Alto Shaam 2800 Sk Iii Users Manual 833_750 THII_U
767-SKIII to the manual f15213d2-a556-49dd-8974-743e48aa2f9c
2015-02-05
: Alto-Shaam Alto-Shaam-2800-Sk-Iii-Users-Manual-507238 alto-shaam-2800-sk-iii-users-manual-507238 alto-shaam pdf
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Cook, Hold, Smoke Oven
Electronic Control
Model:
767-S K/ I I I
1767-S K/ I I I
2800-S K/ I I I
2800-SK/III
• I N STALLATION
• OPERATION
1767-SK/III
• MAI NTENANCE
767-SK/III
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA / CANADA
FAX: 262.251.7067 • 800.329.8744 U . S . A .
www.alto-shaam.com
PRINTED IN U.S.A.
ONLY
MN-28825 • 01/10
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3
Dimension Drawings, weights & capacities. . . . . . . . 4-5
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . 6
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Restraint Requirements - Mobile Equipment . . . . . . . . 8
Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 10
Operating Instructions
User Safety Information . . . . . . . . . . . . . . . . . . . . . . . 11
Before Initial Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Audible Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Features and Functions . . . . . . . . . . . . . . 13
Operating Instructions . . . . . . . . . . . . . . . . . . . . . 14-16
User Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . 18
Care and Cleaning
Cleaning and Preventative Maintenance
Protecting Stainless Steel Surfaces. . . .
Cleaning Agents . . . . . . . . . . . . . . . . . .
Cleaning Materials . . . . . . . . . . . . . . . .
Equipment Care . . . . . . . . . . . . . . . . . .
Daily Cleaning . . . . . . . . . . . . . . . . . . .
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19
19
19
19
20
20
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 21
Internal Food Product Temperatures . . . . . . . . . . . . . 21
Service
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Service Views and Parts
767-SK/III
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Electrical Components . . . . . . . . . . . . . . . . . . . 28-29
1767-SK/III Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Electronic Components . . . . . . . . . . . . . . . . . . 28-29
2800-SK/III Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
Electronic Components . . . . . . . . . . . . . . . . . . 32-33
Wire Diagrams
767-SK/III
208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1767-SK/III
208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2800-SK/III
208V, 1PH . . .
240V, 1PH . . .
230V, 1PH . . .
208V, 3PH . . .
204V, 3PH . . .
380-415V, 3PH
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38
39
40
41
42
43
Warranty
Transportation Damage and Claims . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover
DELIVERY
U N PA C K I N G
This Alto-Shaam appliance has been
thoroughly tested and inspected to ensure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to ensure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of
the unit.
767-SK/III, 1767-SK/III, 2800-SK/III
1. Carefully remove the
appliance from the
carton or crate.
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
®
®
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner or
manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
1
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
DANGER
Used to indicate the presence of a
hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
WA R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injury,
possible death, or major property
damage if the warning included with
this symbol is ignored.
CAUTION
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
NOTE
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
CAUTION
Used to indicate the presence of a hazard that can
or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
PG .
2
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
I N S TA L L AT I O N
DANGER
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
DANGER
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
S I T E I N S TA L L AT I O N
The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.
CLEARANCE REQUIREMENTS
®
1. The oven must be installed on a stable and
level surface.
2. DO NOT install this appliance in any area
where it may be affected by any adverse
conditions such as steam, grease, dripping
water, high temperatures, or any other severely
adverse conditions.
18" (457mm) minimum clearance at the back from heat
producing equipment. To protect the electronic
control, maintain sufficient side clearance to prevent
the control area from reaching any temperature at or
above 140°F (60°C).
NOTE
If the appliance has been unplugged for an
extended period of time, the Real Time Clock may
require recharging. Turn main breaker to the unit
off for 10 seconds and then restore power.
For more information, see Error Code E-60 in
the Troubleshooting section of this manual.
3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.
4. This appliance must be kept free and clear of
any combustible materials.
5. This appliance must be kept free and clear of
any obstructions blocking access for
maintenance or service.
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
3
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
767-SK/III
1767-SK/III
28-3/16"
(716mm)
34-7/8" (886mm)
Shown with
Optional
Bumper
56-15/16" (1445mm)
Shown with
optional bumper
54-13/16" (1376mm)
Electrical
Connection
Electrical
Connection
56-3/4" (1441mm)
with optional bumper
28-5/8" (726mm)
12-7/8"
(327mm)
54-3/4" (1390mm)
34-1/2" (876mm)
12-7/8"
(326mm)
25-3/4"
(653mm)
59-1-2" (1511mm)
62-3/8" (1583mm)
with 5" Casters
30-7/8" (784mm)
28-1/4" (717mm)
with 3-1/2" casters*
26-5/8" (676mm)
(electrical connection)
31-3/4" (805mm)
25-3/4" (654mm)
33-1/2" (851mm)
31-9/16"
(801mm)
26-15/16" (683mm)
*31-13/16" (807mm) - with optional 2-1/2" casters
*35-1/4" (894mm) - with optional 5" casters
*34-7/16" (874mm) - with optional 6" legs
23-5/8"
(600mm)
24-1/8"
(613mm)
*60-15/16" (1548mm) - with optional 3-1/2" (89mm) casters
*62-1/2" (1589mm) - with optional 6" (152mm) legs
WEIGHT
MODEL
NET WEIGHT
SHIP WEIGHT
1767-SK/III
359 lb (163 kg) EST.
399 lb (181 kg) EST.
767-SK/III
PG .
4
196 lb (89 kg)
216 lb (98 kg) EST.
767-SK/III, 1767-SK/III, 2800-SK/III
CAPACITY PER COMPARTMENT
100 lb (45 kg) MAXIMUM
VOLUME MAXIMUM :
53
QUARTS
INSTALLATION / OPERATION / SERVICE MANUAL
(67
LITERS )
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
CL
Electrical
Connection
2-3/4" (71mm)
from top
m)
6" (778m
30-11/1
67-1/16" (1702mm)
34-1/8" (866mm)
2800-SK/III
31-1/16" (789mm)
66-5/16" (1684mm)
6-1/16" (154mm)
72-3/8" (1838mm)
39-9/16" (1004mm)
32-3/8" (822mm)
WEIGHT
MODEL
2800-SK/III
NET WEIGHT
410 lb (186 kg)
SHIP WEIGHT
575 lb (261 kg)
767-SK/III, 1767-SK/III, 2800-SK/III
C A PA C I T Y
360 lb (163 kg) MAXIMUM
225 QUARTS (285
VOLUME MAXIMUM :
INSTALLATION / OPERATION / SERVICE MANUAL
LITERS )
PG .
5
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
OPTIONS AND ACCESSORIES
767-SK/III 1767-SK/III 2800-SK/III
Bumper, Full Perimeter
Carving Holder
Casters - 2
RIGID ,
5010371
5010371
5008636
HL-2635
4459
HL-2635
4459
HL-2635
4459
5004862
STANDARD
STANDARD
LK-2763
LK-2763
—
14831
—
14831
—
—
5007290
PN-2115
PN-2115
—
SH-2324
SH-2743
SH-2324
SH-2743
SH-27988
—
WC-22543
WC-22541
WC-2829
WC-22545
WC-22543
WC-22541
WC-2829
WC-22545
WC-22543
WC-22541
WC-2829
WC-22545
PRIME RIB
STEAMSHIP ( CAFETERIA ) ROUND
2
SWIVEL W / BRAKE
5" (127mm)
3-1/2" (89mm)
2-1/2" (64mm)
Door Lock with Key
Drip Pan
STANDARD
5008022
WITH DRAIN
Legs, 6" (152mm) -
SET OF FOUR
Pan Grid, Wire - 18"
Pan Slides (230V
X
26"
ONLY )
Shelf, Stainless Steel
EXTRA DEEP
PAN INSERT
5008240
FLAT WIRE , REACH - IN
RIB RACK
Stacking Hardware
Wood Chips, bulk pack
—
5011149
FLANGED
STEMMED
Apple
Cherry
Hickory
Maple
20
20
20
20
lb
lb
lb
lb
(9
(9
(9
(9
kg)
kg)
kg)
kg)
5004864
HACCP Network Options
➥ HACCP Documentation
➥ HACCP with Kitchen Management
* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE
PG .
6
767-SK/III, 1767-SK/III, 2800-SK/III
5008017
—
—
5011149
5008240
—
PART NUMBERS.
INSTALLATION / OPERATION / SERVICE MANUAL
5008017
—
5004863
—
—
—
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
STACKING INSTRUCTIONS
1) If the two appliances were shipped together from the factory, the top unit will have the
casters already removed. A stacking kit will be included with the shipment.
If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the
casters out of the unit.
2) While appliance is laid on its back, insert one stacking post in each of the four corners
of the upper unit. Secure the stacking posts using one screw and two flat washers that
come with the stacking kit.
Note: The flange on the stacking posts must face the outside of the unit.
3) Remove the four top mounting screws from the lower unit. Place the upper appliance,
which has the stacking posts installed, on top of the bottom unit. Center the top
unit from front to back. Re-install the four screws through the flange of the four
stacking posts.
STACKING
POSTS
CASTER SET
SCREW
TOP
MOUNTING
SCREWS
TOP
MOUNTING
SCREWS
Stacking Configurations
767-SK/III with 767-SK/III, 750-TH/III,
750-TH-II, 767-SK, or 750-S
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
7
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer or
user. These adjustments include but are not
limited to thermostat calibration, door adjustment,
leveling, electrical hook-up and installation of
optional casters or legs.
LEVELING
Level the oven
from side-to-side and
front-to-back with the use of a spirit level.
For ovens installed with casters, it is important
that the installation surface be level due to the
probability of frequent oven repositioning.
We recommend checking the level of the oven
periodically to make certain the floor has not
shifted nor the oven moved.
NOTE: Failure to properly level this oven can
cause improper function and will result
in the uneven baking with products
consisting of semi-liquid batter.
PG .
8
767-SK/III, 1767-SK/III, 2800-SK/III
RESTRAINT REQUIREMENTS
—MOBILE EQUIPMENT
WA R N I N G
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
Any appliance that is not furnished with a power
supply cord but that includes a set of casters must
be installed with a tether. Adequate means must
be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:
1. Maximum height of casters is 6" (152mm).
2. Two of the casters must of be the locking type.
3. Such mobile appliances or appliances on mobile
stands must be installed with the use of a flexible
connector secured to the building structure.
A mounting connector for a restraining device is
located on the lower back flange of the appliance
chassis or on an oven stand, approximately 18"
(457mm) from the floor. A flexible connector is not
supplied by nor is it available from the factory.
INSTALLATION / OPERATION / SERVICE MANUAL
I N S TA L L AT I O N
S I T E I N S TA L L AT I O N
DRIP TRAY INSTALLATION INSTRUCTIONS - 767 & 1767-SK/III
Item
1.
2.
3.
4.
5.
Description
Qty
1
Double-Sided Tape
1
2
Drip Tray Holder
1
3
8-32 x 1/4" Phil Screw
3
4
Drip Tray
1
Poke holes through double-sided tape which is attached to the back of drip tray holder .
Remove backing on double-sided tape .
Put screws through holes and attach drip tray holder to unit.
Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder to seal.
Place drip tray in drip tray holder .
2800-SK/III
WA R N I N G
FAILURE TO PROPERLY INSTALL
THE DRIP TRAY CAN OR WILL
CAUSE MAJOR EQUIPMENT
DAMAGE AND WILL RESULT IN A
LEAKAGE HAZARD THAT CAN
CAUSE PERSONAL INJURY.
Item
Description
Qty
1
Drip Tray
1
2
Drip Tray Bracket
1
Slide drip tray into bracket
under drip tray platform .
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
9
I N S TA L L AT I O N
ELECTRICAL CONNECTION
The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National
Electrical Code and applicable local codes.
230V:
To prevent an electrical shock hazard between
the appliance and other appliances or metal
parts in close vicinity, an equalization bonding
stud is provided. An equalization bonding
lead must be connected to this stud and the
other appliances / metal parts to provide
sufficient protection against potential
difference. The terminal is marked with the
following symbol.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “ OFF ” position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.
ELECTRICAL - 767-SK/III
VOLTAGE
PHASE
208-240 (AGCY) 1
at 208
1
at 240
1
230
1
CYCLE / HZ
60
60
60
50
AMPS
16.0
15.5
17.8
16.0
ELECTRICAL - 1767-SK/III
VOLTAGE
PHASE
208-240 (AGCY) 1
at 208
1
at 240
1
230
1
CYCLE / HZ
60
60
60
50
AMPS
32.0
30.9
35.6
34.1
ELECTRICAL - 2800-SK/III
VOLTAGE
PHASE
CYCLE / HZ
AMPS
240
1
60
38.8
208
230
208
240
1
1
3
3
380-415 (AGCY) 3
60
50
60
60
50
kW
3.85
3.21
4.27
3.68
kW
7.70
6.43
8.55
7.86
kW
NOTE: 230V appliances must be connected to an
electrical circuit that is protected by an
external GFCI outlet.
DANGER
AWG
CORD
NO PLUG
CEE 7/7
220-230V PLUG
DANGER
AWG
NO CORD
ENSURE POWER SOURCE
OR PLUG
MATCHES VOLTAGE STAMPED
NO CORD
ON APPLIANCE NAMEPLATE.
OR PLUG
DANGER
AWG
43.1
8.96
CORD , NO PLUG
37.1
8.54
NO CORD OR PLUG
9.31
NO CORD OR PLUG
27
27
15.5
9.31
8.96
9.31
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
CORD, NO PLUG
NO CORD OR PLUG
NO CORD OR PLUG
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be
made in accordance with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
Wire diagrams are located inside the bonnet of the unit.
PG .
10
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
O P E R AT I N G I N S T R U C T I O N S
U S E R S A F E T Y I N F O R M AT I O N
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
The Alto-Shaam cook and hold oven is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
S T A R T- U P O P E R A T I O N
BEFORE INITIAL USE:
Interior oven surfaces must be heated to remove
surface oils and the accompanying odor produced
during the first use of the oven.
DANGER
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
1. Wipe all wire shelves, side racks and the full oven
interior with a clean, damp cloth. Install the oven
side racks, oven shelves, and external drip tray.
Shelves are installed with the curved edge toward
the back of the oven. Insert the drip pan on the
interior bottom surface of the oven.
2. •
•
•
•
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
Close the oven doors
Press and release control ON / OFF key.
Press the COOK key.
Press the up and down arrows to set the cooking
temperature to 300°F (149°C).
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
DANGER
3. • Press the TIME key.
• Press the up and down arrows to set the
cooking time to approximately 2 hours.
• Allow the oven to cycle for approximately
2 hours or until no odor is detected.
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
AUDIBLE SIGNALS
OV EN BEEPIN G indicates a response, mode changes, and error conditions.
One brief beep - response to a key being pressed.
Two brief beeps - informative beep that indicates that something has been changed, such
as the user entering a volume change, entering a temperature scale
change, etc.
Three brief beeps - indicates the oven is done preheating, the probe has exceeded
set-point in cold smoking, the door has been open too long, or the
control is unlocked.
Four brief beeps - indicates an error. Refer to the Trouble Shooting section of this manual.
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
11
O P E R AT I N G I N S T R U C T I O N S
Power ON
Indicator
Upper
Cavity
ON/OFF
Lower
Cavity
ON/OFF
--:--
1767-SK/III
Control
CONTROL FEATURES
1.
2.
3.
4.
5.
6.
7.
8.
9.
On/Off Key
The on/off control system key operates the functions
of the control panel. If there is any power loss during
operation, the on/off indicator light will flash. To
clear, push key and release.
Cook Key — Temperature range 200° to 325°F
(93° to 162°C)
Used to select cooking mode and to review the cook
temperature setting.
Time Key — Maximum time 24 hours
Used to select cook time and to review set time.
Probe Key — Temperature range 50° to 195°F
(10° to 91°C)
Used to select internal product probe temperature
mode and to review probe temperature setting.
Hold Key — Temperature range 60° to 205°F
(15° to 96°C)
Used to select food holding mode and to review set
holding temperature.
Smoker Key — Time range 0 to 4 hours
Used to select warm smoke or cold smoke and to
review the smoke time remaining.
Lock Indicator
When illuminated, this symbol indicates settings used
in the cooking sequence are locked and cannot be
changed.
Halo Heat Indicator
When the oven is preheating, the Halo Heat indicator
will illuminate during preheating and remain steady
until the oven reaches the set cooking temperature.
When the temperature has stabilized, the indicator will
illuminate periodically as the oven calls for heat.
Oven Preheat Light
Illuminates until the oven is preheated or in ready mode.
10. LED Display
Indicates interior oven air temperature, internal
product probe temperature, time, or when used in
conjunction with other keys, will review
original cooking, holding and probe temperature
settings. The display will also indicate various
programming and diagnostic information.
11. Ready Indicator Light
Illuminates when the oven has finished preheating.
12. Up and Down Arrows
Used to increase or decrease set time, including
cooking, holding and probe temperature settings.
13. Start Key
Used to initiate a selected mode sequence when
p re sse d and re le ase d . You may stop any mode of
operation by p re ssing and h o ld ing the Start Key until
you hear a 2-second beep.
14. Green Indicator Lights
Located within each function key, the green light
functions as an operator prompt indicating additional
operator action is required and also identifies current
mode of operation.
15. Amber Indicator Lights
Located below the Cook, Time, Probe and Hold Keys,
these indicators will illuminate to identify the current
mode of operation and allows the operator to identify
the information currently shown in the LED display.
16. Preset Program Keys
Provides memory storage and operation of up to eight
operator set cooking programs for specific products
(A thru H). I enables locking abilities.
17. Cancel Key
Used to erase a program from memory storage.
IMPORTANT
Do not use the oven if the controls are not properly functioning. Refer to the Troubleshooting Guide located in
this manual or call an authorized service technician.
PG .
12
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
O P E R AT I N G I N S T R U C T I O N S
O P E R AT I N G F E AT U R E S & F U N C T I O N S
To stop an operation at any time — Press and hold the
START Key until the control beeps for two seconds,
indicating the operation has been cancelled. The oven
will remain in a power-on state.
To turn oven control panel off — Press and hold the
ON/OFF Key until the oven beeps. The ON/OFF indicator
light will go out.
Door open indicator — Display will flash “door” and a
triple beep will alert the user. Press ON/OFF key to
acknowledge error and disable triple beep.
Arrow Keys:
Cook, Hold and Probe Temperature set points can be
adjusted by 1° when pressing the ARROW Keys. To adjust
in steps of 10°, p ress and ho ld the TEMPERATURE Key and
ARROW Key at the same time.
The Time setting is adjusted in increments of 1 minute by
pressing the ARROW Keys. To make adjustment in steps of
10 minutes, p ress and ho ld the TIME Key and ARROW Key
at the same time.
Green and Amber Indicators:
Each program key includes a green
light which indicates a requirement
for additional programming by the
operator or the current operational
state of the oven.
Green
Amber
The COOK, TIME, PROBE, and HOLD keys include an amber
indicator light to identify the information being displayed.
Power Fail Detect:
If the power were to fail for any reason while heating, the
control will retain, in memory, the programmed operating
conditions. When power is restored, the control will
resume operating from the point where it was interrupted
and the ON/OFF indicator light will flash, indicating that
such an event did occur. The operator can acknowledge
the power failure by pressing the ON/OFF key. Pressing
the key will display the amount of time that the power
has been off. The control will stop counting the amount
of time the power has been off when it has been off for
more than 24 hours.
NOTE: If such an event has occurred, it is strongly
recommended that you ensure the food is safe for
consumption according to local health regulations.
Display High/Low Probe Temperatures:
To observe the recorded maximum or minimum probe
temperature when cooking by probe, press the following
keys while the probe remains in the product:
Highest Temperature: Press PROBE Key and UP ARROW
Key at same time.
Lowest Temperature: Press PROBE Key and DOWN ARROW
Key at same time.
767-SK/III, 1767-SK/III, 2800-SK/III
Probe Usage:
When the oven probe remains inserted in the probe
bracket, the LED temperature display will indicate the
ambient air temperature inside the oven. To use the
probe for cooking remove it from the bracket and wipe
the full length of the metal probe with a disposable
alcohol pad to clean and sanitize before using.
Only the tip of the probe senses the internal product
temperature; therefore, it is important the tip be placed
correctly in the product for internal temperature accuracy.
Push the probe tip halfway into the product, positioning
the tip at the center of the food mass. When inserting the
probe into solid foods such as meat roast or poultry
breasts, push the probe in from a straight downward
position or in from the side to the center position. If
placing into a semi-liquid or liquid product, the probe
cable must be secured to keep the probe positioned
properly. Do not let the probe tip touch the edges, bottom
or side of a container. Tape the probe cable to the lip or
edge of the container.
NOTE: When cooking by probe, insert the probe
into the raw product after the oven has been
preheated.
WAIT ONE FULL MINUTE to allow the probe
temperature to decrease to the internal temperature
of the product. Press the start button to begin the
cooking process after this probe temperature
adjustment period. A false probe reading of the
internal product temperature will cause the oven to
default to a holding temperature.
Probe Calibration:
1. To verify product probe calibration, place the probe in a
warm glass of water along with a quality independent
digital thermometer and press the probe key for five (5)
seconds. Compare readings.
2. If calibration is required, the unit must be in the power
up hold mode. From the off state turn the unit on. The
unit will begin to operate in the power up hold mode,
press the probe key for eight (8) seconds until the unit
beeps twice and a temperature is displayed. Adjust the
probe temperature to match the independent probe by
pressing the up or down arrows to increase or decrease
the temperature. Repeat step 1 to verify.
3. Repeat steps 1 and 2 to verify the probe calibration
as necessary.
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
13
O P E R AT I N G I N S T R U C T I O N S
Cook/Hold/Smoke Instructions
Press and release control ON / OFF key. The oven will beep for one second and power to the unit
will be indicated by an illuminated green indicator light located in the upper left corner of the
ON/OFF key. The oven will begin operating in the hold mode. The amber HOLD indicator will be
illuminated and the last set hold temperature will be displayed.
To set Cook temperature — Press COOK Key. Oven preheat indicator will illuminate and the last
set cooking temperature is displayed. To change the cook temperature, press the UP or DOWN
ARROW Keys.
If cooking by time — press the TIME Key. The green TIME indicator will illuminate and the last set
cooking time will be displayed. To change the set time, press the UP or DOWN ARROW Key. The
display will alternate between the set temperature and the elapsed time.
If cooking by probe — press the PROBE Key. The green PROBE indicator will illuminate and the last
set internal product temperature will be displayed. To change the set temperature, press the UP
or DOWN ARROW Key. The display will alternate between the set temperature, the elapsed time,
and the probe temperature.
To set Hold temperature — Press the HOLD Key. The green cook indicator light will remain
illuminated. To change the hold temperature, press the UP or DOWN ARROW Key. The display will
alternate between the set hold temperature and the amount of time the product has been in the
hold mode. Oven will remain in the HOLD mode until the ON/OFF key is pressed.
To set Smoke time (hot smoke) — Press SMOKER Key. To set the smoke time desired, use UP or
DOWN ARROW key. The last set time will be displayed. Se e fo llo w ing p age fo r ad d itio nal Sm o k ing
Pro ce d ure s.
Press START key to begin cooking cycle.
To Cook/Hold/Smoke using Preset Menu Keys
Press Desired PRESET Key (A through H). PRESET Keys with stored cooking programs will have
green indicator illuminated. The oven will automatically enter preheat mode. Oven will beep
periodically when it has reached a preheat ready state, and both the Ready and Start indicator
lights will flash. To program a preset menu key, see Programming a Preset in this manual.
Press START key to begin cooking cycle.
CAUTION
TO MAINTAIN SAFE TEMPERATURE
LEVELS, COLD FOOD FOR
RETHERMALIZATION OR REHEATING
MUST NEVER BE ADDED TO THE OVEN
WHILE HOT FOODS ARE BEING HELD.
PG .
14
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
O P E R AT I N G I N S T R U C T I O N S
Programming a Preset
Select the product to be programmed and begin programming with the oven control power O FF .
Press and release control ON / OFF key. The oven will beep for one second and power to the unit
will be indicated by an illuminated green indicator light located in the upper left corner of the
ON/OFF key. The oven will begin operating in the hold mode. The amber HOLD indicator will be
illuminated and the last set hold temperature will be displayed.
To set Cook temperature — Press COOK Key. Oven preheat indicator will illuminate and the last
set cooking temperature is displayed. To change the cook temperature, press the UP or DOWN
ARROW Keys.
If cooking by time — press the TIME Key. The green TIME indicator will illuminate and the last set
cooking time will be displayed. To change the set time, press the UP or DOWN ARROW Key. The
display will alternate between the set temperature and the elapsed time.
If cooking by probe — press the PROBE Key. The green PROBE indicator will illuminate and the last
set internal product temperature will be displayed. To change the set temperature, press the UP
or DOWN ARROW Key. The display will alternate between the set temperature, the elapsed time,
and the probe temperature.
To set Hold temperature — Press the HOLD Key. The green cook indicator light will remain
illuminated. To change the hold temperature, press the UP or DOWN ARROW Key. The display will
alternate between the set hold temperature and the amount of time the product has been in the
hold mode. Oven will remain in the HOLD mode until the ON/OFF key is pressed.
To set Smoke time — Press SMOKER Key. To set the smoke time desired, use UP or DOWN ARROW
key. The last set time will be displayed.
Select a letter code for the product programmed by the previous steps. Press and hold the selected
PRESET key for two seconds. When the preset has been saved, you will hear a one second beep and the
preset light will illuminate.
Note: Only one preset can be programmed at a time. If programming an additional preset is
desired, the unit must be started and stopped either by cycling the power to the cavity or by
pressing the S TART /S TOP key. The last P RESET Key used will be the oven cooking run sequence
for the next product to be programmed. Settings can be manually changed for the next
product and an alternate pre-programmed letter key selected.
Erasing a Preset
To erase a program, the oven must be in either the power-up hold mode or in the preheat mode. The oven
cannot be running a P RESET Menu program.
When the oven is in the power-up hold mode or in the preheat mode, press and hold the C ANCEL Key and
then the appropriate letter P RESET Key to be erased for two seconds. When the preset has been erased the
oven will beep for one second.
IMPORTANT -
After programming a specific product into memory in a programmable preset
key, it is very important to make a written permanent record of the product and the program letter
assigned. Menu card (PE-23384) is provided for this purpose.
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
15
O P E R AT I N G I N S T R U C T I O N S
WA R N I N G
Preparation
Adjust the inside door vents per the individual
cooking procedure selected. Always keep door
vents closed when cooking with the smoking
function. Insert drip pan on the bottom of the
oven cavity.
Wood Chips
Soak one full tray of wood chips in water for 5 to
10 minutes. Shake off excess water, and place the
moistened chips in the wood chip tray of the
smoker oven. Replace the container in the oven.
Wood Chip Tray
Cold Smoke Procedure
Hot Smoke Procedure
Press and release power switch O N /O FF
Control Key.
Press and set C OOK thermostat to required
cooking temperature.
To Enter Cold Smoke Mode
Press and release power switch O N /O FF
Control Key.
Press and hold the SMOKER Key for a period
of 3 seconds.
Press and set T IME or P ROBE .
To Set Cold Smoke Holding
Temperature
The temperature will default to the last
smoke holding temperature set by the user.
The holding temperature range is
14°F to 205°F (-10°C to 96°C).
Press and set H OLD thermostat to required
holding temperature.
The Oven is automatically programmed to
preheat to the set cooking temperature. The
oven will produce an audible signal when
fully preheated.
To increase this default temperature, press
the H OLD K EY and press the U P A RROW to set
a higher default temperature.
Prepare product for cooking.
Load product on shelves.
To Set Smoking Verification
Temperature ( IF DESIRED )
Press the P ROBE K EY
Press the U P and D OWN A RROW K EYS
to select the verification temperature. The probe
range is 14°F to 195°F (-10°C to 91°C).
To Set Smoking Time
Press the S MOKER Key.
Press the U P and D OWN A RROW K EYS to
select the smoke time in minutes.
Press S TART .
No te : Th e sm o k ing tim e r a ctiv a te s th e
h e a ting e le m e nt lo ca te d w ith in th e
w o o d ch ip co nta ine r w h e n in e ith e r a
co o k o r h o ld m o d e . Th e sm o k e
e le m e nt w ill no t turn o n d uring
p re h e a t o r re a d y m o d e s. A f ull w o o d
ch ip co nta ine r w ill p ro d uce sm o k e
f o r a p e rio d o f a p p ro xim a te ly 1 h o ur,
e v e n th o ug h th e tim e r ca n g o p a st
o ne h o ur.
This will incorporate the probe into the coldsmoking process and the control will alarm if the
temperature exceeds the probe set point.
To Set Smoking Time
Press the S MOKER Key.
Press the U P and D OWN A RROW K EYS to
select the smoke time in minutes.
Prepare product for smoking.
Place stainless steel tray filled with ice on
shelf above the smoker tray.
Load product on shelves.
Press S TART.
For maximum product tenderizing and to reduce labor
during peak preparation hours, products can be
cooked and held overnight.
These instructions are basic operational guidelines only.
For complete instructions, see the HALO HEAT
Guide to Low Temperature Cooking and Holding
provided with the oven.
PG .
16
767-SK/III, 1767-SK/III, 2800-SK/III
THE USE OF IMPROPER
MATERIALS FOR THE SMOKING
FUNCTION COULD RESULT IN
DAMAGE, HAZARD, EQUIPMENT
FAILURE OR COULD REDUCE THE
OVERALL LIFE OF THE OVEN.
DO NOT USE SAWDUST
FOR SMOKING.
DO NOT USE WOOD CHIPS
SMALLER THAN THUMBNAIL SIZE.
Taste preference
Light Smoke Flavor
Medium Smoke Flavor
Heavy Smoke Flavor
Very Heavy Smoke Flavor
Extra Heavy Smoke Flavor
Minimum Smoking
10
30
40
60
80
INSTALLATION / OPERATION / SERVICE MANUAL
time
min.
min.
min.
min.
min.
O P E R AT I N G I N S T R U C T I O N S
USER OPTIONS
--:--
Preset
Lock
P RESET Keys Lock and Unlock
P RESET Keys A through H can be locked in order to
prevent storing, altering or erasing a program.
To lock the P RESET Keys, press and hold the "I" Key
until the oven beeps. Release the “I” key. The green
indicator on the "I" key will illuminate. Oven P RESET
Keys A through H are now locked.
N o te : Only the oven P RESET keys A through H are
affected by this lock-out in order to also allow
the oven to be used with the unprogrammed
Cook, Probe, or Hold modes.
To unlock the P RESET Keys, press and hold the
C ANCEL Key along with the "I" Key for two seconds
until the "I" key light no longer illuminates. Release
all keys. The oven preset keys are now unlocked.
Fahrenheit or Celsius Selection
With the control in the off mod e,
press and hold the U P A RROW Key until
the display shows the current selection.
Press the up or down buttons to toggle
between the two options. After each
change the button must be released. The display
must clear before the procedure can be repeated.
767-SK/III, 1767-SK/III, 2800-SK/III
Control Panel Lock and Unlock
The control panel can be locked at any time in order to
prevent inadvertent or accidental setting changes.
To lock the control panel, press and hold the
UP ARROW Key and then press the ON/OFF Key.
You will hear a brief beep and the panel lock
indicator will illuminate. Release all keys.
The oven's control panel is now locked.
Note: The control panel is now fully locked with the
exception of the ON/OFF Key and ARROW keys.
You will be unable to turn the oven control off at
this point.
To unlock the control panel, press and hold the DOWN
ARROW Key and then press the ON/OFF Key. You will hear
three beeps and the panel lock indicator will extinguish.
Release all keys. The panel is now unlocked and ready for
normal use.
Beeper Volume Selection
With the control in the off mode,
press and hold the DOWN ARROW Key
until the display shows the current control
volume. Press the UP or DOWN ARROW Key
to cycle through the four options
(0 = Off, 1 = Low, 2 = Mid, 3 = High).
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
17
O P E R AT I N G I N S T R U C T I O N S
General Holding Guideline
Chefs, cooks and other specialized food service
personnel employ varied methods of cooking.
Proper holding temperatures for a specific food
product must be based on the moisture content of
the product, product density, volume, and proper
serving temperatures. Safe holding temperatures
must also be correlated with palatability in
determining the length of holding time for a
specific product.
Halo Heat maintains the maximum amount of
product moisture content without the addition of
water, water vapor, or steam. Maintaining maximum
natural product moisture preserves the natural
flavor of the product and provides a more genuine
taste. In addition to product moisture retention, the
gentle properties of Halo Heat maintain a consistent
temperature throughout the cabinet without the
necessity of a heat distribution fan, thereby
preventing further moisture loss due to evaporation
or dehydration.
When product is removed from a high
temperature cooking environment for immediate
transfer into equipment with the lower temperature
required for hot food holding, condensation can
form on the outside of the product and on the inside
of plastic containers used in self-service applications.
Allowing the product to release the initial steam and
heat produced by high temperature cooking can
alleviate this condition. To preserve the safety and
quality of freshly cooked foods, however, a
maximum of 1 to 2 minutes must be the only time
period allowed for the initial heat to be released
from the product.
Most Halo Heat Holding Equipment is provided
with a thermostat control between 60° and 200°F
(16° to 93°C). If the unit is equipped with vents,
close the vents for moist holding and open the vents
for crisp holding.
PG .
18
767-SK/III, 1767-SK/III, 2800-SK/III
H O L D I N G T E M P E R AT U R E R A N G E
MEAT
FAHRENHEIT
CELSIUS
BEEF ROAST — Rare
130°F
54°C
BEEF ROAST — Med/Well Done
155°F
68°C
BEEF BRISKET
160° — 175°F
71° — 79°C
CORN BEEF
160° — 175°F
71° — 79°C
PASTRAMI
160° — 175°F
71° — 79°C
PRIME RIB — Rare
STEAKS — Broiled/Fried
RIBS — Beef or Pork
130°F
54°C
140° — 160°F
60° — 71°C
160°F
71°C
VEAL
160° — 175°F
71° — 79°C
HAM
160° — 175°F
71° — 79°C
PORK
160° — 175°F
71° — 79°C
LAMB
160° — 175°F
71° — 79°C
CHICKEN — Fried/Baked
160° — 175°F
71° — 79°C
DUCK
160° — 175°F
71° — 79°C
TURKEY
160° — 175°F
71° — 79°C
GENERAL
160° — 175°F
71° — 79°C
FISH — Baked/Fried
160° — 175°F
71° — 79°C
LOBSTER
160° — 175°F
71° — 79°C
SHRIMP — Fried
160° — 175°F
71° — 79°C
120° — 140°F
49° — 60°C
160° — 175°F
71° — 79°C
80° — 100°F
27° — 38°C
EGGS —Fried
150° — 160°F
66° — 71°C
FROZEN ENTREES
160° — 175°F
71° — 79°C
HORS D'OEUVRES
160° — 180°F
71° — 82°C
PASTA
160° — 180°F
71° — 82°C
PIZZA
160° — 180°F
71° — 82°C
POULTRY
FISH/SEAFOOD
BAKED GOODS
BREADS/ROLLS
MISCELLANEOUS
CASSEROLES
DOUGH — Proofing
POTATOES
180°F
82°C
PLATED MEALS
140° — 165°F
60°— 74°C
SAUCES
140° — 200°F
60° — 93°C
SOUP
140° — 200°F
60° — 93°C
VEGETABLES
160° — 175°F
71° — 79°C
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED
GUIDELINES ONLY. ALL FOOD HOLDING SHOULD BE BASED ON
INTERNAL PRODUCT TEMPERATURES . ALWAYS FOLLOW LOCAL
HEALTH ( HYGIENE ) REGULATIONS FOR ALL INTERNAL
TEMPERATURE REQUIREMENTS .
INSTALLATION / OPERATION / SERVICE MANUAL
CARE AND CLEANING
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PROTECTING STAINLESS STEEL SURFACES
It is important to guard against
corrosion in the care of
stainless steel surfaces.
Harsh, corrosive, or
inappropriate chemicals can
completely destroy the
protective surface layer of stainless steel.
Abrasive pads, steel wool, or metal implements
will abrade surfaces causing damage to this
protective coating and will eventually result in
areas of corrosion. Even water, particularly hard
water that contains high to moderate
concentrations of chloride, will cause oxidation
and pitting that result in rust and corrosion. In
addition, many acidic foods spilled and left to
remain on metal surfaces are contributing factors
that will corrode surfaces.
Proper cleaning agents, materials, and
methods are vital to maintaining the appearance
and life of this appliance. Spilled foods should be
removed and the area wiped as soon as possible
but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a
cleaning agent and wipe standing water as quickly
as possible after rinsing.
CLEANING AGENTS
Use non-abrasive cleaning products designed for
use on stainless steel surfaces. Cleaning agents
must be chloride-free compounds and must not
contain quaternary salts. Never use hydrochloric
acid (muriatic acid) on stainless steel surfaces.
Always use the proper cleaning agent at the
manufacturer's recommended strength.
Contact your local cleaning supplier for
product recommendations.
CLEANING MATERIALS
The cleaning function can usually be accomplished
with the proper cleaning agent and a soft, clean
cloth. When more aggressive methods must be
employed, use a non-abrasive scouring pad on
difficult areas and make certain to scrub with the
visible grain of surface metal to avoid surface
scratches. Never use wire brushes, metal scouring
pads, or scrapers to remove food residue.
BRU
S
IRE
EL PA
STE
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NO
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S
HE
NO
SCR APER
O
S
N
CAUTION
TO PROTECT STAINLESS STEEL
SURFACES, COMPLETELY AVOID
THE USE OF ABRASIVE CLEANING
COMPOUNDS, CHLORIDE BASED
CLEANERS, OR CLEANERS
CONTAINING QUATERNARY SALTS.
NEVER USE HYDROCHLORIC ACID
(MURIATIC ACID) ON STAINLESS
STEEL. NEVER USE WIRE
BRUSHES, METAL SCOURING
PADS OR SCRAPERS.
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
19
CARE AND CLEANING
EQUIPME NT CARE
Under normal circumstances, this
oven should provide you with long
and trouble-free service. There is no
preventative maintenance required,
however, the following Equipment
Care Guide will maximize the potential life and
trouble free operation of this oven.
The cleanliness and appearance of this equipment
will contribute considerably to operating efficiency
and savory, appetizing food. Good equipment that
is kept clean works better and lasts longer.
CLEAN DAILY
1. Disconnect unit from power
source and let cool.
2. Remove all detachable items
such as wire shelves, side
racks, and drip pans. Clean
these items separately.
3. Wipe the interior metal surfaces
of the oven with a paper towel to
remove loose food debris.
4. Clean the interior metal surfaces of the cabinet
with a damp clean cloth or sponge and any
good commercial detergent.
NOTE: Avoid the use of abrasive cleaning
compounds, chloride-based cleaners, or
cleaners containing quaternary salts. Never
use hydrochloric acid (muriatic acid) on
stainless steel.
5. Spray heavily soiled areas with a water soluble
degreaser and let stand for 10 minutes, then
remove soil with a plastic scouring pad.
6. Wipe control panel, door vents, door handles,
and door gaskets thoroughly since these areas
harbor food debris.
7. Rinse surfaces by wiping with sponge and clean
warm water.
8. Remove excess water with sponge and wipe dry
with a clean cloth or air dry. Leave doors open
until interior is completely dry. Replace side
racks and shelves.
9. Wipe door gaskets and control panel dry with a
clean, soft cloth.
10. Interior can be wiped with a sanitizing solution
after cleaning and rinsing. This solution must
be approved for use on stainless steel food
contact surfaces.
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
PG .
20
767-SK/III, 1767-SK/III, 2800-SK/III
11. To help maintain the protective film coating on
polished stainless steel, clean the exterior of the
cabinet with a cleaner recommended for
stainless steel surfaces. Spray the cleaning
agent on a clean cloth and wipe with the grain
of the stainless steel.
12. Clean any glass with a window cleaner.
Always follow appropriate state or local health
(hygiene) regulations regarding all applicable
cleaning and sanitation requirements for equipment.
CLEAN THE DOOR VENTS
Door vents need to be inspected and cleaned
as required.
CLEAN THE PROBES DAILY
Remove all food soil from probes.
Wipe entire probe and cable
assembly with warm detergent
solution and a clean cloth.
Remove detergent by wiping each
probe and cable with clean rinse
water and a cloth. Wipe probes
and probe brackets with
disposable alcohol pad or sanitizing solution
recommended for food contact surfaces. Allow probe
and cable to air dry in probe holding bracket.
CHECK THE COOLING FAN IN THE OVEN
CONTROL AREA
While the oven is warm, check that the cooling fan in
the oven control area is functioning. The fan is located
at the back of the unit, toward the top.
CHECK OVERALL CONDITION OF
OVEN ONCE A MONTH
Check the oven once a month for physical damage and
loose screws. Correct any problems before they begin
to interfere with the operation of the oven.
DANGER
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
DO NOT USE OVEN IF CONTROLS ARE NOT
PROPERLY FUNCTIONING
Refer to the Troubleshooting Guide located in this
manual or call an authorized service technician.
INSTALLATION / OPERATION / SERVICE MANUAL
S A N I TAT I O N
S A N I TAT I O N
Food flavor and aroma are usually so closely
related that it is difficult, if not impossible, to
separate them. There is also an important,
inseparable relationship between cleanliness and
food flavor. Cleanliness, top operating efficiency,
and appearance of equipment contribute
considerably to savory, appetizing foods.
Good equipment that is kept clean, works
better and lasts longer.
The most accurate method of measuring safe
temperatures of both hot and cold foods is by
internal product temperature. A quality
thermometer is an effective tool for this purpose,
and should be routinely used on all products that
require holding at a specific temperature.
A comprehensive sanitation program should focus
on the training of staff in basic sanitation
procedures. This includes personal hygiene,
proper handling of raw foods, cooking to a safe
internal product temperature, and the routine
monitoring of internal temperatures from receiving
through service.
Most food imparts its own particular aroma and
many foods also absorb existing odors.
Unfortunately, during this absorption there is no
distinction between GOOD and BAD odors. The
majority of objectionable flavors and odors
troubling food service operations are caused by
bacteria growth. Sourness, rancidity, mustiness,
stale or other OFF flavors are usually the result of
germ activity.
The easiest way to insure full, natural food flavor is
through comprehensive cleanliness. This means
good control of both visible soil (dirt) and invisible
soil (germs). A thorough approach to sanitation
will provide essential cleanliness. It will assure an
attractive appearance of equipment, along with
maximum efficiency and utility. More importantly,
a good sanitation program provides one of the key
elements in the prevention of food-borne illnesses.
A controlled holding environment for prepared
foods is just one of the important factors involved
in the prevention of food-borne illnesses.
Temperature monitoring and control during
receiving, storage, preparation, and the service of
foods are of equal importance.
Most food-borne illnesses can be prevented
through proper temperature control and a
comprehensive program of sanitation. Both these
factors are important to build quality service as the
foundation of customer satisfaction. Safe food
handling practices to prevent food-borne illness is
of critical importance to the health and safety of
your customers.
HACCP, an acronym for Hazard Analysis (at)
Critical Control Points, is a quality control program
of operating procedures to assure food integrity,
quality, and safety. Taking steps necessary to
augment food safety practices is both cost effective
and relatively simple. While HACCP guidelines go
far beyond the scope of this manual, additional
information is available by contacting:
CENTER FOR FOOD SAFETY AND APPLIED
NUTRITION FOOD AND DRUG ADMINISTRATION
1-888-SAFEFOOD
INTERNAL FOOD PRODUCT TEMPERATURES
HOT FOODS
DANGER ZONE
40° TO 140°F
(4° TO 60°C)
CRITICAL ZONE
70° TO 120°F
(21° TO 49°C)
SAFE ZONE
140° TO 165°F
(60° TO 74°C)
COLD FOODS
DANGER ZONE
SAFE ZONE
ABOVE 40°F
(ABOVE 4°C)
36° TO 40°F
(2° TO 4°C)
FROZEN FOODS
DANGER ZONE
ABOVE 32°F
(ABOVE 0°C)
CRITICAL ZONE
0° TO 32°F
(-18° TO 0°C)
SAFE ZONE
0°F or below
(-18°C or below)
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
21
SERVICE
TROUBLESHOOTING
Error
Code
Description/Results
E-10
Air sensor fault (shorted)
E-11
Air sensor fault (open)
E-20
Product probe fault (shorted)
Ov e n w ill co o k in tim e o nly
E-21
Product probe fault (open)
Ov e n w ill co o k in tim e o nly
E-30
Under temperature
E-31
Over temperature
E-50
Temperature sensor chip 1
is not responding.
E-51
Temperature sensor chip 2
is not responding.
E-60
Real time clock error
E-61
Real time clock chip is
not responding.
E-70
Configuration connector error
E-78
Voltage low
E-79
Voltage high
E-80
Function data values were reset.
E-81
Internal control calibration error
E-82
Internal control calibration error
E-83
EEPROM is not responding
E-84
EEPROM - Unit ID error
E-86
EEPROM - HACCP address error
E-87
Calibration offset error
E-90
Button stuck
E-dS
Datakey signature bad
E-dU
Datakey unplugged
PG .
22
Possible Cause
Service Required
Air sensor is shorted or defective, or there is a connection failure.
See following page for air sensor test.
Air sensor is open or defective, or there is a connection failure.
See following page for air sensor test.
Product probe is shorted or defective, or there is a connection failure.
See following page for probe sensor test.
Product Probe is open, defective, or there is a connection failure.
See following page for probe sensor test.
The unit has been below its set temperature for 90 minutes.
Check the following: Oven door may be open or door gasket may need
replacement. Verify that the oven has been preheated, does not contain
frozen products, and is not overloaded. Air sensor, probe, or relay may be
defective, there may be a bad wire connection, an open heating cable, or the
high limit switch may be tripped. Contact service if problem persists.
This error will display if the unit reaches a temperature of 25 degrees above
its maximum allowable set point. If the unit reaches 50 degrees above its
maximum allowable set point the control will turn off. Check the following:
Shorted cable, defective solid state relay, or defective air sensor. If none of
the above, contact service.
Contact service.
Contact service.
This is likely caused by the unit having been unplugged for an extended
amount of time. The data stored in the Real-Time Clock has been reset to
the factory default values. Beeper volume will default to on, and the
temperature scale will default to °F. Turn main breaker to the unit off for
10 seconds and then restore power. Contact service if problem persists.
Contact service.
Check control connections for loose wires. If none, control must be replaced.
Voltage below 90 VAC on a 125 VAC unit, or below 190 VAC on a
208-240 VAC unit. Correct voltage.
Voltage over 130 VAC on a 125 VAC unit, or over 250 VAC on a
208-240 VAC unit. Correct voltage.
Ensure that all temperatures and times are properly set.
Contact service if problem persists.
Contact service.
Contact service.
Contact service.
Contact service.
If using HACCP, the unit’s address has been reset to 1. Ensure that your
oven is set to the correct address (1-247). Contact service if problem persists.
Sensor calibration values corrupted. All offsets reset to 0. Re-calibrate oven
cavities. Contact service if problem persists.
A button has been pressed for >= 60 seconds. This error will auto-reset
when there is no button stuck, remove control and check all button
functions, align control properly.
Datakey incompatible with control. Incorrect or corrupt data key installed
on control. Replace Datakey with correct key for control and test.
The data key is not being seen by the control. Install data key and test
operation. Contact service if problem persists
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
SERVICE
This section is provided for the assistance of qualified technicians only and is not intended for use by
untrained or unauthorized service personnel. If your Alto-Shaam® unit is not operating properly, check the
following before calling your Authorized Alto-Shaam Service Agent:
☛ Check the power flow to the unit. Plug in outlet? Circuit breaker switch at back of unit turned on?
Do not attempt to repair or service the Cook and Hold unit beyond this point. Contact Alto-Shaam for
the nearest authorized service agent. Repairs made by any other service agents without prior
authorization by Alto-Shaam will void the warranty on the unit.
TROUBLESHOOTING INTERNAL ELECTRICAL COMPONENTS
A. No power. Display will not light.
1. Verify that power is available at the outlet or junction box.
2. Verify that the circuit breaker switch on the back of the unit is turned on.
3. Verify that the power cord is not open. Check continuity with a VOM meter.
4. If the problem persists, call a qualified Alto-Shaam service technician at 1-800-558-8744.
B. Display is lit but unit is not heating.
Check to verify that the high limit switch located at the rear of the unit top has not been
tripped. If it has been tripped, reset by pressing in the hit limit reset button at the rear
of the oven.
After resetting, the cause of the high limit trip must be corrected. If the high limit switch
will not reset, the high limit switch is defective and must be replaced. This is a safety
d evice and must not be bypassed or rem oved from the circuit.
C. To test air sensor:
Test air sensor by placing sensor in ice water bath and using an ohmmeter set on the ohm scale.
The reading should be 100 ohms resistance. If it is more than 2 ohms higher or lower, sensor
needs to be replaced.
D. To test probe sensor:
Test food probe by placing in ice water bath and using an ohmmeter set on the ohm scale.
The reading should be 100 ohms resistance.
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
DANGER
LOCK-OUT OR POST
B R E A K E R PA N E L U N T I L
SERVICE WORK HAS
BEEN COMPLETED.
NOTE
CAUTION
If the appliance has been unplugged for an
extended period of time, the Real Time Clock may
require recharging. Turn main breaker to the unit
off for 10 seconds and then restore power.
For more information, see Error Code E-60 in
the Troubleshooting section of this manual.
THIS SECTION IS PROVIDED FOR THE ASSISTANCE
OF QUALIFIED SERVICE TECHNICIANS ONLY AND
IS NOT INTENDED FOR USE BY UNTRAINED OR
UNAUTHORIZED SERVICE PERSONNEL.
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
23
SERVICE
EXTERIOR SERVICE VIEW A
767-SK/III
14 37 36 43
11
19 41 46
2
29
33
8
SECTION A-A
18
A
32
43
A
15
20
44
12
47
48
22
6
28
3
42
16
1
10
25
9
30
42
7
38
26
5
17
21
40
31
39
27
Part numbers and drawings are subject to change without notice.
PG .
24
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
SERVICE
E X T E R I O R S E R V I C E PA R T S L I S T A
MODEL >
ITEM
*
DESCRIPTION
767-SK/III
PART NO. Q T Y ITEM
DESCRIPTION
PART NO. Q T Y
1
INSERT, TRAY, SMOKE
1243
1
25
CASTER, 3-1/2" RIGID
CS-25674
2
2
GUARD SENSOR, W/MW
1493
1
26
CASTER, 3-1/2" SWIV W/ BRAKE
CS-25675
2
3
CHIP TRAY
4652
1
27
COVER, HINGE
CV-22171
2
4*
PROBE HOLDER
13239
1
28
GASKET ASSEMBLY, DOOR
GS-22951
1
5
SHIM, HANDLE
13947
1
29
GASKETS, ADHESIVE, .125X.375 [lin ft]
GS-23622
1
6
DRIP PAN
14831
1
30
HANDLE, OFFSET MAG LATCH
HD-27080
1
7
CASTER SPACER
1007145
12
31
HINGE, 1-3/8 OFFSET, CHROME
HG-22338
1
8
BACK CASING
1010393
1
32
INSULATION
IN-2003
1
9
BOTTOM PANEL
1010394
1
33
RATING TAG LABEL
LA-26348
2
10
SIDE PANEL
1010395
2
34*
NUT, 1/4-20 HEX S/S
NU-2437
4
11
BONNET TOP COVER
1010401
1
35*
PANEL OVERLAY MENU CARD
PE-23384
12
ELEMENT COVER
1010409
1
36
PROBE ASSEMBLY
PR-34298
1
13*
SMOKE HEATER PLATE WELD
5003782
2
37
PROBE, RECEPTICAL
PR-34705
1
14
PROBE COVER WELDMENT
5009712
1
38
10-32 X 3/4 PHILLIPS PAN HD
SC-2071
2
15
CABLE INSULATION
5009884
1
39
SCREW, 10-32 X 3/4,NF PHIL,FLAT M/S,#18-8 S/S
SC-2072
6
16
DRIP TRAY KIT
5010391
1
40
SCREW, 10-32X1-1/2,NF,PHIL,FLAT M/S,18-8 S/S
SC-2073
10
17
DOOR ASSEMBLY, RH WINDOW
5010406
1
41
SCREW, 6-32 X 1/2,NC PHIL,FLAT
SC-2239
2
DOOR ASSEMBLY, LH WINDOW
5010409
1
42
SCREW,1/4-20 X 1/2,NC SLOT RND
SC-2332
5
18
BONNET ASSBY, SPOT
5010940
1
43
8-32 x 1/4" PHIL SCREW
SC-2459
36
19
BLOCK, MTG, SNSR
BK-24427
1
44
S/S WIRE SHELF
SH-2324
2
20
BLOCK, 2 TERMINAL, PORCELAIN
BK-33546
3
45*
S/S WIRE SHELF, RIB RACK
SH-2743
1
21
BRACKET, CHIP TRAY
BT-29217
2
46
SENSOR, 1-3/4" L
SN-33541
1
22
3/8" HOLE BUSHING, BLACK
BU-3419
1
47
SIDE RACK, STAINLESS STEEL
SR-28405
2
23*
5/8" SNAP BUSHING, BLACK
BU-3611
1
48
DOOR SWITCH, REED, SPST
SW-33559
1
24*
CABLE, SMOKE HEATER
EL-34554
1
49*
THERMOSTAT, AUTO RESET, FAN CTRL
TT-33255
1
NOT SHOWN
DANGER
LOCK-OUT OR POST
B R E A K E R PA N E L U N T I L
SERVICE WORK HAS
BEEN COMPLETED.
767-SK/III, 1767-SK/III, 2800-SK/III
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
25
SERVICE
EXTERIOR SERVICE VIEW B
1767-SK/III
14
10
38
36
30
37
34
15
16
33
25
46
35
13
47
50
11
21
1
29
44
6
3
5
4
39
41
31
12
18
26
22
41
32
40
28
8
17
45
9
27
Part numbers and drawings are subject to change without notice.
PG .
26
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
SERVICE
E X T E R I O R S E R V I C E PA R T S L I S T B
MODEL >
ITEM
*
DESCRIPTION
1767-SK/III
PART NO. Q T Y ITEM
DESCRIPTION
PART NO. Q T Y
1
INSERT, TRAY, SMOKE
1243
2
27
CASTER,1.5" STEM,5" SWIV WHL, w/BRK-
CS-24875
2
2*
GUARD SENSOR, W/MW
1493
2
28
COVER, HINGE
CV-22171
4
3
CHIP TRAY
5007621
2
29
FAN, 3" BOX, 230V, THERMAL PROTECT
FA-34524
1
4
PROBE HOLDER
13239
2
30
GASKETS, ADHESIVE, .125X.375 [lin ft]
GS-23622
1
5
SHIM
13947
2
31
HANDLE, OFFSET MAG LATCH
HD-27080
2
6
DRIP PAN
14831
2
32
HINGE, 1-3/8 OFFSET, CHROME
HG-22338
4
7*
HI-LIMIT PROTECTION COVER
1003936
1
33
INSULATION
IN-2003
2
8
CASTER SPACER
1007145
12
34
RATING TAG LABEL
LA-26348
2
9
BOTTOM PANEL
1010394
1
35
NUT, 1/4-20 HEX S/S
NU-2437
4
10
BONNET TOP COVER
1010401
1
36
PROBE ASSEMBLY
PR-34298
2
11
ELEMENT COVER
1010409
2
37
PROBE, RECEPTICAL, 2200MM WIRE
PR-34704
1
12
SIDE PANEL
1010437
2
38
PROBE, RECEPTICAL, 600MM WIRE
PR-34705
1
13
SMOKE ELEMENT REPAIR KIT
5003782
2
39
10-32 X 3/4 PHILLIPS PAN HD
SC-2071
4
14
PROBE COVER WELDMENT
5009712
2
40
SCREW,10-32 X 3/4,NF PHIL,FLAT M/S,#18-8 S/S
SC-2072
12
15
BACK PANEL/ FAN TUNNEL ASSB
5009930
1
41
SCREW,10-32X1-1/2,NF,PHIL,FLAT M/S,18-8 S/S
SC-2073
20
16
BONNET ASSBY, SPOT
5010047
1
42*
SCREW, M4-0.7 X 6MM PHIL
SC-22271
2
17
DRIP TRAY KIT
5010391
1
43*
SCREW,6-32 X 1/2,NC PHIL,FLAT
SC-2239
4
18
DOOR ASSEMBLY, RH WINDOW
5010406
2
44
8-32 X 2 SLOT PAN HEAD 18-8 S.S.
SC-23154
2
DOOR ASSEMBLY, LH WINDOW
5010409
2
45
SCREW,1/4-20 X 1/2,NC SLOT RND
SC-2332
6
19*
BLOCK, MTG, SNSR
BK-24427
2
46
8-32 x 1/4" PHIL SCREW
SC-2459
52
20*
BLOCK, 2 TERMINAL, PORCELAIN
BK-33546
6
47
S/S WIRE SHELF
SH-2324
4
21
BRACKET, CHIP TRAY
BT-29217
2
48*
S/S WIRE SHELF, RIB RACK
SH-2743
2
22
1-1/8" SNAP BUSHING
BU-3378
4
49*
SENSOR, 1 3/4"L
SN-33541
2
23*
3/8" BLACK HOLE BUSHING
BU-3419
2
50
SIDE RACK, STAINLESS STEEL
SR-28405
4
24*
5/8" SNAP BUSHING, BLACK
BU-3611
2
51*
DOOR SWITCH, REED, SPST
SW-33559
2
25
CABLE, SMOKE HEATER
EL-34554
2
52*
THERMOSTAT, AUTO RESET, FAN CTRL
TT-33255
2
26
CASTER, 1.5" STEM, RIGID 5" WHL
CS-24874
2
53*
T-STAT, 300 F HI-LIMIT
TT-33476
1
NOT SHOWN
DANGER
LOCK-OUT OR POST
B R E A K E R PA N E L U N T I L
SERVICE WORK HAS
BEEN COMPLETED.
767-SK/III, 1767-SK/III, 2800-SK/III
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
27
SERVICE
ELECTRONIC COMPONENTS C
767-SK/III & 1767-SK/III
39
8
33
16
6
44
45
32
5
2
10
40
26
31
34
37
1
36
38
23
18
14
20
42
21
9
48
35
27
7
15
46
4
3
17
12
13
19
32
24
30
14
29
41
Part numbers and drawings are subject to change without notice.
PG .
28
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
SERVICE
ELECTRONIC COMPONENTS PARTS LIST C
MODEL >
ITEM
DESCRIPTION
7 6 7 - S K / I I I & 1 7 6 7 - S K / I I I ( Q U A N T I T I E S P E R C O M PA R T M E N T )
PART NO. Q T Y ITEM
DESCRIPTION
PART NO. Q T Y
1
HI-LIMIT PROTECTION COVER
1003936
1
25
HEATSINK, THERMALLY COND. PAD
HE-33926
2
2
HEAT SINK
1005836
1
26
NUT, 10-32, NF HEX MS, #18-8 S/S
NU-2215
4
3
ACCESS COVER
1009990
1
27
NUT, M3-0.5 HEX NUT 18-8, DIN #934
NU-22285
2
4
BONNET SPOT ASSBY
5010047
1
28
NUT, HEX #8-32
NU-2296
4
5
BOARD, POWER SUPPLY
BA-33554
1
29
CONTROL PANEL BEZEL
PE-26566
1
6
BOARD, ASSB, VOLTAGE MONITOR
BA-33764
1
30
CONTROL PANEL OVERLAY, 767-SK/III
PE-27178
1
7
BOARD, CONTROL
BA-33991
1
CONTROL PANEL OVERLAY, 1767-SK/III
PE-27181
1
8
T-BLOCK
BK-3019
1
31
3/8" HOLE PLUG
PG-25574
1
9
BEEPER
BP-3567
1
32
13/16" HOLE PLUG
PG-3589
2
10
BRACKET, TETHER
BT-26884
1
33
RELAY
RL-33558
2
11
BUSHING, *CT,ML, BRASS, DISTANCE
BU-25094
2
34
RELAY, 230V, 25A, ZERO CROSSING
RL-33829
2
12
1/2" HOLE BUSHING
BU-3006
2
35
10-32 X 1/4 PAN HD GROUND SCREW
SC-2190
1
13
7/8" SNAP BUSHING, BLACK
BU-3007
1
36
SCREW, PAN HEAD M4 X 7MM
SC-22271
2
14
1-1/8" SNAP BUSHING
BU-3378
6
37
6-32 X 1/4" PAN HD
SC-22500
2
15
CONTROL, ASSB, COOK, HOLD
CC-34194
1
38
8-32 X 2 SLOT PAN HEAD 18-8 S.S.
SC-23154
2
CORDSET, 208-240V
CD-3607
1
39
6-32 X 1-1/4" ROUND HD
SC-2365
2
CORDSET, 230V
CD-3922
1
40
10-32 X 1/2" FLAT HEAD
SC-23670
4
16
CANOE CLIP
CL-22820
2
41
8-32 x 1/4" PHIL SCREW
SC-2459
5
17
CONNECTOR, 10 PIN
CR-33717
1
42
SCREW, 6-32 X1/2, NC PHIL TRUSS
SC-2472
8
18
CONNECTOR, 9 PIN
CR-33718
1
43
SELF TAPPING 8-32 X 1/2
SC-25849
8
19
CONNECTOR, 8 PIN
CR-33719
1
44
SPACER, LOCK MOUNT PANEL
SP-33832
4
20
CONNECTOR, 7 PIN
CR-33761
1
45
SWITCH, CIRCUIT BREAKER
SW-34076
1
21
CONNECTOR, 6 PIN
CR-33762
1
46
T-STAT, 300 F HI-LIMIT
TT-33476
1
22*
DATAKEY FOR CONTROL
DS-34823
1
47
WASHER, #8 EXT LOCK
WS-2333
4
23
FAN, BOX
FA-34524
1
48
STAR LOCK WASHER
WS-2467
1
24
1/2" SELF ADHESIVE GASKET
GS-2019
1
CABLE HEATING KIT #4881 DESCRIPTION
*NOT SHOWN
767-SK/III & 1767-SK/III ( ONE
PART NO.
QTY
CABLE HEATING ELEMENT
CB-3045
210 FT
RING CONNECTOR
CR-3226
12
INSULATION CORNER
IN-3488
1 FT
SHOULDER BUSHING
BU-3105
12
CUP BUSHING
BU-3106
12
767-SK/III, 1767-SK/III, 2800-SK/III
PER COMPARTMENT )
DESCRIPTION
PART NO.
QTY
STUD
ST-2439
12
HEX NUT
NU-2215
24
INSULATING SLEEVE
SL-3063
12
ELECTRICAL TAPE
TA-3540
1 ROLL
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
29
SERVICE
EXTERIOR SERVICE VIEW D
2800-SK/III
51
8
3
42
36
6
52
14
29
37
5
13
28
24
12
30
10
1
41
51
A
18
40
45
7
32
47
46
21
16
31
4
34
39
26
27
44
Part numbers and drawings are subject to change without notice.
PG .
30
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
SERVICE
E X T E R I O R S E R V I C E PA R T S L I S T D
MODEL >
ITEM
DESCRIPTION
2800-SK/III
PART NO. QTY ITEM
DESCRIPTION
PART NO. QTY
1
PROBE HOLDER
13239
1
29
FAN, MOTOR, 208-240V, .58A,CW
FA-34752
3
2*
HINGE SHIM
16315
4
30
DOOR GASKET
GS-25593
2
3
FAN MOTOR COVER
1000648
3
31
HANDLE DOOR WITH STRIKER
HD-2007
2
4
CASTER SPACER
1007145
12
32
HANDLE, PUSH/PULL
HD-22257
2
5
ELEMENT COVER
1007415
2
33*
HANDLE, CHIP TRAY
HD-2724
2
6
CASING BACK
1007968
1
34
HINGE, 1-3/8 OFFSET, PAIR CHROME
HG-22338
2
7
CENTER TRIM
1007969
1
35*
1 1/2" FLUFF INSULATION 27 X 57
IN-2003
1
8
BONNET TOP COVER
1008132
1
36
BACK PANEL INSULATION 30 X 59
IN-22265
12.5'
9*
INSERT, SMOKER TRAY
1009009
2
37
RATING TAG LABEL
LA-26348
2
10
DOOR ASSEMBLY
5000514
2
38*
NUT, 1/4-20 HEX S/S
NU-2437
4
11*
SMOKE HEATER PLATE WELD
5003782
2
39
13/32" DIA. HOLE PLUG
PG-25460
4
12
CHIP TRAY
5005067
1
40
PROBE ASSEMBLY
PR-34298
1
13
TUBE BACK SPOT
5007094
1
41
PROBE PLUG
PR-34299
1
14
BONNET ASSEMBLY, SPOT
5004770
1
42
RIVET, BLIND, #44, STNLS
RI-2100
85
15*
BAFFLE SPOT
5007143
1
43*
10-32 X 1/2" PPHMS SCREW 18-8 S/S
SC-2070
6
16
CASING SIDE SPOT
5007237
2
44
SCREW,10-32 X 3/4, NF PHIL, FLAT M/S,#18-8 S/S
SC-2072
12
17*
BLOCK, MTG, SNSR
BK-24427
1
45
SCREW, 10-32X1-1/2, NF, PHIL, FLAT M/S,18-8 S/S
SC-2073
18
18
BLOCK, CAP,HOLD DOWN, 11/64" DIA
BK-2609
2
46
8-32 X 5/8" PAN HD
SC-2077
11
19*
BLOCK, 2 TERMINAL, PORCELAIN
BK-33546
4
47
1/4-20 X 3/4" SHCS PCN
SC-22339
4
20*
BRACKET, CHIP TRAY
BT-29217
2
48*
6-32 x 1/2" PHIL FLAT HEAD SCREW
SC-2239
2
21
BUSHING, SHAFT ADAPTER,1/4-5/16,1"LG
BU-28935
3
49*
SCREW 1/4-20 x 1/2" HEX HEAD
SC-22729
2
22*
1/2" HOLE BUSHING
BU-3006
2
50*
8-32 x 1/2" PHIL SCREW
SC-2425
1
23*
BUSHING, SNAP, 5/16"
BU-3009
1
51
8-32 x 1/4" PHIL SCREW
SC-2459
14
24
CABLE, SMOKE HEATER, 208-240V 230W
EL-34554
2
52
SELF TAPPING 8-32 X 1/2
SC-25849
40
25*
CLIP, CT, ML, LOCK, W/3 WASHERS
CL-24089
4
53*
SENSOR, 1 3/4"L
SN-33541
1
26
CASTER, 1.5" STEM, 5" RIGID
CS-24874
2
54*
WASHER, 1/4", FLAT, 5/8 OD 18-8 SS
WS-22094
2
27
CASTER,1.5" STEM, 5" SWIVEL w/ BRAKE
CS-24875
2
55*
M14 SEPARATED LOCK WASHER 18-8
WS-22304
1
28
FAN WHEEL 6-5/16 X1-1/2 THK
E 3045FA
3
56*
HOLDING (LOCK CLIP)
WS-24090
4
*NOT SHOWN
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
767-SK/III, 1767-SK/III, 2800-SK/III
DANGER
LOCK-OUT OR POST
B R E A K E R PA N E L U N T I L
SERVICE WORK HAS
BEEN COMPLETED.
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
31
SERVICE
ELECTRONIC COMPONENTS E
2800-SK/III
30
19
20
50
48
6
9
8
49
38
32
26
25
27
22
17
23
36
28
44
1
2
16
18
41
42
21
40
52
48
44
12
14
51
12
16
24
SEE BELOW FOR
DETAIL EXPLOSION
53
16
34
5
28
46
43
7
14
47
10
4
33
29
46
35
46
45
3
37
37
28
39
43
31
15
16
Part numbers and drawings are
subject to change without notice.
PG .
32
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
46
SERVICE
E L E C T R O N I C C O M P O N E N T S PA R T S L I S T E
MODEL >
ITEM
DESCRIPTION
2800-SK/III
PART NO. QTY ITEM
DESCRIPTION
PART NO. QTY
1
HI-LIMIT PROTECTION COVER
1003936
1
28
FAN,BOX,230V,35CFM,50/60HZ
FA-3974
2
2
HEAT SINK
1007976
1
29
1/2" SELF ADHESIVE GASKET [LIN FT]
3
DUCT, SSR, COOLING
1010453
1
30
1/2" WIDE FOAM TAPE [LIN FT]
GS-23622 10.4
GS-2019
10.4
4
L-PANEL, INSIDE BAFFLE DEFLECTOR
1010516
2
31
HEAT SINK 1 RELAY EXTRUSION
HE-23421
3
5
INNER BAFFLE COVER
1010517
1
32
HEATSINK,THERMALLY COND. PAD
HE-33926
1
6
BONNET SHELL SPOT
5007135
1
33
NUT, M3-0.5 HEX NUT 18-8, DIN #934
NU-22285
2
7
BEZEL
5007264
1
34
NUT, HEX #8-32
NU-2296
4
8
BOARD, POWER SUPPLY
BA-33554
1
35
PANEL,OVERLAY
PE-27987
1
PG-25574
1
RI-2100
4
9
BOARD, VOLTAGE MONITOR
BA-33764
1
36
3/8" HOLE PLUG
10
BOARD, CIRCUIT
BA-33991
1
37
RIVET, BLIND,#44,STNLS
11
T-BLOCK
BK-3019
3
38
RELAY, SPST 30A @ 277 VAC 12VDC
RL-33558
2
12
BLOCK, TERMINAL, 208-240V, 230V
BK-3597
1
39
RELAY, 230V, 25A, ZERO CROSSING
RL-33829
4
BK-34709
1
40
RESISTOR, MOV, SURGE PROTECTOR
RS-3578
1
BP-3567
1
41
10-32 X 1/4 PAN HD GROUND SCREW
SC-2190
1
BU-25094
2
42
SCREWS, M4-0.7X6MM PHIL
SC-22271
2
BU-3007
1
43
8-32 X 2 SLOT PAN HEAD 18-8 S.S.
SC-23154
4
BLOCK, TERMINAL, 380-415V
13
BEEPER
14
BUSHING, CT ,ML , BRASS, DISTANCE
15
7/8" SNAP BUSHING, BLACK
16
1 1/8" SNAP BUSHING
BU-3378
7
44
6-32 X 1-1/4" ROUND HD
SC-2365
8
17
BUSHING, STRAIN RELIEF
BU-33948
1
45
8-32 X 1/2" PHIL SCREW
SC-2425
6
18
CONTROL ASSEMBLY
CC-34194
1
46
8-32 X 1/4" PHIL SCREW
SC-2459
23
19
6/3 CORD 600V, 208-240V 1PH ONLY
CD-33847
1
47
SCREW, 6-32 X1/2, NC PHIL TRUSS M/S,18-8 SS
SC-2472
6
20
CANOE CLIP
CL-22820
2
48
SELF TAPPING 8-32 X 1/2
SC-25849
8
21
CONTACTOR 208/240V 3 POLE 25 AMP
CN-3052
1
49
SCREW,10-32 X1/2, NF PHIL TRUSS M/S,18-8 SS
SC-2661
4
22
CONNECTOR
CR-33509
2
50
SPACER, LOCK MOUNT PANEL
SP-33832
4
23
CONNECTOR, 10 PIN
CR-33717
1
51
TERMINAL, STRIP, 5 CIRCUIT, UL, VDE
TM-33560
1
24
CONNECTOR, 8 PIN
CR-33719
1
52
T-STAT, 500 F HI-LIMIT
TT-34671
1
25
CONNECTOR, 7 PIN
CR-33761
1
53
WASHER, #8 EXT LOCK
WS-2333
4
26
CONNECTOR, 6 PIN
CR-33762
1
54*
STAR LOCK WASHER
WS-2467
1
27*
DATAKEY FOR ELECTRONIC CONTROL
DS-34823
1
*NOT SHOWN
CABLE HEATING KIT #14228
( TWO
CABLE HEATING KIT #4878
KITS REQUIRED )
DESCRIPTION
( ONE
PART NO.
QTY
CABLE HEATING ELEMENT
CB-3045
280 FT
RING CONNECTOR
CR-3226
16
INSULATION CORNER
IN-3488
1 FT
SHOULDER BUSHING
BU-3105
CUP BUSHING
BU-3106
STUD
HEX NUT
INSULATING SLEEVE
ELECTRICAL TAPE
KIT REQUIRED )
PART NO.
QTY
CABLE HEATING ELEMENT
CB-3045
85 FT
RING CONNECTOR
CR-3226
4
INSULATION CORNER
IN-3488
1 FT
16
SHOULDER BUSHING
BU-3105
4
16
CUP BUSHING
BU-3106
4
ST-2439
12
STUD
ST-2439
4
NU-2215
32
HEX NUT
NU-2215
8
SL-3063
16
INSULATING SLEEVE
SL-3063
4
TA-3540
1 ROLL
ELECTRICAL TAPE
TA-3540
1 ROLL
767-SK/III, 1767-SK/III, 2800-SK/III
DESCRIPTION
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
33
PG .
34
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
35
PG .
36
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
37
PG .
38
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
39
PG .
40
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
41
PG .
42
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
767-SK/III, 1767-SK/III, 2800-SK/III
INSTALLATION / OPERATION / SERVICE MANUAL
PG .
43
T R A N S P O RTAT I O N D A M A G E a n d C L A I M S
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments
become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the
carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be
established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.
Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time,
date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.
We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment
for such claims.
L I M I T E D WA R R A N T Y
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at
Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation.
For the heating element on Halo Heat® cook/hold ovens, as long as the original purchaser owns the oven.
For all other parts, one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any
additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Replacement of light bulbs and/or the replacement of display case glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected
to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or
equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water
quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to
chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts
including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and
fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any
indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty
or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
Effective 02/09
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE.
ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: _______________________________________________Date Installed: __________________________________________________________
Voltage: ______________________________________________ Purchased From: _______________________________________________
Serial Number: _______________________________________ _______________________________________________________________________
W164 N9221 Water Str eet
PHONE:
●
P. O . B o x 4 5 0
●
Menomonee Falls, Wisconsin 53052-0450
●
U.S.A.
262.251.3800 • 800.558-8744 USA/CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
PRINTED IN U.S.A.
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