Andrew Wireless System IONM8919P ION M remote unit for cellular networks User Manual User s Manual for Optical Remote Unit

Andrew Wireless System ION M remote unit for cellular networks User s Manual for Optical Remote Unit

user manual

Optical Remote Unit ION™- M80/90/19P (M-Cabinet) User's Manual MF0133ABA
User’s Manual for Remote Unit ION™-M80/90/19P Page 2 MF0133ABA.doc © Copyright 2011 CommScope, Inc. All rights reserved. Andrew Solutions is a trademark of CommScope, Inc. All information contained in this manual has been revised thoroughly. Yet Andrew Solutions accepts no liability for any omissions or faults. Andrew Solutions reserves the right to change all hard- and software characteristics without notice. Names of products mentioned herein are used for identification purposes only and may be trademarks and / or registered trademarks of their respective companies. No parts of this publication may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronical, mechanical photocopying, recording or otherwise, without prior written permission of the publisher. Andrew Wireless Systems GmbH, 24-November-2011
Page 3 TABLE OF CONTENTS 1. GENERAL 5 1.1. USED ABBREVIATIONS 5 1.2. HEALTH AND SAFETY WARNINGS 6 1.3. ABOUT ANDREW SOLUTIONS 8 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT 9 2. FUNCTIONAL DESCRIPTION 11 2.1. PURPOSE 11 2.2. THE ION-M80/90/19P 11 2.3. COMPONENTS OF THE ION-M80/90/19P REMOTE UNIT 12 2.3.1. Fan-Protection Kit 12 2.3.2. Accessories 12 3. COMMISSIONING 13 3.1. MECHANICAL INSTALLATION 13 3.1.1. General 13 3.1.2. Wall-Mounting Procedure 15 3.1.3. Pole-Mounting Procedure 16 3.1.4. Mounting of Fan Protection 18 3.2. ELECTRICAL INSTALLATION 19 3.2.1. General 19 3.2.2. Connections 20 3.2.3. Grounding 21 3.2.4. Power Connection 22 3.3. CONNECTION OF THE ANTENNA CABLES 23 3.4. OPTICAL-FIBER-CABLE CONNECTION - RULES 23 3.4.1. Protective Plug 26 3.4.2. Protective-Tube Kit 28 3.5. COMMISSIONING 30 4. ALARMS 33 4.1. BITE AND ALARMS 33 4.2. HANDLING OF ALARMS 33 4.3. ALARM STATUS 33 4.4. STATUS LED ALARMS 33 4.5. EXTERNAL ALARM INPUTS AND OUTPUTS 35 4.6. TROUBLESHOOTING 36
User’s Manual for Remote UnitION™-M80/90/19P Page 4 MF0133ABA.doc 5. MAINTENANCE 37 5.1. GENERAL 37 5.2. REPLACING THE FAN UNIT 38 5.3. CLEANING THE HEAT SINK 40 6. APPENDIX 41 6.1. ILLUSTRATIONS 41 6.2. SPECIFICATIONS 42 6.2.1. Electrical Specifications 42 6.2.2. Environmental and Safety Specifications 42 6.2.3. Mechanical Specifications 42 6.3. SPARE PARTS 43 7. INDEX 44 FIGURES AND TABLES figure 3-1 Wall mounting........................................................................................... 15 figure 3-2 Pole-mounting kit...................................................................................... 16 figure 3-3 Pole mounting (metric dimensions) .......................................................... 17 figure 3-4 Mounting procedure for fan protection (metric dimensions)...................... 18 figure 3-5 Connector flange of ION-M80/90/19P ...................................................... 20 figure 3-6 Grounding bolt with loosened hex nut ...................................................... 21 figure 3-7 Grounding bolt, schematic view................................................................ 21 figure 3-8 AC mains plug .......................................................................................... 22 figure 3-9 DC mains plug.......................................................................................... 22 figure 3-10 Protective-plug assembly ....................................................................... 26 figure 3-11 Tube-kit installation................................................................................. 29 figure 4-1 Flange connector, 5 poles ........................................................................ 35 figure 4-2 Flange connector, 7 poles ........................................................................ 35 figure 4-3 Alarm inputs and outputs, standard.......................................................... 36 figure 6-1 Installation drawing................................................................................... 41 table 1-1 List of international contact addresses....................................................... 10 table 3-1 Specified torques....................................................................................... 14 table 4-1 Status LED alarms..................................................................................... 34
1 General Page 5 1. GENERAL 1.1. USED ABBREVIATIONS 3GPP 3rd Generation Partnership Project AC/DC Alternating current / Direct Current AIMOS Andrew Integrated Management and Operating System ALC Automatic Level Control BITE Built-In Test Equipment BTS Base Transceiver Station CE "Conformité Européenne" ("European Conformity") CD Compact Disk CPD Channel Power Detection DL Downlink DoC Declaration of Conformity EDGE Enhanced Data Rates for GSM Evolution EN European Norm EP Extension Port ESD Electrostatic Discharge ETS European Telecommunication Standard EU Extension Unit FRU Field Replaceable Unit GSM Global System for Mobile Communication GND Ground GUI Graphical User Interface ICP3 Intercept Point 3rd order ID No Identification Number ION Intelligent Optical Network IP Ingress Protection ISO International Organization for Standardization LED Light Emitting Diode LMT Local Maintenance Terminal LTE Long Term Evolution MIMO Multiple Input Multiple Output MS Mobile Station MU Main Unit NF Noise Figure OTRx Optical Transceiver = SRMU (Subrack Master Unit) PG Packing Gland PIM Passive Intermodulation R&TTE Radio & Telecommunications Terminal Equipment Rev Revision RF Radio Frequency RU Remote Unit RX Receiver SNMP Simple Network Management Protocol TS Technical Specification TX Transmitter UL Uplink UMTS Universal Mobile Telecommunication System UPS Uninterruptible Power Supply VSWR Voltage Standing Wave Ratio W CDMA Wideband Code Division Multiple Access WDM Wavelength Division Multiplex
User’s Manual forRemote Unit ION™-M80/90/19P Page 6 MF0133ABA.doc1.2. HEALTH AND SAFETY WARNINGS 1. Only suitably qualified personnel is allowed to work on this unit and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. 2. Read and obey all the warning labels attached to the unit. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels. 3. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. 4. Keep operating instructions within easy reach and make them available to all users. 5. It is the responsibility of the network provider to implement prevention measures to avoid health hazards which may be associated to radiation from the antenna(s) connected to the unit. 6. Note for a Class A digital device or peripheral: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. 7. Make sure, access is restricted to qualified personnel. 8. Only licence holders for the respective frequency range are allowed to operate this unit. 9. Corresponding local particularities and regulations must be observed. For national deviations please refer to the respective documents included in the manual CD delivered. 10. Use this equipment only for the purpose specified by the manufacturer. Do not carry out any modifications or fit any spare parts which are not sold or recommended by the manufacturer. This could cause fires, electric shock or other injuries. 11. Due to power dissipation, the repeater may reach a very high temperature. Do not operate this equipment on or close to flammable materials.
1 General Page 712. Before opening the unit, disconnect mains. 13. ESD precautions must be observed! Before commencing maintenance work, use the available grounding system to connect ESD protection measures. 14. This unit complies with European standard EN60950. 15. Make sure the repeater settings are according to the intended use (see also product information of manufacturer) and regulatory requirements are met. 16. Although the repeater is internally protected against overvoltage, it is strongly recommended to earth the antenna cables close to the repeater’s antenna connectors for protection against atmospheric discharge. 17. Laser radiation! Do not stare into the beam; do not view it directly or with optical instruments.
User’s Manual forRemote Unit ION™-M80/90/19P Page 8 MF0133ABA.doc 1.3. ABOUT ANDREW SOLUTIONS Andrew Wireless Systems GmbH based in Buchdorf/ Germany, is a leading manufacturer of coverage equipment for mobile radio networks, specializing in high performance, RF and optical repeaters. Our optical distributed networks and RF repeater systems provide coverage for every application: outdoor use, indoor installations, tunnels, subways and many more. Andrew Wireless Systems GmbH has unparalleled experience in providing RF coverage and capacity solution for wireless networks in both indoor and outdoor environment and belongs to Andrew Solutions, a CommScope Company. Andrew Solutions is the foremost supplier of one-stop, end-to-end radio frequency (RF) solutions. Our products are complete solutions for wireless infrastructure from top-of-the-tower base station antennas to cable systems and cabinets, RF site solutions, signal distribution, and network optimization. Andrew Solutions has global engineering and manufacturing facilities. In addition, it maintains field engineering offices throughout the world. We operate a quality management system in compliance with the requirements of ISO 9001. All equipment is manufactured using highly reliable material. In order to ensure constant first-rate quality of the products, comprehensive quality monitoring is conducted at all fabrication stages. Finished products leave the factory only after a thorough final acceptance test, accompanied by a test certificate guaranteeing optimal operation. ) Note: Exceptions of and national deviations from this intended use may be possible. To observe corresponding local particularities and regulations, please refer to the respective documents (also in national language) which are included in the manual CD delivered. To make the most of this product, we recommend you carefully read the instructions in this manual and commission the system only according to these instructions. For technical assistance and support, please also contact the local office or Andrew Solutions directly at one of the addresses listed in the following chapter.
1 General Page 9 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT Americas: Canada United States Andrew Solutions Canada Andrew Solutions, Andrew LLC, A CommScope Company Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Phone +1-905-878-3457 (Office) +1-416-721-5058 (Mobile) Phone +1-888-297-6433 Fax +1-905-878-3297 Fax +1-919-329-8950 E-mail Peter.Masih@commscope.com, WIsupport.us@commscope.com E-mail WIsupport.us@commscope.com Brazil & South America Mexico, Central America & Caribbean region CommScope Cabos do Brasil Ltda. Andrew Corporation Mexico, SA DE CV Mail Av. Com. Camilo Julio 1256 Zonal Industrial CP 597 Sorocaba SP 18086-000 Brazil Mail Av. Insurgentes Sur 688, Piso 6 Col. Del Valle, CP: 03100 Mexico City Mexico Phone + 55-15-9104-7722 Phone +52-55-1346-1900 (Office) +52-1-55-5419-5260 (Mobile) Fax + 55-15-2102-4001 Fax +52-55-1346-1901 E-mail WIsupport@commscope.com E-mail WIsupport@commscope.com APAC Countries: China, India and Rest of Asia Australia & New Zealand Andrew International Corporation Andrew Corporation (Australia) Pty Ltd. Mail Room 915, 9/F Chevalier Commercial Centre 8 Wang Hoi Rd Kowloon Bay Hong Kong Mail Unit 1 153 Barry Road Campbellfield VIC 3061 Australia Phone +852-3106-6100 Phone +613-9300-7969 Fax +852-2751-7800 Fax +613-9357-9110 E-mail WIsupport.China@commscope.com E-mail WIsupport.Australia@commscope.com
User’s Manual forRemote Unit ION™-M80/90/19P Page 10 MF0133ABA.doc Europe: United Kingdom France Andrew Solutions UK Ltd CommScope France Mail Unit 15, Ilex Building Mulberry Business Park Fishponds Road Wokingham Berkshire RG41 2GY England Mail Immeuble Le Lavoisier 4, Place des Vosges 92052 Courbevoie France Phone +44-1189-366-792 Phone +33-1 82 97 04 00 Fax +44-1189-366-773 Fax +33-1 47 89 45 25 E-mail WIsupport.uk@commscope.com E-mail WIsupport@commscope.com Germany Czech Republic Andrew Wireless Systems GmbH Andrew Solutions Czech Republic C-Com, spol. s r.o Mail Industriering 10 86675 Buchdorf Germany Mail U Moruší 888 53006 Pardubice Czech Republic Phone +49-9099-69-0 Phone +420-464-6280-80 Fax +49-9099-69-930 Fax +420-464-6280-94 E-mail WIsupport@commscope.com E-mail WIsupport@commscope.com Austria Switzerland Andrew Wireless Systems (Austria) GmbH Andrew Wireless Systems AG Mail Weglgasse 10 2320 Wien-Schwechat Austria Mail Tiergartenweg 1 CH-4710 Balsthal Switzerland Phone +43-1706-39-99-10 Phone +41-62-386-1260 Fax +43-1706-39-99-9 Fax +41-62-386-1261 E-mail WIsupport.austria@commscope.com E-mail WIsupport.ch@commscope.com Italy Spain and Portugal Commscope Italy S.r.l., Faenza, Italy Andrew Solutions España S.A. A Commscope Company Mail Via Mengolina, 20 48018 Faenza (RA) Italy Mail Avda. de Europa, 4 - 2ª pta. Parque Empresarial La Moraleja 28108 Alcobendas (Madrid) Spain Phone +39-0546-697111 Phone +34-91-745-20 40 Fax +39-0546-682768 Fax +34-91-661-87 02 E-mail WIsupport.italia@commscope.com E-mail WIsupport.iberia@commscope.com table 1-1 List of international contact addresses
2 Functional Description Page 11 2. FUNCTIONAL DESCRIPTION 2.1. PURPOSE Cellular telephone systems transmit signals in two directions between base transceiver station (BTS) and mobile stations (MS) within the signal coverage area. If weak signal transmissions occur within the coverage area because of indoor applications, topological conditions or distance from the transmitter, extension of the transmission range can be achieved by means of an optical distribution system. Such a system contains an optical Master Unit and several Remote Units. The number of the Remote Units depends on the hardware and software configuration. The Remote Units are connected to the Master Unit with optical links. The optical loss must be less than 10 dB inclusive optical couplers or splitters. The Master Unit is the connection to the base transceiver stations. The configuration of a Master Unit depends on the number of the Remote Units and the frequency range. WDM (Wave Division Multiplex) filters are integrated in the optical modules. For the UL, a wavelength within 1540 nm - 1562 nm is used. For the DL, a wavelength of 1310 ±20 nm is used. The maximum output power for the UL and DL is 5.7 mW. 2.2. THE ION-M80/90/19P The fibre-optic distribution system is designed for LMR and PCS services. Up to three bands (LMR800, LMR900 and PCS1900) can be transmitted. Each fibre is able to serve up to four Remote Units and to operate up to four providers. One Master Unit can operate up to 124 Remote Units point-to-point plus 32 x 4 Remote Units in a cascaded way. An auto-levelling function for compensating different fibre losses and a comprehensive supervision concept are implemented. Auto-levelling in DL works with optical power measurement, in UL a 10.7 MHz signal is used for measuring the optical loss. Thus a (“cascaded”) backbone structure can be used in the optical network, i.e. up to four Remote Units can be connected to the Master Unit via only one fibre and optical couplers. The unit also provides a transparent link in the frequency range from 2496 MHz to 2690 MHz, which can be used e.g. for WiMAX applications in this frequency range. The Remote Unit ION-M80/90/19P (Intelligent Optical Network; MMR) is connected to a central Master Unit via optical-fibre lines. Specific customer designs for lamp pole or wall mounting are available. Thus, the system provides many advantages in view of easy site acquisition.
User’s Manual forRemote Unit ION™-M80/90/19P Page 12 MF0133ABA.doc 2.3. COMPONENTS OF THE ION-M80/90/19P REMOTE UNIT 2.3.1. Fan-Protection Kit In order to protect the fan unit (e.g. against rain), a protective cover to be mounted over the air inlet is delivered with the unit. For more details see chapter 3.1.4 Mounting of Fan Protection. Mounting of the fan-protection kit is only mandatory for outdoor applications, however, not mandatory for indoor applications. 2.3.2. Accessories For the accessories available for the Remote Unit, e.g. overcoat housing, connecting box or iso-trafo kit, a separate manual is available.
3 Commissioning Page 133. COMMISSIONING 3.1. MECHANICAL INSTALLATION 3.1.1. General Read the health and safety warnings in chapter 1.2. 1. Do not install the unit in a way or at a place where the specifications outlined in the Environmental and Safety Specifications leaflet of the supplier are not met. 2. It is recommended only to use the mounting hardware delivered by the supplier. If different mounting hardware is used, the specifications for stationary use of the Remote Unit must not be exceeded. ) Note: Exceeding the specified load limits may cause the loss of warranty! 3. The unit is considerably heavy. Make sure that a suitable mounting surface is used. Ensure there is adequate manpower to handle the weight of the system. 4. Due to power dissipation, the Remote Unit may reach a very high temperature. Ensure sufficient airflow for ventilation as specified in the individual mounting procedures. 5. When connecting and mounting the cables (RF, optical, mains, ...) ensure no water can penetrate into the unit through these cables. 6. Also observe all additional rules or restrictions regarding mounting that depend on the type of Remote Unit. For details refer to chapter 7.2.2 Mechanical Specification. Install the unit vertically with the fan unit at the top. A maximum tilt angle of 25° from a vertical position must be kept, as in the following illustrations:
User’s Manual forRemote Unit ION™-M80/90/19P Page 14 MF0133ABA.doc 7. A spacing of 40 mm (1.58 inch) around the unit is required. 8. To ensure sufficient airflow when mounting the unit in enclosed spaces, two lid openings (one for the air inlet and the other for the air outlet) have to be provided. Do not block these air inlets and outlets when mounting the Remote Unit. The size of each opening must equal at least 17 x 17 cm (290 cm2). Make sure, too, there is no thermal short circuit between the air inlet and air outlet. If any different or additional mounting material is used, ensure that the mounting remains as safe as the mounting designed by the manufacturer. Ensure that the static and dynamic strengths are adequate for the environmental conditions of the site. The mounting itself must not vibrate, swing or move in any way that might cause damage to the Remote Unit. Specified torques have to be observed for certain mounting procedures according to the following table: Type Lens head screws Hex nuts Spacing bolts PG (plastic) PG (aluminium)Thread M 4 M 8 M 4 M 8 PG 13.5 PG 29 Specified torques 3.3 Nm 27 Nm 2.3 Nm 27 Nm 3.75 Nm 10 Nm table 3-1 Specified torques ) Note: To avoid damage when mounting the unit, always make sure that the M8 washers (DIN9021 or DIN125 depending on the mounting kit) are placed behind and in front of the mounting drillings of the unit. The mounting procedures for a stand-alone Remote Unit without optional accessories are described and illustrated in the following sections. For further information regarding special mounting procedures including mounting of accessory equipment, please see separate manual.
3 Commissioning Page 153.1.2. Wall-Mounting Procedure Check the suitability of the wall-mounting kit and the wall. Mark the position of the drilling holes (for measurements refer to figure 3-1 Wall mounting). Drill four holes at the marked positions and insert dowels *. Use a cap nut or lock nut to screw the four dowel screws into the dowels and put the distance tubes over the screws. Hang the mounting brackets of the Remote Unit into the screws, and fasten them immediately using the washers and nuts. Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. figure 3-1 Wall mounting * The dowels are not part of the delivery since the suitable type depends on the on-site conditions (material of wall). Therefore, use dowels that are appropriate for the mounting surface.
User’s Manual forRemote Unit ION™-M80/90/19P Page 16 MF0133ABA.doc3.1.3. Pole-Mounting Procedure Standard mounting hardware cannot be used to mount the Remote Unit to a pole, a column or other similar structures. Additional hardware must be used for this type of installation. Such a pole-mounting kit could include two threaded rods M8, two U-beams and mounting material like bolts and nuts. figure 3-2 Pole-mounting kit Use the screw bands to fasten the two U-beams to the pole as illustrated in figure 3-3 Pole mounting (metric dimension ) Note: When fastening the U-beams make sure that they are installed congruently and not at an angle to each other. To determine the distance between the beams refer to 3.1.2 Wall-Mounting Procedure for measurements. Hang the mounting brackets of the Remote Unit into the threaded bolts of the U-beam, and fasten them immediately using the washers and nuts. Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded.
3 Commissioning Page 17 G0764M6Lock for folding screw band ES 119 TESPA screw band, stainless, 11 mm Optical Remote UnitWasher DIN 125 Form B Ø 8.0Lock washer for M8.0 DIN 127 A2 Form B Hexagon nut M8 DIN 934PolePolePole-mounting bracketØ140Ø40 figure 3-3 Pole mounting (metric dimensions)
User’s Manual forRemote Unit ION™-M80/90/19P Page 18 MF0133ABA.doc3.1.4. Mounting of Fan Protection Since the fan protection is required for the outdoor usage of a stand-alone Remote Unit, the mounting of this optional equipment is also described in this manual. To install the protective cover of the fan protection kit, first unscrew the four screws with the respective lock washers from the cover of the air inlet of the Remote Unit, and instead, screw in the four spacing bolts M4.0x30 with the four lock washers M4.0 DIN125 that are part of the fan protection kit. Place the protective cover into the right position by fitting its four bore holes over the spacing bolts and fasten it using the original lock washers and screws of the Remote Unit. (These lock washers and screws are also part of the fan protection kit and can be used as spare parts in case of loss.) 2x M4.0x8fillister-head screws2x lock washersremove the screwand the lock washer!2x lock washers2x M4.0x8fillister-head screwsremove the screwand the lock washer!2x M4.0x8fillister-head screws1x rain protective cover2x lock washers2x M4.0x8fillister-head screws2x M4.0x8 fillister-head screws2x lock washersremove the screwand the lock washer!2x washers2x washers156152 17120AIR STREAM2x M4.0x30spacing boltsG0496MF figure 3-4 Mounting procedure for fan protection (metric dimensions)
3 Commissioning Page 193.2. ELECTRICAL INSTALLATION 3.2.1. General Read the health and safety warnings in chapter 1.2. 1. This unit contains dangerous voltages. Loss of life, severe personal injury or property damage can be the result if the instructions contained in this manual are not followed. 2. Ground the unit before connecting power supply. A grounding bolt is provided on the cabinet to connect the ground-bonding cable. 3. Although the Remote Unit is internally protected against over-voltage, it is strongly recommended to earth the antenna cables close to the antenna connectors of the Remote Unit for protection against atmospheric discharge. In areas with strong lightning it is highly recommended to insert additional lightning protection. 4. If the mains connector of the Remote Unit is not easily accessible, a disconnect device in the mains circuit must be provided within easy reach. 5. Before connecting or disconnecting the mains connector at the Remote Unit, ensure that mains supply is disconnected. 6. Make sure that an appropriate circuit breaker and an over-current limiting device are connected between mains and Remote Unit. 7. A connection of mains supply to a power socket requires the power socket to be nearby the Remote Unit. 8. Incorrectly wired connections can destroy electrical and electronic components. 9. To avoid corrosion at the connectors caused by electrochemical processes, the material of the cable connectors must not cause a higher potential difference than 0.6 V (see electrochemical contact series). 10. Use an appropriate torque wrench for the coupling torque of N-type connectors (2 N-m / 20 in lb), with 13/16 in opening to tighten the N-type antenna connectors. For example, use torque wrench of item no. 244379 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. 11. Use a voltage limiting device for unstabilized electric networks that frequently generate spikes.
User’s Manual forRemote Unit ION™-M80/90/19P Page 20 MF0133ABA.doc12. The unit complies with the surge requirement according to EN 61000-4-5 (fine protection); however, it is recommended to install an additional medium (via local supply connection) and/or coarse protection (external surge protection), depending on the individual application, in order to avoid damage caused by overcurrent. 13. Observe the labels on the front panels before connecting or disconnecting any cables. 3.2.2. Connections N-connector Mobile 800 MHz & 900 MHz Connector to EU Status External alarm input Alarm output LED Mains connector Grounding bolt N-connector Mobile 1900 MHz Optical-fibre connector figure 3-5 Connector flange of ION-M80/90/19P
3 Commissioning Page 213.2.3. Grounding Grounding must be carried out. Connect an earth-bonding cable to the grounding connection provided at the outside of the Remote Unit (see chapter 3.2.2 Connections). Do not use the grounding connection to connect external devices. figure 3-6 Grounding bolt with loosened hex nut figure 3-7 Grounding bolt, schematic view After loosening the hex nut, connect the earth-bonding cable between the two washers as illustrated in the figures above. Then, fasten all parts again with the hex nut.
User’s Manual forRemote Unit ION™-M80/90/19P Page 22 MF0133ABA.doc3.2.4. Power Connection Before connecting electrical power to the units, the system must be grounded as described in the previous chapter. Mains power must be connected at the mains connector of the unit (see chapter 3.2.2 Connections). The power supply plug is part of the delivery. The correct wiring of the power supply plug is as follows: figure 3-8 AC mains plug figure 3-9 DC mains plug For the AC power supply connection, a minimum cross section of 1.5 mm2 is required and for the DC power supply connection, a minimum cross section of 2.5 mm2 is required. Each wire must observe the applicable national regulations regarding loop impedance, voltage drop, and methods of installation. Make sure to connect the correct voltage to the unit. ) Note: Do not connect or disconnect the power cord at the mains connector while power is on. Turn off mains* power before connecting the power cord at the Remote Unit, then, engage mains again. * Mains power must be interrupted with an external mains breaker. For the mains breaker, observe the following recommendation: 120 Volt / 20 Amp max. or 240 Volt / 16 Amp, single-phase, 50 / 60 Hz AC service is needed, i.e. the external AC breaker should be 20 Amps max. for 120-Volt service or 16 Amps for 240-Volt service. For the DC power supply, observe the local regulations of the DC service provider.
3 Commissioning Page 233.3. CONNECTION OF THE ANTENNA CABLES The Remote Unit has N-type antenna connectors. For its location please refer to chapter 3.2.2 Connections. For mounting the cable connectors, it is recommended to refer to the corresponding documentation of the connector manufacturer. The bending radius of the antenna cables must remain within the given specifications. For the selection of cable and antenna it should be considered that, on the one hand, a cable with higher loss is less expensive but, on the other hand, it impairs performance. Use an appropriate torque wrench for the coupling torque of N-type connectors (2 N-m / 20 in lb), with 13/16 in opening to tighten the N-type antenna connectors. For example, use torque wrench of item no. 244379 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. To minimize passive inter-modulation (PIM) distortion, attention has to be paid to the physical condition of the connector junctions. Do not use connectors that show signs of corrosion on the metal surface. Prevent the ingress of water into the connector. Attach and torque the connectors properly. 3.4. OPTICAL-FIBER-CABLE CONNECTION - RULES Main optical system parameters: Fiber: Single mode fiber, type is E9/125 µm Attenuation: <0.36 dB / km @ 1310 nm / <0.26 dB / km @ 1550 nm Dispersion: <3.5 ps / nm km @ 1310 nm / <18.0 ps / nm km @ 1550 nm Fibre-cable connectors E2000APC8° ION-M system: The specified bending radius ( < 4 cm) of the optical fibers must not be exceeded. The pigtails for the connection between Master Unit and Remote Unit must have a sufficient length. A protection for the feeding into units must be given. The system attenuation of the optical fibers, including the connectors, must not exceed 10 dB.
User’s Manual forRemote Unit ION™-M80/90/19P Page 24 MF0133ABA.docSystem attenuation and attenuation of optical components must be determined. This can be achieved by measuring attenuation and reflection with an appropriate measuring instrument. For pigtails, a total value of < 0.4 dB (measured to a reference plug) can be assumed due to the dead zone of the reflectometer. These measurements must be made with a sufficient length of optical fiber, at the input and output of the device which has to be measured. Fiber-System Installation: Fiber-cable connectors have to be of the same type (E2000APC8°) as the connectors used for the unit. The fiber-optic cables are connected to the optical transceiver. Angled connectors are not compatible with straight optical connectors; non-compatibility of connectors will result in permanent damage to both connectors. Before connecting the fiber cables, follow the procedure below to ensure optimized performance. It is important for these procedures to be carried out with care: ¾ Remove fiber-optic protective caps. ¾ Do not bend the fiber-optic cable in a tight radius (< 4 cm) as this may cause cable damage and interrupt transmission. ¾ Using high-grade alcohol and lint-free cotton cleaning swabs, clean the end of the fiber-optic cable that will be inserted in the optical connectors on the donor interface box. Use a fiber end-face inspection tool to scan both, the class fiber and its surrounding area. ¾ Check for dirt on the cladding, chips/pits, dirt on the ferrule, and scratches. ¾ Connect the fiber-optic cables by inserting the cable end into the laser receptacle and aligning the key (on the cable end) with the keyed slot. ¾ Do not use any index-matching gels or fluids of any kind in these connectors. Gels are intended for laboratory use and attract dirt in the field. ) Note: Care should be taken when connecting and disconnecting fiber-optic cables - use the connector housing to plug or unplug a fiber. Scratches and dust significantly affect system performance and may permanently damage the connector. Always use protective caps on fiber-optic connectors not in use.
3 Commissioning Page 25Cleaning Procedure for Fiber-Optical Components: Any contamination in the fiber connection results in additional optical transmission loss which could cause whole system failure. It is thus recommended that every fiber connector be inspected and cleaned prior to mating. The goal is to eliminate any dust or contamination and to provide a clean environment for the fiber-optic connection. When you clean fiber components, always complete the following steps carefully: 1. Turn off the ION system (laser sources) before you inspect fiber connectors. Never look into a fiber while the system lasers are on! 2. Check the connectors or adapters with a fiberscope before cleaning. 3. If the connector is dirty, clean it with a lint-free wipe (dry cleaning). 4. Inspect the connector. 5. If the connector is still dirty, repeat the dry cleaning technique. 6. Inspect the connector. 7. If the connector is still dirty, clean it with 99% isopropyl alcohol (wet cleaning) followed immediately with a dry clean in order to ensure no residue is left on the endface. 8. Repeat steps 5 through 7 until endface is clean. Note: For a more detailed description please refer to: http://www.cisco.com/en/US/tech/tk482/tk876/technologies_white_paper09186a0080254eba.shtml
User’s Manual forRemote Unit ION™-M80/90/19P Page 26 MF0133ABA.doc3.4.1. Protective Plug Connection: A protective plug is provided for the connection of the fibre-optic cables. figure 3-10 Protective-plug assembly ) Note: Only high-quality connectors must be used for this type of plug. Qualified brands are Diamond or Huber & Suhner.
3 Commissioning Page 27For plug assembly, observe the following instruction: 1. Pass one or two contacts through the backshell and the clamp ring. 2. Place the contact(s) on the lower insulation body by pushing the groove of the contact into the cavity. If there is only one contact, cavity A must be used. * 3. Then, mount the upper insulation body on the lower insulation body. ** 4. Bring the insulator into the plug. The narrow groove of the insulator must be fitted into the stamp of the plug. * To release the contact for disassembling, push the inner snap to the side and pull the contact out. ** To release upper and lower insulation bodies for disassembling, use a small screwdriver and carefully open the snap-connections at the left and the right side of the insulator without damaging them. 5. Fasten the insulator by screwing the backshell tight onto it. Use a spanner with opening 32 to screw the backshell tight (no gap). 6. Place the appropriate seal parts (with one groove for one contact or two grooves for two contacts) over the cable(s) and push them into the backshell. Seals with one groove No gap Cavity B Upper insulation body Cavity A
User’s Manual forRemote Unit ION™-M80/90/19P Page 28 MF0133ABA.doc 7. Bring the plastic ring over the cable(s), push it into the backshell and compress the seals and plastic ring by screwing the clamp ring tight (no gap) using a spanner with opening 20. *** 8. Connect the plug to the optical-fibre connector of the Remote Unit, again by fitting a stamp on the plug into the groove of the connector. 9. To lock the connector, push the black locking ring forward.**** Screw tight until gap is closed *** For disassembling, release the clamping ring and remove the seals and the plastic ring first. **** Locking mechanism: The system of locking the plug is based on a “push-pull” mechanism. The locking ring has to be pushed forward to lock the connector and pulled back to free the connection. 3.4.2. Protective-Tube Kit As additional protection for the optical fibers, this connector type can be supplemented by a special tube kit. To fasten the tube correctly, first unscrew the clamp ring (if already installed) of the original plug kit. Then, proceed according to the following instruction: Groove Push forward to lock, pull back to free connection
3 Commissioning Page 29 Screw the reducer to the protective plug backshell without any gap!Place the appropriate seal parts (with) one groove for one contact or two grooves for two contacts) over the cable(s) and push them into the backshell! Protective tubeReducerCouplingProtective plugFiber cableRing 3/4G1055M0 figure 3-11 Tube-kit installation Push the fiber-optic cable carefully through the tube until it comes out at the other end.
User’s Manual forRemote Unit ION™-M80/90/19P Page 30 MF0133ABA.doc 3.5. COMMISSIONING Read the health and safety warnings in chapter 1.2 as well as the description carefully to avoid mistakes and proceed step by step as described! Do not operate the Remote Unit without terminating the antenna connectors. The antenna connectors may be terminated by connecting them to their respective antennas or to a dummy load. Only qualified personnel should carry out the electrical, mechanical, commissioning and maintenance activities that require the unit to be powered on when open. When opening the Remote Unit do not damage the warranty labels on the internal devices. The warranty is void if the seals are broken. Ensure that all connections have been performed according to chapter 3.2.2 Connections.
3 Commissioning Page 31 Commissioning an ION-M Remote UnitStartMechanical installationFasten wall or pole mounting kit to wall or pole.Manual for Remote UnitElectrical connectionsConnect grounding cable and ground the RU.MainsSwitch mains power on.Philips screwdriverScrew driverSpanner, size 13 mmElectrical connectionsConnect AC (DC) power to the power cable. Ensure there is a circuit breaker between mains and RU.RF connectionConnect antenna cable to antenna port.Optical connectionsMount the optical fibre with E2000 APC8° connector into the connector. Plug the connector into the RU.Mechanical installationMount RU to mounting kit, ensure suffient air flow and avoid thermal short circuits.PreperationUnpack RU, RU accessories and mounting kit.External devicesConnect external devices to the external in or alarm out connectors, or to the connecting board inside the RU.G1055Z0G1055Z0Mounting kitSpanner, size 13 mmDrilling machineDowelsScrew driverGrounding cableSpanner 13 mmMains cableConnecting kitAlarm kit (M-cabinet)E2000 APC8° connectorSpanner with opening 32
User’s Manual forRemote Unit ION™-M80/90/19P Page 32 MF0133ABA.doc Output:All RUs okay.Go to MUExternal errorClose the door (RUs with a door). Check externally connected devices.Check fibre loss of optical link.Check optical connectors.Clean optical connectors.Check optical output power of corresponding OTRx at master unit.ALC alarm: Decrease DL input power of affected band.VSWR alarm: Check antenna and cable.LED statusProceed to MU to set up the SWOrangeYesInternal ErrorChange power supply (RUs with a door).Reduce environmental temperature. Eliminate thermal short circuit.Disconnect and connect mains. Fans should run. If not, replace the fans at RU. MU: Change amplifier setting at MU controllerRedLED statusYellowGreenRedFinished setting up all RUs?GreenSpare RU available?YesContact customer serviceNoYesLED on?Check power switch inside RU (RUs with door).Check mains cabling.Check mains power.NoNo
4 Alarms Page 33 4. ALARMS 4.1. BITE AND ALARMS The Built-In Test concept comprises the monitoring of the power supplies, the power amplifiers and the optical interface. All occurring alarms can be checked via software at the Master Unit. 4.2. HANDLING OF ALARMS As soon as the software acknowledges a valid alarm, a message is transmitted to the Master Unit. If the reason for the alarm has been cleared or if the alarm should continue, a new alarm message will not be repeated. If there was an interruption of at least five seconds after acknowledgement, a new alarm message will be generated. 4.3. ALARM STATUS For details refer to the corresponding software documentation of the Master Unit. 4.4. STATUS LED ALARMS For local supervision, a status LED on the connector flange of the remote unit gives an indication of possible reasons for alarms. This table shows possible on-site measures that could be checked before referring to the master unit alarm list. Status LED Indication Alarms Possible on-site measures Green No alarm Æ Status ok Door alarm Close the door (RUs with door). Alarms not directly related to RU: External alarms Check externally connected devices. Optical alarm Rx Check fibre loss of optical link. Check optical connectors. Clean optical connectors. (MU: Check optical output power of corresponding OTRx at master unit). Orange ALC alarm (MU: Decrease DL input power of affected band).
User’s Manual forRemote Unit ION™-M80/90/19P Page 34 MF0133ABA.doc Alarms directly related to RU: Power 28 V Change power supply (RUs with door). Replace the affected remote unit. Temperature Reduce environmental temperature. Eliminate thermal short circuit. Fan Disconnect and connect mains. Fans should run. If not, replace the fans at RU. I²C Disconnect and connect mains. Optical alarm Tx Exchange RU. Red Amplifier “Power Down” (MU: Change amplifier setting at MU controller). Status LED off Mains Check power switch inside of RU (RUs with door). Check mains cabling. Check mains power. table 4-1 Status LED alarms For the position of the status LED see chapter 3.2.2 Connections. Explicit troubleshooting is available in the MU software (software manual or WEB Interface).
4 Alarms Page 354.5. EXTERNAL ALARM INPUTS AND OUTPUTS G1038Z0 G1038Z0 figure 4-1 Flange connector, 5 poles figure 4-2 Flange connector, 7 poles The alarm outputs (open collector output 5 V / 1 mA) are normally low. In case of an alarm they are high active (5 V). They can be used to monitor alarms with an external alarm indicator. The +28 V pin (for its location see figure 4-2 Flange connector, 7 poles) is protected by a 500 mA thermoswitch. In case of exceeding this current between pin 7 and GND and/or in case of a failure of the VSWR module, the thermoswitch turns into a high-resistive status. In this case no fuse needs to be replaced. Just wait a few minutes until the thermoswitch reaches the normal operating temperature again. ) Note: The manufacturer / supplier of this system accepts no liability for damage caused by equipment connected to external outputs or by effects from such equipment. As accessory equipment the alarm kit (see chapter 6.3 Spare Parts) is available to connect external devices to the external alarm inputs and outputs.
User’s Manual forRemote Unit ION™-M80/90/19P Page 36 MF0133ABA.docWith the external alarm inputs it is possible to monitor the status of connected devices, e.g. a UPS, via software. All alarm inputs are normally high (5 V) without connection. The polarity (high/ low) can be set via the software at the Master Unit (for details please see according software manual). The device to be monitored must be connected so that the alarm contacts will be closed in case of an alarm (I max = 8 mA). The alarm inputs are potential-free with common ground. Subminiature circular connectors series 712 with five and seven contacts, which are contained in the alarm kit (see chapter 6.3 Spare Parts) can be ordered directly from the Binder Connector Group, the manufacturer, or indirectly from Andrew Solutions. V1651A1Alarm outputAlarm GNDAlarm GNDAlarm GNDAlarm GNDAlarm inputION-M alarm outputs4700R+5 VION-M alarm inputs+5 V560R figure 4-3 Alarm inputs and outputs, standard 4.6. TROUBLESHOOTING The status of the Remote Unit can be checked via the Master Unit (for details please refer to the software manual of the Master Controller). Locally, the status can be checked at the LED, see chapter 4.4 Status LED Alarms.
5 Maintenance Page 37 5. MAINTENANCE 5.1. GENERAL Read the health and safety warnings in chapter 1.2. ) Note: The Remote Unit does not require preventative maintenance measures. ) Note: To prevent malfunctions of the cooling system due to dirt or pollution, it is recommended to clean the heat sink at regular intervals. These cleaning intervals depend mainly on the location of the Remote Unit and the corresponding degree of pollution. Maintenance of the ION-M80/90/19P should be performed by replacing only components that are contained in this chapter. In order to maintain warranty, take care not to damage unintentionally the seals on the modules. The spare parts list, consequently, contains only units which can be replaced without tuning or soldering work. ) Note: Defect parts should only be replaced by original parts from the supplier. All interventions inside the housing are at one’s own risk. ) Note: During maintenance ensure the Remote Unit has been disconnected from mains. ) Note: Before disconnecting any cables, label any unlabelled cables to ensure correct connection. For most maintenance procedures appropriate tools are required to ensure correct handling. All these tools can be ordered from the supplier. For screwing procedures observe that all our screws have a right-hand thread, i.e. for fastening the screws turn the tool clockwise and for unscrewing them turn it counter-clockwise. Due to the design of the Remote Unit the only component recommended to be replaced is the fan unit. For replacing any other component, please contact the supplier.
User’s Manual forRemote Unit ION™-M80/90/19P Page 38 MF0133ABA.doc5.2. REPLACING THE FAN UNIT Replacement of the fan unit is not required as a preventative measure. Only if an alarm indicates a malfunctioning of a fan must the unit be exchanged. ) Note: Please observe that the fan unit can only be replaced as a whole. Do not remove the fans separately. Read the health and safety warnings in chapter 1.2 as well as the instructions in chapter 5.1 General before starting with the replacement. 1. Switch off the Remote Unit. Make sure mains is disconnected for the following replacement procedure. Then, proceed as follows: 2. Loosen the four tallow-drop screws M4x8 by which the fan plate is screwed to the cabinet. Remove the four screws and the corresponding washers. 3. Remove the fan unit – by putting slight pressure on the fan plate cover – to a position that allows access to the fan connector and the earth-bonding cable. 4. Unscrew the fan connector and then disconnect the earth-bonding cable. Fan-unit co ector nnEarth-bonding cable ) Note: To observe the specified torque of 650 Ncm for an M5 thread, use an appropriate tool for the following screwing procedures.
5 Maintenance Page 395. To mount the new fan unit, re-connect the earth-bonding cable and the fan connector (see step 4). Then, place the fan unit back into its original position and fasten it tight as shown below: 6. Screw the whole fan unit to the cabinet with the four tallow-drop screws M4x8 (see step 2). In order not to exceed the specified torque of 330 Ncm, use an appropriate tool.
User’s Manual forRemote Unit ION™-M80/90/19P Page 40 MF0133ABA.doc5.3. CLEANING THE HEAT SINK ) Note: Read the health and safety warnings in chapter 1.2 as well as the instructions in chapter 5.1 General before starting with the replacement procedure. Then, proceed as follows: 7. Switch off the Remote Unit. Make sure that mains is disconnected for the following procedure. 9. Use compressed air (max. 5 bar) to blow out the heat sink from back to front: 8. Remove the fan plate with the fan unit from the Remote Unit as described in chapter 5.2 Replacing the Fan Unit, steps 2 and 3: 10. In case the dirt cannot be blown out completely and parts of it stick to the ribs of the heat sink, clean the parts concerned carefully from the front using e.g. a brush. Take care that the material is not scratched or damaged. 11. After cleaning the heat sink, mount the fan unit again according to chapter 5.2 Replacing the Fan Unit, steps 5 and 6. Then, switch the Remote Unit back on. Compressed air (5 bar max.)Brush (not metallic)
6 Appendix Page 416. APPENDIX 6.1. ILLUSTRATIONS figure 6-1 Installation drawing
User’s Manual forRemote Unit ION™-M80/90/19P Page 42 MF0133ABA.doc 6.2. SPECIFICATIONS 6.2.1. Electrical Specifications ION-M80/90/19P *ElectricalMains power 115 Vac or 230 VacPower supply Power consumption 530 WattsOpticalConnectors E2000/APC 8° Optical return loss 45 dB minimumFiber type Single mode E9/125 mmOptical link budget 0 dB to 10 dB All figures are typical values. * An Extension Unit for 1700/2100 MHz (AWS in Extension Unit) can optionally be available. All data is subject to change without notice. 6.2.2. Environmental and Safety Specifications ) Note: For detailed information, please refer to the Environmental and Safety Specifications leaflet of the supplier, related to ETS 300 019 (European Telecommunication Standard). Environmental Operating temperature range -33° C to +50° C * RF part IP67 Ingress protection Fan part IP55 * No passive cooling possible All data is subject to change without notice. 6.2.3. Mechanical Specifications Height, width, depth * 831 x 147 x 156 mm (32.7 x 5.8 x 6.1 inch) Weight 20 kg (44 Ib) * Spacing of 40 mm (1.58 in) around unit required All data is subject to change without notice.
6 Appendix Page 43 6.3. SPARE PARTS The following list contains all parts available for the Remote Unit. The configuration of the delivered unit meets the requirements of the customer and can differ depending on the state of the delivery. Maintenance of the ION-M80/90/19P should be performed on an FRU (Field Replaceable Unit) basis only. Do not damage the warranty labels on the components, as this voids the warranty. If any FRU not contained in the following list needs to be replaced, please contact customer service for additional instructions. Spare Parts List of the Remote Unit ION-M80/90/19P Designation: ID No: ION-M80/90/19P 7547041 Protective Plug E2000 7160013 Protective Cap E 2000 7158914 Fan Protection Kit 7159097 Fan Tray 28 VDC 2 Fan, 119 x 119 mm 7157622 Protective Tube Kit 7162182 Installation Guide for MMR Remote Units 7158924 Manuals for Optical Remote Unit ION-M80/90/19P 7547019-00 Accessories Alarm Kit 7157396 Wall Mounting Wall-Mounting Kit 7158078 ISO Trafo Kit 115 V Wall Mounting 7159340 ISO Trafo Kit 230 V Wall Mounting 7158322 Connecting Box Kit Wall Mounting 7159613 Overcoat Housing Kit Wall Mounting 7159625 Pole Mounting Pole-Mounting Kit 7157782 ISO Trafo Kit 115 V Pole Mounting 7159623 ISO Trafo Kit 230 V Pole Mounting 7159621 Connecting Box Kit Pole Mounting 7159612 Overcoat Housing Kit Pole Mounting 7159624 The manufacturer reserves the right to replace the spare parts listed above by equivalent substitutes! ) Note: Only the spare parts listed above are FRUs (= Field Replaceable Units) and can be replaced by the user. For replacement of any other parts, please send the entire Remote Unit back to the manufacturer.
User’s Manual forRemote Unit ION™-M80/90/19P Page 44 MF0133ABA.doc 7. INDEX A Address of Andrew Wireless Systems GmbH....... 10 Alarms Alarm Status .................................................... 33 Bite and Alarms ............................................... 33 External Inputs........................................... 35, 36 Handling of Alarms .......................................... 33 List ................................................................... 36 Outputs ...................................................... 35, 36 RU ................................................................... 36 Status LED....................................................... 33 Andrew Solutions.................................................... 8 C Cleaning the Heat Sink......................................... 40 Commissioning General............................................................ 30 Components Accessories ..................................................... 12 Fan-Protection Kit............................................ 12 Connection Rules Optical-Fiber Cables........................................ 23 Connections Antenna ........................................................... 23 Connector Flange ............................................ 20 Power .............................................................. 22 Contact Addresses ................................................. 9 Customer Support Addresses................................. 9 F Fiber-Optical Components Cleaning Procedure ......................................... 25 System Installation........................................... 24 Flange Connector 5 poles ............................................................. 35 7 poles ............................................................. 35 G Grounding............................................................. 21 H Health and Safety Warnings................................... 6 I Illustrations ........................................................... 41 Installation Electrical.......................................................... 19 Mechanical ...................................................... 13 M Maintenance......................................................... 37 Mounting Fan Protection ................................................. 18 Pole (Outside).................................................. 16 Wall.................................................................. 15 O Optical-Fibre Connection Protective Plug ................................................ 25 Protective-Tube Kit .......................................... 28 P Pin Assignment DC ................................................................... 22 External Alarms ............................................... 35 R Replacement of Fan Unit...................................... 38 S Spare Parts .......................................................... 43 Specifications Electrical.......................................................... 42 Environmental and Safety................................ 42 Mechanical ...................................................... 42 T Troubleshooting.................................................... 36

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