Apollo Precision Tools Valves 40 100 T Users Manual BFMM40011207:BFMM4001
2015-02-05
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Conbraco Industries, Inc.
P.O. Box 247
Matthews, NC 28106
Phone: (704) 841-6000
Fax 704-841-6020
www.conbraco.com
BFMM4001
1-08
COVERING MODELS:
40-300 Series (1/2”)
4S-100 Series (1/2” ONLY)
40-100 Series (3/4” - 2”)
40-100-T Series (3/4” - 2”)
40-100 Series (2-1/2” - 10”)
40-600 Series (3” - 10”)
MAINTENANCE MANUAL
1
TABLE OF CONTENTS
Double Check Valve Backflow Preventer 1/2" - 10" &
Double Check Detector Assembly 3" - 10"
Section Page
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Maintenance Instructions 1/2" (40-103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Maintenance Instructions 1/2" (4S-103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Maintenance Instructions 3/4" - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Maintenance Instructions 2-1/2" - 10" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Testing Procedure 1/2" - 10" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 11
Parts Listing 40-300, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parts Listing 4S-103, 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Parts Listing 40-100, 3/4" - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 17
Parts Listing 2-1/2" - 10" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 21
Parts Listing 3" - 10" DCDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 - 25
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2
The Double Check Valve (DCV) device consists of two
independently acting, spring loaded check valves. Two
resilient seated shut-off valves and four test cocks
complete the assembly.
Each check is designed to maintain a minimum of 1
psi across the valve during normal operation. If at any
time the pressure downstream of the device increases
above the supply pressure, both check valves will
close to prevent any backflow from occurring.
The various styles and sizes of Double Check
Valves are illustrated in figures 1, 2, 3, 4 and 5.
Double Check Backflow Preventer
I DESCRIPTION AND OPERATION
FIGURE 1
FIGURE 2
FIGURE 3
a. The DCV must be installed in an accessible
location to facilitate periodic field testing and
maintenance.
b. Flush all upstream piping thoroughly to remove
foreign matter prior to installing the device.
c. The device should be installed horizontally for ease
of maintenance and testing. A clearance between
the lower most portion of the device and flood
grade or floor should be provided for ease of
maintenance.
d. When shut-off valves are provided separately, they
should be installed with a test cock on the
upstream side of the inlet shut-off valve.
e. After installing the assembly and with downstream
or #2 shut-off valve closed, pressurize the device
and bleed air through test cock #4. Then open #2
shut-off valve.
II INSTALLATION
100 PSIG
99 PSIG
98 PSIG
(NO FLOW CONDITION)
1/2" - 4S-103
(NO FLOW CONDITION)
(40 - 10X - A2)
Y - Pattern
1/2" - 40-103
99 PSIG
98 PSIG
100 PSIG
99 PSIG
98 PSIG
100 PSIG
3
(No Flow Condition)
FIGURE 5
Double Check Detector Assembly (DCDA)
The DCDA device consists of a mainline DCV and a by-pass assembly consisting of an approved DCV assembly
and water meter. Each device is equipped with test cocks for periodic field testing and is normally supplied with
inlet and outlet shut-off valves. For information on operation, installation, trouble shooting & testing refer to
Installation Instruction Booklet I476700 furnished with each DCDA unit. For maintenance instructions see pages
4 - 6. For parts list see pages 21 - 24.
(No Flow Condition)
FIGURE 4
40 - 10X - T2
Top Entry
4
A. Disassembly — Check Valves
1. Close #2 shut off valve, then close #1 shut-off valve.
2. Bleed pressure from the assembly by opening #2,
#3, and #4 test cock.
CAUTION:
Caps are spring loaded and should be removed
carefully to avoid personal injury.
3. Unscrew cap using hex head provided.
4. Remove spring and poppet assembly
from the body.
5. Remove the seat disc from the poppet.
B. Inspection
1. All parts should be carefully inspected for any
damage or excessive wear and thoroughly rinsed
in clean water prior to reassembly. Replace worn
parts as necessary.
C. Assembly — Check Valve Poppet
1. Install new disc in poppet.
NOTE:
Due to symmetry of the disc, the old disc may be
turned over to obtain an effective seal.
D. Assembly — Check Valve
1. Install the poppet assembly into the body.
2. Install the spring onto the poppet.
3. Apply a thin coat of FDA approved lubricant
on cap O-Ring.
4. Guide cap over spring and poppet stem and
tighten cap.
III TROUBLE SHOOTING GUIDE
IV MAINTENANCE INSTRUCTIONS 1/2" (40-103)
SYMPTOM
1. Check valve fails to hold
1 psid.
CAUSE
a. Shut-off valve not closed
completely.
b. Check valve fouled with
debris.
c. Check poppet stem not
moving freely in guide.
CORRECTIVE ACTION
a. Close #2 shut-off valve or
inspect for possible
through leakage.
b. Inspect and clean seat
disc and seat.
c. Inspect for debris or
deposit on poppet stem
or guide.
5
Disassembly
1. Close inlet and outlet shut-off valves
2. Bleed pressure from the assembly by opening
#2, #3, and #4 test cock.
3. Unscrew and remove bronze cap.
4. Remove stainless steel spacer using lifting tab.
5. Remove first check module by pulling outward with
fingers (a small screwdriver may aid removal). Be
sure test cock #2 is open so as to prevent
hydraulic lock. Generally, the first check o-ring will
remain in the bore.
6. Remove second check assembly by sliding the
assembly out of its bore (a small screwdriver
placed in the groove provided will aid removal).
Be sure test cock #4 is open as to prevent
hydraulic lock.
Inspection
1. All parts should be carefully inspected for any
damage or excessive wear and thoroughly rinsed
in clean water prior to reassembly.
2. Replace all worn parts as necessary.
NOTE:
Check valve modules are not user serviceable. In
the event of check failure, replacement modules
are sold individually.
Assembly
1. Replace check modules, second check first then
first check. Make sure first check o-ring is installed.
(Tip: push o-ring to the bottom of the bore before
installing check module.) Press check module into
bore. A thin coat of FDA approved lubricant on
o-ring will aid insertion.
2. Replace stainless steel spacer.
3. Apply a thin coat of FDA approved lubricant on cap
o-ring. Replace Cap.
A. Disassembly — Check Valves
1. Close #2 shut off valve, then close #1 shut-off valve.
2. Bleed pressure from the assembly by opening
#2, #3 and #4 test cock.
CAUTION:
Caps are spring loaded and should be removed
carefully to avoid personal injury.
3. Unscrew cap using hex head provided.
4. Remove spring and poppet assembly from
the body.
B. Disassembly — Check Valve Poppet
CAUTION:
Do not use pliers or other tools which may
damage or scratch the plastic stem.
1. Holding the poppet assembly in one hand, remove
screw and retaining washer.
2. Remove the seat disc.
3. All parts should be carefully inspected for any
damage or excessive wear and thoroughly rinsed
in clean water prior to reassembly. Replace worn
parts as necessary.
C. Assembly — Check Valve Poppet
1. Install new disc in poppet and secure with washer
and screw.
D. Assembly — Check Valve
2. Place and center the poppet assembly in the body.
3. Install the spring onto the poppet.
4. Apply a thin coat of FDA approved lubricant on cap
O-Ring.
5. Guide cap over spring and poppet stem and
tighten cap.
VI MAINTENANCE INSTRUCTIONS 3/4" - 2"
V MAINTENANCE INSTRUCTIONS 1/2" (4S-103)
6
A. Disassembly — Check Valves
1.
Close #2 shut-off valve, then close #1 shut-off valve.
2. Bleed pressure from the assembly by opening #2,
#3, and #4 test cock.
3. Remove cover bolts and cover.
NOTE:
The spring load on the cover will be removed when
the cover bolts are backed off approximately 3/8".
4. Remove the complete check assembly straight out
of the valve body being careful not to damage the
seat ring.
5. The check valve seat is threaded into the body and
may be removed at this time if necessary (The seat
is bolted into the body on the 10" unit).
6. To remove the seat disc, remove the retaining plate
nut (On the 8" & 10" units remove the retaining
plate bolts) and retaining plate, remove disc.
WARNING:
The check valve spring is held in compression by
the stem nut on top. This nut should not be
removed unless the spring requires replacement.
B. Assembly — Check Valves
1. Install seat disc in holder and secure with retaining
plate and retaining nut or bolts as applicable.
NOTE:
Due to the symmetry of the disc, the old disc may
be turned over to obtain an effective seal.
2. Install the check valve assembly into the body.
3.
Install the check valve cover and tighten bolts evenly.
NOTE:
It is important that the DCV device be tested
periodically in compliance with local codes, but at
least once a year or more, as service conditions
warrant.
METHOD 1 (Duplex Gauge)
NOTE:
Test set-up is illustrated in Figure 5 for 1/2"
through 2" and Figure 6 for 2-1/2 through 10".
EQUIPMENT REQUIRED:
Conbraco double check backflow preventer test kit.
NOTE:
All connections must be free from leaks in order to
achieve accurate readings during testing.
TEST NO. 1:
Purpose:
To test check valve #1 for tightness against reverse flow.
Requirement:
The valve shall permit no through leakage in a
direction reverse normal flow under all conditions
of a pressure differential.
PROCEDURE:
1. Bleed water through all four test cocks to flush any
foreign material.
2. Connect the “high” side hose to test cock #2.
Connect the “low” side hose to test cock #3.
3. Open test cocks #2 and #3. Bleed both hoses,
making sure to bleed the low side last.
4.
Close #2 shut-off valve, then close #1 shut-off valve.
5. Slowly open by-pass valve #1 and lower the
pressure at test cock #2 approximately 2 psi below
the pressure at test cock #3. Note: Due to check
valve disc compression, both “high” and “low” side
gauges may drop at the same rate approximately
10-15 psi or more. After the check valve disc
compresses fully the required “high” side pressure
of 2 psi below the “low” side should be obtainable.
If this pressure differential can be maintained then
check valve #1 is reported as “tight” or “okay”.
Proceed to test no. 2. However, if this pressure
differential cannot be maintained proceed to step
no. 6.
6. Open #1 shut-off valve to repressurize the device.
7. Loosely attach the vent hose to test cock #1. Bleed
all air from the gauge and vent hose by opening
by-pass valve #2. Close by-pass valve #2, tighten
vent hose. Open test cock #1.
8. Close #1 shut-off valve.
9. Loosen the “low” side hose at test cock #3 and
lower the pressure in the assembly approximately
10 psi. Retighten hose.
10.
Simultaneously open by-pass valves #1 and #2 very
slowly. If the check valve is holding tight the “high”
side gauge will begin to drop while the “low” side
gauge will rise. Close both by-pass valves. If a small
(no more than 5 psi) pressure differential is created
and held, then the check valve is reported as “tight”
or “okay.” If a pressure differential cannot be
maintained the check valve is reported as leaking.
VII MAINTENANCE INSTRUCTIONS 2-1/2" - 10"
VIII TESTING PROCEDURES
7
TEST NO. 2:
Purpose:
To test check valve #2 for tightness against reverse flow.
Requirement:
The valve shall permit no through leakage in a
direction reverse to normal flow under all conditions of
a pressure differential.
PROCEDURE:
Same as test #1 except the “high” side hose is
connected to test cock #3 and the “low” side
connected to test cock #4.
RESTORE OPERATION:
Close all test cocks. Remove testing equipment. Open
shut-off valves #1 and #2.
FIGURE 5
Check
#2
Check
#1
#1 Shut-Off
Valve
TC #1 TC #2 TC #3 TC #4
#2 Shut-Off
Valve
“Vent” Hose
Connected in
Procedure
Steps
#7-#10 Only
“High” Side
Connect To:
TC #2 for Test #1
TC #3 for Test #2
“Low” Side
Connect To:
TC #3 for Test #1
TC #4 for Test #2
“Vent” Hose
(Open to Atmosphere
During Test No. 1)
BP #2 BP #1
Legend
Hydraulic Hose
By-Pass (BP) Valve
TC Test Cock
Duplex Gauge or Two
Bourdon Tube Gauges
“Drain” Hose
8
DOUBLE CHECK VALVE
9
METHOD 2
NOTE:
Test set-up is illustrated in Figure 7 for 1/2"
through 2" and Figure 8 for 2-1/2 through 10".
EQUIPMENT REQUIRED:
Differential pressure gauge type test kit such as
Conbraco Model No. 40-200-TKU or 40-200-TK5U.
NOTE:
For all testing, the gauge and open ends of hoses
not being used must be held at the same level as
the assembly being tested.
TEST NO. 1:
Purpose:
To determine the static pressure drop across check
valve No. 1.
Requirement:
The static Pressure drop across check valve No. 1
shall be at least 1 psid.
PROCEDURE:
1. To eliminate foreign material, flush all four test
cocks, one at a time.
2. Open test valves No. 1 and No. 2 on the gauge
and close test valve No. 3. Attach “high” side hose
to test cock No. 2.
3. Bleed all air from hose and gauge by slowly
opening test cock No.2. Then slowly close test
valve No. 2.
4. Close the outlet shut-off valve. Then close the inlet
shut-off valve.
5. Slowly open test cock No. 3. After the gauge
reading stabilizes and water stops running out of
test cock No. 3, the static pressure drop across the
check valve indicated by the gauge and is
recorded as such.
NOTE: If water continues to discharge from test
cock No. 3 then a leaky shut-off valve is evident
and should be repaired or bypassed before testing
continues. If the water recedes from the test cock
opening then move the gauge to a point level with
the centerline of the check seat area and record
the gauge reading as the static pressure
differential across check No. 1.
TEST NO. 2:
Purpose:
To determine the static pressure drop across check
valve No. 2.
Requirement:
The static pressure drop across check valve No. 2
shall be at least 1 psid.
PROCEDURE:
1. Open test valves No. 1 and No. 2 on the gauge
and close test valve No. 3. Attach "high" side hose
to test cock No. 3.
2. Bleed all air from hose and gauge by slowly
opening test cock No. 3. Then slowly close test
valve No. 2.
3. Close the outlet shut-off valve. Then close the inlet
shut-off valve.
4. Slowly open test cock No. 4. After the gauge
reading stabilizes and water stops running out of
test cock No. 4, the static pressure drop across the
check valve is indicated by the gauge and is
recorded as such.
NOTE: If water continues to discharge from test cock
No. 4 then a leaky shut-off valve is evident and should
be repaired or bypassed before testing continues. If
the water recedes from the test cock opening then
move the gauge to a point level with the centerline of
the check seat area and record the gauge reading as
the static pressure differential across check No. 2.
10
FIGURE 7
11
FIGURE 8
12
Parts Listing 1/2" (Bronze)
8
4
5
910
7
6
3
2
Double Check Backflow Preventer
ITEM NO. DESCRIPTION QUANTITY PART NO.
1/2"
1 Body 1 Consult Factory
2 Cap 2 F-3009-06
3 Spring 2 A-1750-00
4 Poppet 2 K-3404-00
5 Seat Disc 2 D-2600-00
6 Cap O-Ring 2 D-2501-00
7 Test Cock 3 78-257-01
8 Union Nut 1 C-1778-06
9 Tail Piece 1 L-5226-06
10 Seal 1 D-2607-00
Repair Kits
Major Repair Kit
(3 (2), 6 (2), part no. W-6759-06 (2)), n/s packet lube 40-300-02
Rubber Repair Kit
(5 (2), 6 (2)), n/s packet lube 40-300-01
40-300 Series
13
1/2" 4S-103 Double Check Valve
ITEM NO. PARTS LIST. DESCRIPTION QUANTITY
1 D-3885-00 Check Module O-Ring 1
2 F-3228-00 1st Check Module 1
3 W-4302-00 2nd Check Assembly 1
4 D-2422-00 2nd Check O-Ring 1
5 L-6104-00 Check Spacer 1
6 F-3206-05 Cap 1
7 D-2568-00 Cap O-Ring 1
Repair Kit 4S-003-01
1, 2, 3, 4, 7, n/s packet lube
14
1
2
3
4
5
6
7
8
9
10
11
Parts Listing 3/4" - 2" (Bronze)
15
40-100
Double Check Backflow Preventer
ITEM NO. DESCRIPTION QUANTITY PART NO.
3/4" & 1" 1-1/4", 1-1/2", 2"
1 Body 1 Consult Consult
Factory Factory
2 Cap 2 F-310805* F-311505**
n/s Plug 2 K-301200* K301900**
3 Spring 2 A-170000 A-170100
4 Poppet 2 K-336200 K-336700
5 Seat Disc 2 D-250300 D-250800
6 Seat Retainer 2 D-249900 D-250900
7 Screw 2 B-175000 B-175000
8 Cap O-Ring 2 D-250000 D-251000
9 Test Cock 3 78-257-01 78-258-01
10 Check Seat 2 L-486400 L-486600
11 Check O-Ring 2 D-227400 D-256500
Repair Kits
Major Repair Kit
(4 (2), 5 (2), 6 (2), 7 (2), 8 (2), 40-004-A5 40-007-A5
10 (2), 11 (2)), n/s packet lube
Check Valve Repair Kit
(4, 5, 6, 7, 8, 10, 11), n/s packet lube 40-004-A2 40-007-A2
Rubber Repair Kit
(5 (2), 8 (2), 11 (2)), n/s packet lube 40-004-A6 40-007-A6
Replaceable Seat Kit
(10 (2), 11 (2)), n/s packet lube 40-004-A8 40-007-A8
Accessories
Double Check Valve Test Kit 40-200-TKU (3-Valve)
40-200-TK5U (5-Valve)
*1/8” NPT plub needed for units without top mounted test cocks.
** 1/4” NPT plug needed for units without top mounted test cocks.
16
Parts Listing 3/4" - 2" (Bronze) Top Entry
7
6
5
4
10
11
1
9
2
3
8
17
40-100-T SERIES
TOP ENTRY DOUBLE CHECK VALVE ASSEMBLY
ITEM NO. DESCRIPTION QUANTITY PART NO.
3/4" & 1" 1-1/4", 1-1/2", 2"
1 Body 1 Consult Consult
Factory Factory
2 Cap 2 F-3108-05 F-3115-05
3 Spring 2 A-1700-00 A-1701-00
4 Poppet 2 K-3362-00 K-3367-00
5 Seat Disc 2 D-2503-00 D-2508-00
6 Seat Retainer 2 D-2499-00 D-2509-00
7 Screw 2 B-1750-00 B-1750-00
8 Cap O-Ring 2 D-2500-00 D-2510-00
9 Test Cock 3 78-257-01 78-258-01
10 Check Seat 2 L-4864-00 L-4866-00
11 Check O-Ring 2 D-2274-00 D-2565-00
Repair Kits
Major Repair Kit
(4 (2), 5 (2), 6 (2), 7 (2), 8 (2), 10 (2), 11 (2)), n/s packet lube 40-004-A5 40-007-A5
Check Valve Repair Kit
(4, 5, 6, 7, 8,10, 11), n/s packet lube 40-004-A2 40-007-A2
Rubber Repair Kit
(5 (2), 8 (2), 11 (2)), n/s packet lube 40-004-A6 40-007-A6
Replaceable Seat Kit
(10 (2), 11 (2)), n/s packet lube 40-004-A8 40-007-A8
Accessories
Double Check Valve Test Kit 40-200-TKU (3-Valve)
40-200-TK5U (5-Valve)
18
Parts Listing 2-1/2" - 10" (Ductile Iron)
2 1/2" - 3" - 4" DCV
19
DCV
Parts List
ITEM NO. DESCRIPTION QUANTITY PART NO.
2-1/2" 3" 4"
1 Shut-Off Valve (OS&Y) 2 W-6789-00 W-6790-00 W-6824-00
1 Shut-Off Valve (NRS) 2 W-6785-00 W-6786-00 W-6743-00
1 Shut-Off Valve (Ball) 2 6Q-209-01 6Q-200-01 6Q-20A-01
2 Brass Nipple 1 K-3406-00 K-3406-00 K-3406-00
3 Test Cock 1 70-103-01 70-103-01 70-103-01
7 Body 1 Q-4526-19 Q-4527-19 Q-4534-19
10 C.V. Seat O-Ring 2 D-2576-00 D-2567-00 D-2573-00
11 C.V. Seat 2 L-4637-05 L-4637-05 L-4640-05
12 C.V. Stem 2 G-3239-06 G-3239-00 G-3242-00
13 C.V. Stem O-Ring 2 D-2561-00 D-2561-00 D-2561-00
14 Retainer Nut 2 C-1756-00 C-1756-00 C-1756-00
15 Retainer Washer 2 E-2199-00 E-2199-00 E-2204-00
16 C.V. Seat Disc 2 D-2560-00 D-2560-00 D-2572-00
17 Seat Disc Holder 2 F-3000-05 F-3000-05 F-3001-05
18 1st Check Spring 1 A-1741-00 A-1741-00 A-1744-00
19 2nd Check Spring 1 A-1741-00 A-1741-00 A-1744-00
20 Spring Retainer 2 E-2198-05 E-2198-05 E-2202-05
21 Jam Nut 2 C-1589-05 C-1589-05 C-1589-05
22 Cap O-Ring 2 D-2566-00 D-2566-00 D-2574-00
23 C.V. Cap 2 Q-4530-19 Q-4530-19 Q-4533-19
24 Cap Bolt 12 B-1797-00 B-1797-00 B-1801-00
25 Test Cock 3 70-803-10 70-803-10 70-803-10
Repair Kits
1st Check Valve Repair Kit 40-009-02 40-009-02 40-00A-02
(12, 13, 14, 15, 16, 17, 18, 20, 21, 22), n/s packet lube
Seat Repair Kit 40-009-03 40-009-03 40-00A-03
(10, 11, 22), n/s packet lube
Rubber Repair Kit 40-009-04 40-009-04 40-00A-04
2 each (10, 13, 16, 22), n/s packet lube
20
6" - 8" - 10" DCV
21
DCV
Parts List
ITEM NO. DESCRIPTION QUANTITY PART NO.
6" 8" 10"
1 Shut-Off Valve (OS&Y) 2 W-6825-00 W-6826-00 W-6859-00
1 Shut-Off Valve (NRS) 2 W-6744-00 W-6827-00 W-6858-00
1 Shut-Off Valve (Ball) 2 6Q-20C-01 6Q-20E-01 N/A
2 Brass Nipple 1 K-3412-40 K-3412-00 K-3412-00
3 Test Cock 1 70-104-10 70-104-10 70-104-10
6A Stud 2 N/A N/A B-2036-00
7 Body 1 Consult Factory Consult Factory Consult Factory
7A Body 1 Consult Factory Consult Factory Consult Factory
10 C.V. Seat O-Ring 2 D-2576-00 D-2589-00 D-2588-00
11 C.V. Seat 2 L-4644-05 L-4653-05 L-4759-05
12 C.V. Stem 2 G-3246-00 G-3273-00 G-3305-00
13 C.V. Stem O-Ring 2 D-2578-00 D-2587-00 D-2587-00
14 Retainer Nut/Bolt *** C-1760-00 B-1754-00 B-1754-00
15 Retainer Washer 2 E-2205-00 E-2208-00 E-2229-00
16 C.V. Seat Disc 2 D-2575-00 D-2586-00 D-2649-00
17 Seat Disc Holder 2 F-3002-05 F-3008-05 F-3019-05
18 1st Check Spring 1 A-1746-00 A-1748-00 A-1779-00
19 2nd Check Spring 1 A-1746-00 A-1748-00 A-1779-00
20 Spring Retainer 2 E-2203-05 E-2207-05 E-2228-05
21 Jam Nut 2 C-1706-00 C-1763-00 C-1763-00
22 Cap O-Ring 2 D-2577-00 D-2588-00 D-2651-00
23 C.V. Cap 2 Q-4537-19 Q-4545-19 Q-4574-19
24 Cap Bolt **** B-1800-00 B-1690-00 B-1881-00
25 Test Cock 3 70-804-10 70-804-10 70-804-10
N/S Seat Bolt 12 N/A N/A B184900
*** 6" QTY = 2 / 8" & 10" QTY = 8
**** 6" QTY = 12 / 8" & 10" QTY = 24
Repair Kits
Check Valve Repair Kit 40-00C-02 40-00E-02 40-00G-02
(12, 13, 14, 15, 16, 17, 18, 20, 21, 22), n/s packet lube
Seat Repair Kit 40-00C-03 40-00E-03 40-00G-03
(10, 11, 22), n/s packet lube
Rubber Repair Kit 40-00C-04 40-00E-04 40-00G-04
2 each (10, 13, 16, 22), n/s packet lube
22
Notes:
1. Use P/N W-7062-00 for meter in cubic feet register.
Use P/N W-7094-00 for meter in gallons register.
3" - 4" DCDA
23
DCDA
Parts List
ITEM NO. DESCRIPTION QUANTITY PART NO.
3" 4"
1 Gate Valve (OS&Y) 2 W679000 W682400
2 DCDA Body 1 Contact Factory Contact Factory
3 Test Cock 3 7080310 7080310
N/S 1st Chk Poppet Ass’y 1 W710705 W710005
N/S 2nd Chk Poppet Ass’y 1 W671805 W673105
6 By-Pass Shut-Off Valve 1 7B10401 7B10401
7 Tee, Reducing 1 K350600 K350600
8 Coupling, Water Meter 1 K350500 K350500
9 Water Meter in Cubic Feet 1 W706200 W706200
9 Water Meter in Gallons 1 W709400 W709400
10 3/4" DCV 1 W378905 W738905
11 Elbow, Street * K350200 K350200
12 By-Pass Shut-Off Valve 1 7B10431 7B10431
13 Swivel Nut 1 N/A C186705
N/S Washer, Meter 1 N/A D261000
15 Coupling 1 N/A K379106
16 3/4" Coupling 2 N/A K350400
17 Nipple, Close ** K337000 K337000
18 Test Cock 1 7010310 7010310
22 Cap 2 Q453019 Q453319
23 Cap Bolt 12 B179700 B180100
24 Nipple 1 K340600 K340600
25 Test Cock 1 7825701 7825701
N/S Nipple, 3/4" x 3" Lg. 2 K341200 N/A
N/S Elbow, 3/4" - 90° 1 K350100 N/A
N/S Cap O-Ring 2 D256600 D257400
N/S Seat O-Ring 2 D256700 D257300
N/S Plug, 1/2" 1 K300800 K300800
N/S Check Valve Seat 2 L463705 L464005
N/S Meter to DCV Adapter 1 L522806 N/A
* 3" QTY = 3 / 4" QTY = 1
** 3" QTY = 2 / 4" QTY = 4
24
Notes:
1. Use P/N W-7062-00 for meter in cubic feet register.
Use P/N W-7094-00 for meter in gallons register.
6" - 8” - 10" DCDA
25
DCDA
Parts List
ITEM NO. DESCRIPTION QUANTITY PART NO.
6" 8" 10"
1 Gate Valve (OS&Y) 2 W682500 W682600 W685900
2 Body (1st Check) 1 Contact Factory Contact Factory Contact Factory
3 Body (2nd Check) 1 Contact Factory Contact Factory Contact Factory
4 Ball Valve 3 7080410 7080410 7080410
N/S 1st Chk Poppet Ass’y 1 W706605 W708505 W711305
N/S 2nd Chk Poppet Ass’y 1 W674205 W674605 W685705
7 By-Pass Shut-Off Valve 1 7B10401 7B10401 7B10401
8 Tee, 3/4" NPT 1 K351100 K351100 K351100
9 Coupling, Water Meter 2 K350500 K350500 K350500
10 Water Meter in Cubic Feet 1 W706200 W706200 W706200
10 Water Meter in Gallons 1 W709400 W709400 W709400
11 Coupling, 3/4" 1 K350400 K350400 K350400
12 3/4" DCV 1 W738905 W738905 W738905
13 Elbow, 3/4" NPT 1 K350100 K350100 K350100
14 By-Pass Shut-Off Valve 1 7B10431 7B10431 7B10431
15 Nipple, 3/4" NPT 2 K350900 K352700 K356000
16 Ball Valve 1 7010410 7010410 7010410
20 Cap 2 Q453719 Q454519 Q457419
21 Cap Bolt * B180000 B169000 B188100
22 Nipple, 3/4" NPT 1 K341200 K341200 K341200
23 Nipple, 3/4" x 5-1/2" Lg. 1 K350900 K350900 K350900
24 Nipple, 3/4" NPT 1 K350900 K350900 K355900
25 Test Cock 1 7825701 7825701 7825701
N/S Elbow, 3/4" - 90° 1 K350100 K350100 K350100
N/S Cap O-Ring
* 6" QTY = 12 / 8" & 10" QTY = 24
26
Conbraco Industries Statement of
Warranty & Limitation of Liability
Conbraco Industries Inc. warrants, to its initial purchaser only, that its products which are delivered to this initial
purchaser will be of the kind described in the order or price list and will be free of defects in workmanship or
material for a period of two years from the date of delivery to you, our initial purchaser.
Should any failure to conform to this warranty appear within two years after the date of the initial delivery to our
initial purchaser, Conbraco will, upon written notification thereof and substantiation that the goods have been
stored, installed, maintained and operated in accordance with Conbraco’s recommendations and standard
industry practice, correct such defects by suitable repair or replacements at Conbraco’s own expense.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESSED OR
IMPLIED, EXCEPT THE WARRANTY OF TITLE AND AGAINST PATENT INFRINGEMENT. Correction of non-
conformities in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of
Conbraco to our initial purchaser, with respect to the goods, whether based on contract, negligence, strict tort or
otherwise. It is the intention of Conbraco Industries, Inc. that no warranty of any kind, whether, express or
implied, shall pass through our initial purchaser to any other person or corporation.
LIMITATION OF LIABILITY: Conbraco Industries, Inc. SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE
FOR SPECIAL OR CONSEQUENTIAL DAMAGES SUCH AS, BUT NOT LIMITED TO, DAMAGES OR LOSS OF
OTHER PROPERTY OR EQUIPMENT, LOSS OF PROFITS OR REVENUE, COST OF CAPITAL, COST OF
PURCHASED OR REPLACEMENTS GOODS, OR CLAIMS OF CUSTOMERS OF OUR INITIAL PURCHASER,
AND ALL OTHERS, SET FORTH HEREIN ARE EXCLUSIVE, AND THE LIABILITY OF CONBRACO WITH
RESPECT TO SAME SHALL NOT, EXCEPT AS EXPRESSLY PROVIDED HEREIN, EXCEED THE PRICE OF THE
GOODS UPON WHICH SUCH LIABILITY IS BASED.
E-Mail Address Phone Fax
B. Lynch & Associates
Florida sales@blynchandassociates.com 813-792-5060 813-792-5213
Spotswood Associates
Georgia/Alabama dlewis@spotswoodassociates.com 770-447-1227 770-263-6899
Pro Marketing, Inc.
North Carolina/South Carolina/Tennessee-East sales@promarketinginc.net 864-578-4334 864-578-4889
Mid South Marketing, Inc.
Virginia/Maryland/Washington, D.C./WV-East midsouth7@aol.com 804-213-3801 804-213-3802
Southern Marketing Group
MS/TN-West/AR/Bowie Cty.-TX SMG49@bellsouth.net 901-547-0042 901-547-0035
AVC Mechanical Sales, Inc.
Oklahoma/Texas-North valvesales@avalve.com 214-201-0100 214-201-0104
Armstrong/Weatherly Associates
Texas-South/Louisiana sales@armstrong-weatherly.com 713-692-5566 713-692-6021
HEBCO, Inc.
Kansas/Missouri-West kcwinelvr@aol.com 913-491-0797 913-491-5126
New Tech Marketing
IL/WI-East/IN-North/MI-Upper Peninsula/IA-/River Counties ntm012@mcleodusa.net 630-378-4300 630-378-0343
New Tech Marketing
Eastern Missouri/Southern Illinois ntm112@aol.com 618-394-0329 618-394-0427
Whitfill-McCarthy, LLC
Kentucky/Indiana-South/Ohio-South whitfill@win.net 502-459-4545 502-459-9944
V.E. Sales Co., Inc.
Michigan (Except Upper Peninsula) tomv@vesalesinc.com 586-774-7760 586-774-1490
Fourmation Sales
Minnesota/North & South Dakota/Wisconsin-West dean@fourmationsales.com 763-262-4700 763-262-4740
WilIco, Inc.
Nebraska/Iowa (Except River Counties) bill@willcoinc.com 402-573-7000 402-573-7371
Midwest Spec
Ohio-North/Pennsylvania-West/West Virginia-West glsales@mwspec.com 330-538-0406 330-538-0410
Elmco and Associates
California-North kkleinen@elmcoassoc.com 916-383-0110 916-383-0181
Spec Management Group
California-South (Irrigation), Hawaii (All Products) msmarch4@cox.net 949-481-4225 949-487-0990
Cisco Speciality Products, Inc.
California-South ciscoemail@aol.com 714-921-9228 714-921-0442
Marshall-Rodeno Associated
CO/WY/MT/ID-SE/UT/NV-NE/NM/El Paso-TX trodeno@marshallrodeno.com 303-575-6701 303-575-6706
Braley-Gray & Associates
Oregon/SW Washington/Western Idaho sales@braleygray.com 503-249-6972 503-288-4464
Braley-Gray Washington
Alaska/Washington info@braleygray.com 206-405-4370 206-405-4390
Southwestern Industrial Sales Co.
Arizona/Nevada-SW eduardop@sw-ind.com 480-458-5838 480-458-5843
Jack Prust Sales
California-North (Irrigation) jack@jpsales.com 530-878-2922 530-878-2341
Active Sales Northwest, Inc
Oregon, WA, Western Idaho (Irrigation) skactive@aol.com 541-726-0320 541-726-1148
Urell, Inc.
Massachusetts/New England States conbraco@urell.com 617-923-9500 617-926-9414
McMahon Marketing, Inc.
New York-Upstate/New York-West sales@mcmahonmarketing.com 518-792-3350 518-792-3351
Continuous Sales Corporation
New York-East/New Jersey-North csc07@aol.com 516-575-6800 516-349-8411
Layden Company
Pennsylvania-East/Delaware/New Jersey-South joejr@laydencompany.com 610-363-6657 877-529-3361
Keith Engle & Associates
OEM accounts keith.engle@verizon.net 610-827-9560 610-827-9561
Conbraco Industries, Canada
160 Pennsylvania Ave., Unit 3, Concord, Ontario L4K 4A9 conbraco.canada@conbraco.com 905-761-6161 905-761-6666
Barclay Sales Ltd.
British Columbia bbarclay@barclaysales.com 604-945-1010 604-945-3030
Dynamic Agencies, Ltd.
Saskatchewan doug.dynamicage@sasktel.net 306-343-1901 306-343-1901
Tom Beggs Agencies Ltd.
Manitoba/NW Ontario TBA@MB.SYMPATICO.CA 204-953-1900 204-774-6915
Task Controls, Inc.
Ontario infotoronto@taskcontrols.com 416-291-3004 416-754-3481
Agences J. Pierre Sylvain, Inc.
Quebec agencespsylvain@golden.net 450-655-9588 450-641-2737
Kern Industries, Ltd.
Alberta-North kernind@telusplanet.net 780-451-2056 780-454-6687
Kern Industries Calgary, Ltd. Alberta-South kerncalgary@telus.net
403-730-7791 403-239-8179
J. Levandier Sales, Inc.
Nova Scotia, New Brunswick, Prince Edward Island and
Newfoundland jlssales@istar.ca 506-858-1615 506-858-1084
Key to the North Sales Agency, Inc.
Ontario-North hmehes@keytothenorth.ca 705-524-6714 705-566-0148
Steam and Industrial Equipment
Ottawa sie@sie.ca 1-800-363-8482 514-457-7111
Rafael Rodriguez Barril, Inc.
Puerto Rico rauli@rrbarril.com 787-982-1550 787-982-1570
Conbraco International Limited
Manchester, England sales@conbraco.co.uk 44-161-212-3745 +44-161-212-3747
E-Mail Address Phone Fax
B. Lynch & Associates
Florida sales@blynchandassociates.com 813-792-5060 813-792-5213
Spotswood Associates
Georgia/Alabama dlewis@spotswoodassociates.com 770-447-1227 770-263-6899
Pro Marketing, Inc.
North Carolina/South Carolina/Tennessee-East sales@promarketinginc.net 864-578-4334 864-578-4889
Mid South Marketing, Inc.
Virginia/Maryland/Washington, D.C./WV-East midsouth7@aol.com 804-213-3801 804-213-3802
Southern Marketing Group
MS/TN-West/AR/Bowie Cty.-TX SMG49@bellsouth.net 901-547-0042 901-547-0035
AVC Mechanical Sales, Inc.
Oklahoma/Texas-North valvesales@avalve.com 214-201-0100 214-201-0104
Armstrong/Weatherly Associates
Texas-South/Louisiana sales@armstrong-weatherly.com 713-692-5566 713-692-6021
HEBCO, Inc.
Kansas/Missouri-West kcwinelvr@aol.com 913-491-0797 913-491-5126
New Tech Marketing
IL/WI-East/IN-North/MI-Upper Peninsula/IA-/River Counties ntm012@mcleodusa.net 630-378-4300 630-378-0343
New Tech Marketing
Eastern Missouri/Southern Illinois ntm112@aol.com 618-394-0329 618-394-0427
Whitfill-McCarthy, LLC
Kentucky/Indiana-South/Ohio-South whitfill@win.net 502-459-4545 502-459-9944
V.E. Sales Co., Inc.
Michigan (Except Upper Peninsula) tomv@vesalesinc.com 586-774-7760 586-774-1490
Fourmation Sales
Minnesota/North & South Dakota/Wisconsin-West dean@fourmationsales.com 763-262-4700 763-262-4740
WilIco, Inc.
Nebraska/Iowa (Except River Counties) bill@willcoinc.com 402-573-7000 402-573-7371
Midwest Spec
Ohio-North/Pennsylvania-West/West Virginia-West glsales@mwspec.com 330-538-0406 330-538-0410
Elmco and Associates
California-North kkleinen@elmcoassoc.com 916-383-0110 916-383-0181
Spec Management Group
California-South (Irrigation), Hawaii (All Products) msmarch4@cox.net 949-481-4225 949-487-0990
Cisco Speciality Products, Inc.
California-South ciscoemail@aol.com 714-921-9228 714-921-0442
Marshall-Rodeno Associated
CO/WY/MT/ID-SE/UT/NV-NE/NM/El Paso-TX trodeno@marshallrodeno.com 303-575-6701 303-575-6706
Braley-Gray & Associates
Oregon/SW Washington/Western Idaho sales@braleygray.com 503-249-6972 503-288-4464
Braley-Gray Washington
Alaska/Washington info@braleygray.com 206-405-4370 206-405-4390
Southwestern Industrial Sales Co.
Arizona/Nevada-SW eduardop@sw-ind.com 480-458-5838 480-458-5843
Jack Prust Sales
California-North (Irrigation) jack@jpsales.com 530-878-2922 530-878-2341
Active Sales Northwest, Inc
Oregon, WA, Western Idaho (Irrigation) skactive@aol.com 541-726-0320 541-726-1148
Urell, Inc.
Massachusetts/New England States conbraco@urell.com 617-923-9500 617-926-9414
McMahon Marketing, Inc.
New York-Upstate/New York-West sales@mcmahonmarketing.com 518-792-3350 518-792-3351
Continuous Sales Corporation
New York-East/New Jersey-North csc07@aol.com 516-575-6800 516-349-8411
Layden Company
Pennsylvania-East/Delaware/New Jersey-South joejr@laydencompany.com 610-363-6657 877-529-3361
Keith Engle & Associates
OEM accounts keith.engle@verizon.net 610-827-9560 610-827-9561
Conbraco Industries, Canada
160 Pennsylvania Ave., Unit 3, Concord, Ontario L4K 4A9 conbraco.canada@conbraco.com 905-761-6161 905-761-6666
Barclay Sales Ltd.
British Columbia bbarclay@barclaysales.com 604-945-1010 604-945-3030
Dynamic Agencies, Ltd.
Saskatchewan doug.dynamicage@sasktel.net 306-343-1901 306-343-1901
Tom Beggs Agencies Ltd.
Manitoba/NW Ontario TBA@MB.SYMPATICO.CA 204-953-1900 204-774-6915
Task Controls, Inc.
Ontario infotoronto@taskcontrols.com 416-291-3004 416-754-3481
Agences J. Pierre Sylvain, Inc.
Quebec agencespsylvain@golden.net 450-655-9588 450-641-2737
Kern Industries, Ltd.
Alberta-North kernind@telusplanet.net 780-451-2056 780-454-6687
Kern Industries Calgary, Ltd. Alberta-South kerncalgary@telus.net
403-730-7791 403-239-8179
J. Levandier Sales, Inc.
Nova Scotia, New Brunswick, Prince Edward Island and
Newfoundland jlssales@istar.ca 506-858-1615 506-858-1084
Key to the North Sales Agency, Inc.
Ontario-North hmehes@keytothenorth.ca 705-524-6714 705-566-0148
Steam and Industrial Equipment
Ottawa sie@sie.ca 1-800-363-8482 514-457-7111
Rafael Rodriguez Barril, Inc.
Puerto Rico rauli@rrbarril.com 787-982-1550 787-982-1570
Conbraco International Limited
Manchester, England sales@conbraco.co.uk 44-161-212-3745 +44-161-212-3747
SERVICE AND SALES DEPARTMENT
P.O. Box 247 • Matthews, NC 28106
Phone: 704-841-6000 • Fax: 704-841-6020
Conway, SC • Matthews, NC • Pageland, SC • Customer Service 1-704-841-6000 • www.apollovalves.com
Printed in USA COPYRIGHT 1/08 BFMM4001
For Representatives And Distributors In Your International Area
Please Contact The Closest Conbraco Industries International Office.
BP 5M
Southeast
Region
Midwestern Region
Western Region
Northeast
Region
Southern
Region
Canada
Int’l./
Puerto Rico
