Amf Tilt Bowl Mixer Tbm Users Manual
TILT Bowl Mixer (TBM) to the manual 91543641-8725-4093-be62-cbd776ed592e
2015-02-05
: Amf Amf-Tilt-Bowl-Mixer-Tbm-Users-Manual-508642 amf-tilt-bowl-mixer-tbm-users-manual-508642 amf pdf
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TILT BOWL MIXER (TBM) • Heavy Duty Horizontal Tilt Bowl Dough Mixer • Designed for Mixing Breads, Rolls, Buns, Flour Tortillas, Croissants, Bagels, Pizza, Specialty Doughs and English Muffins FEATURES AND BENEFITS • Most robust frame and bowl design in the industry • Easy access design and 6" (152 mm) floor clearance facilitate cleaning and maintenance • New bowl design for maximum glycol cooling efficiency and optimal dough temperature control • Heavy duty stainless steel triple roller agitator and shafts • Long lasting sanitary style shaft seals are designed for easy removal when replacement is needed • Single end belt drive system for minimal maintenance TILT BOWL MIXER MECHANICAL SPECIFICATIONS Frame Assembly • The exterior of the mixer is entirely covered with polished stainless steel and mounted on a rigid steel frame treated with a stainless steel epoxy paint • Rigid stainless steel bumper guards • Lift lugs • Anti-vibration pads Bowl and Cooling Jacket • The bowl is tilted to 120 degrees towards the front • Stainless steel bowl and jacket totally redesigned for high efficiency (Glycol cooling) • Bowl insulated with urethane foam covered with a welded stainless steel sheet • Bowl rests on Nylatron bushings • Bowl tested at 150 PSI • Glycol manual hand valves are included • Refrigeration hoses are included Mechanical Overtilt Options Agitator and Drive Assembly • Solid stainless steel Y type spiders split at main shaft and agitator bars • Stainless steel primary and secondary agitator bars mounted on lubrication free UHMW bushings • Main shaft seals are easily removable and fabricated of polyethylene for exceptional durability. This new type of seal allows easy cleaning. • Solid stainless steel breaker bar (adjustable four positions) • Heavy duty stainless steel main shaft • Single end belt drive with integral gearhead motor mounted on adjustable base eliminates binder • Main motor can be replaced from the back or the drive side (depending on option) • Standard agitator RPM: 35/70 (other RPM's are available as options) • Manual central lubrication system Top Assembly • 12" (305 mm) O.D. butterfly or sliding flour gate • Two stainless steel liquid inlets • Canopy scraper • Flour vent Agitator Drive Side Tilting Assemblies • Hydraulic tilt on all models include: - Hydraulic unit with manual back-up pump - Hydraulic cylinder Mixer Top Canopy With Multiple Flour Inlets and Sponge Door Sanitary Main Shaft Seal Hydraulic Tilt Mechanism Side ELECTRICAL SPECIFICATIONS Operator panel is NEMA 4 rated and contains the following: • Allen Bradley PanelView 550 operator interface which displays: - Mixing and refrigeration time - Dough temperature - Status and alarm messages - Editable product codes and recipes - Total operation time clock • Allen Bradley push-buttons for the following functions: - Mixing (slow, fast, stop) - Tilting (lower, raise, stop) - Alarm (acknowledge/reset) - Safety - Emergency stop NEMA 12 remote enclosure (painted steel) including: - Main breaker - Full voltage magnetic NEMA rated consequent pole starter - Allen Bradley SLC 5/03 processor • Wash down duty Weg drive motor (aluminum or copper rotor) integral mount with NORD gear reducer • Motor overheat protection installed in the stator winding • High/low speed jog operation with special anti-jog function • Mixer and refrigeration mode selection from operator interface • Timer and setpoint based temperature control modes included • Safety: Latching safety devices on ingredient and access doors interlocked with agitator motion monitor. • Standard voltage 460 and 600 volts / 3 Phase / 60 Hz (other voltages available) • Control power: 24 VDC inputs, 120 VAC outputs MECHANICAL OPTIONS • • • • • • • • • • • • • • • • Bowl drain valve Lip extension Bowl end cooling PolarBar refrigerated breaker bar (includes bowl end cooling option) ArcticAgitator cooling package (provides bowl end, breaker bar and standard agitator cooling) Double extra heavy duty stainless steel primary agitator bars (included in models 2000 lb. and above) Y-T asymmetrical full split stainless steel agitator Extra liquid inlet Additional flour inlet (available only with butterfly valve) Rear sponge door, air operated hinge type Rear ingredient door with safety bars and agitator motion interlock Solid, full length legs with high performance stainless steel pigmented gray epoxy paint up to 24” (610 mm) Mechanical overtilt to 140 degrees on 1600 lb. to 3200 lb. models include: - Integral gearhead brake motor with chain and sprockets - Caliper and disk bowl lock mechanism - Air driven hydraulic pump for calipers Mechanical reverse tilt 25 degrees with seal cleaning system Automatic central lubrication system Trough hold down mechanism, manual or air operated Arctic Cooling Package Optional Y-T Agitator TILT BOWL MIXER ELECTRICAL OPTIONS • • • • • • • Single speed main drive motor with AC inverter speed control Ampmeter or wattmeter to display motor load Dough quality monitor to trend agitator motor energy and reference to pre-recorded curves Remote pedestal mount stainless steel operator console Stainless steel main electrical enclosure Full auto mode (automatic discharge sequence programming with status messages and interfacing) Processor and operator interface upgrades Optional Remote Pedestal Operator Console with Dough Quality Monitoring System SPECIFICATIONS TBM 800 TBM 1000 TBM 1300 TBM 1600 TBM 2000 TBM 2400 TBM 2800 TBM 3200 lb. kg 800 363 1000 454 1300 590 1600 726 2000 907 2400 1089 2800 1270 3200 1452 Working Capacity ft3 liters 22.9 649 28.9 817 37.6 1064 46.6 1319 58.2 1649 63.7 1804 71.3 2019 76.3 2161 Bowl Volume ft3 liters 30 850 37.5 1062 45.3 1283 61.8 1750 77.2 2186 81.8 2316 91.4 2588 98.2 2781 Base Motor HP 20/40 25/50 30/60 37.5/75 50/100 62.5/125 75/150 87.5/175 Main Power Requirement KVA 45 55 65 80 105 130 155 180 Approximate Floor Load lb./ft2 kg/m2 1790 8739 1900 9275 2090 10203 1200 5859 1350 6591 1400 6835 1450 7080 1525 7446 lb. kg 17500 7938 18500 8391 20000 9072 21000 9525 24000 10886 24500 11113 25000 11340 26000 11793 Model Name Mixing Capacity1 2 Approximate Shipping Weight 1: Estimated for dough densities of 60 lb./ft3 2: Minimum mixing capacity should not be lower than 50% of Mixing capacity AMF is Your Industry Leading Source for Complete Integrated Dough Systems from Design to Professional Project Management and Implementation Headquarters: 2115 W. Laburnum Ave. Richmond, Virginia 23227 Tel: 1-800-225-3771 or 1-804-355-7961 Fax: 1-804-342-9724 sales@amfbakery.com Europe Office: West Park Ring Road Leeds LS16 6QQ England Tel: 44-1132-787110 Fax: 44-1132-741415 sales-europe@amfbakery.com AMF’s focus on continuous improvement may result in changes to machinery specifications without notice. Asia Office: FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR Room 801 A-Building Thunis Dev. Building No. 11 Hui Xin East St. Chaoyang District Beijing, China 100029 Tel: 86-10-64823613 Fax: 86-10-64934259 sales-asia@amfbakery.com 1-800-BAKERS-1 www.amfbakery.com 09/2008
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