Advanced Radiotech ARCFLEX2JX Industrial radio remote control systems User Manual v1

Advanced Radiotech Corporation Industrial radio remote control systems v1

User Manual_v1

FLEX 2JX User’s Manual
Page 1 Service Information Your New Radio System Thank you for your purchase of ARC Flex 2JX radio remote control system. Without a doubt, our Flex 2JX system is the ultimate solution for providing precise, undeterred, and safe control of your material. If your product ever needs modification or service, please contact our representative in your country or at the following location: World Headquarter: Advanced Radiotech Corporation 288-1, Hsin Ya Road, Chien Chen District Kaohsiung, Taiwan Telephone: +886 7 812 8112 Fax Number: +886 7 812 8119 Website: www.advanced-radiotech.com e-mails: info@advanced-radiotech.com sales@advanced-radiotech.com All rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of ARC.
Page 2 PRODUCT MANUAL SAFETY INFORMATION Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for material handling applications. This manual has been prepared by ARC to provide information and recommendations for the installation, use, operation and service of ARC’s material handling products and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC Products should know, understand, and follow the instructions and safety recommendations in this manual for ARC Products. The recommendations in this manual do not take precedence over any of the following requirements relating to cranes, hoists lifting devices or other material handling equipment which use or include ARC Products:  Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio system is used.  Plant safety rules and procedures of the employers and the owners of facilities where the ARC Products are being used.  Safety standards and practices for the industries in which ARC Products are used. This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users and operators of the ARC Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained. No one should use ARC Products prior to becoming familiar with and being trained in these requirements and the instructions and safety recommendations in this manual. WARRANTY INFORMATION For information on ARC’s product warranties, please contact ARC representative nearest to you or visit www.advanced-radiotech.com.
Page 3 Table of Contents Page 1. Introduction 5 2. Radio Controlled Safety 6 3. General System Information 3.1 Transmitter 11 3.2 Receiver 3.2.1 External Illustration 12 3.2.2 Internal Illustration 13 4. Function Settings 4.1 Transmitter 4.1.1 Programming Procedure 14 4.1.2 Transmitter Channel 15 4.1.3 Transmitter Type 15 4.1.4 Transmitter Inactivity Timer 16 4.1.5 Transmitter Output Power 16 4.1.6 Transmitter Infrared Mode 17 4.1.7 Transmitter Infrared ID 17 4.1.8 Transmitter Infrared START Function 18 4.1.9 Transmitter Tilt Function 18 4.1.10 SW1 Button Function 19 4.1.11 SW2 Button Function 19 4.1.12 SW3 Button Function 20 4.1.13 SW4 Button Function 20 4.1.14 SW5 Button Function 21 4.1.15 SW6 Button Function 21 4.1.16 SW7 Button Function 22 4.1.17 Save Function 22 4.1.18 I-Chip Installation 22 4.2 Receiver Unit 4.2.1 Programming Procedure 23 4.2.2 I-Chip Programming 24 4.2.3 Receiver Channel 24 4.2.4 Receiver Channel Scanning 25 4.2.5 Receiver Type 26 4.2.6 Main Relay Function 26 4.2.7 Function Relay #1 27 4.2.8 Function Relay #2 28 4.2.9 Joystick LX Acceleration and Deceleration Delay 29 4.2.10 Joystick LY Acceleration and Deceleration Delay 29
Page 4 4.2.11 Joystick RX Acceleration and Deceleration Delay 30 4.2.12 Joystick RY Acceleration and Deceleration Delay 30 4.2.13 SW1+SW2 Output Relays Function 31 4.2.14 SW1 Output Relay Function 32 4.2.15 SW2 Output Relay Function 33 4.2.16 SW3 Output Relay Function 34 4.2.17 SW4+SW5 Output Relays Function 35 4.2.18 SW4 Output Relay Function 36 4.2.19 SW5 Output Relay Function 37 4.2.20 SW6+SW7 Output Relays Function 38 4.2.21 SW6 Output Relay Function 39 4.2.22 SW7 Output Relay Function 40 4.2.23 Save Function 41 4.2.24 Voltage Settings 41 5. System Channels Table 42 6. Receiver Installation 6.1 Output Relay Contact Diagram 43 6.2 Pre-Installation Precautions 44 6.3 Step-By-Step Installation 44 6.4 System Testing 45 7. Operating Procedure 7.1 General Operating Procedure 46 7.2 Pitch & Catch Operating Procedure 47 7.3 Automatic Channel Scanning Operating Procedure 48 7.4 Battery Changing Instruction 48 8. Status & Warnings 8.1 Transmitter 49 8.2 Receiver 8.2.1 LED STATUS Indications 50 8.2.2 LED SQ Indications 50 8.2.3 LED POWER Indications 50 8.2.4 LED COM Indications 50 8.2.5 LCD Indications 51 9. Trouble Shooting Tips 52 10. System Specifications 53 11. EU Declaration of Conformity 54
Page 5 1. Introduction The Flex 2JX radio remote control systems are designed for control of industrial equipment and machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes and other material handling equipment where wireless control is preferred. Each Flex 2JX system consists of a transmitter belly box and receiver unit. Other standard-equipped accessories include one rechargeable battery pack, one charging station, one each transmitter waist and shoulder belt, one spare transmitter power key and user’s manual. List of notable features include: * 62 user-programmable channels – Advanced synthesized RF controls with 62 built-in channels. * Automatic channel scanning receiver – No more hassle of climbing up the crane to change receiver channels. Transmitter channel can be changed directly on the transmitter via the LCD panel. * Transceiving RF modules – The Flex 2JX system is capable of two-way communication between transmitter and receiver. * LCD readout – All settings and system status information are displayed and executed via the LCD panel on transmitter and in receiver. * Goretex vent – The transmitter is equipped with special Goretex vent to guard against water/vapor buildups inside transmitter enclosure. * Transmitter tilt function – The transmitter is embedded with special tilt switch to guard against accidental crane movements when the transmitter is dropped. * Over one million unique serial numbers (20bit) – Each and every Flex 2JX system has its own unique serial number; no repeats. * Advanced controls – The Flex 2JX system utilizes dual advanced microprocessor controls with 32bit CRC and Hamming Code, which provide ultra-fast, safe, precise, and error-free encoding and decoding. * Unique I-Chip design – The I-Chip functions in a way that is very similar to SIM cards used on mobile phones, with the ability to transfer system information and settings from one transmitter to another without the hassle of resetting the spares. * Fully sealed enclosures – The transmitter and receiver enclosures are IP66 rated. * Infrared start/range limiting features – The Flex 2JX transmitter is standard-equipped with infrared sensor for infrared start and infrared range limiting operation. * Other features – Tandem operation, multi-receiver operation, random access operation, pitch and catch operation, and many others. * Full compliance – All systems are fully compliant with the FCC Part-15 Rules, European Directives (Safety, EMC, R&TTE and Machinery), and Industry Canada Specifications (IC).
Page 6 2. Radio Controlled Safety WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physical hazards. Warnings are highlighted as shown below: WARNING CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in damage to, or destruction of equipment, or loss of functional effectiveness. Cautions are highlighted as shown below: CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED. The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state, or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any radio equipment. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System.
Page 7 2.1 CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST, LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT. 2.2 GENERAL Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is operated in areas where people are working in close proximity to the material handling equipment. The operator must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life. 2.3 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES Only properly trained persons designated by management should be permitted to operate radio controlled equipment. Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment. Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment control, or is under the influence of alcohol or drugs.
Page 8 2.4 SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio controlled equipment. The operator should:  have knowledge of hazards pertaining to equipment operation  have knowledge of safety rules for radio controlled equipment  have the ability to judge distance of moving objects  know how to properly test prior to operation  be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or other material handling equipment being operated  have knowledge of the use of equipment warning lights and alarms  have knowledge of the proper storage space for a radio control transmitter when not in use  be trained in transferring a radio control transmitter to another person  be trained how and when to report unsafe or unusual operating conditions  test the transmitter emergency stop and all warning devices prior to operation; testing should be done on each shift, without a load  be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or other material handling equipment that utilizes the radio control  know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points  continuously watch and monitor status of lifted loads  know and follow cable and hook inspection procedures  know and follow the local lockout and tagout procedures when servicing radio controlled equipment  know and follow all applicable operating and maintenance manuals, safety procedures, regulatory requirements, and industry standards and codes WARNING Keep away interference source to make sure performance integrate. The operator shall not:  lift or move more than the rated load  operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller  use the crane, hoist or lifting device to lift, support or transport people  lift or carry any loads over people
Page 9  operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points  operate a crane, hoist or lifting device when the device is not centered over the load  operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum or sheave  operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment  change any settings or controls without authorization and proper training  remove or obscure any warning or safety labels or tags  leave any load unattended while lifted  leave power on the radio controlled equipment when the equipment is not in operation  operate any material handling equipment using a damaged controller because the unit may be unsafe  operate manual motions with other than manual power  operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 2.5 TRANSMITTER UNIT Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter unit should always be placed there when not in use. This precaution will help prevent unauthorized people from operating the material handling equipment. Spare transmitters should be stored in a secure storage space and only removed from the storage space after the current transmitter in use has been turned OFF, taken out of the service area and secured. 2.6 PRE-OPERATION TEST At the start of each work shift, or when a new operator takes control of the crane, operators should do, as a minimum, the following steps before making lifts with any crane or hoist: Test all warning devices. Test all direction and speed controls. Test the transmitter emergency stop.
Page 102.7 BATTERIES WARNING KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES. IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 2.8 BATTERY HANDLING Use only battery packs provided by ARC for the specific product. Do not dispose of a battery pack in fire; it may explode. Do not attempt to open the battery pack. Do not short circuit the battery. Keep the battery pack environment cool during charging operation and storage (i.e., not in direct sunlight or close to a heating source). 2.9 BATTERY CHARGING For those transmitters equipped with battery chargers, please familiarize all users with the instructions of the charger before attempting to use. Do not attempt to charge non-rechargeable battery packs. Avoid charging partially discharged rechargeable batteries to help prolong battery cycle life. Avoid charging the battery pack for more than 24 hours at a time. Do not charge batteries in a hazardous environment. Do not short the charger unit. Do not attempt to charge a damaged battery. Use only ARC charger unit for the appropriate battery pack. Do not attempt to use a battery pack that is leaking, swollen or corroded. Charger units are not intended for outdoor use. 2.10 BATTERY DISPOSAL Before disposing of battery packs consult local and governmental regulatory requirements for proper disposal procedure. 2.11 SPECIFIC SYSTEM WARNINGS Below are some specific operating safety tips that should be strictly followed when operating a Flex 2JX system: 1. Check the Status LCD on the transmitter for any signs of low battery power. 2. Check the Status LCD on the transmitter for any signs of irregularities. 3. Make sure the system is not set to the same channel as any other Flex systems in use within a distance of 300 meters (900 feet). 4. Never operate equipment with two transmitters at the same time unless they are programmed to do so.
Page 1123 4 51611 71098121514 161718133. General System Information 3.1 Transmitter 1. SW1 button or switch 7. SW7 button 13. E-Stop button 2. SW2 button or switch 8. LCD screen 14. Goretex vent 3. SW3 button or switch 9. Left (L) joystick 15. System information 4. SW4 button or switch 10. Right (R) joystick 16. I-Chip port 5. SW5 button or switch 11. Infrared sensor 17. START button 6. SW6 button 12. Shoulder strap clip 18. Power key
Page 1212678543 3.2 Receiver 3.2.1 External Illustration 1. External antenna jack (optional) 5. Status LED display 2. Shock mount 6. Power LED display 3. COM LED display 7. System information 4. SQ LED display 8. Cord grip
Page 1323167845 3.2.2 Internal Illustration 1. Power transformer 5. Receiving module 2. LCD display 6. AC line filter board 3. PS1 & PS2 programming buttons 7. Top relay board 4. Decoder module 8. Bottom relay board
Page 14>S/N:0000001SW6 SW7LCD>S/N:0000001 ABCDEF>TYPE:01>CHANNEL433.000>FREQ:NORMAL>SW1FUNC>SW2FUNCNORMALNORMAL>SW3FUNCNORMAL>SW4FUNCNORMAL>SW5FUNC >SW6FUNCNORMAL>SW7FUNCNORMAL YES NO>SAVE?GH00M00S>TIMER+START0.1mW>RFpower>IR MODEOFF000>IR_IDOFF>TILT >IRSfuncIRS offTimeOutSETTINGMODE4. Function Settings 4.1 Transmitter 4.1.1 Programming Procedure How to enter transmitter programming mode: 1) Turn on the transmitter power switch. 2) Do not press the green START button. 3) Press both SW6 and SW7 buttons below the LCD screen at the same time for up to 1 second to enter the Programming Mode. Setting Mode screen will show up for a brief second followed by the Serial Number screen (see below). 4) Serial number and frequency range can not be reprogrammed directly on the transmitter so press SW7 button repeatedly until you see the Channel Setting screen and so on. 5) Button functions: SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Press and hold SW7 and then SW6 to go back to the previous main menu.
Page 15>62>CHANNEL11>02CHANNEL>BACK^01>CHANNEL^CHANNEL^^CHANNEL0201 01CHANNELCHANNEL>01CHANNEL>01CHANNELCHANNEL01CHANNEL01>TYPE:ABCDEFGH+STARTACFF>TYPE:>TIMERGHTYPE:^00M00SABCDEFEC>TYPE:ECD A^D>BACKBFTYPE:DETYPE:^TYPE:BBA ABCDEFGHHTYPE:^GGB to FGHGTYPE:HTYPE:^^H^TYPE:TYPE:GH 4.1.2 Transmitter Channel SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. When transmitter channel is changed make sure the receiver channel is also set to the newly selected channel. Please refer to section 7.3 automatic channel scanning operating procedure if the receiver is set to “scan all channels” (see section 4.2.4). 4.1.3 Transmitter Type SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Transmitter Type is associated with functions such as tandem operation, random access operation, multi-receiver operation, etc... Please do not alter the factory settings unless authorized to do so.
Page 16TIMER>00M00S 0TIMER^TIMER^^0M00S000MS0000MS0^TIMER0S000M>+STARTTIMER0S000MTIMER1^0M00S 0TIMER0^S10M>BACKTIMERON>ONTIMERTIMER00M00S0.1mW>RFpower00M00S>TIMER+START+START+START>ONTIMER+STARTONTIMER>+STARTTIMERON>+ANY +START>TIMERON~>+ANY0S>BACKTIMER00M00M00S>TIMER0+STARTTIMER>00M00S+START0.1mW>RFpower >IR MODEOFFRFpower>0.1mWRFpower>0.4mWRFpower0.1mW>BACK>0.1mWRFpower0.1mW>RFpower>02mW>04mW>08mW>06mW>10mWRFpower>01mW 4.1.4 Transmitter Inactivity Timer SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Transmitter inactivity timer is for setting transmission cutoff time when the transmitter is not in operation for a certain period of time. When set to 5 minutes (05M00S), the transmitter will seize transmission at 5.0 minutes after last transmitter operation. Select “ON” means the transmission is constantly on (inactivity timer disabled) until the e-stop button is pressed or when the transmitter power is switched off. Select “+START” means after 5 minutes of transmitter inactivity you must press the green START button to continue operation. Select “+ANY” means after 5 minutes of transmitter inactivity operate the joysticks, buttons or switches to continue operation. 4.1.5 Transmitter Output Power SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command.
Page 17OFF>IR MODE>BACK>IR_ID000>OFFIR MODEIR MODE>IRSIR MODE>IRLIR MODEOFFIR MODE>OFFOFF>IR MODE000>IR_ID>000IR_IDIR_ID IR_ID IR_IDIR_IDIR_ID>001>255000^100^000^IR_ID010^IR_ID000^^001IR_ID000>BACKIR_ID>IR_ID000>000IR_ID>IRSfuncTimeOutIRS off 4.1.6 Transmitter Infrared Mode SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “OFF” to disable infrared function. Select “IRS” to enable infrared START function. Select “IRL” to enable infrared range limiting function. 4.1.7 Transmitter Infrared ID SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Make sure the infrared module on crane is set to same ID code as the transmitter. Select “000” disables the ID code function hence any types of infrared modules can be used.
Page 18>TILTOFF>SW1FUNCNORMAL>OFFTILTTILT>0.5S>1.0STILTOFFTILT>BACKOFF>TILT>OFFTILT>IRSfuncTimeOut OFF>TILTIRS offIRSfuncTimeOut>IRS offTimeOutIRSfunc>IRS onIRSfuncTimeOut>BACK>IRSfuncTimeOutIRS offIRSfuncTimeOut>IRS off 4.1.8 Transmitter Infrared START Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “IRS ON” if infrared START is required after every transmitter timeout (see section 4.1.4). Select “IRS OFF” if infrared START is not required after every transmitter timeout. 4.1.9 Transmitter Tilt Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. When TILT function is set to 0.5s (more sensitive) or 1.0s (less sensitive), the receiver mains are disconnected (opened) when the transmitter is tilted for more than 35~40 degrees. Select OFF disables the TILT function.
Page 19>SW1FUNCNORMAL>SW2FUNCNORMAL>NORMALSW1FUNCSW1FUNC>TOGGLESW1FUNC>BACKNORMALNORMAL>SW1FUNCSW1FUNC>NORMALSW1FUNC>A->B>0->A->B>A->B->AB>0->A->B->AB>SW2FUNCNORMAL>SW3FUNCNORMAL>NORMALSW2FUNCSW2FUNC>TOGGLESW2FUNC>BACKNORMALNORMAL>SW2FUNCSW2FUNC>NORMALSW2FUNC>A->B>0->A->B>A->B->AB>0->A->B->AB 4.1.10 SW1 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. Important note: If SW1 is equipped with a rocker switch then this SW1 button function and SW1 output relay function in receiver (see section 4.2.14) must both set to “NORMAL”. 4.1.11 SW2 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. Important note: If SW2 is equipped with a rocker switch then this SW2 button function and SW2 output relay function in receiver (see section 4.2.15) must both set to “NORMAL”.
Page 20>SW3FUNC>A->BNORMAL>0->A->B>TOGGLESW3FUNCNORMAL>SW3FUNC>NORMAL>NORMALSW3FUNCNORMALNORMAL>BACK>0->A->B->AB>SW4FUNCSW3FUNCSW3FUNC>A->B->ABSW3FUNCSW4FUNC SW4FUNCSW4FUNC>0->A->B->AB>SW5FUNCSW4FUNCNORMAL>BACK>A->B->ABNORMALNORMAL>0->A->B>NORMAL>SW4FUNC>NORMALNORMAL>TOGGLE>A->B>SW4FUNCSW4FUNC 4.1.12 SW3 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. Important note: If SW3 is equipped with a rocker switch then this SW3 button function and SW3 output relay function in receiver (see section 4.2.16) must both set to “NORMAL”. 4.1.13 SW4 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. Important note: If SW4 is equipped with a rocker switch then this SW4 button function and SW4 output relay function in receiver (see section 4.2.18) must both set to “NORMAL”.
Page 21>TOGGLE>A->B>SW6FUNC>NORMALNORMALSW5FUNCSW5FUNCNORMAL>NORMAL>0->A->B>A->B->AB>0->A->B->AB>SW5FUNCNORMALSW5FUNCNORMALSW5FUNC>BACKSW5FUNC>SW5FUNC>BACK>SW7FUNC>TOGGLE>SW6FUNCNORMALSW6FUNC>SW6FUNCNORMALNORMAL >NORMALSW6FUNCNORMAL>NORMALSW6FUNCSW6FUNC 4.1.14 SW5 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. Important note: If SW5 is equipped with a rocker switch then this SW5 button function and SW5 output relay function in receiver (see section 4.2.19) must both set to “NORMAL”. 4.1.15 SW6 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact.
Page 22>SAVE?YES NO>S/N:0000001YES NOSAVE?^YES NO^SAVE? SAVE?YES NO>BACKYES NOSAVE?^>SAVE?YES NOPressSTART PressSTARTSW7FUNC>TOGGLE>SW7FUNC>BACK>SAVE?NORMAL>NORMALSW7FUNC SW7FUNCNORMALSW7FUNC>NORMAL>SW7FUNCNORMAL YES NO 4.1.16 SW7 Button Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “TOGGLE” the output relay becomes toggled contact. 4.1.17 Save Function SW6 button is the “Enter” or “Change” command. SW7 button is the “Next” command. When you see the “PressSTART” screen it means the information is saved or not saved. The system will exit the programming mode after 5 minutes of inactivity (info not saved). 4.1.18 I-Chip Installation Use a coin to unscrew the I-Chip cover by rotating it clockwise. The I-Chip is located under the battery compartment (see below).
Page 23PS1 PS2>I-CHIPCOPY I/OPROCEED>S/N:0000001 ABCDEFGH>TYPE:01>CHANNEL433.000>FREQ:ALL>CH SCAN>MAIN RLYNORMALLV>FUNCTION1>FUNCTION2LV>LX DELAYACC OFFDEC OFFACC OFF>LY DELAYDEC OFFACC OFF>RX DELAYDEC OFFACC OFF>RY DELAYDEC OFF>SW1&2 RLYUNLOCK NORMAL>SW1 RLY >SW2 RLYNORMAL NORMAL>SW3 RLYUNLOCK>SW4&5 RLYNORMAL>SW4 RLYNORMAL>SW5 RLY>SW6&7 RLYUNLOCK>SW6 RLYNORMAL>SW7 RLYNORMALYES NO>SAVE?SETTINGMODE>I-CHIPCOPY I/OPROCEED 4.2 Receiver Unit 4.2.1 Programming Procedures How to enter receiver programming mode: 1) Switch on the receiver power. 2) Press both PS1 and PS2 buttons below the LCD screen at the same time for up to 1 second to enter the Programming Mode. Setting Mode screen will show up for a brief second followed by the I-Chip Copy I/O (see below). 3) Serial number and frequency range can not be reprogrammed directly on the transmitter so press PS2 button repeatedly until you see the Channel Setting screen and so on. 4) Button functions: PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Press and hold PS2 and then PS1 to go back to the previous main menu.
Page 24^01CHANNEL>01CHANNEL^CHANNEL>02 11>BACKCHANNELCHANNEL010102^CHANNELCHANNEL^>CHANNEL01>CHANNEL01>01CHANNELALL>CH SCANCHANNEL>62NOTI-CHIPMATCHI-CHIPNOTCONNECT>COPY INI-CHIPPROCEEDCOPY INI-CHIP>PROCEEDCOPY INI-CHIPPROCEED>BACKCOPY INI-CHIPLOADING>COPY OUTI-CHIPPROCEEDCOPY OUTI-CHIP>PROCEEDCOPY OUTPROCEEDI-CHIP>BACKI-CHIPLOADINGCOPY OUT>I-CHIPCOPY I/OPROCEED>I-CHIPCOPY I/O>COPY INI-CHIPPROCEED>COPY OUTI-CHIPPROCEED>I-CHIPCOPY I/OPROCEED>S/N:0000001 01>CHANNEL433.000>FREQ:STATUSSTANDBYSTATUSSTANDBYPROCEED 4.2.2 I-Chip Programming PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Incorrect I-Chip type I-Chip not installed correctly Select “COPY IN” to transfer I-Chip information from transmitter to receiver. Select “COPY OUT” to transfer I-Chip information from receiver to transmitter. Select “Proceed” to begin transfer. When transferring is completed the screen will display “STATUS STANDBY”. 4.2.3 Receiver Channel PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. When receiver channel is changed manually make sure the transmitter channel is also set to the newly selected channel.
Page 25CH SCAN>ALL ALL>BACK>01CH SCAN>02CH SCAN>03CH SCAN>CH SCANALL ABCDEFGH>TYPE:>CH SCANALL>ALLCH SCAN>ALLCH SCAN CH SCAN 4.2.4 Receiver Channel Scanning PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “01” the receiver only scans the channel set on section 4.2.3. Select “02” the receiver scans the channel set on section 4.2.3 plus the next channel up (scans channel N and channel N+1). Select “03” the receiver scans the channel set on section 4.2.3 plus the next two channels up (scans channel N, channel N+1 and channel N+2). Select “ALL” the receiver scans all 62 channels.
Page 26TYPE: TYPE:CFFHBTYPE:GDDDBGBEF^CCTYPE:EGAADHC^HFAH^^EAGBE^FBGHCHTYPE:DACEDEAGB^FTYPE: TYPE:>BACKABCDEFGHABCDEFGH>TYPE:>TYPE:ABCDEFGHCFHDTYPE:^BEAGC to GTYPE:NORMAL>MAIN RLY>NORMAL NORMAL>BACKLV>FUNCTION1NORMAL>MAIN RLYMAIN RLYMAIN RLY>TESTMAIN RLY>NORMALMAIN RLY>MAIN RLYNORMAL 4.2.5 Receiver Type PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Receiver Type is associated with functions such as tandem operation, random access operation, multi-receiver operation, etc… Please do not alter the factory settings unless authorized to do so. 4.2.6 Main Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” for normal operation (receiver mains and all other outputs enabled). Select “TEST” for system testing (receiver mains disabled and all other outputs enabled).
Page 27FUNCTION1>BACKFUNCTION1>S/PFUNCTION1>LV>IDLVFUNCTION1LV>FUNCTION1LV>FUNCTION2>FUNCTION1LVFUNCTION1>LVNORMAL>SS TOGGLE>S TOG&E>>EXT 4.2.7 Function Relay #1 PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “LV” for receiver low voltage external warning output. Select “ID” for receiver ID output (works simultaneously with all joystick motions and interlocking momentary contacts). Select “NORMAL” the output relay becomes momentary contact when START button is pressed. Select “TOGGLE” the output relay becomes toggled contact when START button is pressed. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “EXT” the output relay works simultaneously with the receiver mains. Select “S/P” the output relay closes when the green START button is pressed and opens only when transmitter power is switched off, not e-stop pressed.
Page 28>S/PFUNCTION2LVFUNCTION2FUNCTION2>LV>BACKFUNCTION2>ID>FUNCTION2LVDEC OFFACC OFF>LX DELAYSSTOGGLE>>>TOG&ES>EXTNORMAL>FUNCTION2LV>LVFUNCTION2 4.2.8 Function Relay #2 PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “LV” for receiver low voltage external warning output. Select “ID” for receiver ID output (works simultaneously with all joystick motions and interlocking momentary contacts). Select “NORMAL” the output relay becomes momentary contact when START button is pressed. Select “TOGGLE” the output relay becomes toggled contact when START button is pressed. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “EXT” the output relay works simultaneously with the receiver mains. Select “S/P” the output relay closes when the green START button is pressed and opens only when transmitter power is switched off, not e-stop pressed.
Page 29LX DELAY>ACC 1.0SACC OFFLX DELAYLX DELAYDEC OFF>ACC OFF>DEC 1.0SACC OFFACC OFFDEC OFFLX DELAY>BACK>DEC OFF>ACC 0.1SLX DELAYDEC OFFDEC OFFLX DELAY>DEC 0.1SLX DELAYLX DELAYLX DELAYACC OFFDEC OFFACC OFF>0.2S~0.9S>0.2S~0.9SACC OFFDEC OFF>LX DELAYDEC OFF>LY DELAYACC OFFLX DELAYDEC OFF>ACC OFF>LX DELAYDEC OFFACC OFFDEC OFFLY DELAYLY DELAY>BACKACC OFF>ACC OFFLY DELAY>0.2S~0.9SLY DELAYDEC OFFDEC OFFLY DELAYLY DELAY>DEC 1.0S>ACC 1.0SLY DELAY>ACC 0.1SACC OFFACC OFFLY DELAYACC OFF>LY DELAYDEC OFF>RX DELAYDEC OFFDEC OFF>ACC OFFACC OFFACC OFFLY DELAY>LY DELAYDEC OFF>DEC OFFACC OFF>DEC 0.1S>0.2S~0.9SACC OFFDEC OFFLY DELAYDEC OFF 4.2.9 Joystick LX Acceleration and Deceleration Delay PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Joystick LX is the left joystick X axis. 4.2.10 Joystick LY Acceleration and Deceleration Delay PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Joystick LY is the left joystick Y axis.
Page 30DEC OFFDEC OFFDEC OFFRX DELAY>DEC OFF>ACC OFFACC OFF>0.2S~0.9SRX DELAY>RY DELAYACC OFF>RX DELAYDEC OFF>RX DELAYACC OFF>DEC 0.1SACC OFFDEC OFF>DEC 1.0S>0.2S~0.9SACC OFFRX DELAY>ACC OFFRX DELAY RX DELAYDEC OFFRX DELAY>BACKDEC OFF>ACC 0.1SDEC OFFACC OFFDEC OFFRX DELAY>ACC 1.0SRX DELAYRX DELAYRX DELAYACC OFFACC OFFACC OFFACC OFF>DEC OFFACC OFFRY DELAYDEC OFFACC OFFRY DELAY>BACKRY DELAY>ACC 1.0SRY DELAYACC OFF DEC OFF>0.2S~0.9SRY DELAYDEC OFF>ACC 0.1SRY DELAYRY DELAYACC OFFRY DELAYDEC OFFRY DELAY>DEC 1.0SDEC OFF>ACC OFFDEC OFF>RY DELAY>0.2S~0.9SACC OFF>RY DELAY>ACC OFFDEC OFFDEC OFF>DEC 0.1SRY DELAY>SW1&2 RLYUNLOCK 4.2.11 Joystick RX Acceleration and Deceleration Delay PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Joystick RX is the right joystick X axis. 4.2.12 Joystick RY Acceleration and Deceleration Delay PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Joystick RY is the right joystick Y axis.
Page 31>BACKNORMALLOCKSW1&2 RLYNORMAL >BACK>LOCKSW1&2 RLYSW1&2 RLY LOCKUNLOCKSW1&2 RLY>TOG/TOG&E>UNLOCK>NORMALSW1&2 RLYLOCKSW1&2 RLY>SW1&2 RLYUNLOCK NORMAL>SW1 RLY>UNLOCKSW1&2 RLY>SW1&2 RLYUNLOCKNORMALLOCK>SW1&2 RLYNORMAL>LOCKSW1&2 RLY>ON/OFF>MAGNET>ON/OFF&E>ON/OFF+S>TOG/TOG 4.2.13 SW1+SW2 Output Relays Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. “UNLOCK” means both SW1 and SW2 output relays are not interlocked. “LOCK” means both SW1 and SW2 output relays are interlocked. When “UNLOCK” is selected proceed to SW1 and SW2 output relay function (see section 4.2.14 and 4.2.15) When “LOCK” is selected proceed to the selections listed below and disregard section 4.2.14 and 4.2.15) Select “NORMAL” both output relays become interlocking momentary contacts. Select “TOG/TOG” both output relays become interlocking toggled contacts. Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “ON/OFF” both output relays become interlocking On and Off contacts. Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press the green START button along with the On or Off button to work. Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts. Important note: When one of the above is selected make sure the same SW1 and SW2 button function on transmitter are both set to “NORMAL” (see section 4.1.10 and 4.1.11).
Page 32>NORMALSW1 RLY SW1 RLYNORMAL>BACKSW1 RLY>STOP>SW1 RLYNORMAL NORMAL>SW2 RLY>TOGGLE>TOGGLE&E>NORMAL+S>PITCH>PITCH&E>SW1 RLYNORMALSW1 RLY>NORMAL 4.2.14 SW1 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW1 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW1 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW1 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW1 button function on transmitter is set to “NORMAL” (see section 4.1.10).
Page 33>SW2 RLY>PITCH&ESW2 RLY SW2 RLY>PITCH>NORMAL+SSW2 RLY>SW3 RLYNORMAL>TOGGLE&E>TOGGLE>NORMALNORMAL>SW2 RLYNORMAL>BACKNORMAL >NORMAL>STOPSW2 RLY 4.2.15 SW2 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW2 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW2 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW2 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW2 button function on transmitter is set to “NORMAL” (see section 4.1.11).
Page 34>NORMAL >NORMAL>TOGGLE&E>NORMAL+S>TOGGLE>PITCH&E>BACKNORMAL>SW3 RLY>SW3 RLY>STOPSW3 RLY SW3 RLY>SW4&5 RLYNORMALNORMALSW3 RLYNORMAL>PITCHSW3 RLY 4.2.16 SW3 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW3 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW3 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW3 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW3 button function on transmitter is set to “NORMAL” (see section 4.1.12).
Page 35>SW4&5 RLYSW4&5 RLYLOCK>LOCKNORMAL>UNLOCKLOCKSW4&5 RLY>TOG/TOG>ON/OFF+S NORMALUNLOCK>SW4&5 RLY>TOG/TOG&ESW4&5 RLYNORMALSW4&5 RLY>NORMAL>ON/OFF&ESW4&5 RLY>BACKUNLOCKLOCKLOCKNORMAL>SW4&5 RLYSW4&5 RLY>MAGNET>LOCK>BACKNORMALUNLOCKSW4&5 RLY>UNLOCK>SW4 RLY>ON/OFFSW4&5 RLY 4.2.17 SW4+SW5 Output Relays Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. “UNLOCK” means both SW4 and SW5 output relays are not interlocked. “LOCK” means both SW4 and SW5 output relays are interlocked. When “UNLOCK” is selected proceed to SW4 and SW5 output relay function (see section 4.2.18 and 4.2.19) When “LOCK” is selected proceed to the selections listed below and disregard section 4.2.18 and 4.2.19) Select “NORMAL” both output relays become interlocking momentary contacts. Select “TOG/TOG” both output relays become interlocking toggled contacts. Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “ON/OFF” both output relays become interlocking On and Off contacts. Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press the green START button along with the On or Off button to work. Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts. Important note: When one of the above is selected make sure the same SW4 and SW5 button function on transmitter are both set to “NORMAL” (see section 4.1.13 and 4.1.14).
Page 36SW4 RLY>NORMAL+SSW4 RLYSW4 RLY>BACKNORMALNORMAL>NORMAL>TOGGLE&E>STOP>PITCH&E>SW5 RLY>PITCH>SW4 RLY>NORMAL>SW4 RLYNORMALSW4 RLY>TOGGLENORMAL 4.2.18 SW4 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW4 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW4 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW4 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW4 button function on transmitter is set to “NORMAL” (see section 4.1.13).
Page 37>TOGGLESW5 RLY>TOGGLE&ESW5 RLY>SW6&7 RLY>SW5 RLYNORMAL>SW5 RLYNORMAL>NORMAL>PITCH&ESW5 RLY>PITCHNORMAL>STOP>NORMAL+SSW5 RLYNORMAL>BACK>NORMAL 4.2.19 SW5 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW5 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW5 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW5 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW5 button function on transmitter is set to “NORMAL” (see section 4.1.14).
Page 38LOCKLOCKSW6&7 RLY>SW6&7 RLYNORMAL>SW6&7 RLYLOCK SW6&7 RLY>ON/OFFNORMALUNLOCKNORMAL>ON/OFF+S>SW6 RLY>UNLOCKUNLOCKSW6&7 RLY>NORMAL>BACKSW6&7 RLYNORMAL>BACK>TOG/TOGSW6&7 RLY>SW6&7 RLYSW6&7 RLYUNLOCKSW6&7 RLYNORMAL>LOCK>ON/OFF&ELOCK>UNLOCK>LOCK>MAGNETSW6&7 RLY>TOG/TOG&E 4.2.20 SW6+SW7 Output Relays Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. “UNLOCK” means both SW6 and SW7 output relays are not interlocked. “LOCK” means both SW6 and SW7 output relays are interlocked. When “UNLOCK” is selected proceed to SW6 and SW7 output relay function (see section 4.2.21 and 4.2.22) When “LOCK” is selected proceed to the selections listed below and disregard section 4.2.21 and 4.2.22) Select “NORMAL” both output relays become interlocking momentary contacts. Select “TOG/TOG” both output relays become interlocking toggled contacts. Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “ON/OFF” both output relays become interlocking On and Off contacts. Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press the green START button along with the On or Off button to work. Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by the e-stop command (output relay opens when e-stop button is pressed). Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts. Important note: When one of the above is selected make sure the same SW6 and SW7 button function on transmitter are both set to “NORMAL” (see section 4.1.15 and 4.1.16).
Page 39>SW6 RLYNORMAL>SW6 RLY>NORMAL>NORMAL+SSW6 RLY>NORMAL>SW7 RLY>TOGGLE&ENORMAL>TOGGLE>PITCH NORMALSW6 RLY>STOPSW6 RLYNORMAL>PITCH&E>BACKSW6 RLY 4.2.21 SW6 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW6 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW6 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW6 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW6 button function on transmitter is set to “NORMAL” (see section 4.1.15).
Page 40>SW7 RLY>PITCH&E>PITCH>BACKSW7 RLYNORMALNORMAL>TOGGLESW7 RLYSW7 RLY>NORMAL+S>STOP>TOGGLE&ESW7 RLYNORMAL>NORMAL>SW7 RLY>NORMAL>SAVE?YES NO 4.2.22 SW7 Output Relay Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. Select “NORMAL” the output relay becomes momentary contact. Select “NORMAL+S” the output relay becomes momentary contact. Must press the green START button together to work. Select “TOGGLE” the output relay becomes toggled contact. Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop command (output relay opens when e-stop button is pressed). Select “PITCH” SW7 button becomes the “Pitch” function in Pitch & Catch Operation. Select “PITCH&E” SW7 button becomes the “Pitch” function in Pitch & Catch Operation. When Pitch command is initiated the receiver mains are disconnected. Select “STOP” SW7 button becomes an auxiliary e-stop function. Press to disconnect the receiver mains and press START button to reconnect the receiver mains. When select Pitch & Catch function make sure you set the spare transmitter to the next channel up and the receiver channel scanning to “02” (see section 4.2.4). Important note: When one of the above is selected make sure the same SW7 button function on transmitter is set to “NORMAL” (see section 4.1.16).
Page 41COM 1234^YES NOSAVE?^SAVE?YES NOSAVE?YES NO>BACK>I-CHIPCOPY I/OYES NO>SAVE?YES NOSAVE?^STATUSSTANDBYSTATUSSTANDBY YES NO>SAVE?PROCEED 4.2.23 Save Function PS1 button is the “Enter” or “Change” command. PS2 button is the “Next” command. When you see the “STATUS STANDBY” screen it means the information is saved or not saved. The system will exit the programming mode after 5 minutes of inactivity (info not saved). 4.2.24 Voltage Settings Always check the voltage setting is correct for your application prior to installation. Position 1 → 110 ~ 120VAC Position 2 → 220 ~ 240VAC F1 ~ F8 Fuse @ 5.0 Amps F9 ~ F10 Fuse @ 1.0 Amps F11 ~ F14 Fuse @ 5.0 Amps
Page 425. System Channels Table Channel Frequency Channel Frequency 01 433.000MHZ 32 433.775MHZ 02 433.025MHZ 33 433.800MHZ 03 433.050MHZ 34 433.825MHZ 04 433.075MHZ 35 433.850MHZ 05 433.100MHZ 36 433.875MHZ 06 433.125MHZ 37 433.900MHZ 07 433.150MHZ 38 433.925MHZ 08 433.175MHZ 39 433.950MHZ 09 433.200MHZ 40 433.975MHZ 10 433.225MHZ 41 434.000MHZ 11 433.250MHZ 42 434.025MHZ 12 433.275MHZ 43 434.050MHZ 13 433.300MHZ 44 434.075MHZ 14 433.325MHZ 45 434.100MHZ 15 433.350MHZ 46 434.125MHZ 16 433.375MHZ 47 434.150MHZ 17 433.400MHZ 48 434.175MHZ 18 433.425MHZ 49 434.200MHZ 19 433.450MHZ 50 434.225MHZ 20 433.475MHZ 51 434.250MHZ 21 433.500MHZ 52 434.275MHZ 22 433.525MHZ 53 434.300MHZ 23 433.550MHZ 54 434.325MHZ 24 433.575MHZ 55 434.350MHZ 25 433.600MHZ 56 434.375MHZ 26 433.625MHZ 57 434.400MHZ 27 433.650MHZ 58 434.425MHZ 28 433.675MHZ 59 434.450MHZ 29 433.700MHZ 60 434.475MHZ 30 433.725MHZ 61 434.500MHZ 31 433.750MHZ 62 434.525MHZ
Page 436. Receiver Installation 6.1 Output Relay Contact Diagram Please refer to section 4.2.24 for various input voltage settings. Please refer to section 4.2.24 for all power fuse ratings.
Page 44240mm345mm108mm 6.2 Pre-Installation Precautions 1. Make sure the transmitter and receiver have identical serial number/ID codes and channels. 2. Make sure the receiver is not set to the same channel as any other systems in use in the surrounding area. 3. Make sure that the crane or equipment is working properly prior to installation. 4. Make sure the power source to the receiver is set correctly. 5. Switch off the main power source to the crane or equipment prior to installation. 6.3 Step-By-Step Installation 1. For best reception the location of the receiver should be visible to the operator at all times. 2. The location selected should not be exposed to high levels of electric noise. Mounting the receiver next to an unshielded variable frequency drive may cause minor interference. Always locate the receiver as far away from the variable frequency drive as possible.
Page 45432 mmControlPanel276mm(10.87")235mm(9.25")8mm 3. Ensure the selected location has adequate space to accommodate the receiver. If an external antenna is used, to avoid the possibility of antenna damage always locate the receiver where the antenna is free from any obstacles from all directions (refer to diagram at right). 4. For better reception, make sure the receiver is in an upright position. 5. Drill four holes (8mm in diameter) on the control panel or location where the receiver is to be installed. 6. Make sure the bolts are tightened after installation. 7. For system wiring please refer to section 6.1. 6.4 System Testing 1. Turn on the power source to the receiver and test the MAIN relay output by pressing the red emergency stop button and making sure that it properly opens and closes the mainline disconnect contactor. 2. Test the operation of each function to ensure it corresponds to the transmitter direction labels or the pendant it is replacing. 3. Test the limit switches (if any) to see if they are working properly. 4. If your new remote control is replacing an existing pendant, make sure it is completely disconnected and placed in a safe location to prevent unwanted control commands.
Page 46E-STOP START POWER ON/OFFY 0X 00 Y0 XPressSTART7. Operating Procedure 7.1 General Operating Procedure a. Reset the red emergency stop button located on the left hand side of the transmitter by pulling it upward or rotating it clockwise. b. Turn on the transmitter power by inserting the black-colored key into the keyswitch slot located on the right hand side of the transmitter and rotate it clockwise to “On” position. c. After turning on the transmitter power the LCD screen will display “ PressSTART”. Press the green START button next to the power keyswitch for up to one (1) second to activate (connect) the receiver mains. → Press Start → d. Available icons: Main Screen Start Normal Toggle A B A+B Infrared e. In case of an emergency, pressing the red e-stop button will immediately disconnect the receiver mains (LCD turns off). Pull it upward or rotate the red button clockwise to reset the e-stop button. Press the green START button for up to one (1) second to reconnect the receiver mains when “ PressSTART” reappears on the LCD screen. f. After 5 minutes of inactivity the receiver mains are disconnected temporarily (depends on transmitter inactivity timer set on section 4.1.4). Press the green START button to reconnect the receiver mains and continue operation. g. Turn off the transmitter power by rotating the power key counter-clockwise to “Off” position; it will disconnect the transmitter power and the receiver mains altogether. Turn it further counter-clockwise to release the key.
Page 47CATCHPITCHTransmitter A Transmitter BReceiver 7.2 Pitch & Catch Operating Procedure In order for transmitter-B to take over the receiver, or vise versa, transmitter-A must press the “Pitch” button on the transmitter for up to one (1) second. This will release transmitter-A control of the receiver. Transmitter B then presses the green “Start/Catch” button to gain control of the same receiver. Transmitter A Transmitter B press “Pitch press “Catch” →
Page 48 7.3 Automatic Channel Scanning Operating Procedure When transmitter channel is changed (see section 4.1.2) press the green START button for up to 60 seconds to re-connect with the receiver unit. Make sure the receiver unit is set to Scan “ALL” in the receiver channel scanning section 4.2.4. 7.4 Battery Charging Instruction When battery pack is inserted it will automatically go into charging mode. Press the Charge/Discharge button to switch from charging to discharging, or vise versa. Power On → Charge LED blinks green 3 times. Charging → Charge LED blinks green constantly. Discharging → Discharge LED blinks red constantly. Fully charged → Charge LED constant green.
Page 49xxxxxxxxxxLYX xx RYXJAMMEDTILTED!PressSTARTPressSTARTLOWBATTERYNOTI-CHIPMATCHRFNOTCONNECTI-CHIPNOTCONNECT8. Status and Warnings 8.1 Transmitter Battery low power Bad joystick internal contact or contacts detected Incorrect I-Chip version Transmitting module not installed I-Chip not installed Transmitter not in upright position system not error
Page 50 8.2 Receiver 8.2.1 LED Status Indications Type Display Type Indication 1 Fast green blinks Decoding in progress 2 Slow green blinks Decoding on standby 3 Fast red blinks Incorrect transmitter serial number and type4 Two red blinks Receiver MAIN jammed or defective 5 Three red blinks Decoder module defective 6 Four red blinks + one green blink Receiving module defective 7 Constant red Receiver under-voltage, LV output relay activated 8.2.2 LED SQ Indications Type Display Type (Red) Indication 1 On Transmission received 2 Off No transmission 3 Blinks intermittently Other radio interference 8.2.3 LED POWER Indications Type Display Type (Red) Indication 1 On Power to receiver 2 Off No power to receiver 8.2.4 LED COM Indications Type Display Type (Red) Indication 1 On Power to relay Board 2 Off No power to relay board
Page 51STATUSDEFECTIVEDECODERSTATUSMAINDEFECTIVELOWSTATUSVOLTAGESTATUSRF1DEFECTIVESTATUSSTANDBYDECODINGSTATUSSTATUSPOSINITIATEDSTATUSEMSINITIATEDSTATUSINCORRECTS/N 8.2.5 LCD Indications Decoding in progress Decoder on standby Transmitter power off Transmitter e-stop command initiated Receiver low input Incorrect serial number voltage and type on transmitter Decoder module defective Main relay defective Receiving module defective
Page 529. Trouble Shooting Tips Problems Possible Reasons Suggestions Transmitter low battery Check the transmitter battery level. Emergency stop button activated prior to startup Prior to turning on the transmitter power make sure that the red emergency stop button is elevated. Improper startup procedure Redo the startup procedure. Incorrect system channel Check and make sure the transmitter and receiver are with same channel. Incorrect system serial number Check and make sure the transmitter and receiver are with same serial number. No response when transmitter is in operation (Improper startup & settings) System out of range Make sure the startup procedure is initiated within 100 meters from the receiver location. Defective transmitting and receiving module Check the SQ display on the face of the receiver unit. If it does not light up when operating the transmitter then either the transmitting or receiving module is defective. Replace the transmitting module first then the receiving module. No response when transmitter is in operation (Damaged hardware) Defective encoder board or decoder module If still no response after replacing the, transmitting and receiving modules then replace the transmitter encoder board. If still doesn’t work then the decoder module is defective. Incorrect input voltage Make sure the source voltage is set correctly. Blown fuse Check for any blown fuse. No AC power to the receiver Incorrect wiring Check input voltage connection. Outputs do not correspond to transmitter Incorrect output connection Check the system wiring again.
Page 5310. System Specifications Frequency Range : 433 MHz Channel Spacing : 25.0 KHz Number of Channels : 62 channels Modulation : Digital Frequency Modulation, 20bit address, 32bit CRC Parity Check and Hamming Code. Encoder & Decoder : Microprocessor-controlled Transmitting Range : >100 Meters / 300 Feet Frequency Control : Synthesized PLL (Phase Lock Loop) Receiver Type : Frequency Auto Scanning Receiver Sensitivity : -116dBm Antenna Impedance : 50 ohms Responding Time : 50 Milliseconds (average) Transmitting Power : 2.0mW Enclosure Type : NEMA-4X Enclosure Rating : IP-66 Output Contact Rating : 250V @ 8 Amps Transmitter Operating Voltage : DC 6.0V Receiver Power Consumption : 30 VA (max) Receiver Supplied Voltage : 220-240VAC @ 50/60Hz Charger Unit Power Consumption : 5.0 VA(max) Charger Unit Supplied Voltage : 110~240VAC @ 50/60Hz Operating Temperature : -25°C -- 50°C / -13°F -- 122°F Transmitter Dimension : 247mm (L) x 145mm (W) x 180mm (H) Receiver Dimension : 345mm (L) x 240mm (W) x 108mm (H) Transmitter Weight : 1.80kg (include battery pack) Receiver Weight : 3.65kg
Page 54 EU Declaration of Conformity (EMC, R&TTE, SAFETY & MACHINERY) For the following equipment: Product : Flex Series Radio Remote Control System Multiple Listee Model No. : Flex 2JX Manufacturer’s Name : Advanced Radiotech Corporation Manufacturer’s Address : 1F, 288-1, Hsin Ya Road, Chien Chen District Kaohsiung City, Taiwan We herby declare, that all major safety requirements, concerning the CE Mark Directive 2006/42/EC and Low Voltage Directive 2006/95/EC, Electromagnetic Compatibility Directives 2004/108/EC, R&TTE Directive 1999/5/EC are fulfilled, as laid out in the guideline set down by the member states of the EEC Commission. The standards relevant for the evaluation of the electrical safety requirements are as follow: EMC : EN 301 489-1 + EN 301 489-3 R&TTE : EN 300 220-2 V2.1.1 SAFETY : EN 60950:2006+A1+A11+A12 MACHINERY : EN 60204-32:2008, EN 13557:2003+A1:2008 EN ISO 13849-1:2008 (PL=d), EN 60529 (IP66) Test reports issued by: EMC : SGS R&TTE : SGS SAFETY : SGS MACHINERY : SGS Person responsible for marking this declaration: Tom Jou / President Name and signature of authorized person

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