPP1248-E56-NS Empty chassis EDAC 90-Pin PPP1248-E56 Loaded chassis configured: AMP 50 8 connectors AMP 50 (Intercom) 4 connectors Half normalled PPP1248-E90-HN Half normalled, with mating connector kit PPP1248-E90-HN-S Normals strapped PPP1248-E90-NS Normals strapped, with mating connector kit PPP1248-E90-NS-S Empty chassis PPP1248-E90 Loaded chassis configured: Normals strapped PPP1248-A50-NS Empty chassis PPP1248-A50 Loaded chassis configured: Half normalled PPP1248-ICA50-HN Normals strapped PPP1248-ICA50-NS Empty chassis QCP MKII PPP1248-ICA50 Loaded chassis configured: Half normalled PPP1248-QCP-HN Normals strapped PPP1248-QCP-NS Empty chassis • 104974AE ProPatch® Programmable Series High-Density Patching Systems PPP1248-QCP EDAC 3-pin Chassis PPP1248-E3-NS (rear view) EDAC 56-pin Chassis PPP1248-E56-NS (rear view) EDAC 90-pin Chassis PPP1248-E90-NS (rear view) www.adc.com • +1-952-938-8080 • 1-800-366-3891 5 ProPatch® Programmable Series 2x32 Longframe Panel (front view) Ordering Information Description Catalog Number 2x32 Longframe Panels EDAC 3-Pin Loaded chassis configured: EDAC 56-Pin Half normalled PPP1232-E3-HN Half normalled, with mating connector kit PPP1232-E3-HN-S Empty chassis PPP1232-E3 No normals PPP1232-E3-NN No normals, with mating connector kit PPP1232-E3-NN-S Normals strapped PPP1232-E3-NS Normals strapped, with mating connector kit PPP1232-E3-NS-S Loaded chassis configured: Half normalled PPP1232-E56-HN Half normalled, with mating connector kit PPP1232-E56-HN-S Normals strapped PPP1232-E56-NS Normals strapped, with mating connector kit PPP1232-E56-NS-S Empty chassis EDAC 120-Pin PPP1232-E56 Loaded chassis configured: Half normalled PPP1232-E120-HN Half normalled, with mating connector kit PPP1232-E120-HN-S Normals strapped PPP1232-E120-NS Normals strapped, with mating connector kit PPP1232-E120-NS-S Empty chassis LSA-PLUS PPP1232-E120 Loaded chassis configured: ® Half normalled PPP1232-LSA-HN Normals strapped PPP1232-LSA-NS Empty chassis QCP MKII PPP1232-LSA Loaded chassis configured: 5/08 • 104974AE ProPatch® Programmable Series High-Density Patching Systems Half normalled PPP1232-QCP-HN Normals strapped PPP1232-QCP-NS Empty chassis www.adc.com • +1-952-938-8080 PPP1232-QCP • 1-800-366-3891 6 ProPatch® Programmable Series 2x24 Longframe Panel (front view) Ordering Information Description Catalog Number 2x24 Longframe Panels EDAC 90-Pin Loaded chassis configured: Half normalled PPP1224-E90-HN Half normalled, with mating connector kit PPP1224-E90-HN-S Normals strapped PPP1224-E90-NS Normals strapped, with mating connector kit PPP1224-E90-NS-S Empty chassis LSA-PLUS PPP1224-E90 Loaded chassis configured: ® Half normalled PPP1224-LSA-HN Normals strapped PPP1224-LSA-NS Empty chassis QCP MKIV PPP1224-LSA Loaded chassis configured: Half normalled PPP1224-MKIV-HN Normals strapped PPP1224-MKIV-NS Empty chassis QCP MKII PPP1224-MKIV Loaded chassis configured: Half normalled PPP1224-QCP-HN Normals strapped PPP1224-QCP-NS Empty chassis 104974AE ProPatch® Programmable Series High-Density Patching Systems PPP1224-QCP LSA-PLUS Chassis (rear view) 5/08 • QCP MKII Chassis (rear view) www.adc.com • +1-952-938-8080 • 1-800-366-3891 7 ProPatch® Programmable Series Accessories ProPatch® Programmable Series ADC manufactures accessories for use with our audio patch panels. These include connectors, adapters, tool kits, designation strip kits, patch cord holders, optional cable support bars, and more. Bantam Jack (AM1-BAN) Longframe (AM-LF1) 1.5 RU Chassis Conversion Kit (PPP-15-CHAS-KIT) Ordering Information Description Catalog Number Programmable Audio Jacks Bantam AM1-BAN Longframe AM-LF1 1.5 RU Chassis Conversion Kit for Bantam and Longframe PPP-15-CHAS-KIT EDAC 90-Shell Kit EDAC 38-Shell Kit EDAC Crimp Tool Ordering Information Description Catalog Number 5/08 • 104974AE EDAC Tools (manufactured by Paladin) and Receptacle Connector Kits (manufactured by EDAC) Kit for EDAC 90-pin, includes 1 shell, 90 crimp-type pins, and hood EDAC-90P-SHELL Kit for EDAC 56-pin, includes 1 shell, 56 crimp-type pins, and hood EDAC-56P-SHELL Kit for EDAC 38-pin, includes 1 shell, 38 crimp-type pins, and hood EDAC-38P-SHELL Kit for EDAC 3-pin, includes 1 shell and 3 crimp-type pins EDAC-3P-SHELL Kit for EDAC 3-pin, complete for 2x24 panel EDAC-3PIN-2X24-KIT Kit for EDAC 3-pin, complete for 2x26 panel EDAC-3PIN-2X26-KIT Kit for EDAC 3-pin, complete for 2x32 panel EDAC-3PIN-2X32-KIT Kit for EDAC 3-pin, complete for 2x48 panel EDAC-3PIN-2X48-KIT Tool for crimping EDAC connector pins EDAC-CRIMP-TOOL EDAC pin removal tool EDAC-EXTRACTION-TOOL www.adc.com • +1-952-938-8080 • 1-800-366-3891 8 ProPatch® Programmable Series Accessories ProPatch® Programmable Series QB-2 LSA-PLUS® Punchdown Tool Q-150 Ordering Information SLVG-1 Description Catalog Number LSA-PLUS® Punchdown Tool DM-GIGE-TOOL-KIT QCP Tools Impact tool for MKII panels, with tip QB-2 Tool for MKIV panels, with tip QB-4 Replacement tip for QB-2 QB-2T Replacement tip for QB-2, long QB-2LT Replacement tip for QB-4 QB-4T Replacement tip for QB-4, long QB-4LT Manual tool for MKII panels Q115 QCP tool holder Q150 Shown: BAL-XLR-BNC-F BAL-XLR-BNC-M PPH Ordering Information • 104974AE Description 5/08 Q-115 Catalog Number Designation Kits 11.2 mm (.44") VP-DES-440 17.3 mm (.68") VP-DES-680-B 35.6 mm (1.4") VP-DES-1400-B Sleeving Kit – Kit includes 100 pieces of 2.5" (6.35 cm) clear PVC, 22 AWG or smaller SLVG-1 ProPatch® Cord Holders – Holds up to 75 video or audio patch cords (bantam or longframe); mounts on a wall or in a rack; 14"W x 3"D (356 mm x 76 mm) PPH Audio Baluns, 110 W to 75 W BNC to female XLR BAL-XLR-BNC-F BNC to male XLR BAL-XLR-BNC-M www.adc.com • +1-952-938-8080 • 1-800-366-3891 9 ProPatch® Programmable Series Accessories Whatever the accessory you need for your audio patchbay, the quality source is ADC. Products available include patch cords, connectors and jacks, designation strip kits, and more. ProPatch® Programmable Series High-Performance Audio Patch Cords ProPatch® audio patch cords are engineered for flawless performance and durability. Nickel plating protects plugs against corrosion and ensures smooth insertion, and the exclusive dielectric compound between conductors provides low capacitance for the best signal performance. The flexible cord drapes neatly without kinking, and the plug is molded directly onto the cord for outstanding strain relief. All ADC patch cords are designed to meet MIL-P642 and are machined after molding for perfect concentricity, ensuring consistent, reliable jack operation. Features • Meets demanding MIL-J641 and MIL-P642 standards for plug compliance • Standard lengths from .6 m (2 feet) to 1.8 m (6 feet). Other lengths available on request • Precision WECO 310 (longframe) and bantam plugs assure proper jack performance • Colors include red, green, blue, or black. Some cords also available in yellow or gray • Quad-star construction for low noise performance • C onversion patch cords for RS-422 to RJ45. (Conversion patch cords for longframe to bantam, single to dual, are also available. Please contact ADC.) • Models for analog or digital audio Catalog Number 5/08 • 104974AE __ __ __ Color Cable Length R Red G Green B Blue Y Yellow* BK Black 2 .6 m (2') GY Gray* 3 .9 m (3') LEAVE BLANK B Digital audio (black only) * Non-standard colors. Please contact ADC for these and other non-standard colors. www.adc.com Bantam plug Cable Length 4 DA Longframe plug • 1.2 m (4') 6 1.8 m (6') Dual patch cords are available. Add a "2" after length. For example, R22 = Red (2') dual longframe R22B = Red (2') dual bantam +1-952-938-8080 • 1-800-366-3891 10 ProPatch® Programmable Series Accessories ProPatch® Programmable Series Individual longframe and bantam plugs are available featuring low capacitance injection-molded insulators and precision-machined brass or nickel-plated conductors for smooth insertion and best signal performance. Wire connections are made via miniature screw terminals. These plugs provide the best fit and performance to match ADC patch panels. Longframe Audio Plugs Ordering Information Description Color Single Red PJ051R Single Black PJ051B Single, nickel-plated Black PJ051B-MN Looping Plugs – internal connections tie together corresponding tip, ring and sleeve conductors to allow looping of jack circuits Black PJ4 Hole Plugs – for longframe panels to fill unused jack positions Black PJ29 Color Catalog Number Bantam Audio Plugs Ordering Information Description Three-Conductor Bantam Plugs Single plug; attachable plug; two lugs, shell mounting screw and two lug attachment screws supplied Red PJ777R Black PJ777B Dual plug; attachable plug; four lugs, two shell mounting screws and four lug attachment screws supplied Black PJ778B Looping Plugs – Used to “loop” or patch adjacent jack circuits; plug conductors strapped internally; wired tip to tip, ring to ring and sleeve to sleeve Black PJ746 Hole Plugs – For bantam panels to fill unused jack positions Single Bantam Circuit Guard Plugs – To identify or block entry to critical circuits; does not actuate circuit Red PJ729R Black PJ729B Red PJ925R White PJ925W Black PJ925B 5/08 • 104974AE Catalog Number Three-Conductor Longframe Plugs (field installable) www.adc.com • +1-952-938-8080 • 1-800-366-3891 11 Spec Sheet Website: www.adc.com From North America, Call Toll Free: 1-800-366-3891 • Outside of North America: +1-952-938-8080 Fax: +1-952-917-3237 • For a listing of ADC’s global sales office locations, please refer to our website. ADC Telecommunications, Inc., P.O. Box 1101, Minneapolis, Minnesota USA 55440-1101 Specifications published here are current as of the date of publication of this document. Because we are continuously improving our products, ADC reserves the right to change specifications without prior notice. At any time, you may verify product specifications by contacting our headquarters office in Minneapolis. ADC Telecommunications, Inc. views its patent portfolio as an important corporate asset and vigorously enforces its patents. Products or features contained herein may be covered by one or more U.S. or foreign patents. An Equal Opportunity Employer 104974AE 5/08 Original © 2008 ADC Telecommunications, Inc. All Rights Reserved
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