Amf Dough Divider Rounder Kx T Users Manual
KX-T to the manual 3ece7b17-bc1d-4e05-92d8-ae560738c256
2015-02-05
: Amf Amf-Dough-Divider-Rounder-Kx-T-Users-Manual-508610 amf-dough-divider-rounder-kx-t-users-manual-508610 amf pdf
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KX-T DOUGH DIVIDER/ROUNDER • Ideal for Tortilla, Frozen and Hard Roll Dough • Quick and Easy Product Changeover • Precision Scaling Accuracy on Entire Range of Products Without Variation from the Beginning to the End of a Dough • Small Footprint for Easy Replacement of Old Drum Divider/Rounders • Single Auger for Gentle Dough Handling at Low Pressure • Available Adjustable Rounding System for a Wide Range of Sizes KX-T DOUGH DIVIDER/ROUNDER FEATURES & BENEFITS Scaling Accuracy • Stainless steel metering pump provides greater scaling accuracy than conventional volumetric dividers • Low pressure manifold with individual port control valves provides estimated ±1% accuracy Low Maintenance • Simple design with slow rotating parts requires very little maintenance • Machine can be run for weeks with no required maintenance downtime Easy Sanitation • CIP system controlled by the PLC program efficiently cleans all internal product areas • Complete visual inspection of entire dough path can be performed in minutes with no tools Simple Set-up with Recipe Management • Change products with the push of a button, adjust machine scaling in seconds • No change over parts required for different size products Efficient Design and Lower Cost • Small footprint can replace conventional dividers • Lower purchase price, low maintenance, no divider oil, all add up to lower operating cost MECHANICAL FEATURES • • • • • • • • • • Large 8” (203 mm) UHMW single auger gently urges dough to the metering pump Strong 8” (203 mm) stainless steel pump housing for long service life No dusting flour needed for dividing or rounding 250 lb. (113 kg) capacity stainless steel hopper − Round design ensures dough has no corners to hang on − First in/first out flow design − Easy to clean Simple open stainless steel frame design for easy access and sanitation Metering pump and manifold mounted on separate cart provides easy access for sanitation and maintenance Heavy duty, hollow shaft Nord direct auger drive No chains on the entire machine − No operating maintenance adjustments required − Extremely low maintenance Large 8” (203 mm) coupling drive allows auger to be removed in seconds Entire design provides slow, simple rotary motions ensuring long service life with low maintenance costs • • • • • • • • • • • • Auger Main Frame Area & Vacuum System Venturi generator based vacuum system for positive pumping action and thorough degassing Auger speed controlled by pressure feedback loop for accurate throughput Dependable Waukesha stainless steel metering pump with 3” (76 mm) outlet UHMW "Quick Clean" scaling division manifold available in 4, 5, 6, 8, or 9 pocket configuration Individual stainless steel control valves on each port provide simple, precise scaling control UHMW cut-off knife − For precise cutting motion up to 110 cuts per minute − Optional rotary high speed cut-off for speeds up to 200 cuts per minute Dividing system requires no divider oil Divider unit mounted on heavy duty casters Stainless steel rounder frame with direct Eurodrive on belt Grooved UHMW rounder bars with AMF floating foot Divider can be assembled in either LH or RH configuration Rounder must be specified LH or RH Metering Pump, Manifold, and Valves Servo Rotary Cut-off ELECTRICAL FEATURES • NEMA 12 stainless steel control enclosure - Mounted on divider and pre-wired for simple installation • Allen Bradley 5/03 PLC control - Synchronizes knife to proofer speed • Allen Bradley variable speed AC inverters for - Auger drive - Metering pump drive - Rounder belt - Kicker roller • Precise Allen Bradley servo motor drive for cut-off knife - Electronic proofer synch kit • Allen Bradley PanelView 600 operator interface station - Full recipe management for up to 50 products - Simple changeover procedure - Alarm message display • Allen Bradley pushbuttons for: - 2 button start - Stop and emergency stop - Master control relay • Alarm beacon • PLC controlled CIP sanitation routine • Dough pressure controlled by transducer feedback loop Machine Mounted Electrical Enclosure & Operator Controls OPTIONS • • • • • • Optional chilled rounder bed Additional machine manuals Pneumatic pushback system − Allows divider to discharge unwanted dough into rollaway stainless steel catch pan with screen and drain − Divider will automatically push back if scaling under weight products based on pressure feedback − Pushback also allows easy access during sanitation Available adjustable opening rounder bar system for precise rounding control of all dough piece sizes Reverse axis rounder bars CE electricals Pushback with Catch Pan Adjustable Bars SPECIFICATIONS KX-T 400 KX-T 500 KX-T 800 KX-T 900 4 5 6 8 9 Max Pieces per Hour 32,400 40,500 48,600 64,800 72,900 Total Throughput lb./hr. (kg/hr.) 5,000 (2268) 6,000 (2722) 8,000 (3629) 10,000 (4536) 10,000 (4536) Knife Speed Maximum Ports KX-T 600 10 to 135 cuts per minute Electrical Requirements: Approximate Main Power: 23 KVA Control Power: 24 VDC/120 VAC Approximate Dimensions: Divider: 116” L x 86” W x 82” H (2947 mm x 2185 mm x 2083 mm) Rounder: 96” L x 84” W x 54” H (2438 mm x 2134 mm x 1372 mm) Air Requirements: 15 SCFM @ 80 PSIG Approximate Shipping Weight: 4,900 lb. (2223 kg) KX-T DOUGH DIVIDER/ROUNDER DIMENSIONAL DRAWING Headquarters: 2115 W. Laburnum Ave. Richmond, Virginia 23227 Tel: 1-800-225-3771 or 1-804-355-7961 Fax: 1-804-342-9724 sales@amfbakery.com Europe Office: West Park Ring Road Leeds LS16 6QQ England Tel: 44-1132-787110 Fax: 44-1132-741415 sales-europe@amfbakery.com AMF’s focus on continuous improvement may result in changes to machinery specifications without notice. Asia Office: FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR Room 801 A-Building Thunis Dev. Building No. 11 Hui Xin East St. Chaoyang District Beijing, China 100029 Tel: 86-10-64823613 Fax: 86-10-64934259 sales-asia@amfbakery.com 1-800-BAKERS-1 www.amfbakery.com 09/2008
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