Ademco DD15 DD15 User Manual DD15 Installation Instructions

Honeywell International Inc DD15 DD15 Installation Instructions

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Part #DD15

Part #DD15 Installation Instructions 6/30/2016

DD15 Daikin VRV Interface Module Installation Instructions

Table of Contents Introduction ......................................................................................1

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Specification ....................................................................................2

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Safety Precautions ............................................................................3

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System Overview .............................................................................4

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Mounting ..........................................................................................7

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Wiring ..............................................................................................9

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Start-Up ..........................................................................................13

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Inputs & Outputs ............................................................................14

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Model & Part Numbers ..................................................................15

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Regulatory Compliance .................................................................16

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Introduction

Daikin North America LLC and Honeywell have jointly developed an

organically integrated system which allows Honeywell’s INNCOM

Integrated Room Automation system to provide direct digital control of

the Daikin Variable Refrigerant Volume (VRV) heat recovery system.

This is an industry first solution that provides the hotelier an intelligent

integrated room automation system capable of connecting all of the

guestroom devices to control room temperature, lighting drapes and

amenities, in-room 3rd party integration of door locks, as well as connect

to the INNcontrol 3 software on a central server over the Deep Mesh

Network, with the efficiency of Daikins VRV system.

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Features

 A seamless energy management solution, with integrated VRV

capability tailored specifically for hospitality

 Provides a more energy efficient solution with lower operating

costs than traditional FCU systems

 Maximizes dehumidification capability, and significantly reduces

mechanical noise over traditional FCU systems

 In-room 2.4Ghz RF wireless network communications

 Software control of the field settings for the Daikin VRV in door

unit (IDU)

 Error reporting from the Daikin system to the INNcontrol 3

application on the central server

 Over-the-air loadable for easy installation, commissioning, and

maintenance

 Ideal for new installation and retrofit

 Compact interface module

 Best-in-class offerings from Honeywell and Daikin

Specification

Parameter Specification

Input Voltage (P4) 16VDC

DC Output (P3) 12V, 30mA (50mA Peak)

Current Consumption Typical 100mA. See the DD15 Digital Output section for application

specific current consumption.

Bind Switch Recessed switch used for commissioning and binding (S1)

Indicator LED’s Diagnostic LED (green), Transmit activity (Yellow), Receive activity

(Red)

Communications S5bus for wired bus communication, 2.4Ghz wireless RF Transceiver for

Deep Mesh RF communication

Dimensions 84.5mm (L) x 47mm (W) x 29mm (H)

Maximum Operating Temperature (0°C to 40°C)

Maximum Storage Temperature -40°C – 70°C

Relative Humidity 5 – 90%RH Non-Condensing

Approvals FCC 47CFR PT 15.247 Issued:2004/10/01 Operation within the bands

902-928MHz, 2400-2483.5MHz and 5725-5850MHz

RSS-247 Issue: 2015/05/22 Issue 1 Digital Transmission Systems

(DTSs), Frequency Hopping Systems (FHSs) and License-Exempt

Local Area Network (LE-LAN) Devices

FCC 47CFR PT 15 SPT B Issued:2013/01/28 Title 47 CFR Part 15

Subpart B: Unintentional Radiators

ICES 003 Issued: 2012/08/01 Spectrum Management and

Telecommunications Interference-Causing Equipment Standard

EN 300 328:2015 V1.9.1 EMC & Radio Spectrum Matters (ERM);

Wideband Transmission Systems Data Transmission Equipment

Operating in the 2.4GHz ISM Band & Using Wide Band Modulation

Techniques Harmonized EN for Article 3.2- R&TTE Directive

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Parameter Specification

EN 300 489-1 V1.9.2 Electromagnetic compatibility and Radio spectrum

Matters (ERM); Electromagnetic compatibility (EMC) standard for radio

equipment and services; Part 1: Common technical requirements

EN 301 489-17 Electromagnetic compatibility and radio spectrum

matters (ERM); Electromagnetic Compatibility (EMC) standard for radio

equipment; Part 17: Specific Conditions for broadband data

transmission systems –V2.1.1

N 55022 Issue:2010/12/01 Information Technology Equipment-Radio

Disturbance Characteristics – Limits and Methods of Measurement,

Includes COR 2011/10/01

EN 55024 Issue: 2010/11/01 Information Technology Equipment –

Immunity Characteristics Limits and Methods of Measurement.

Safety

Precautions

The following safety precautions should be observed during the

installation start-up to prevent personal injury or equipment damage:

 Observe national and local electrical codes.

 Observe voltage and current limits marked on the DD15

 Observe voltage and current limits and rating when wiring to the

Daikin VRV IDU and X18A/X35A terminal boards

 Assumption is that the installer has a working knowledge of the

INNCOM system

Replacing Legacy

Device

A single DD15 replaces the legacy solution of a RTD-LCINC and a PC-

485, which provided the integration between Daikin VRV and the

INNCOM by Honeywell system.

Shutting down power to the Daikin VRV unit will be required when

disconnecting the RTD-LCINC and the PC-485. Follow the wiring

instructions section when installing the DD15.

NOTE:

The form factor of the DD15 allows for a different mounting

application.

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Part #DD15 Installation Instructions 6/30/2016

System Overview

Figure 1 Standard VRV Integration Overview

Honeywell’s INNCOM e528 or e527 thermostat replaces the standard

Daikin VRV room controller for the heat recovery system. Daikin’s heat

recovery solution provides an alternative to a chiller plant and is

becoming more widely accepted in the hospitality market. The e528 or

e527 thermostat is the “intelligent” device capable of linking ancillary

sensors and serving as an information gateway. For example, coupled

with a magnetic door switch (wired or wireless), motion detectors and

other devices, the e528 or e527 thermostat becomes the center of a

highly effective Energy Management System application,

communicating EMS information requirements from the guestroom to

the central server. When connected to the INNcontrol server over a wired

or wireless backhaul network, a centrally controlled EMS package is

created. Through interfaces with other devices and sensors, the solution

provides the following functions:

 Guestroom HVAC diagnostics

 Remote room occupancy indication

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 Central Electronic Lock

 Humidity Management

 Outside temperature display

 Peak demand load shedding

 Property/Building Management System (PMS/BMS) interface

Deep Mesh

Wireless

Communication

The DD15 interface module is equipped with a 2.4 GHz wireless RF

transceiver for Deep Mesh RF communications. This provides the

capability to wirelessly communicate to Honeywell’s INNCOM e528 or

e527 thermostat. This additionally provides the capability to wirelessly

over-the-air load the device for software updates and configuration

changes.

NOTE:

The DD15 is not intended to be used as a general purpose RF

media gateway or protocol converter.

Parameter Specification

RF Data Rate 250kbps

Antenna Type SMT

Indoor Range 100ft

Outdoor/ RF line-of-sight

range

1000ft+

Transmit Power 10mW (+18dBm)

Receive Sensitivity -94.6dBm

Frequency Band 2.4Ghz

Encryption AES-128

Protocol 802.15.4

Frequency Channels 11-26

Table 1 Deep Mesh RF Radio Attributes

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Figure 2 Typical Wireless Installation

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Mounting

Use the following details and precautions to mount the device.

Figure 3 DD15 Exploded Diagram

Figure 4 Side view

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Part #DD15 Installation Instructions 6/30/2016

Figure 5 Top view

Mount the DD15 in any orientation to a suitable flat surface using the provided double sided tape

(once adhesive is applied, you will not be able to reposition device). Can be mounted inside or

outside of the indoor unit. DD15 must not be mount in a metal enclosure as not to interfere with

RF communications.

EXTERNAL MOUNTING WALL MOUNTED, FXAQ DAIKIN UNIT

Example of mounting

Figure 6 Mounting locations

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Part #DD15 Installation Instructions 6/30/2016

Wiring

Use the following information to properly wire the device. Follow all

precautions and read all instructions prior to beginning any work.

CAUTION!

Electrical Shock Hazard! Can cause severe injury, death or

property damage. Disconnect power supply and load power

sources before beginning wiring or making wiring connections

to prevent electrical shock or equipment damage.

Running Long

Cable Lengths

The DD15 is typically installed in our around the Daikin IDU using the

provided harnesses. When wiring the Daikin P1P2 bus or DIII –net line

communication cable should be non-shielded, 18AWG, standard non-

polar cabling. For further detailed wired requirements of the Daikin IDU,

please contact Daikin directly.

Table 2 DD15 Cable and Conductor Attributes

DD15 Headers &

Pins

P1 In-Circuit Programming Header – Main Micro

Pin Signal Function

1-8 Various Programming header for programming the main micro. Use 03-0501

Table 3 DD15 In-Circuit Programming Header

P2 External Temperature Sensor

Pin Signal Function

Color

Parameter Specification

24AWG Bare Solid Copper

Insulation FRPE (PVC), 100% FEP (Plenum)

Ripcord Under Jacket

Jacket Flame Retardant PVC

Impedance 100 +/- 15 Ohms

Mutual Capacitance, Max. nf/1000ft 17.1

DC Resistance, Max. Ohms/100ft 28.6

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1 GND Ground Brown

2 NTC 10K NTC (NU) Red

3 GND Ground Orange

Honeywell recommends to use the following:

PN: 04-1094.MOD external thermistor

PN: 04-1096.MOD ruggedized external thermistor

Table 4 DD15 External Temperature Sensor Header

P3 S5bus In / S5bus Out

Pin Signal Function Color

1 GND Ground Brown

2 VEE 12VDC Red

3 S5bus Communication Bus (NU) Orange

Table 5 DD15 S5bus and Input Voltage Header

P4 P1/P2 Interface

Pin Signal Function Color

1 GND Common Brown

2 VIN Power(+16VDC) Red

3 P2 Daikin Communication Bus Orange

4 P1 Daikin Communication Bus Yellow

5 IN-1 Dry Contact Input (NU) Green

6 OUT-1 Open Collector Output (NU) Blue

Table 6 Daikin IDU Interface Header

Figure 7 Six conductor wire harness

Pins 1-6

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Part #DD15 Installation Instructions 6/30/2016

DD15 Harnesses

Part Number Drawing

32315379 (x1)

62-1465

CAUTION!

1. Don’t connect DD15 to the VRV indoor unit before verifying

the Daikin VRV system is operating error free using the iTouch

Manager (iTM).

2. Connect the 6-wire harness to its corresponding port on the

DD15.

3. Connect the 3-wire harness to the S5bus port on the DD15

(NOTE: S5Bus not used in wireless application)

4. The orange and yellow wires of the 6-wire harness are to

connect to Daikin indoor unit P1P2 terminal (P1 P2 connection

is non-polarized)

5. From the 3-wire harness, connect the brown wire to ground,

red wire to 12VDC and the orange wire to the S5bus terminals

on the thermostat, H7.

6. From the 6-wire harness, plug the brown and red wire

connector (image below) to the X18A or X35A socket (16V

DC) on the Daikin indoor unit PCB.

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3 conductor harness

Figure 8 16VDC power connector

Figure 9 Wiring example

NOTE:

The green and blue wires are capped off and not used in this

configuration.

DAIKIN IDU

P1 P2 F1 F2 T1 T2

P1 P2 Pwr S5bus

DD15

X18A/X

35A

16VDC Daikin VRV IDU

E528

S5Bus

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Part #DD15 Installation Instructions 6/30/2016

Start-Up

The DD15 device will power up without user interaction, and operate in

default mode until communication with the thermostat is established. The

diagnostic LED will fast blink on start up. The system will return to the

last configured temperature setting, and update upon first interaction.

The DD15 will send all necessary field settings to the Daikin IDU, such

as fan always, and remote measured room temperature (temperature

measured from the INNCOM e528 or e527 thermostat).

Check installation

NOTE:

Continue for wired communication only, for wireless

communication complete RF BIND PROCEDURE, first!

1. Power up the Daikin indoor unit first.

2. Red power LED is lit

3. Set the thermostat to the highest setpoint check if the indoor

unit engages heating

4. Set a setpoint like 65F lower than the room temperature and

check if the indoor unit coordinate providing cooling.

5. The Daikin indoor unit may need 1 to 5 minutes for cool/heat

mode changeover.

6. Confirm the room temperature input at iTM is matching with

what ream at e528.

7. Change the fan speed at the thermostat and confirm the fan

speed change at indoor unit and iTM.

DD15 RF Bind

Procedure

NOTE:

S1 is used for teaching the DD15 a specific device address or

function map. Use a paper clip to access S1 for teaching the

address.

1. The DD15 uses a “reverse binding” procedure to acquire

network information from the thermostat, meaning that the

device will signal the thermostat that it wants the information.

Besides the information set in the thermostat in the steps above,

the DD15 requires a map of network components, complete with

unique address. This information is typically carried in the I/O

Map.

2. Place the thermostat in Service Parameter mode as above. Go to

the Io (I/O Map Teach) parameter and press the DISPLAY

button (for e528.4G) or OFF/AUTO to view the value. Set the Io

value to the desired I/O Map number. Do NOT press the

thermostat’s DISPLAY or OFF/AUTO button.

3. For the e528.4G, press OFF/AUTO and the LCD will display

bnd.

4. Using a small point (e.g., the end of a straightened paper clip),

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press the recessed Reset/Bind switch (S1) on the DD15 once.

5. The thermostat sends a bind offer to the DD15. If accepted, the

thermostat will buzz loudly. The DD15 will reset.

6. Test the DD15 functionality.

DD15 Power

Outage and

Restoration

All INNCOM devices have an onboard non-volatile memory, which is

used to store the operating state of the DD15 in case of a power outage.

With restoration of communications or power, the unit will initiate a

brief power-up sequence. After power-up is complete, the unit will return

to the last know configuration state.

Inputs & Outputs

Wiring Input

In the case of using an external thermistor with the DD15, plug the

thermistor into the Ext Temp socket on the DD15.

Wiring Output

In the case the DD15 will control other heat source.

Troubleshoot

DD15 LED function

LED Function

Green Slow Blink Pattern (once per second): Indicates the DD15 is in standard operation

mode, is powered, and running.

Medium Speed Blink Pattern: The DD15 has accepted the teach-mode command,

and will reset.

Solid On Pattern: DD15 is in failure mode.

Sold Off Pattern: The DD15 is not powered on, or if powered on, the DD15 is in

failure mode.

Red Fast Blink Pattern: Indicates P1/P2 received data activity

Yello

w Fast Blink Pattern: Indicates P1/P2 transmitted data activity

 All Daikin fault codes are communicated to the DD15 via the

P1P2 protocol. These codes are then passed to the INNCOM

Server PC to be displayed in IC3 for the hotel engineers.

Error code U5

1. System Transmission error, the DD15 is not communicating with

the IDU.

2. Confirm the DD15 has power.

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Part #DD15 Installation Instructions 6/30/2016

Model & Part

Numbers

The part numbers provided below should be used to order the appropriate

parts.

DD15 DD15 Daikin Direct VRV interface module

Thermostats:

e528 01-9911-A0L7-xxx Honeywell’s INNCOM thermostat

e527 201-527xxx Honeywell’s INNCOM thermostat

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Part #DD15 Installation Instructions 6/30/2016

Regulatory

Compliance

This device has been tested and found to be in compliance with the requirements stated below.

Federal

Communications

Commission (FCC)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept any

interference received, including interference that may cause undesired operation.

NOTE!

This equipment has been tested and found to comply with the limits for Class

B digital devices, pursuant to Part 15 of the FCC Rules. These limits are

designed to provide reasonable protection against harmful interference in a

residential installation. This equipment generates uses and can radiate radio

frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular

installation. If this equipment does cause harmful interference to radio or

television reception, which can be determined by turning the equipment off

and on, the user is encouraged to try to correct the interference by one or

more of the following measures:

 Re-orient or relocate the receiving antenna

 Increase the separation between the equipment and receiver

 Connect the equipment to an outlet on a different circuit from the receiver

 Consult the dealer or an experienced radio/TV contractor for help.

CAUTION!

Any changes or modifications not expressly approved by

Honeywell could void your authority to operate this equipment.

Canadian Dept. of

Comm.(DOC)

NOTE!

This device complies with Industry Canada licence-exempt RSS standard(s).

Operation is subject to the following two conditions: (1) this device may not

cause interference, and (2) this device must accept any interference, including

interference that may cause undesired operation of the device.

C’et appareil est conforme la norme d'Industrie Canada exempts de licence

RSS. Son fonctionnement est soumis aux deux conditions suivantes: (1) c’et

appareil ne peut pas provoquer d'interférences, et (2) c’et appareil doit

accepter toute interférence, y compris les interférences qui peuvent causer un

mauvais fonctionnement de la dispositifWaste Electrical & Electronic

Equipment

Customers are advised to dispose of this product at the end of its useful life according to applicable

local laws, regulations, and procedures.

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Part #DD15 Installation Instructions 6/30/2016

INNCOM® is a registered trademark of Honeywell International

The material in this document is for information purposes only. The content and the product it describes

are subject to change without notice. INNCOM makes no representations or warranties with respect to this document.

In no event shall INNCOM be liable for technical or editorial omissions or mistakes in this document, nor shall it be liable

for any damages, direct or incidental, arising out of or related to the use of this document. No part of this document

may be reproduced in any form or by any means without prior written permission from INNCOM.

INNCOM

277 West Main Street

Niantic, CT 06357

Phone: 800.543.1999

Fax: +1.860.739.4460

Ademco DD15 DD15 User Manual DD15 Installation Instructions

Honeywell International Inc DD15 DD15 Installation Instructions

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