American Sportswork 3170 User Manual FUN KART Manuals And Guides L0909351

AMERICAN SPORTS Gokarts/Minibikes Manual L0909351 AMERICAN SPORTS Gokarts/Minibikes Owner's Manual, AMERICAN SPORTS Gokarts/Minibikes installation guides

User Manual: American Sportswork 3170 3170 AMERICAN SPORTSWORK FUN KART - Manuals and Guides View the owners manual for your AMERICAN SPORTSWORK FUN KART #3170. Home:Toys & Games Parts:American Sportswork Parts:American Sportswork FUN KART Manual

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READ THIS MANUAL CAREFULLY
IT CONTAINS IMPORTANT SAFETY INFORMATION

3170

RECOMMENDED

1 69cc

Fun Kart

MINIMUM OPERATOR AGE: 13

THIS VEHICLE

THIS VEHICLE IS FOR OFF-ROAD USE ONLY
IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS
VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS
FOR USE ON PUBLIC
ROADS, STREETS, HIGHWAYS, AND THOROUGHFARES.
THE OWNER AND EACH OPERATOR MUST
READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,
AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE
VEHICLE. CHILDREN MUST BE OFAGE 13 OR OLDER AND SUPERVISED BY AN ADULTATALL
TIMES
WHEN USING THIS FUN-KART. THIS PRODUCT IS NOTA TOY.

(

)

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MY VEHICLE

IDENT IFICATION

Record the VIN number and Model number of yourASW

NUM BER

Fun Kart below for service and insurance

The VIN number can be found on the crossbar,

records.

behind the seat.

II
IN: ..................

Model:

AMERICAN
American

SportWorks

frame components

SPORTWORKS

(hereinafter

LIMITED WARRANTY

referred to as "ASW") hereby warrants to the original purchaser

of new ASW recreational

The period of warranty

vehicles

is thirty (30) days from date of purchase

provided
within

cost for the transportation

charges forlabor,

to an approved

The original

frame.

purchaser

the (10) days

of the component(s).

if necessary, to perform a warranty

Manual, the supplements

of the discovery
Customer

The repair or replacement

repair.

of an alleged

Service

Department

in accordance

purchaser

of any part or parts under this Limited Warranty

mustbe

to pay
provided

with the instructions
Additionally,

must provide

written

shall not extend the term of the

beyond the original term as set forth above.

This limited warranty does not cover component

abnormal

left ASW; improper

including,

stunt driving,

but not limited to racing, jumping,

Manual. Additionally,

this warranty does not cover component

or rented, or vehicles

which are used at a concession

Specific Exclusions:

This limited warranty

and tear. These items include,
belt, the torque converter
discoloration

MAKES

system,

WARRANTY

A PARTICULAR

WARRANTY

ABOVE

WARRANTY

EXCLUDES

STATES

ARE

HEREBY

ANY

use of the vehicle,

or any other uses prohibited

by the Operator's

failure or damage

to vehicles

which are leased

track.

does not apply to components,

light.

WHICH

DISCLAIMED

which are subject to normal wear

Downtime,

decals, or cosmetic

body panels and natural

pick-up and delivery charges are not covered

EXPRESSED

OR IMPLIED.

EXCEED

THE

AND

ASW

ALL

OBLIGATIONS

OR CONSEQUENTIAL
TO EXCLUDE

EXCLUDED

WARRANTIES

AND
FROM

TIME
THIS

DAMAGES,

INCLUDING

OR LIMIT

INCIDENTAL

WARRANTY.

BUT

warranty.

OF MERCHANTABILITY

LIMITATIONS

NOT

AND

SPECIFIED

ADDITIONALLY,

LIMITED

TO LOSS

OR CONSEQUENTIAL

THE
THIS

OF USE.

DAMAGES

AND,

ION MAY N OT APPLY TO Y OU.

LIMITATIONS

MAY NOT APPLY
RIGHTS,

KIND,

A MANUFACTURER

DO NOT ALLOW

LEGAL

OF ANY

INCIDENTAL

THE A BOVE EXCLUS

LIMITATION

HAVE OTHER

improper

chain, seat, lights, fasteners,

PURPOSE

STATES DO NOT ALLOW

THEREFORE,

maintenance,

which were supplied

This warranty does not apply to the enqine, which is covered by its manufacturers

NO OTHER

FOR

caused by any of the

of components

but are not limited to, the tires, brakes, throttle, shift, and brake cables, drive

of material due to ultraviolet

this warranty.

failure or damage

neglect; abuse; improper assembly

in the factory sealed carton after the vehicle

ABOVE

Proof of Purchase

defect, the original

strain or stress,

SOME

ASW will also agree

at 4404 Engle Ridge Drive, Fort Wayne, IN 46804

following:

SOME

of a defect in material

hereto, and labels affixed to the vehicle.

General Exclusions:

FITNESS

ASW, if notified

must operate the vehicle and maintain the vehicle

notification to:ASW's

ASW

parts (except as noted

ASW service center before any warranty work is performed.

in the Operator's

warranty

for the component

during the period of warranty, will repair or replace, at its option, defective parts at no charge,

other than the reasonable
reasonable

that the

will be free from defects in material and workmanship.

below), and ninety (90) days from the date of purchase forthe
or workmanship

3170B-J

WHICH

ON HOW

TO YOU.
VARY, FROM

LONG

AN IMPLIED

THIS WARRANTY

GIVES

WARRANTY
YOU

SPECIFIC

WILL

LAST,

LEGAL

IT IS POSSIBLE

RIGHTS,

AND

YOU

THAT

THE

MAY ALSO

STATE TO STATE.

PAGE 1

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TABLE OF CONTENTS
AMERICAN

SPORTWORKS

LIMITED

WARRANTY

....................................................................

FORWARD

..............................................................................................................................................

CAUTIONS

AND WARNINGS

IMPORTANT

SAFETY

SOME WORDS
SAFETY

............................................................................................................

INFORMATION

ABOUT

............................................................................................

SAFETY .......................................................................................................

LABELS ................................................................................................................................

QUALIFICATIONS
Consumer

FOR FUN-KART

Responsibility

ARE YOU READY
Protective

USERS .................................................................................

tbr Safe Use and Maintenance

of a Fun-Kart

......................................

TO DRIVE? .........................................................................................................

Apparel .............................................................................................................................

Helmet and Eye Protection
Additional

...........................................................................................................

Driving Gear ...............................................................................................................

Driver Training ..............................................................................................................................
No Alcohol
IS YOUR

or Drugs .........................................................................................................................

VEHICLE

Pre-Ride

READY

Inspection

TO DRIVE? ........................................................................................

...........................................................................................................................

ENGINE

STOPPED

CHECKLIST

.........................................................................................

ENGINE

STARTED

CHECKLIST

.........................................................................................

SAFE DRIVING

PRECAUTIONS

KART OPERATION

.............................................................................................................................
Operation

Throttle .............................................................................................................

Brake ................................................................................................................

Engine Starting ................................................................................................

Engine Stop Switch .........................................................................................

Seat Adjustment

Occupant

Rear Spoiler .....................................................................................................

controls ...........................................................................................

...............................................................................................

Restraints

AND LOCATIONS

........................................................................................

19
19

.............................................................................................

................................................................................................................

Air Cleaner

Engine

Spark Plug ........................................................................................................

Carburetor

....................................................................................

Cleaning

......................................................................................

General

........................................................................................

Chain Lubrication

Belt Replacement

Storage

MAINTENANCE

......................................................................................................

Lubrication

Adjusmlent
Instructions

Lubrication

Instruction

and Adjustment

..........................................................................................

.............................................................................................................

Rear Wheel Replacement

Front Wheel

Checks

................................................................

Optional

............................................................................................

FrontWheel

..........................................................................................

REPLACEMENT
Periodic

INSTRUCTIONS

GENERAL

KART FEATURES
SERVICE

......................................................................................................

Replacement

Alignment

..............................................................................

...............................................................................

..................................................................................

Speed Reduction

PARTS AND SERVICE

Installation

..........................................................

....................................................................................

& Services .........................................................................................................

SPECIFICATIONS

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...............................................................................................................

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FORWARD
Congratulations
operator

on the purchase of your ASW Fun Kart.

must understand

that this vehicle

on public roads, streets, highways
and understand
concerning

was not designed

and thoroughfares.

all the instructions

Before operating this vehicle,
or manufactured

The owner, operator(s)

for proper assembly

and safe operation,

the engine and all other portions of the vehicle as described

the included

safety DVD.

Children

must be of the specified

the owner and each

to meet specifications
and passenger(s)

for use

must read

as well as the instructions

and illustrated

in this manual and on

age or older and supervised

by an adult at all

times when using the Fun Kart.

Be sure to follow the recommended
maintenance

is extremely

maintenance

schedule

and service your kart accordingly.

important to the longevity of your kart.

NOTE: A new kart requires

break in period of 5 hours, whereby the engine oil MUST be changed

Preventative
an engine

(See Engine Lubrication

section

page 21)

Beg inners are urged to seek instruction from a dealer or qualified
this kart.

It is also recommended

instructor before and during the initial use of

to p ractice in a large open area to become familiar with the operation

of the

kart.

We hope you will have a fun, safe experience

with our products

and thank you again for choosing

an ASW

Fun Machine.

CAUTIONS

This is the safety
manual,

alert symbol.

be alert to the potential

When

AND WARNINGS
you see this symbol

for personal

on your machine

or in this

injury.

Read and follow all instructions in this Owner's manual and any accompanying
supplements before attempting to operate this Fun-Kart. Make sure to view the
Operations and Safety video.

AWARNING

Indicates a potential hazard that could result in severe personal injury or death

CAUTION

Indicates a potential hazard which may result in personal injury or damage to the Fun-Kart.

NOTE: Use of the word 'NOTE" will alert you to key information

PAGE 3

or instructions.

IMPORTANT

SAFETY INFORMATION

WARNI
Exhaust fumes

are toxic.

California

Proposition

chemicals

known

reproductive

65 WARNING:

to the State

Gasoline

of California

engine exhaust from this Fun-Kart contains
to cause

harm. The engine exhaust contains

odorless, poisonous

carbon

cancer,

birth defects,

monoxide,

or other

which is a tasteless,

gas.

NEVER operate this Fun-Kart indoors or in an enclosed

WARNI

area without adequate

ventilation

This Fun-Kart may have been supplied to you completely assembled. To prevent injury or
death read and follow the assembly instructions to make sure the Fun-Kart was assembled
properly.

WARNI
Check tire pressure

before each use.

Prior to operating
pressure

the vehicle

as indicated

obtain accurate

check

on the sidewall

and adjust

tire pressure

to the proper operating

of each tire. A tire pressure

gauge is required

readings.

WARNING

Fun-Kart modification or removal of original equipment or safety decals can render the
Fun-Kart unsafe for operation.

t
Safety

_WARNING

decals must be replaced

if they become unreadable

If decals are unreadable

I
or detached

from the Fun-Kart.

or missing, warning of potential hazards or safety requirements

may be lacking.

_WARNING

This Fun-Kart is not designed for use on rental tracks of any kind.

PAGE 4
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'_ WARNING

NEVER adjust, repair, or clean the Fun-kart while it is in motion.

I
The safe operation

_WARNING

of this Fun-Kart is dependent

upon the operator's

ability to exercise

proper

judgment.
Operator

and passenger

must not be too small or too large for controlled

Operator

and passenger

must be of sufficient

physical

operation.

mental capacity, and

capacity to safely operate the Fun-Kart.

Fun-Kart
practice

age, understanding,

should

only be operated

in an un-congested

after mature,

supervised

instruction

and sufficient

area.

_IbWARNING

Operator and any passengers MUST always wear a properly fitting

motorcycle helmet

approved by agencies such as the Department of Transportation (DOT), Safety Helmet Council
of America (SHCA), or Snell Memorial Foundation (SNELL).
Most accident fatalities are due to head injuries.
Operator (and any passenger) should also wear face shields or goggles, boots, gloves
and other appropriate protective clothing.
(See KART OPERATION on Page 19)

_WARNING

Long hair, loose clothes, or jewelry can get caught in moving parts below and behind the seat
or surrounding environment.
Remove ortie back anything loose that can reach below and behind the seat before riding.

'_WARNING

NEVER place hands, feet, or any body parts or clothing near the eng ine, wheels,
other rotating

chain, and

parts of the Fun-Kart while riding or running the engine.

Use caution in performing

required maintenance

on or near operating

engine.

Use caution after the engine has been running, since the engine and other drive components
may be extremely

hot.

n ,_ WARNING
STOP the engine

if the Fun-Kart makes unusual

noises or vibrations.

Check the F un-Kart for damage.
Excessive

noise or vibration is a sign of loose orworn parts.

PAGE 5
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I
Keep guards

_WARNING

in place at all times.

Prevent accidental contact by the operator
The guards

over the brake, clutch

or service personnel while the Fun-Kart is running.

or torque converter,

axle and drive sprockets

also help

prevent mud and debris from coming in contact with those items.

AWARNING

Be sure the passenger restraint system (i.e. Seat Belt) is properly adjusted and fastened at all
times during operation.
If the passenger restraint system is not properly used by the operator and/or passengers,
loss of control and possible personal injury and/or Fun-Kart damage can occur.

_WARNING

When there is no passenger in the Fun-Kart, the passenger seatbelt must be securely fastened
within the Fun-kart.
If the passenger restraint system is not properly used by the operator and/or passenger, loss
of control and possible personal injury and/or Fun-Kart damage can occur.

&WARNING

[

All screws, nuts, and bolts must be properly tightened to make sure the Fun-Kart is in safe
operating condition.

t
Prevailing-torque
re moved.

type Iocknuts

,_WARNING
must be replaced

J
with new after the old Iocknuts

Replace with the same type of Iocknut to make sure they function
maintenance

section for more information

have been

properly. Refer to the

on Iocknuts.

&WARNING

Keep the engine free of dirt and debris, especially in the throttle linkage area.

WARNING

NEVER start the engine without the operator properly seated and the restraint system properly
adjusted and secured.

PAGE 6
PART

_i _MBER

/477SR_

WARNING
NEVER start the engine without checking to see that the throttle control is in idle position.

WARNING

NEVER tamper with, alter, or change the Fun-Kart's
The governor

engine governor

as set by the engine manufacturer,

settings.

limits maximum

engine speed and protects

the engine from damage.
Excessive

engine

speed is potentially

dangerous

to operator, passengers,

bystanders,

and

engine.

WARNING
Check fuel supply

before each use.

NEVER fill fuel tank while the engine is running or hot.
DO NOT overfill tank.
ALWAYS

allow at least 1/2"of expansion

space at the top of tank.

There should not be any fuel in the filler neck.
Replace cap tightly to prevent a fuel spillage fire hazard.
NOTE: Always use an original gas cap or OEM replacement.
NEVER fill fuel tank while the Fun-Kart is inside a building.
After filling the tank, move the Fun-Kart at least ten feet before attempting

WARNING

to start the engine.

ALWAYS use extreme caution when starting the engine.
Hot engine, muffler, or drive components can burn on contact.

t
Wet, slippery,

rough,

WARNING

or sloped terrain is potentially

t
dangerous

and may result in injury if

proper caution is not observed.
ALWAYS SLOW DOWN
Operator

must use mature judgment,

terrain and riding conditions
Operator

skill, and experience

in protecting

must use mature judgment,

to choose

operator, passenger,

skill and experience

a speed suitable for

and/or any bystanders.

in choosing suitable terrain for

ind ivid ual ope ratio nal c apab ilitie s.

WARNI

When turning on pavement, loose gravel, or similar surfaces, there is an increased risk in loss
of control.
** ALWAYS SLOW DOWN!
**

PAGE 7
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I
ALWAYS

WARNING

SLOW DOWN when turning.
High-speed

turning can cause loss of control and/or possible operator injury.

Turning on a slope increases the risk of rollover.
Practice

operation is required to coordinate

Failure to operate this Fun-kart

turn ing skill.

at a safe speed while turning can result in a strong possibility

of severe personal injury.

, WARNiNG

Washing or operating the Fun-Kart in freezing temperatures can result in water freezing in the
throttle cable conduit and/or on the throttle mechanism.
This may result in the throttle sticking which can cause the engine to continue to run and
result in loss of control.

WARNI

Operating the Fun-Kart in conditions where water, mud, snow, dirt, sand, or other debris can
get into the throttle cable conduit and/or on the throttle mechanism can cause binding of the
cable and/or the throttle mechanism.
This may result in the throttle sticking which can cause the engine to continue to run and
result in loss of control.

WARNI

Assembly, maintenance, and/or repair of this Fun-Kart should only be performed

designated dealers or authorized small engine centers (for engine repairs) so that no unsafe
conditions or modifications are made.

WARNI
Read and keep all supplied
Supplements

printed material.

to this Operator's

Manual contain

updated

information

Fun-Kart model. It is important to keep all of these documents

WARN
When making repairs
disconnected

or adjustments

relative to your specific

for reference.

I NG

to the Fun Kart, the spark plug wire MUST be

and kept away from the spark plug to prevent accidental

starting.

When working on, around, or restarting the engine, use extreme caution to avoid contact
with the muffler, cylinder
Ensure that all guards

head orany

potentially

hot area on or around the engine.

are in place prior to starting the engine.

PAGE 8
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CAUTION
During Fun-Kart
flame,

storage, keep it in a place where gasoline

fumes will not reach and open

spark, or other source of ignition.
For long-term storage,

fuel tank should be drained in an open, cool area.

Engine must be allowed to cool before storage in any enclosure.
NEVER

store the Fun-kart

in close

proximity

to appliances

such

as hot water

heaters

furnaces.

WARNING
NEVER operate the Fun-Kart while under the influence of alcohol, drugs, or medication of any
kind.
Such operation is dangerous to yourself and/or others.

CAUTION
Brush Bars assembled

to this Fun-Kart are for decorative

purposes

and limited brush

protection.
Brush Bars were not designed
protruding

for roll over or to restrict all brush or tree branches

into operator/passenger

from

compartment.

CAUTION
If the Fun-Kart should start making an unusual noise or vibrating abnormally, the engine
should be stopped and the spark plug wire disconnected. The vehicle should then be checked
for damage. Excessive noise or vibration is generally a warning of loose or worn parts.

SOME WORDS ABOUT SAFETY
The following pages present important
safely.

information

and recommendations

Please read through these pages thoroughly

with your unit.

PAGE 9

to help you drive your Kart

and view the Kart Safety DVD thatwas

included

SAFETY LABELS
The following labels have been applied to your Fun Kart and should be considered

as permanent

the vehicle.

contact your dealer or

If a label should come off, become hard to read, or become damaged,

Ame rican SportWo As Custome r Service department

fo r warning lab el replacements.

GUARD
MUST BE IN PLACE
This guard must be in place during engine
operation. Keep hands, feet, and loose
garments away from engine, chain, and
drive components.

DO NOT PUT FOOT ON DRIVE COVER
1133/)-C"

PINCH HAZARD
E×e_cise caution when
working on drive
compoRenta
D_ive chain
tt4ms when vehicle is in
motion Check wheems
before removing dt_ve
cover, Never remove drive
cover o___empl _o service
with engihe run#ing.

PAGE 10

parts of

QUALIFICATIONS
This

Fun-Kart

Fun-Karts

is restricted

are intended

manufacturerin

FOR FUN-KART

to use by operator

for use by operators

and passenger

with a minimum

who meet the physical

the material provided with the Fun-Kart.

USERS

and cognitive

age

of thirteen

capabilities

years.

set out by the

A 20mph speed reduction kit is available for this fun

kart.

Consumer Responsi bility for Safe Use and Mai ntenance of a Fun-Kart
1,

Fun-Karts shall not be modified from the manufacturer's

Fun-Karts shall not be used to perform racing, stunt riding, jumps, spinouts, donuts, or other maneuvers

original design

and configuration.

as they may cause loss of control. As such, these activities are likely to result in possible
operator, passenger,
3,

bystanders,

Prior to each use, the operator

injury to the

or all.

shall perform the preoperational

checks specified

by the manufacturer,

and further verify:
a.

Smooth throttle operation and positive return of the throttle linkage to a closed throttle position when
released ;

That the throttle cable and linkages operate properly and the throttle cable or other linkages are
adjusted properly;

That the steering

Thatthe

That all guards originally supplied

That engine idle speed is below the point of clutch ortorque

That the gas tank is in good condition and the propergas

Thatthe

That all safety labels are in place, legible and understood;

That any and all axle guards, chain guards, torque converter

covers, or other covers or guards

supplied by the manufacturer

condition;

engine stop switch is properly functioning;
by the manufacturer

braking system is functioning

Thattires

That all fasteners

are in proper place in serviceable
converter

engagement;

cap is fastened

securely;

properly;

are in place and in serviceable

are in good condition,

condition;

inflated properly, and have sufficienttread

are in place and tightened

remaining;

and

securely.

Fun-Kart engines shall not be started unless the operator is seated in proper position for vehicle
operations

linkage is adjusted and operates smoothly;

and the brake fully engaged

and locked with park brake mechanism.

Long hair, loose clothes, or jewelry can get caught in moving parts below the seat or surrounding
environment.

Remove

or tie back anything

loose that can reach below or behind the seat before riding.

Fun-Karts shall only be fueled by a supervisor

A supervisor

shall verify personally

knowledgeable

that everyone

with regard to proper fueling techniques.

operating or riding is knowledgeable,

the cognitive capacity to operate the Fun-kart safely, including those items specified

capable, and has
in 1

through 6.
a.

The supervisor

shall only allow the use and operation of the Fun-Kart after demonstration

operator can understand

and operate all components
supervision

that each

of the Fun-Kart prior to use.

The supervisor

shall provide continuous

during Fun-Kart use.

The supervisor

shall not allow anyone to ride in or operate the Fun-Kart with long hair, loose clothes,

or jewelry that can get caught in moving parts belowthe

seat or surrounding

environment.

Remove or

tie back anything loose that can reach below or behind the seat before riding.

PAGE 11
?Ai-_{T _i _MBER

/477sR_

Fun-Kart operators

and passengers

shall adhere to all manufacturer's

as well as comply with all laws and ordinances,
a.

Operators

recommendations

and instructions,

and the following:

shall stay seated with both hands on the steering wheel and both feet in the Fun-Kart at all

times, whether moving or stationary, unless the Fun-Kart is stopped completely

and the engine has

been shut off.
b.

Passengers

shall remain seated with arms and legs inside the Fun-Kart at all times during Fun-Kart

operation.
c.

Shall observe

minimum age restrictions.

Shall not ride the Fun-Kart if long hair, loose clothes, or jewelry

WARNI

reach below orbehind

the seat.

Long hair, loose clothes, or jewelry can get caught in moving parts below and behind the seat
or surrounding environment.

Remove or tie back anything loose that can reach below or

behind the seat before riding.

Shall not allow smoking

Persons underthe

in the Fun-Kart.

influence

of drugs, alcohol, or intoxicants

shall not supervise,

operate, or ride in a

Fun-Kart.
g.

Fun-Karts

Fun-Karts
vehicles

i.
9.

shall operate only on a surface or terrain recommended
shall not be operated on roads, streets, highways,

by the Fun-Kart's

manufacturer.

or any other location where road

are intended to travel.

Fun-Karts

shall be operated

only with adequate

Persons with the following conditions

lighting and under conditions

Those with heart conditions

Pregnant women

Persons with head, back, or neck ailments, or prior surgeries

Persons with any mental or physical
their physical
instructions,

of suitable visibility.

shall not ride in or operate a Fun-Kart:

conditions,

dexterity or mental capabilities

to those areas of the body.

which may make them susceptible

to recognize,

and be able to assume the hazards inherent

understand,

to injury or impair

and perform all of the safety

in Fun-Kart use.

10. Fun-Kart shall not be used to:
a.

Transport

a passenger

Transport

materials orequipment.

Transport

animals.

11. Fun-kart operators
motorcycle

except in the seating

always shall use appropriate

helmet and eye protection,

recommended

area provided.

protective

with appropriate

by the Fun-Kart manufacturer

clothing,

including

certification,

including gbves,

but not limited to a

and any other equipment

footwear,

long sleeve shirts, and long

pants.
12. No operator or other person
including maintenance

shall contact any portion of the engine, wheels, ordrive train for any purpose

until the engine has been turned off and allowed to cool, and the Fun-Kart is in a

stable and stationary position.
13. Passenger

restraints

14. Fun-Kart components
specifications
performed

must be used in accordance

with, and limited to, the manufacturer's

shall be maintained and repaired in accordance

and utilizing only the manufacturer's

by designated

authorized

guidelines.

with the manufacturer's

replacement

parts with installation

dealers or other skilled persons.

PAGE 12
?Ai-_{T _i _MBER

/477sR_

ARE YOU READY TO DRIVE?
Before each drive, you need to make sure that you and your kart are both ready to drive.
prepared, this section discusses
kart, and adjustments

how to evaluate your driving readiness,

to make for your comfort,

convenience,

To help get you

what items you should check on your

or safety.

Before you drive your kart for the

first time, we urge you to:

- Read this owner's

manual and the labels on your kart carefully.

- Make sure you understand

all the safety messages.

- Know how to operate all the controls.
- View and understand

the included safety DVD

Protective
Although

complete

have an accident.

Apparel

protection is not possible, wearing proper gear can reduce the chance of injury should you
The following suggestions

will help you choose the proper protective

gear.

Helmet and Eye Protection
Your helmet is your most important piece of protective
protection

gear because

it offers the best

against head injuries. A helmet should fit your head comfortably

Open-face

helmels offer some protection,

look for a D.O.T. (Department
helmet you buy.

but a full-face

of Transportation)

helmet offers more.

or Snell Memorial

Always wear a face shield orgoggles

and securely.

Foundation

Regardless
(SNELL)

of the style,
sticker on any

to protect your eyes and help yourvision.

WARNING

Operating this kart without wearing an approved motorcycle helmet, eye protection, and
protective clothing could increase your chances of head and/or eye injury, and the possibility
of death in the event of a severe accident.
Always wear an approved motorcycle helmet that fits properly, eye protection (goggles or face
shield), gloves, boots, long-sleeved shirt or jacket and long pants.

Additional Driving Gear
In addition to a helmet and eye protection,
Sturdy off-road motorcycle
Off-Road

motorcycle

we also recommend:

boots to help protect feet, ankles, and lower legs.

gloves to help protect your hands

Driving pants with knee and hip pads, a driving jersey with padded elbows, and
chest p rotectio n.

Driver Training
Developing

yourdriving

skills is an ongoing process.

Even if you are and experienced

to become familiar with the kart controls and how the kart handles.
to develop your skills.
feel comfortable

Do not drive on rough terrain

driver, take time

Practice driving in a safe, open area

until you get accustomed

to the kart controls

and

with its size and weight.

PAGE 13
1

V :> C

WARN

I NG

Operating this kart without your seat belt could cause you to be thrown from the kart, causing
serious injury or death.

No Alcohol or Drugs
Alcohol, drugs and karts don't mix. Even a small amount of alcohol can impair your ability to operate
kart safely.

Likewise,

drugs, even if prescribed

by a physician,

Consult your doctor to be sure it is safe to operate a vehicle

_, WARN

can be dangerous

while operating

a kart.

after taking medication.

I NG

Operating this kart after consuming alcohol or drugs can seriously affect your judgment,
cause you to react more slowly, affect your balance and perception, and could result in
serious injury or death.

Never consume alcohol or drugs before or while operating this kart.

IS YOUR VEHICLE

READY TO DRIVE?

Before each drive, it is important to inspect your kart and make sure any problems

you find are corrected.

pre-drive

or even a flat tire, can be

inspection is a must, not only for safety, but because

having a breakdown,

a major inconvenience.

If yourkart

has overturned

orhas been involved in a collision, do notdrive

by your dealer. There may be damage

or other problems

it until your kart has been inspected

that you cannot see.

WARNING

Improperly maintaining this kart or failing to correct a problem before driving can cause an
accident resulting in serious injury or death.
Always perform a pre-drive inspection before every drive and correct any problems.

Pre- Ride I nspecti on
The following checklist

should be utilized to inspect your vehicle before each use to ensure that it is in proper

working order.

PAGE 14
1

V :> C

ENGINE
ITEM

STOPPED

INSPECTION

CHECKLIST
ACTION

PROCEDURE

Add oil if required.

Engine Oil Level

Check for leaks.

Refer to operator's manual.

Tighten filler cap securely.
Add fuel if necessary.
2.

Fuel level

Refer to operator's

DO NOT overfill.

DO NOT refuel a hot engine. Allow engine to

DO NOT mix oil with gas.

cool before adding fuel.

Replace cap tig htly.
3.

Warning Decals

Make sure all warning decals are
leg hie and securely

manual.

Replace as necessary.

attached.

Tread must have a minimum
height of 1/8" at center of tire.

Tires

Prior to operating vehicle, check

Replace tires if tread height is less than 1/8"

and adjust tire pressure as

at center of tire. Add or remove air as

indicated on the sidewall of each

necessary

tire. A tire pressure gauge is

on sidewall of each tire.

to meet requirements

indicated

required to obtain accurate
readings.
5.

Drive Train

Checkcondition

and tension

Lubricate,

adjusttension

as necessary.

Check for smooth operation.

Throttle

Ensure throttle 'snaps' back to

Replace damaged

cable.

idle.

Clean out any mud and debris. If ice is

Check for frayed or loose cable.

_resent, move Fun-kart to a warm place and

Check for mud, debris, and ice in allow the ice to melt and water to dry.
throttle mechanism
Check wheels to see that all axle
nuts are tightened
7.

Fasteners

securely.

Tighten fasteners

Check for missing fasteners.

as necessary.

Replace fasteners

as necessary

Make sure all brush bars are in

Replace damaged

bars or fasteners

)lace and securely

tighten as necessary.

Check that all other fasteners

are

secure.
8.

Brush Bars

Steering

attached.

Make sure steering turns freely
Check for proper 'toe-in' of wheels.

Lubricate

and

and adjust as necessary.

Check for bent or otherwise
10.

Frame/Chassis

damaged

frame and/or other

Replace as necessary.

chassis components.
12.

Guards

Check all guards covering
)arts.

moving Tighten fasteners
worn or damaged

on loose guards. Replace
guards.

PAGE 15
PART

_i _MBER

/477SR_

ENGINE

STARTED

CHECKLIST

INSPECTION PROCEDURE

ITEM

ACTION

Stop Switch

Perform stop switch test.

Repair/replace

Throttle

Check idle adjustment.

Adjust as necessary.

Brakes

Ensure brakes function properly. Adjust/replace

as necessary.

SAFE DRIVING PRECAUTIONS
Off-Road

Use Only:

Your kart and its tires are designed

and manufactured

for off-road use only, not for use on paved surfaces.

Driving on paved surfaces can affect the kart handling, control, and cause excessive wear to your tires.

WARNING

Operating this kart on paved surfaces may seriously affect handling and control of the kart,
and may cause the vehicle to go out of control.

When driving off-road, also remember to always obey local off-road driving laws and regulations.
permission

to drive on private property. Avoid posted areas and obey "NO TRESPASSING"

Obtain

signs.

You should never drive your kart on public streets, roads or highways, even if they are not paved. Drivers of
street vehicles may have difficulty seeing and avoiding you, which could lead to a collision.

WARNING

Operating this kart on public streets, roads or highways could result in a collision with another
vehicle.

Never operate this kart on any public streets, roads or highways, whether they are

dirt, gravel or paved surfaces.
Keep Hands and Feet on Controls
When d riving your kart, always keep both hands on the steering wheel and both feet on the foot controls.
is important

to remain alert and remain focused

when driving

the kart.

Removing

hands or feet from the

controls can reduce your ability to react and maintain control of the kart.

, WARNING

Removing your hands from the steering wheel or feet from the foot controls during operation
can reduce your ability to control the kart and could result in a collision.

Always keep both

hands on the steering wheel and both feet on the foot controls of your kart during operation.
Control Speed
Driving at excessive

speeds

speed, you must considerthe
conditions,

increases the likelihood
capability

of an accident.

In choosing

an appropriate

of your kart, the terrain, visibility and other operating

in addition to the skill and experience

of the driver.

PAGE 16
?Ai-_{T _i _MBER

/477sR_

, WARNING

Operating this kart at excessive speeds increases your chances of losing control of the kart,
resulting in an accident.

Always drive at a speed that is appropriate for your skill, your kart,

the terrain, visibility and other operating conditions.

Use of this Kart on Unfamiliar

or Rough Terrain

Before driving

area, always

in an unfamiliar

terrain or when visibility

is limited

check

the terrain

(it is often difficult

thoroughly.

Don't drive fast on unfamiliar

to react to hidden obstructions

like rocks, bumps, or

holes).

[

&WARNING

Failure to use extra care when operating this kart on unfamiliar terrain could result in the kart
overturning or going out of control.
unfamiliar terrain.

Neverdrive

Go slowly and use extreme caution when operating on

Always be alert to changing terrain conditions when operating the kart.

past the limit of visibility.

Maintain a safe distance between your kart and other off-road vehicles.

Always exercise caution and use extreme

care on rough, slippery and loose terrain.

WARN

I NG

Failure to use extra care when operating on excessively rough, slippery or loose terrain could
cause loss of traction or vehicle control, resulting in an accident or overturn.

Do not operate

on excessively rough, slippery or loose terrain until you have learned and practiced the skills
necessary to control the kart on such terrain.
of terra in.

Always be especially cautious on these types

Do Not Perform Stunts
You should always operate your kart in a safe and reasonable manner. When driving, always keep all four
wheels on the ground.

.,.ot

Attempting wheelies, jumps, and other stunts increase the chances of an accident, including
an overturn.
off.

Never attempt stunt riding of any type and ride responsibly.

Don't try to show

PAGE 17
?Ai_{T _i _MBER

/477sR_

KART OPERATION
A,

WARNING

Operation controls

Do not attempt to start or operate the engine until completely
of each control necessary

to operate

machine before starting and driving

this vehicle.

familiar with the location and use

The operator

must know how to stop this

it.

Throttle

The right foot pedal is the throttle, controlling
idle, the clutch automatically

engages

the speed of the kart.

and moves the vehicle

allow the throttle to return to the idle position.

As the engine speed increases

forward.

To disengage

above

the clutch at any time,

(See Fig Below)

, WARNING

Every time, prior to starting the engine, check the throttle assembly to ensure that when the
pedal is pushed all the way forward the assembly is working smoothly and returns to idle
when released.
idle position.

Do not operate this unit if pedal or engine throttle linkage fail to return to the
If unable to correct the problem through lubrication, adjustment or replacement

of worn parts, contact your dealer for assistance.
C.

Brake

The brake is controlled

by the left foot pedal (See Figure below).

brake pads against the brake disc at the wheels

and slows

Applying

pressure

or stops the kart.

to the pedal draws the

The locking

lever can be

applied to act as a park brake and should remain applied during starting and engine warming (choke cycle).

Engine Starting

Apply foot brake and ensure the Engine Stop Switch is in the

Switch

RUN/ON

Brake Pedal

opening

position.
the choke,

recoil starter.
engine
located

Have
located

NOTE:

stop switches,
on the engine

engine

will warm

engine to operate
closed at this time.

start the engine

on the engine, then pulling the

Your Fun-Kart

is equipped

one located
elec#'ical

must be in the "RUN/ON"
The

a supervisor

position

up within

with (2)

on the dash and one

cover.

BOTH switches

for the engine
5 minutes,

at the normal RPM.

to start.

allowing

The choke

the

may be

On a warm day, this period of time may

be reduced to less than 1 minute.

CAUTION
This unit has been shipped with special BREAK-IN

oil pre-filled

oil MUST be changed

Replace

described

a_er 5 hours

in the SERVICE section

of operation.
of this manual.

PAGE 18

in the engine crankcase.

with a 10W30 weight

This

motor oil as

E. EngineStopSwitch
Beforedrivingthisvehicle,testthe EngineStopSwitchto ensurethatit is operating
properly.Withthe
enginerunning,
switchtheEngineStopSwitch
totheSTOP/OFF
position
toshutdowntheengine.
F. SeatAdjustment
Theunitisequipped
withanadjustable
seat. Toadjust,lifttheleverjustinfrontoftheseatbottom(between
the driverslegs)andmovetheseateitherforwardor backward.Releasethe leveratthe desiredseat
location,
ensuring
thattheleversnapsbackintoplacetolocktheseat.

WARNING

Never operate this kart when the seat is not securely locked into position.
death could occur due to loss of control.

Serious injury or

Always make seat adjustments with the kart fully

stopped and the engine shut off.

Occupant

Restraints

This kart is equipped
securely

attached.

against the shoulder

with 3 point retracting
Final adjustments

seat belts.

Insert the metal tongue

should be made with the plastic

and chest with no excess

tension

into the buckle

until it is

stop such that the belt is

slack.

H. Rear Spoiler
The spoiler is NOT to be used as a cargo rack.

Do not place items on, or tie items to the spoiler.

WARNiNG

Attempting to use the spoiler as a cargo rack may cause serious injury or death.

Do not

place items on, or tie items to the spoiler.

PAGE 19
{_WIji:;:i'Si{}_i::i'i;[{_::,',S

_,i!: [,j _!:

PART

_i _MBER

/477SR_

KART FEATURES

AND LOCATIONS

Spoiler
Steering

Wheel
Fuel Tank &
Air Cleaner

Engine Stop
Switch

Engine Stop Switch

PAGE 20
,_

V :>/

SERVICE INSTRUCTIONS
A.

Air Cleaner

This

unit is equipped

replaced

with a foam-style

air filter element

and

should

CLEANER
COVER

after every 20 hours of operation.

NOTE:

Operation

in unusually

dusty

conditions

may

require

frequent replacement.
1)

Remove the air cleanercover

Clean any excess
detergent

by releasing

the tab.

dirt, oil, or dust from the air cleanerbox

with a mild

and water solution.

Thoroughly

dry the airbox

Replacethe

air cleanerelement

Replacethe

cleanercover.

URETHANE
FOAM

Engine Lubrication

You MUST change the oil in the crankcase
new engine.
thereafter.
excessive

afterthe first 5 hours of operating

The engine oil should then be changed
This will ensure

proper

lubrication

every 10 hours of use

of the

internal

parts

and prevent

costly

repairs

due to

wear.

CAUTION

This unit has been shipped with special BREAK-IN oil pre-filled in the engine crankcase.
oil MUST be changed after 5 hours of operation.

This

Replace with SAE 10W30 weight motor oil as

described in the following section.

WARNING

Used oil MUST be disposed of at a proper collection center

Remove

the drain plug located

right rear side of the engine.

on the bottom

Elevating

of the

the front of the

kart slightly will help drain all of the oil.
2)

The oil should

be emptied into a suitable

container

for

recycling.

With the oil
co mpletely

GASKET

drained,

DRAIN PLUG

replace the
drain plug and tighten securely.
Place the kart back onto a flat surface
and Re-fillthe
5)

crankcase

with 20oz of SAE 10W30 motor oil.

Check the oil level using the dipstick
cap.

to level the engine,

attached to the oil fill

Be sure to check the oil level before each use of the

PAGE 21
(_WIji:;;i,Si(:,q;:i,i:_(_:_S

_,i/: L;;i:

7(:

PAi-:{T ,,i _MBER

/477

SR_

kart.

Add oil when necessary

mark.

NOTE:

WITHOUT

Spark
1

to keep the oil level between

Oil level should

screwing

be checked

by dipping

the bottom of the dipstick
the oil level stick

and the "0"

the crankcase

the cap in.

Plug

DIr_f,C&RBON

Remove
The

into

and inspect the spark plug each time you change

electrodes

presence
engine

should

be kept

clean

of carbon (dark matter)or
performance.

between

of carbon.

The

excess oil (wet) will greatly reduce

If possible,

the electrodes)

and free

the oil.

check

the spark plug gap (area

using a wire feeler gage or spark plug gap

tool.
2)

Correct

Before

gap is 0.6 -.07mm.
installing the spark plug, coat the threads

lightly with graphite

lubricant to ensure easier removal of the plug in the future.
4)

Spark

plug should

replaced

once

a year

for optimum

engine

performance.

Carburetor

Adjustment

All the necessary

carburetor

adjustments

correct for mostapplications.

To adjustthe

AIIowthe

Using a Phillips screwdriver,

For

Service

settings are

engine idle setting on the carburetor:

engine to warm up for 5-1 0 minutes.
adjustthe

the engine settles at approximately
NOTE:

have been made at the factory, and the recommended

further

Manual

carburetor
available

1400RPM.

adjustments,
online

Idle Screw

idle screw (shown) until

from

refer

to the Engine

Robin

Subaru

www.robinamerica.com.

Cleaning

Instructions

Keep your kart clean by using a clean rag and a mild detergent
from around

the controls.

Wipe off any spilled

fuel and oil.

and water solution.
Keep

Wipe off all dirt and oil

the engine clean and clear of foreign

objects, especially those around the air intake fan and air inlet ductwork.

General

Lubricate

Lubrication

the vehicle

at least every 90 days, and more often, if the kart is used daily or in unusually

dusty

co nditio ns.

Chain Lubrication

For optimum

and Adjustment

chain life, lubrication

with a spray on chain lubricant should be performed

DO NOT USE OTHER OILS.

PAGE 22

on a regular basis.

Anewchainwillstretch
withinthefirstfewhoursofuseandtherefore
willrequire
adjustment.Thefirstchain
adjustment
shouldbemadeafterthefirst2 hours of use. If the chain has more than 1/2"of slack or"flex" then
itwill require adjustment.

To adjust:

Loosen Nut (1).

Adjust nut (2) until the properchain

Re-tighten

tension

is achieved.

Nut (1).

Belt Replacement

Ensure the kart is on a smooth flat surface and the engine is OFF.
mounting

bolts for the belt cover.

Remove

Using a 1/2" socket or box wrench, remove
crank shaft.

mounting

Inspect

the crank shaft and onto the spanner.

Storage

Remove the three

behind the belt cover at the bottom.

the drive (front) pulley mounting

bolt and pull the pulley

off the

If not, look for anything that may have

and clean pulley with dry cloth or compressed

belt with the tapered edge away from the engine.

screw located

If the existing belt is still in tact, remove existing belt.

caused the belt to fail prematurely.

Apply parking brake.

air.

Install new

Place belt around the driven (rear) pulley and stretch over

Replace the drive pulley and mounting bolt.

Tighten boltto

30 ftlb.

Inslruction

If you plan to store (and not operate) your kart for a period in excess

of 30 days, or at the end of each d riving

se aso n, the un it should be set up for sto rage as follows:

Drain fuel tank and carburetor

by allowing the engine to run until the fuel system

Lubricate

by removing

the engine cylinder

the air cleaner

and by spraying

is dry.

an engine fogging

oil

through the carburetor.
3)

Do NOT save or store gasoline
storage,

over the winter.

Using

old gasoline,

will make the engine difficult to start and affect the performance

To protect the paint, plastics

and upholstery,

which will deteriorate

from

of the engine.

it is a good idea to keep the unit covered

when not in

use.

PAGE 23
PART

,,i _MBER

/477SR_

GENERAL
A.

MAINTENANCE

Front WheeIReplacement

Remove cotter pin and castle nut.

Wheel should be easily removed.

After

replacing the wheels, tighten castle nut and replace cotter pin with a new one.
Replace rubber cover.

13 ......

B. Rear Wheel Replacement
Remove cotter pin, castle nut, and washer.

Wheel should be easily removed.
ci_

After replacing the wheels, replace the washer, tighten castle nut and replace
cotter pin with a new one.

Replace

rubber cover.

}
4

Front WheelAlignment

The front wheels should be set with a "toe-in" from 1/4" to 1/2".
DistanceA

and the Distance B.

Dimensbn

While adjusting,

Forpropertoe

adjustment,

ensure rubberboots

At the centerline

DimensionA

of the tires, measure the

should be 1/4"-

1/2"greaterthan

are in good condition.

To make adjustments:
1)

Loosen the lock nuts on both sides of Front Tie Rods.

Ensure the steering
or outwith

wheel is centered, and adjust Dimension

B by equally rotating the tie rods in

a 12mm wrench.

After adjusting to the desired length, tighten the lock nuts against the Tie Rods.

Recheck the dimensions

forproperalignment.

Lock

Nuts

B + 1/4"
B + 1/2"

Left

Rotate
Right

Right

Rotate

Left

Rotate

Toe Adjustment Diagram
D.

Optional

Speed Reduction

This kart has been equipped

Installation

with provision

for a speed reduction kit to reduce the overall speed of the unit to

20mp h max. This kit is available from your dealer o r directly from American
service at 1-800-643-7332.

SportWorks

by calling customer

Or visit our we bsite at www.amsportworks.com.

PAGE 24
1

V :> C

REPLACEM
Most replacement
convenience,

parts are typically

it is recommended

manual and all supplements

If replacement

available from your dealer.

that replacement

parts be ordered from an authorized

availability
dealer.

from a dealer, they may be ordered directly from American

or online at www.amsportworks.com.

listing of authorized

Because of immediate

and

Take this

to the dealer when ordering parts in person.

parts are not available

at 1-800-643-7332

ENT PARTS AND SERVICE

service center locations

SportWorks

Orders may be subject to a minimum fee.

in your area is also available from our Customer

Service

department.

Record the vehicle

VIN number in the spaces provided at the front of this manual. The VIN number can be

found on the crossbar, behind the seat.

Peri odi c Checks & Servi ces
The maintenance

intervals in the following table are based upon average driving conditions.

Driving in

unusually dusty areas may require more frequent servicing.
Item

Initial Service

Monthly

Quarterly

Yearly

(First Week)
Ti re P re ss ure / W ea r

Insp ect Daily

Brake System

Faste ner Tightness

I
R

Air Cleaner
Carburetor

C
C,A

Spark Plug
Brake Fluid

Eng ine Oil

R (5hr)

R (eve_7 lOhr)

Chassis

C,I

Drive Chain Tension

Fuel Filter
I, A (2 hours)

PAGE 25

I,A

A = Adjust, C= Clean, I = Inspect, L= Lubricate,

R= Replace

SPECIFICATIONS
Dimensions
Overall Length

-71.0 in. (1803ram)

Overall Width

47.0 in. (l194mm)

Overall Height
Wheelbase

49.0 in. (1244mm)

F_o nt Track (C/L of Tire)

41.5 in. (1054ram)

Rear Track (C/L of Tire)

.35.0 in.

Ground Clearance

-6.0 in.

Type

-S ingle Cylinder

.51.0 in. (1295mm)

(889mm)
(152ram)

Engine
Engine Capacity

Oil & Air cooled 4-S troke

169cc

Bore / Stroke

-67.0ram x 48.0ram

Dis placement

169.0 c 1113

Corrected Compression

Ratio

.8.5:1

Carburetor

-Z6Y4

Maximum Horsepower-

.5.7 hp @ 4(X)0rpm

Maximum ToNue-

-8.3 ft-lbs @ 2500_pm

S tatting

-Pull-Recoil

Ign ition

-Ind uction

Lubrication

-Splash SAE- 10W/30

Tmns mis sion-

CVT automatic

Spark Plug ........................................................

BR_HS

Plug Gap

-0.6_).7mm

Fuel Type

-ONLY USE Mid-Grade

(NGK)

Unleaded (89 - 93 Octane)

Capacities
Maximum Load (Driver & Passenger)

-3001bs

Fuel Tank

-0.95 Gal

Engine Oil

-20 Oz

C limb ing Angle

.20 ° - 25 o

B atte ry

-None

Fuse ...........

None

Top Speed (20mph Speed Reduction Kit Available) ---22 - 24mph
M iscellaneous
Brakes (Rear)

-Hydraulic Disc

F_ontTke ..........................................................

145/70 - 6 @ 10psi

Rear Ti_e

16x8.0-7

@ 10psi

F_ont Suspension

-Independ ent Dual A-Arm

Rear Suspension

.Swing Arm/Double

Restraint System

.3-Point Retractor

Final Drive Chain

#420-

Net We ight

-300 lbs

Oil Damped Shock
Style Belt

5/8" Pitch

_,ii: N;i:

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PART

_I{_MBER

/477?R_

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American Sportswork 3170 User Manual FUN KART Manuals And Guides L0909351

AMERICAN SPORTS Gokarts/Minibikes Manual L0909351 AMERICAN SPORTS Gokarts/Minibikes Owner's Manual, AMERICAN SPORTS Gokarts/Minibikes installation guides

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