Adept Technology 300Cr Users Manual AdeptSix Robot Instruction Handbook

2015-02-05

• DOCUMENT LIBRARY
• AdeptSix 300CR Robot Instruction Handbook
  • Table of Contents
  • List of Figures
  • List of Tables
  • Introduction
    • 1.1 Product Description
    • 1.2 Overview of Typical System Installation
      • Read Safety Information
      • Installing the Robot
      • Installing the Controller and PA-4 Power Chassis
        • Adept MV Controller
        • Adept SmartController
      • Installing System Cables
      • Adding End of Arm Tooling
      • Turning On the System
    • 1.3 Checking Package Contents
    • 1.4 Locating the Serial Number
    • 1.5 How Can I Get Help?
    • 1.6 Related Manuals
    • 1.7 Knowledge Express
  • Safety
    • 2.1 Dangers, Warnings, Cautions, and Notes
    • 2.2 Precautions and Required Safeguards
      • Definition of a Manipulating Industrial Robot
      • Safety Barriers
        • Impact and Trapping Points
        • Hazards From Expelling a Part or Attached Tooling
        • Additional Safety Information
    • 2.3 Risk Assessment
      • Exposure
      • Severity of Injury
      • Avoidance
      • Control System Behavior Category
    • 2.4 Intended Use of the Robots
    • 2.5 Robot Modifications
      • Acceptable Modifications
      • Unacceptable Modifications
    • 2.6 AdeptSix 300CR Hazards and Warning Labels
    • 2.7 Transport
    • 2.8 Safety Requirements for Additional Equipment
    • 2.9 Working Areas
    • 2.10 Qualification of Personnel
    • 2.11 Safety Equipment for Operators
    • 2.12 Protection Against Unauthorized Operation
    • 2.13 Safety Aspects While Performing Maintenance
    • 2.14 Risks That Cannot Be Avoided
    • 2.15 Risks Due to Incorrect Installation or Operation
    • 2.16 What to Do in an Emergency Situation
  • Robot Installation
    • 3.1 Safety Guard Installation
      • Safety Standard Information (ISO10218)
        • Responsibility for Safeguarding
    • 3.2 Transporting Method
      • Using the Crane
      • Using the Forklift
    • 3.3 Shipping Bracket and Jig
    • 3.4 Installing Cover Bolts
    • 3.5 Types of Mounting
    • 3.6 Mounting Procedures for Robot
      • When the Robot and Mounting Fixture are Installed on a Common Installation Base
      • When the Robot is Mounted Directly on the Floor
    • 3.7 Axis Naming Conventions
    • 3.8 Grounding the Robot
    • 3.9 Environmental Requirements
  • System Cable Installation
    • 4.1 System Cable Diagrams
      • Adept MV Controller System
      • Adept SmartController System
    • 4.2 Cable Connections from Robot to PA-4 Power Chassis
      • Connection to the Robot
      • Connection to the PA-4 Power Chassis
    • 4.3 Cable Connections to MV Controller
      • Installing the MV Controller
      • Cable Connections to MV Controller
      • Connecting User-Supplied Safety and I/O Equipment
    • 4.4 Cable Connections to SmartController
      • Installing the SmartController
      • Cable Connections to SmartController
      • Connecting User-Supplied Safety and I/O Equipment
  • End of Arm Tooling
    • 5.1 Allowable Wrist Load
    • 5.2 Wrist Tool Flange
    • 5.3 End of Arm Tooling Load Definitions
      • Weight: W (kg)
      • Center of Gravity: xg, yg, zg (mm)
      • Moment of inertia at the center of gravity: lx, ly, lz (kg.m·)
    • 5.4 Calculating the Moment of Inertia
      • Example 1
        • Tooling Details
      • Example 2
        • Tooling Details
      • Example 3
        • Tooling Details:
    • 5.5 Mounting Equipment - Allowable Load
    • 5.6 User Electrical Lines and Air Lines
  • System Operation - MV Controller
    • 6.1 Introduction
    • 6.2 Installation Check List
      • Mechanical Checks
      • AC Power to Adept Components Checks
      • Board and Cable Installation Checks
      • User-Supplied Safety Equipment on JUSER and JSIO Connector Checks
        • E-Stop Button and Switch Checks
    • 6.3 Applying Power to the Adept Control System
      • LED Status Indicators on the AWC-II
    • 6.4 Checks After Applying Power
    • 6.5 Calibrate Robot
    • 6.6 Turning Off the System
    • 6.7 Learning to Operate/ Program the AdeptSix 300CR Robot
  • System Operation - SmartController
    • 7.1 Introduction
    • 7.2 Installation Check List
      • Mechanical Checks
      • Power to the Adept Components Checks
      • Board and Cable Installation Checks
      • User-Supplied Safety Equipment on XUSR Connector Checks
      • E-Stop Button and Switch Checks
    • 7.3 Applying Power to the Adept Control System
    • 7.4 Checks After Applying Power
    • 7.5 Calibrate Robot
    • 7.6 Turning Off the System
    • 7.7 Learning to Operate/ Program the AdeptSix 300CR Robot
  • Using the Manual Control Pendant (MCP)
    • 8.1 MCP Usage for Six-Axis Robots
      • Joint Mode (Single-Axis Movement)
      • WORLD Coordinate System (WORLD Mode on the MCP)
      • TOOL Coordinate System (TOOL Mode on the MCP)
      • Coordinate System Definitions
  • Maintenance and Inspection
    • 9.1 Inspection Schedule
    • 9.2 Maintenance Procedures
      • Battery Unit Replacement
      • Grease Replenishment for Axis 1 Speed Reducer
      • Grease Replenishment for Axis 2 Speed Reducer
      • Grease Replenishment for Axis 3 Speed Reducer
      • Grease Replenishment for Axis 4 and Axis 5 Speed Reducers
      • Grease Replenishment for Axis 6 Speed Reducer
      • Notes for Maintenance
      • Installing and Using Brake Release Box
    • 9.3 Spare Parts
  • Technical Specifications
    • 10.1 Technical Specifications
    • 10.2 Robot Cleanroom Specifications
    • 10.3 Part Names and Working Axes
    • 10.4 Baseplate Dimensions
    • 10.5 Dimensions and Working Range
    • 10.6 Axis 5 Working Range
    • 10.7 Axis 2 and 3 Effect on Axis 4 Working Range
  • Index