All Power APGG6000 User Manual GENERATOR Manuals And Guides 1110083L
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6000W Generator Table of Contents 6000WATT GENERATOR Topic Page Limited Safety Warranty 3 Guidelines 5 General Precautions 6 Battery 15 Assembly 16 Operation Spark 17 Plug Inspection, Service 22 Cleaning, Maintenance and Storage 23 Installation 29 Compliance 31 Specifications General 32 Parts Listing 33 WARNING! IN THIS READ MANUAL AND UNDERSTAND BEFORE INSTRUCTIONS IN THIS ALL OPERATING. MANUAL SAFETY FAILURE COULD PRECAUTIONS TO COMPLY RESULT WITH IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY. ALL=POWER WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. www.al Owner's Limited AIEPower to the 90 days from compressors, odginal repair who uses the product usage) that workmanship in a consumer THIS all products covered under this for one year from the date of covered by this limited warranty which are used in commercial are warranted to be free of defects in material and workmanship the date of original a_r tools, service wifl purchaser residential or household defects in material and purchase. All products (i.e. income producing) 6000W Generator Limited Warranty {cont'd) Warranty warrants application (personal, warranty are free from AtFPower Manual or replace, failed purchase. Products covered parts, pressure washers and at AtFPower within the sole components which have to the normal replacement final. work parts. flow and business hours All decisions of AIFPower option, warranty under this generators. products or Service will period. at the service with regard center to this warranty applications for include air WARRANTY gives you specific legal rights, and you may also sold as reconditioned, • Merchandise that has cold, heat, rain, accident, failure To process OF ORIGINAL a warranty claim PURCHASER on this product, (initial DO be evaluated by an Authorized Warranty Service Warranty Service Center call 888.896.6881. of other rights which Repair and transportation assoiciated Retain original Use reasonable cash care register sales in the operation receipt and as proof maintenance item to the For the location of purchase for of the product humidity, freeze damage, the product in accordance retailer. The of the product nearest warranty must Authorized to work= as described costs with parts inoperative NOT return as rental equipment, or inoperative or floor because or display of ordinary models. wear, misuse, use of improper chemicals, negligence, with the instructions provided in the improper maintenance, or unauthorized repair the use of accessories or alterations. or of merchandise assembly, required determine not to be defective. oil, adjustments or other with which installation and start-up ere expected to become vary from User): Center. excessive to operate used damaged according • Expendable RESPONSIBILITY become Owner's Manual(s) supplied with the product, attachments not recommended by All-Power, be schelduled location, and the avaifibflity limited warranty shall be have NOT COVER: = Merchandise o Costs costs. This warranty state to state. DOES in the Owner's or accessories or unusable Merchandise sold product of another any, will after supplied a reasonable the period product of use. by All-Power which has been manufactured company, such as gasoline engines. The by and identified as the product manufacturer's warranty, apply. ANY INCIDENTAL, MAY RESULT NOT COVERED apply to you. INDIRECT FROM ANY BY THIS OR CONSEQUENTIAL DEFECTS, FAILURE WARRANTY. Some INCLUDING THOSE OR states LOSS, DAMAGE, MALFUNCTION do not allow OR EXPENSE OF THE the PRODUCT exclusion, THAT iS so it may not Manual(s). IMPLIED Deriver or ship the product be paid by the purchaser. If the Center, purchaser the does purchser to the Authorized not receive should contact satisfactory AIFPower. Warranty results Service form Center. the Authorized Freight costs, Warranty if any must Sercive WARRANTIES, A PARTICULAR PURPOSE, PURCHASE, Some states above limitations may OF MERCHANTABILITY OR FITNESS FOR ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL do not allow limitations on how long an implied warranty lasts, not apply to you, so the if Owner's Safety Guidelines = Definitions This contains information manual important that General you need to know in order to protect YOUR SAFETY and to PREVENT PROBLEMS. The fofiowing symbols help you recognize information. Please the manual and pay attention to these Generator Precautions and understand EQUIPMENT read 6000W Manual WARNING! FAILURE TO FOLLOW SEVERE INJURY OR DEATH, this THESE INSTRUCTIONS CAN RESULT _ Read and understand all of these safety instructions. Be sure for future use.Safety Saveto retain Thesethemimportant instructions! RESULT AUTION: IN FAILURE DAMAGE ON. TO TO FOLLOW THE TOOLTHESE AND/OR INSTRUCTIONS THE ITEM YOU CANARE ALSO WORKING @ CARBON MONOXIDE _DANGER Using Generator POSSIBILITY OF PERSONAL INJURY OR DEATH ARNING! WARNINGS INDICATE A CERTAINTY INSTRUCTIONS ARE NOT FOLLOWED. _ IF OR STRONG exhaust a generator contains high indoors levels WILL KILL of carbon @ YOU monoxide see or smell If you can smell the generator exhaust, you cannot smell the exhaust, you could be breathing CO. IN MINUTES. (CO), CAUTION: EQUIPMENT FOLLOWED. _ NOTE: CAUTIONS DAMAGE GIVE HELPFUL PRODUCT COULD GAS THAT WARNING! DEATH, INFORMATION RESULT IN SERIOUS THiS EQUIPMENT. WHEN PRECAUTIONS SHOULD THE RiSK OF USING ALWAYS PERSONAL must be cleaned or federal codes Never or other store fuel General AiR TOOLS, BASIC SAFETY BE FOLLOWED TO REDUCE _i Manual grounded connections conductive to avoid Dispose of fluids and cleaning materials as per Store oily rags in a covered metal container. near flames objects, such fuel and handling procedures, Keep generator sources as tools, These of ignition away events from could around exposed, ignite the engine and five electrical fumes fuel parts the General Keep or other or arcing. Gasoline Work the generator. {cont'd) sparking refill the fuel tank while the the generator with known Excessive buildup of unburned explosive condition. hot engine shutdown. gases to dissipate Use only engine engine is running or while leaks in the fuel system fuel gases in the exhaust attempting manufacturer to restart the recommended fuel the system This buildup can occur after repeated If this occurs, open exhaust system before unleaded engine can failed start drain plugs, and is still create hot. gasoline with a minium and L). Use regular octane rating a potentially attempts, valve testing, if equipped, and allow or the your of 90. is 1.16 qt(1.1 L) _ "L" _00._ _.,_0,,,,_ 0....... REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR GLOVES AND OR WAiT UNTIL SYSTEM THE ENGINE EXHAUST ENGINE EXHAUST PARTS AND BECOME VERY SYSTEM COOLED BEFORE HANDLING THESE PARTS. to start the engine without oil will ruin FLAMMABLE AND iS EXPLOSIVE OUT OF REACH OF CHILDREN, Precautions work area clean gases, or dust. Keep bystanders, shields as needed. area potentially explosive. ABD fire clean class Use proper extinguishers fuel storage and nearby, at all times. (cont'd) and tools well Generators children, lit, Cluttered in explosive create and visitors benches atmospheres, sparks away which while and such may dark areas as in the ignite operating invite presence the dust a generator. accidents. of flammable or fumes. Provide barriers or Safety Grounded grounded tools must be plugged into an outlet properly in accordance with all codes and ordinances. grounding prong or modify the plug in any way. installed and Never remove Do not use @ the any adapter plugs. provides a low-resistance path to carry event of an electrical malfunction. insulated to power sensitive electronic equipment (including the addition of an approved line conditioner, which electricity away from the equipped with Do not change the plug in any way. grounded power cord and grounded Double power Avoid surfaces body contact is an increased Do not expose risk of electric When These THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE ATTEMPTING TO POWER SENSITIVEIS NOT ELECTRONIC TO THE EQU IPMENT. ALL-POWER RESPONSIBLEEQUIPMENT FOR ANY APPROVED DIRECT LINE BY FAILURE are a polarized abuse with grounded risk of electdc generator shock. the power damaged to rain cord. power shock cords power where insulation eliminates supply system. such if your or wet conditions. Keep plug one blade is wider than one way. If the plug does not fit fully in the a qualified electrician to install a polarized cords immediately. as pipes, body radiators, need for the three-wire ranges, and refrigerators. will increase is grounded. Water away the the outlet, outlet. entering from Damaged heat, a generator oil, sharp power cords edges, increase TO USE AN operating extension the or moving the risk of computers is sold separately. WITHOUT CAUTION: DAMAGE CAUSED tools other. This plug fits in a polarized outlet only reverse the plug. If it still does not fit, contact parts. Replace electdc shock. DAMAGE and multiple Generator liquids, Do not Output OR INDIRECT CONDITIONER. have and surrounding power Double Oil capacity ...... designed without Attempting are flammable Always operate Grounding user in the HOT AND INSULATED WARNING! This generator is not and medical devices) fumes Do not There Power and fuel. off. Hot Components HAVE AND MAY MONOXIDE LEAD TO CARBON Do not Oil: is 6.6 US gallons(25 air or vapors. generator. Fuel: Fue_ capacity to fresh Area Electrical • Do not operate move (_ oil ARNING! GASOLINE IS EXTREMELY UNDER CERTAIN CONDITIONS, KEEP 6000W and Oil (cont'd) Do not smoke, or allow sparks, tank. Fuel vapors are explosive. Keep materials Precautions Gasoline requires product These use a battery- INJURY. up immediately. and regulations. flammable and Oil This CAUSE OF CONSCIOUSNESS EXHAUSTLOSS CONTAINS POISONOUS vents. the engine and void the warranty. Work in welt ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasofine is stored. INJURY Owner's Fuel or oil spills any local, state, Gasoline CAN THE If you or other partly enclosed areas. Using a fan or opening windows - ONLY use a generator outdoors and far away from open windows, doors, and openings can pull in generator exhaust. Even when you use a generator correctly, CO may leak into the home. ALWAYS OF NOT AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL ARNING! IMPROPER OPERATION OR MAINTENANCE WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING _ gas you cannot CO. But even powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, RIGHT AWAY. See a docto_ You could have carbon monoxide poisoning, NOTES OF THIS INDICATE A POSSIBILITY IF INSTRUCTIONS ARE a poisonous are breathing - NEVER use a generator inside homes, garages, crawlspaces, Deadly levels of carbon monoxide can build up in these areas. and doors does NOT supply enough fresh air. A IN sections. a power tool outside, use an outdoor extension cord marked "W-A" or "W". cords are rated for outdoor use, and reduce the risk of electdc shock. Owner's General Precautions Electrical Safety • All connections and licensed e{ectricians, codes Manual 6000W (cont'd) General (cont'd) and standards, and other regulations where and Safety for fixed operation. Do not in accordance with all relevant adjusting left attached electrically with energized any part the generator characteristics Before load connections while standing in water, servicing of the parts body, of the generator or with and interconnecting any nominsulated conductive only to a load or electrical system (120 volt) that and rated capacities of the generator. equipment powered Keep all electrical equipment clean cut abraded or otherwise degraded. terminals Insulate Guard clean and all connections by the generator, and dry. Replace Replace terminals against radiators, electric ranges, Personal and disconnected shock. Prevent disconnect cables refrigerator of inattention is compatible the while operating generators moving equipment with grounded surfaces overreach. Keep and disconnect part before turning of the generator proper footing and result in serious result balance on. A wrench in personal or a key that is iniury. Always non-skid wear eye protection. safety shoes, hard at all times. Wear ANSI approved safety impact eye hat, or hearing protection must be used for The Do not generator from the its power such use the generator be controlled with the if the power power Generator Use and Care Make power sure the switch switch switch is in its does not turn is dangerous "OFF" and position and it on or off. Any must disconnect other generator that cannot be replaced. the spark making any adjustment, changing accessories, or storing the generator. measures reduce the risk of starting the generator accidentally. and correct untrained plug Such persons. wire before preventive Generators safety are as pipes, operating a generator. Do or medication. A moment personal the generator may conditions. Maintain generators use" until repaired. injury. or jewelry. Contain long hair. Keep your hair, clothing, clothes, iewelry, or long hair can be caught in with care. Check for may affect misalignment the generator's accidents are caused Do not use damaged generator. Tag damaged generators or binding of moving parts, breakage of parts, and any other operation. If damaged, have the generator serviced before by poorly maintained "Do not condition that using. Many generators. Use only accessories that are recommended by the manufacturer may be suitable for one generator may become hazardous when for your model used on another Accessories generator. that parts. Owner's General Precautions Manual 6000W General (cont'd) Generator Precautions Installation Servicing Maintain or wrenches Store idle generators out of reach of children dangerous in the hands of untrained users. contact may position, with any wiring where the insulation is cracked, that are worn, discolored, or corroded. and use common sense when the influence of drugs, alcohol, Dress properly. Do not wear loose clothing and gloves away from moving parts. Loose "OFF" Do not force the generator. Use the correct generator for your application. will do the job better and safer at the rate for which it is designed. enclosures. what you are doing, while tired or under is in its appropriate Safety Stay alert. Watch not use generator switch or wires. body power obiect. tight. and the or on wet or input. Keep keys to a rotating Use safety equipment. goggles. Dust mask, touch conductors Connect electrical or disconnect Make sure not in use. applicable. installations Do not to connect (cont'd) (cont'd) Avoid accidental starting, the spark plug wire when Remove The generator must be earth-grounded electrical codes and standards before Do not attempt soggy ground. Precautions Personal conduits from the generator to the load must on ly be installed by trained and in compliance with all relevant local, state, and federa{ electrica{ Generator labels If unreadable and name or missing, plates on the contact our generator service and center engine. toll free These carry important at 888-896-6881 information. immediately for a (cont'd) (cont'd) If the generator is installed should not be run outdoors outdoors, it must without protection be weatherproofed to the generator and should be soundproofed. and wiring conduit. It replacement. The Generator service performed by unqualified must be performed personnel only could qualified result When servicing a generator, instructions in this manual. use only identical Use of unauthorized may shock create Heart a risk of electric repair personnel. Service or maintenance in a risk of injury. replacement parts. Follow all appropriate parts or failure to foflow maintenance instructions generator Before Keep Pacemakers TO OR FAILURE OF THE under Any separate with all relevant including the earth-ground rated ensure the lift to lift such a load. away from full length or more the people engine rigging the suspended floor/ground surface If the floor/grounded the and IocaE and national electrician and building electrical contractor. codes. Have connection, should be completed facility be built or installed by a licensed in stallation, the wheels. The contents (tools, Install work, Two and supporting generator should be level surface is not of the generator frame should or alternator assist when moving lifting lugs. Connect structure during low lifting are in good relocating. and strong enough level, strong cross at its or lifting to safely members hold the weight should be side. PACEMAKER. For trailer All electrical electrician. 1001bs (approx). generator, are all personnel placed installation Ensure instaEtation meets all applicabte safety, installation performed by a qualified, licensed the and The supporting of the generator. PHYSiCIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC WARNI PEOPLE PROXIMITY WITH PACEMAKERS CONSULTCOULD THEIRCAUSE FIELDS NG! IN CLOSE TO A HEART SHOULD PACEMAKER INTERFERENCE rifting condition, or injury. weighs this product. Never lift the generator using equipment to the frame of the generator sound-and moisture within the trailer etc.) generator must should be capable weather-proofing the generator's be mounted of supporting only when on the the it is not center weight raining point of the or snowing of the generator to avoid trailer, and over all trapping area. Mechanical fuel storage local, state, or generator and federal supply regulations. must in full compliance Always make sure the power allow the engine to completely Check for be carefully Check for other damaged parts. checked alignment to determine and binding condition The generator still be taken around the switch cool that may Before affect is in its "OFF" before carrying using the generator, any that it will operate properly of moving parts, any broken proper is designed with guards to protect personnel and generator. position. Disconnect out maintenance. operation part that the appears spark plug damaged wire, and should and perform its intended function. parts or mounting fixtures, and any technician. for protection from moving parts. equipment from other mechanical In any case, care must hazards when working Owner's General Precautions Mechanical • DO not the to reach hands, arms, when engine parts access • When doors working approved • Always loose fast on enclosures gloves, or adjust follow hair, moving on or around safety • Do not alter manufacturer. safety long are and w{th the the safety complete guards guard clothing, they removed, While for maintenance and cannot closed and generator eye any part safety jewelry away clearly. locked goggles, and when wear from generator is running, do not reason, moving parts. Be aware cord correct and gauge and generator oil, exhaust fumes, and hot solid included) is used, according make access _s not clothing required. including and supp{ied sure to the following to use only UL approved cords having Arnps (@ ful_ Joad) Cord ANSI by the maintenance. 50fL=100fto Lengths 100fto=150ffo 0 - 5 16 AWG 16 AWG 12 AWG 5.1 - 8 16AWG 14AWG 10AWG 8.1 - 12 14AWG 12AWG 12.1 - 15 12AWG 10AWG 15 - 20 10AWG 10AWG 150fto=200fto 12 AWG Chemicals • Avoid contact • Avoid body with hot fuel, contact medical treatment immediately wash and seek medical with fuels, oils, and immediately. Do not with soap and water. attention. lubricants used induce vomiting For eye contact, surfaces. in the generator, if fuel is swallowed. immediately flush If swallowed, For eyes seek skin contact, with clean water Noise • Prolonged approved exposure to noise ear protection when _evels above operating 68 DBA or working is hazardous around to hearing. the generator Owner's product wear ANSI it is running. Manual 6000WGenerator Assembly Battery This Always when does not need the table that hat. engine (not length Oft.= 50fto is assembled scheduled {cont'd) Cord If an extension NarnepJate protective safety that the or any other be seen always of the generator Generator GeneraJ Precautions (cont'd) Extension generator around • Keep • Keep 6000W (cont'd) operate attempt Manual a battery. Unpacking 1. Remove 2. Compare the generator the accessory and loose parts box from the carton, with the inventory list below, Loose Parts (Wheel kit and handle) Check all loose parts against the following list. if any of the loose parts shown are not included Hardware Your Contact your dealer with your generator toll free Check: Hardware Kit should include: 1) 2) Two One Handles with bolts, nuts, axle shaft with bolts and 3) 4) Two Two washers cotter pins 5) 6) One Two generator wheels leg with bolts pin with nuts chain and brackets and nuts --1 L_ ii LJ @@ @@ l JIJl LJ 3 at 888.896.6881 Owner's Operation 6000W Manual Generator Operation .......... (cont'd) Starting 1, Turn the engine switch to the "RUN" position. The engine switch enables and disables the system. STOP: To stop RUN: i CONTROLS OTE: THE _ CAUTION: TO FIRST ARE USING THE HELPFUL FOR GENERATOR, LOCATING THE ENGINE 2. The THE MUST BE TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DIPSTICK LOCATED AT THE WITH BOTTOMOiL OFTHE ENGINE CRANKCASE. THE ENGINE'S FILLED OF A HIGH QUALITY SAE lOW-30FiLL GRADE ENGINE OiL. CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE THE OiL FiLL Before 1. Check Starting that "OFF" the DIPSTICK. HOLE. SCREW THE power switch DIPSTICK Fuel tank BACK the tank cap gasoline. first use, remove the gauge for the amount fuel valve is located under the fuel tank . When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sur to return the fuel stopping the engine. valve lever to the OFF position after capacdy:25L(6.6gallons) is in its 3. To start a cold engine, move the choke lever to the "Start" position. To restart a warm engine, leave the choke lever in the "RUN" position. fuel and fill the fuel tank with unEeaded When fueling, be sure that the fuel strainer is in place. Replace tank cap. Thereafter, check the engine iNTO position. 2. Before fuel THEN the Generator engine the ignition engine ",o, Plu_ MENTIONED PARTS LISTED BELOW. ABOVE PRIOR To run the The choke lever the carburetor. the fuel engine's opens and closes the choke valve mixture from in of unEeaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and _L T_NK CAP The "Start" starting position a cold The "RUN" for operation enriches the fuel engine. position after provides the correct fuel starting, and for restarting mixture a warm engine. Use gasoline with a pump octane rating of 90 or higher. We recommend unEeaded gasoling because it produces cooled downand before the fueland tank.extends fewer engine spark refilling plug deposits exhaust system Eife. Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. ..... Owner's Operation Manual 6000W Generator Operation (cont'd) Powering Starting 4. Operate the Recoil 1. Prior to powering Starter: Puff the starter grip lightly until you feel then pull briskly. Return the starter grip Pulling the starter crank the engine grip (cont'd) 120 Volt AC Tools operates capacity power. resistance, gently. the recoil starter of the to tools (120 V AC @ 41.7 If powering exceeds tools and/or has been moved move up. switch the fuel valve to the When the engine the OFF position reduce the lever "Stop" position, to the OFF position. is not in use, leave the fuel valve in to prevent carburetor flooding and to possibility of fuel connection TO to a separate POWER rated voltage, and amperage generator. SENSITIVE LINE ELECTRONIC EQUIPMENT CONDITIONER. is running, simply connect the power into the 120 volt AC dual outlets. TOPROTECTTRE AC CIRCUITIN CASEOFAN NOTE:THEGENERATORFEATURESAN AC AN OVERLOADOCCUR,THEBREAKERWILL 4.After the location 2. Turn generator equipment 3.Disconnect all electrical duel outlets. Engine the engine generatoCs cords of 120 volt AC powered it to the _ 1. Turn the to the "Start" position to start the engine, gradually "Run" position as the engine warms Stopping for ATTEMPTING APPROVED 2. Once the tools and choke sure DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR tTHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN _ 5. If the make AMPs) is adequate to supply all electrical loads that the unit will the generatods capacity, it may be necessary to group one or more equipment CAUTION: And Equipment: and equipment, leakage. engine and powered generator (if not already installed). tools have and equipment completely cooled, OVERLOAD.SHOULD NON-FUSETRERMAL POP. from store the generator's generator PROTECTOR 120 volt AC in a safe,clean,dry Owner's Operation Powering 1. Prior (cont'd) and for the connection power cord Plug Service equipment, make sure the generator's rated voltage, and amperage to a separate of a 12 VDC powered tool In order to service the spark Recommended spark plugs: plug. To ensure deposits. generator. or equipment to the AUTION: MAKE SURE POWER CORD TO THE TO CONNECT THE POSITIVE POSiTiVE (+) TERMINAL ON AND CONNECT THE NEGATIVE (-) LEAD OF THE NEGATIVE (-) TERMINAL ON THE GENERATOR. THE 12V DC iS FOR BATTERY CHARGING (+) LEAD OF THE THE GENERATOR, POWER proper plug, you will need a spark plug NHSP LD F7TC or NGKBPRGES engine operation, the spark plug CORD TO the spark plug available). our OEM spark gapped and free of cap. THE ONLY. inspect the spark plug. Discard it if the insulator plug with a wire brush if it is to be reused. 5. Measure the plug gap with a feeler gauge.(Correct The gap should be : 0.70-0.80 mm (0.028-0.031 in) in by hand wrench the spark plug is seated, NOTE: THE TIGHTENED tighten with a spark SPARK PLUG MUST SPARK PLUG CAN Manual and 6000W plug BE SECURELY BECOME VERY PLUGS SPARK or chipped. by carefully 8. After ENGINE. NEVER USE SPARK USE ONLY RECOMMENDED Owner's is cracked as necessary 6. Check that the spark plug washer is in good condition. 7. After the spark plug is seated, tighten with a spark plug _ CJeaning, be properly 2. Clean any dirt from around the spark plug base. 3. Use a spark plug wrench to remove the spark plug. 4. Visually inspection, wrench (commercially but we recommend must DC Terminals. 1. Remove _ Generator and Equipment: (12VDC) is adequate to supply all electrical loads that the unit will power. If powering the generator's capacity, it may be necessary to group one or more of the tools and/or equipment 2. Connect tools 6000W Spark 12 Volt DC tools to powering capacity exceeds Manual Clean bending to prevent to compress the spark the side electrode.) cross-threading. the washer. TIGHTENED. AN IMPROPERLY HOT AND COULD DAMAGE THE WHICH HAVE AN IMPROPER PLUS OR EQUIVALENT. HEAT RANGE. Generator Fuel Sediment Cup Cleaning Maintenance _ WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR "OFF" POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. TO ENGINE. The sediment If the engine 1. Turn cup prevents dirt or water which may be in the fuel tank from entering has not been run for a long time, the sediment cup should be cleaned. the fuel valve to the OFF position. Remove the sedement 2. Clean the sediment cup, and O-ring, in nonflammable 3. Reinstall O-ring, and sediment cup. 4. Turn the fuel valve ON and check for leaks. or high cup, and flash point I O_R_ O-ring. solvent. the carburetor. Owner's Maintenance Periodic maintenance condition. WARNING! performing 6000W Manual Guide and Air cleaner adjustment is necessary to keep the Exhaust gas contains poisonous carbon monoxide. any maintenance. If the engine must be run, make generator in good each use, inspect - Loose - Misaligned - Cracked - Damaged electrical Any condition - the generator. Check operating can cause WARNING! solvent. or broken moving 1. Unsnap cleaner wiring that may affect occurs, have equipment. remove safe 50 hours and replace SAE 10W-30 element run the generator without the air cleaner. Rapid engine wear by a qualified service technician before further of use, drain a soft brush, rag, If necessary, tan k. fill the the warm generator and in a solution then of household rinse thoroughly, point solvent. detergent or wash in Allow the CLIP the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start-up if too much oil is left in the element. engine oil quality Level 4, Reinstall hours of use, have perform thorough water, nonflammable or high flash element to dry thorughly. 3, Soak Upper Every 300 technician element or vacuum. a premium the old with a high a high grade engine oil. the air use. 2, Wash with the air cleaner cover clips, remove cover, and remove the e_ement. operation. it checked all debris Lubricate all moving parts using quality, lightweight machine oiL Every soapy water or nonflammable solvent to clean the filter parts and use, service dusty for: Before each use, make sure the engine's oil and gas levels are adequate. crankcase until the oil level is even with the oil hill hole and/or fill the fuel each malfuncion, in extremely parts If an engine problem Do not use damaged Before To prevent carburetor operating the generator a fire or explosion. Use only Using gasoline or flammable NOTE: Never will result, or binding to the carburetor. frequently when Shut off the engine before sure the areas is well ventilated. screws other service A dirty air cleaner will restrict air flow the air cleaner regularly. Service more areas. A Before Generator a qualified, maintenance the air cleaner element and the cover, certified on the engine. At_ CLEANER ELEMEP4T For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not breakdown. included) to prevent fuel ELEf_T Owner's Manual Transporting/Storage When transporting generator level care objects Before not to drop on the the engine switch and Fuel vapor or spilled or strike storing the the 2. Service according unit storage for generator an extended area to the STORAGE TiME than the engine engine when the fuel costa before or exhaust fuel valve OFF. may ingite. transporting system can transporting. Do not Keep or cause place heavy 1 month is free table period: of excessive humidity and dust, below: RECOMMENDED SERVICEPROCEDURE TO PREVENTHARDSTARTING No preparation required 1 to 2 months Fill with add gasoline conditioner*, 2 months Fill with fresh gasoline and add Drain the carburetor float bowl, gasoline conditioner*, gasoline conditioner*, to 1 year Drain 1 year the generator. 1, Be sure Less Generator Transporting/Storage the generator, turn to prevent fuel spillage. serious burns or fires, Let the WARNING! Contact with a hot storing the generator. Take 6000W or more the fresh fuel gasoline sediment and cup. Fill with fresh gasoline and add Drain the carburetor float bowl, Drain the fuel sediment Remove the spark plug. cup. Put a tablespoon the cylinder. Turn the engine slowly distribute the oil, Reinstall the spark Change the engine After removal from into a suitable starting. oil, storage, container, and drain the fill with of engine with the plug, stored fresh pull oil rope into to gasoline gasoline before 2, Char_ge the er_g4r_e oii 3, Remove the spark I_##, a_ pour about a labl÷spoor_ of dear_ engi_ o_i it_to l_!_e_l_er, Cra_k the engine _etaJ r_¢o_t_o ns to d_tribute the _ the_ reinsta_i the s_oaA p}_# 4, Stowly pu]] the starter grip uotJl tsa_sta_,_ i8 fe_t, At this pc|hi, the pisl[o_ is comity@ #p on ils compress;ion _roke ar'_d both the intak_ at_d exhau_ V_vs_ s_e c|o_ed, _'i_'_ the elegize in _!_ _sltii_n wIIihuh310 protect _t f_'o_ t_temsi c,.3rro_or_, Owner's 6000W Manual Installation _ Generator Installation OTE: PRIOR GENERATOR'S TO POWERING TOOLS AND EQUIPMENT MAKE RATED VOLTAGE, WATTAGE AND AMPERAGE SURE THE CAPACITY Supporting IS Mount ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR'S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. slab the (cont'd) and Mounting generator must extend on a concrete on all sides slab capable beyond the frame for slab specifications if necessary, Attach expansion anchor bolts (not supplied). of supporting by at least the frame the weight one foot, of the generator, Contact to the concrete slab a cement using 3/8" The contractor diameter Grounding Electrical and Investigate completed permits your local by licensed A may be required building and contractors. for electrical the installation codes before THE GENERATOR WEIGHS to locate placement prevailing this unit. systems. Installation must be HOiSTiNG ALWAYS 100 POUNDS. USE EQUIPMENT WHEN MOVING CONNECT HOIST LINES TO Generator install the generator of a barrier for wind direction. the generator the protection. on a concrete placement should allow as close length outdoors In normal slab or other four feet as possible of extension 6000W ELECTRICIAN PERFORM THIS THAT PROCEDURE OTE: IT IS RECOMMENDED ONLY A TRAINED Connect where cooling air is readily are not blocked of heavy winds weather rain the drainage of access to all sides to the electrical tools for and the grounding wire rod (not included) that must be an earth-driven • Date Merrytin Date: Pursuant the terms air vent should This or flood waters equipment being powered to Owner's PROTECTION Manuam AC electrical AGENCY, Output 120V AC @ 41.7A 60Hz of Conformity Jiangdong Group Co., Continuous/rated Ltd. Peak Wattage Wattage Outlet Director, Compliance and Innovation Strategies Division, Office of 5000 W small by 40 CFR 90 and Act (42 U.S.C. section 7547) and 40 CFR 90, and in those provisions, this certificate of conformity non-road produced of conformity covers engine in the only family, stated those new more model small fully described in the of conformity does not cover certificate. SMALL NON-ROAD subiect to is hereby documentation specified or suspended non-road small non-road engines imported ENGINE FAMILY: AJDGS.3892GA This certificate does not delivered for introduction, cover into in 40 CFR 90. It is also or rendered void ab initio 120V 6000 W outlets Or_e 120V twisEiock 12V Gasoline 8.3A engine year. engines which prior conform a term Type in to the effective date 4_cycle Disp_acemelst required by 40 This certificate Oil capacity 1.16 EPA approved of this for other certifi reasons care that specified this OHV air_cooled recoil 291cc quart (1.1 liter) of the It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 90.126 and 90.506 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this for reasons Four DC electrical Air Quality. to Section 213 of Clean Air and conditions prescribed may be revoked Part 90. The maintenance. all material respects to the design specifications described in the documentation CFR 90 and which are produced during the model year stated on this certificate. certificate generator into the earth, can adequately can 12/23/2009 and certificate (8) on the face JDG-NRSi-10-12 for the following required LICENSED 12/23/2009 Zaw-Mon, Transportation issued Certifcate Jiangsu Issued: AND connector Specifications Numbetl • Effective ground generator, Current Year the driven at least 24 inches deep or brass rod (electrode) which Generator Manufacture_: • Certificate has been copper from cords. UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 Model included) available. Compliance 2010 (not by obstructions such as or snowdrifts may require conditions, area where a #6 AWG to a grounding grounding rod ground and Install the generator not reach it. Place power Location sure reduce installing APPROXIMATELY CARE AND THE PROPER LIFTING OR IT TO THE INSTALLATION LOCATION. THE FRAME OF THE GENERATOR. Install the generator so that the air inlets and outlets bushes, trees, or snow drifts. Locating it in the path the the of emergency _ ' WARNING. General Make other certificate yes Fuel in 40 CFR small non-road engines sold, offered for sale, or introduced, or commerce in the U.S. prior to the effective date of the certificate. Type Unleaded Capacity 6.6 Running Fuel time 11 hours gauge included Weight Approximate weight 1891bs. 32 gasoline gallons (approx.) on 1/2 load 6000W Generator Cylinder head system 6000W Generator assy. Cylinder barrel s 7 4 A APA Part No. 1_ APA Part No. Description APGG6000-A-01-JD HEAD COVER COMP. APGG6000-A-02-JD HEAD COVER WASHER APGG6000-A-03-JD WASHER APGG6000-A-04-JD HEAD COVER COMP. APGG6000-A-05-JD HEAD COVER PACKING APGG6000-A-06-JD FLANGE APGG6000-A-07-JD SPARK COVER BOLT BOLT COMP. PACKING (M1OX 80) PLUG APGG6000-A-08-JD EXHAUST APGG6000-A-09-JD CYLINDER PIPE APGG6000-A-10-JD CARBURETOR APGG6000-A-11-JD CYLINDER APGG6000-A-12-JD DOWEL APGG6000-A-13-JD AIR STUD HEAD STUD HEAD PIN BOLT COMP. BOLT SEALING PAD ((p10x(p12x20) CLEANER STAY B _4 Description APGG6000-B-01-JD FLANGE APGG6000-B-02-JD OIL APGG6000-B-03-JD O-RING APGG6000-B-04-JD FLANGE APGG6000-B-05-JD CRANK BOLT LEVEL (M6X SWITCH 14) ASSY. 14ram NUT M__ CASE APGG6000-B-06-JD BALL APGG6000-B-07-JD WASHER(e8.3xe17x1) BEARING (6207) APGG6000-B-08-JD LOCK APGG6000-B-09-JD GOVERNOR APGG6000-B-10-JD OIL APGG6000-B-11-3D DRAIN PLUG WASHER APGG6000-B-12-JD DRAIN PLUG BOLT APGG6000-B-13-JD OIL SEAL APGG6000-B-14-JD OIL PROTECTOR APGG6000-B-15-JD FLANGE PIN (10 ram) ARM SHAFT SEAL (e35xe52x8) BOLT 33 6000W Generator Crankcase cover system 6000W Generator assy. Crankshaft assy, :o C \ APA Part No. APGG6000-C-01 -JD DUCT APGG6000-D-01 COVER APGG6000-C-02_JD FLANGE APGG6000-C-03-JD OIL SCALE APGG6000-C-04-JD OIL SCALE APGG6000-C-05_JD OIL S EAL(d)35xd)52x8) BOLT (M8 SEAL FLANGE APGG6000-C-07_JD CRANKCASE APGG6000-C-08-JD GOVERNOR GEAR APGG6000-C-09-JD GOVERNOR GEAR APGG6000-C-11 -JD BOLT (M8X35) COVER SLIDER SHAFT SLIDER WASHER APGG6000-C-12_JD GOVERNOR APGG6000-C-13-JD BALL BEARING APGG6000-C-14-JD BALL BEARING APGG6000-C-15_JD CRANKCASE APGG6000-C-16-JD DOWEL 35 X 35) RING APGG6000-C-06-JD APGG6000-C-10-JD D APA Part No. Description WASHER _.6 mm) SLIDER PIN (6202) (6207) COVER (8X12) PAD (6 mm) Description -JD CRANKSHAFT COMP, 6000W Generator Piston & Connecting Rod 6000W Generator Assy. Recoil Starter Assy. _o / 6 8 7J "_ E APA Part No. Description F APA Part No. Description APGG6000-E-01-JD COMPRESSION RING A APGG6000-F-01-JD PIVOT APGG6000-E-02-JD COMPRESSION RING B APGG6000-F-02-JD ROCKER APGG6000-E-03-JD OIL RING A APGG6000-F-03-JD ROCKER APGG6000-E-04-JD OIL RING B APGG6000-F-04-JD PIVOT BOLT APGG6000-E-05-JD PISTON APGG6000-F-05-JD PUSH ROD APGG6000-E-06-JD PISTON APGG6000-F-06-JD ROD APGG6000-E-07-JD PISTON APGG6000-F-07-JD VALVE APGG6000-E-08-JD CONNECTING ROD APGG6000-F-08-JD CAMSHAFT CONNECTING COVER APGG6000-F-09-JD VALVE CONNECTING ROD APGG6000-F-10-JD EX. APGG6000-F-11-JD VALVE SPRING APGG6000-F-12-JD VALVE SPRING APGG6000-F-13-JD IN. VALVE APGG6000-F-14-JD EX. APGG6000-F-15-JD IN. VALVE APGG6000-E-09-JD APGG6000-Eq 0-JD PIN CLIP (20 mm) PIN BOLT ADJUSTING ARM NUT PIVOT ARM M_ GUIDE PLATE PUSH LIFTER ROTATOR VALVE SPRING RETAINER SEAT SPRING RETAINER VALVE 37 6000W Generator Recoil Starter 6000W Generator Assy. Fan Cover Assy. 4_ /1 G APA Part No. H Description APGG6000-G-01-JD RECOIL STARTER APGG6000-G-02-JD SETTING SCREW ASSY APGG6000-H-01-JD SHROUD APGG6000-G-03-JD SPRING RETAINER APGG6000-H-02-JD FLANGE APGG6000-G-04-JD PLATEN SPRING APGG6000-H-03-JD FAN APGG6000-G-05-JD STARTER APGG6000-H-04-JD WIRE APGG6000-G-06-JD DETENT DETENT SPRING APGG6000-G-07-JD RECOIL APGG6000-G-08-JD START APGG6000-G-09-JD RECOIL STARTER CASE APGG6000-G-10-JD RECOIL STARTER ROPE APGG6000-G-11-JD STARTER APGG6000-G-12-JD FLANGE 39 APA STARTER RETURN REEL SPRING KNOB BOLT (M6X8) COMP Part No. Description BOLT COVER (M6 X 14) COMP HARNESS CLIP 6000W Generator Carburetor APA Part 6000W Generator Assy. Flywheel No. Assy. , Description APGG6000d-01-JD TUBE CLIP APGG6000d-02-JD TUBE A APGG6000d-03-JD TUBE B APGG6000d-04-JD WIPE HARNESS APGG6000d-05-JD DASHPOT APGG6000d-06-JD MANUAL APGG6000d-07-JD CARBURETOR IRON APGG6000d-08-JD CARBURETOR ASSY APGG6000d-09-JD APA No. Description APGG6000-J-01-JD FLYWHEEL APGG6000-J-02-JD SPECIAL APGG6000-J-03-JD COOLING FAN APGG6000-J-04-JD STARTER PULLEY APGG6000-J-05-JD FLYWHEEL WOODRUFF KEY CLIP CHECK CHOKE VALVE STAY ASSY GASKET CARBURETOR PAPER APGG6000dN 0-JD CARBURETOR INSULATING APGG6000dN 1-JD INTAKE PIPE Part J NUT (M16) GASKET PLATE GASKET 41 6000W Generator Ignition System 6000W Generator Assy. Control Assy. _i 10 11 7, K APA Part No. Description APGG6000-K-01-JD NOISE APGG6000-K-02-JD IGNITION SUPPERSSOR APGG6000-K-03-JD STOP SWITCH CORD APGG6000-K-04-JD STOP SWITCH CORD APGG6000-K-05-JD FLANGE APGG6000-K-06-JD CORD COIL BOLT CAP ASSY ASSY (M6 HOLDER M X 25) APA 43 Part No. Description GROMMENT APGG6000-M-01-JD CONTROL ASSY APGG6000-M-02-JD CONTROL BASE APGG6000-M-03-JD CONTROL ADJUSTING APGG6000-M-04-JD PAN APGG6000-M-05-JD FLANGE APGG6000-M-06-JD GOVERNOR APGG6000-M-07-JD THROTTLE APGG6000-M-08-JD GOVERNOR APGG6000-M-09-JD FLANGE APGG6000-Mq 0-JD GOVERNOR APGG6000-Mq 1-JD CONTROL SCREW COMP (M5 BOLT SPRING X 34_[ (M6 X 14) SPRING RETURN SPRING ROD NUT (M6) ARM ARM BOLT (M6) 6000W Generator Muffler 6000W Generator Assy. Air Cleaner N APA Part No. Description O APA Part No. Description APGG6000-N-01-JD FLANGE BOLT (M8 X 16) APGG6000-O-01-JD AIR CLEANER COVER APGG6000-N-02-JD FLANGE BOLT (M6 X 12) APGG6000-O-02-JD AIR CLEANER ELEMENT APGG6000-N-03-JD MUFFLER STAY APGG6000-O-03-JD FLANGE APGG6000-N-04-JD MUFFLER PROTECTOR APGG6000-O-04-JD AIR CLEANER SEPARATOR APGG6000-N-05-JD MUFFLER SIDE APGG6000-O-05-JD AIR CLEANER SEAL APGG6000-N-06-JD MUFF. APGG6000-O-06-JD AIR CLEANER APGG6000-N-07-JD MUFFLER APGG6000-O-07-JD BREATHER APGG6000-N-08-JD MUFF. APGG6000-N-09-JD EX. APGG6000-N-10-JD EX PIPE COMP APGG6000-N-11-JD FLANGE BOLT APGG6000-N-12-JD FLANGE NUT INNER COMP SEAL PROTECTOR PROTECTOR COMP COMP OUTER PIPE PROTECTOR CASE COMP GASKET COMP (M8 X 25) (M8) 46 6000W Generator Tank (M5) GASKET 45 Fuel NUT COMP 6000W Generator Assy. Control Box Assy. 4 _i_7_I > '"---. 3 3 12 APA Part No. 11 P APA Part No. 6 5 Description APGG6000-Q-01-JD CONTROL APGG6000-Q-02-JD ENGINE APGG6000-Q-03-JD DC APGG6000-Q-04-JD HOURS APGG6000-Q-05-JD 120V APGG6000-Q-06-JD CIRCUIT APGG6000-Q-07-JD 120V APGG6000-Q-08-JD EARTH APGG6000-Q-09-JD CONTROL PANEL COMP Description APGG6000-P-01-JD FUEL FILTER APGG6000-P-02-JD FUEL FILTER CAP APGG6000-P-03-JD FUEL TANK APGG6000-P-04-JD FUEL METER APGG6000-P-05-JD FLAT SCREW APGG6000-P-06-JD FLANGE APGG6000-P-07-JD AIR COMP COMP ASSY BOLT DUCT APGG6000-P-08-JD TANK APGG6000-P-09-JD CONTROL WASHER CUSHION APGG6000-Pq 0-JD FU EL TANK APGG6000-Pq 1-JD TUBE APGG6000-Pq 2-JD FU EL TUBE BOX COLLAR SWITCH 12V OUTPUT METER RECE PTACLE(Ru-22) BREAKER RECE PTACLE(L5-30) TERMINAL RUBBER JOINT CLIP 47 ASSY 48 PANEL SET CASE 7 8 Q 6000W Generator Frame Cornp 6000W Generator Assy. Generator _, 12 12 S lO i APA R APA Part No. Part No. Description APGG6000-S-01-JD STATOR APGG6000-S-02-JD STATORASSY APGG6000-S-03-JD COOLING APGG6000-S-04-JD BRUSH APGG6000-S-05-JD TAPPING APGG6000-S-06-JD RR APGG6000-S-07-JD PAN APGG6000-S-08-JD FLANGE APGG6000-S-09-JD AUTO BOLT APGG6000-R-02-JD REAR APGG6000-R-03-JD NUT APGG6000-R-04-JD FLANGE APGG6000-R-05-JD SCREW BOLT (M6X 179) BOLT APGG6000-R-07-JD MUFFLER APGG6000-R-08-JD BOLT VOLTAGE REG. ASSY SUPPORTER(UPPER) AP G6000-Sq0-JD ENERAT R COVER SUPPORTER(NETHER) APGG6000-Sq 1-JD CABLE APGG6000-Sq 2-JD FLANGE TIE APGG6000-Sq 3-JD ROTOR APGG6000-Sq 4-JD BEARING APGG6000-Sq 5-JD PLAIN APGG6000-Sq 6-JD FLANGE BOLT (M10) APGG6000-Sq 7-JD FLANGE BOLT (M5) BOLT NUT APGG6000-Rq 0-JD GENERATOR APGG6000-Rq 1-JD CONTROL APGG6000-Rq 2-JD FRONT APGG6000-Rq 3-JD SCREW COMP FRAME PANEL ASSY BOX WASHER COVER 49 50 6000W Generator 6000W Generator Wheel Generator No. SCREW HOUSING NUT MUFFLER APGG6000-R-09-JD ASSY COVER FLANGE APGG6000-R-06-JD Part FAN Description APGG6000-R-01-JD APA COVER & Hand Assy. 3 Description APGG6000-S-18-JD HEX.BOLT APGG6000-S-19-JD VOLT CHANGE (M5 APGG6000-S-20-JD PLAIN WASHER APGG6000-S-21-JD HEX. APGG6000-S-22-JD SPRING APGG6000-S-23-JD CRANK NUT X 20) TERMINAL BR-AC-W 5m_ M_ 12 WASHER CASE _ 16)' _2714 (5mm) GROMMET i 15 13 14 2 T 8 APA Part No. Description APGG6000-T-01-JD PIN APGG6000-T-02-JD WSHER SPLIT APGG6000-T-03-JD WHEEL APGG6000-T-04-JD BAFFLE APGG6000-T-05-JD SHAFT APGG6000-T-06-JD FLANGE BOLT APGG6000-T-07-JD FLANGE NUT APGG6000-T-08-JD RUBBER BOLT APGG6000-T-09-JD FLANGE NUT APGG6000-Tq 0-JD STANDER APGG6000-Tq 1-JD FLANGE APGG6000-Tq 2-JD NUT APGG6000-Tq 3-JD HANDLE APGG6000-Tq 4-JD BOLT APGG6000-Tq 5-JD BRACKET APGG6000-Tq 6-JD FLANGE 52 PLAIN (M6X BOLT WITH BOLT 35) (M6__ M6X_ LOCK PIN Distributed ALL-POWER 730 City www by: AMERICA S.Epperson Dr. Of Industry,CA91748 allpower america.com
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