Applied Wireless Identifications Group R27CA012 UHF RFID Reader User Manual

Applied Wireless Identifications Group Inc. UHF RFID Reader

User manual

MPR-2010BR Page 1 Doc# 041318
SENTINEL-SENSE MPR-2010BR
Installation & Operation Manual-041318
MPR-2010BR Page 2 Doc# 041318
COPYRIGHT ACKNOWLEDGEMENTS
The contents of this document are the property of Applied Wireless Identifications Group, Inc.
(AWID) and are copyrighted. All rights reserved. Any reproduction, in whole or in part, is
strictly prohibited. For additional copies of this document please contact:
AWID
18300 Sutter Blvd
Morgan Hill, CA 95037
http://www.AWID.com
The information contained herein has been carefully checked and is believed to be accurate,
no responsibility is assumed for inaccuracies. AWID reserves the right to make changes
without prior notice. This document is not covered by any warranty either expressed or
implied. Any comments, corrections or additions to the contents of this document should be
directed to AWID at the above address.
Copyright 2006 AWID, Printed in USA.
All other trademarks are the property of their respective owners.
FCC COMPLIANCE
This equipment has been tested and found to be in compliance with the limits for FCC Part 15,
Class A digital device. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with instruction manual, may cause harmful interference with radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.
The users are prohibited from making any change or modification to this product, any
modification to this product shall voids the users authority to operate under FCC Part 15
Subpart A Section 15.21 regulations.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference and, (2) this device must
accept any interference received, including interference that may cause undesired
operation.
INDUSTRY C ANADA C OMPLIANCE
Operation is subject to the following two conditions: (1) this device may not cause
interference and (2) this device must accept any interference, including interference that
may cause undesired operation of the device.
C AUTION:
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Reader should be positioned so that personnel in the area for prolonged periods may
safely remain at least 20 cm (8 in) in an uncontrolled environment from the readers surface.
Observe FCC OET Bulletin 56 Hazards of radio frequency and electromagnetic fields and
Bulletin 65 Human exposure to radio frequency electromagnetic fields.
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Table of Contents
1INTRODUCTION.......................................................................................................5
1.1 Special Features: ............................................................................................... 5
2SPECIFICATIONS ....................................................................................................6
2.1 Channel Frequency Table..................................................................................6
2.2 Input and Output Interfaces & Connector Pin Assignment.................................6
2.2.1 Connector Pin Assignment .........................................................................6
2.3 Measuring Read Distance..................................................................................7
3INSTALLATION & OPERATION GUIDELINES .......................................................7
3.1 Site Survey......................................................................................................... 7
3.2 Preferred Reader Installation Practices .............................................................7
3.3 Mounting Preference.......................................................................................... 8
3.4 General Wiring Requirements............................................................................8
3.5 Wiring Diagrams ................................................................................................8
3.6 Grounding ..........................................................................................................9
4INSTALLATION PROCEDURE ................................................................................9
4.1 Parts List............................................................................................................ 9
4.2 Preparation for Installation .................................................................................9
4.2.1 Bench Top Verification................................................................................9
4.2.2 Aiming of Antenna ......................................................................................9
4.2.3 Mounting Considerations ..........................................................................10
4.3 Installati on Steps.............................................................................................. 11
5SOFTWARE PROGRAMMING AND SYSTEM OPERATION NOTES...................11
5.1 System Operation ............................................................................................ 11
5.1.1 Running a Custom Software Application or the AWID Demo Program.....11
5.1.2 Operating Modes ......................................................................................11
5.2 Users Note....................................................................................................... 12
6MPR SERIAL COMMUNICATION PROTOCOL.....................................................12
NOTE: READ AND USE THIS MANUAL
FAILURE TO FOLLOW THE INSTALLATION GUIDE MAY RESULT IN POOR
PERFORMANCE OR EVEN CAUSE PERMANENT DAMAGE TO THE READER,
THUS VOIDS THE PRODUCT WARRANTY.
MPR-2010BR Page 5 Doc# 041318
1 INTRODUCTION
AWID's Sentinel-Sense MPR-2010BR is a long-range (12 to 15 feet) Radio Frequency
IDentification (RFID) reader with RS-232 I/O that works with most leading UHF passive
tags. This reader comes with a unique combination of long read range, small size, and
low power consumption. It has an internal power converter, allowing it to work with a
wide range of supply inputs without affecting its performance. Its primary applications
are asset management and tracking, and fleet management applications.
The MPR-2010BR readers are delivered with the following components and accessories:
qMPR-2010BR, firmware version 3.xxM
qCD containing interface document and demo SW
qPower supply PS9-2A-SW, 50-60 Hz and 110 to 220 VAC
In order to control the MPR-2010BR reader you will need the following:
qPC running Windows1 98 or higher, CD-ROM drive and one RS-232 serial port.
qHost software (AWIDs demo software or your own custom software).
qRFID Tags (EPC C1 Gen 1 & 2, ISO Type B, etc)
1.1 SPECIAL FEATURES:
· Multi-Protocol: EPC C02, C13 Gen 1 & 2, ISO Type B, EPC V1.19 Rev.2
· Thin passive tags with long-range performance
· High performance circular polarized antenna
· RS-232 data input/output
· Splash proof design for indoor or outdoor applications
· UV stabilized housing
·
1 Though MPR-2010BR can also be controlled from a non-Windows programming platform, AWID demo
and FW upgrade programs are applications to run in Windows.
2 Both 64- and 96-bit
3 Both 64- and 96-bit
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2 SPECIFICATIONS
Input voltage +7.0 VDC to +15 VDC
Input current 1.0 A (7.0 V) to 0.40 A (15 V) typical
Protocol language ISO Type B, EPC Class 1 Gen 1 & 2, EPC Class 0, EPC
V1.19 Rev.2
Read range Depends on type & size of labels used
Output power 1.0 Watt into 6 dB antenna
Transmit frequency 902-928 MHz
Receiver frequency 902-928 MHz (Amplitude Modulated)
Hopping channels 50 Channels
Channel spacing 500 kHz
Hopping sequence Pseudo random
Operating temperature range -30° C to +65° C (-22° F to 149° F)
Color Beige
Output data formats RS-232
Dimension 8X9.5X1.125 inches (20X24X2.86 cm)
Weight
2.1 CHANNEL FREQUENCY TABLE
Frequency range: 902 ~ 928 MHz
Minimum number of frequency channels: 50
CH 902~928 MHz CH 902~928 MHz CH 902~928 MHz CH 902~928 MHz CH 902~928 MHz
8905.11 MHz 18 907.57 MHz 28 910.03 MHz 38 912.49 MHz 48 914.95 MHz
9905.35 MHz 19 907.82 MHz 29 910.28 MHz 39 912.74 MHz 49 915.20 MHz
10 905.60 MHz 20 908.06 MHz 30 910.52 MHz 40 912.98 MHz 50 915.45 MHz
11 905.85 MHz 21 908.31 MHz 31 910.77 MHz 41 913.23 MHz 51 915.69 MHz
12 906.09 MHz 22 908.55 MHz 32 911.02 MHz 42 913.48 MHz 52 915.94 MHz
13 906.34 MHz 23 908.80 MHz 33 911.26 MHz 43 913.72 MHz 53 916.18 MHz
14 906.58 MHz 24 909.05 MHz 34 911.51 MHz 44 913.97 MHz 54 916.43 MHz
15 906.83 MHz 25 909.29 MHz 35 911.75 MHz 45 914.22 MHz 55 916.68 MHz
16 907.08 MHz 26 909.54 MHz 36 912.00 MHz 46 914.46 MHz 56 916.92 MHz
17 907.32 MHz 27 909.78 MHz 37 912.25 MHz 47 914.71 MHz 57 917.17 MHz
2.2 INPUT AND OUTPUT INTERFACES & CONNECTOR PIN
ASSIGNMENT
2.2.1 Connector Pin Assignment
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Pin Function Pin Function
1 Ground 6 +7V/+15V
2 RS232 Tx 7 +7V/+15V
3 RS232 Rx 8 Data 0
4 Enable RFID 9 Data 1
5 Ground 10 Ext Data in
2.3 MEASURING READ DISTANCE
Make sure you know the tag types. For certain readers and tags, user must also be
mindful of the tags orientation and the readers antenna orientation, what mounting
surface the tags are designed for and how the tags are supposed to be mounted. Any
departure from its intended purpose will drastically affect the readers ability to energize
the tag and its read range.
When measuring the readers read range, make sure that the tag is properly oriented to
the reader antenna, and for optimum performance, be sure the operators finger is not
within three (3) inches of the tags antenna surface.
3 INSTALLATION & OPERATION GUIDELINES
3.1 SITE SURVEY
Always conduct a site survey before starting installation. Avoid any possible sources of
interference. For best result, use a spectrum analyzer with a wideband antenna and set
the spectrum analyzer in Max Hold mode to gain measurement of the maximum signal
strength on the airwave. If the MPR-2010BR reader is not installed properly, the
performance will be degraded. Listed below are steps that should be followed during
installation:
· Do not install reader in an area where sources of broadband noise may exist.
Avoid mounting the reader facing a cellular phone tower or in close proximity to the
base station of a 900 MHz wireless telephone.
· Keep all of the reader wiring a safe distance from all other wiring, including, but
not limited to, AC power, computer data wiring, and telephone wiring, and wiring to
electrical locking devices.
· Avoid operating the reader in close proximity to other 900 MHz wireless local
area networking (WLAN) equipment. It should be noted that MPR-2010BR readers
are known to work in electromagnetic crowded areas, such as trade shows.
3.2 PREFERRED READER INSTALLATION PRACTICES
· Avoid mounting the under direct sunlight. Exposure to direct sunlight may cause
the reader to operate at a temperature above the 65 degrees Celsius upper limit.
MPR-2010BR Page 8 Doc# 041318
· Make sure that the supply voltage of the reader is within specification
· Use cables with over-all shield (screen)
· For best results, avoid bundling data cable with AC power and computer cables
· Use the largest wire gauge where feasible
· Use dedicated power supply, where necessary
· Use Single Point Grounding, and avoid ground loops
3.3 MOUNTING PREFERENCE
MPR-2010BR has a uni-directional antenna with an antenna beam width of about 60-70
degrees. The radiation pattern is an oval-shaped beam, which should be aimed toward
where the transponders will pass.
3.4 GENERAL WIRING REQUIREMENTS
All the reader wiring should be continuously shielded. AWID recommends using #24
AWG up to #22 AWG, longer distances and higher current consumption on the power
supply line will require larger gauge wires. PG I/O output are standard access industry
Wiegand drivers, which is capable of 500 feet driving distance.
TABLE 3.4-1: Data Lines Wiring Requirement
WIRE SIZE #22 AWG (0.6 mm Dia.) #24 AWG (0.5 mm Dia.)
RS-232 50 ft (15 meters) 50 ft (15 meters)
3.5 WIRING DIAGRAMS
See section 2.2 for pin assignment for the RS-232 connector.
MPR-2010BRs RS-232 interface is a short distance serial interface, a full command set
for the standard serial interface is not necessary, therefore only transmit, receive and
ground wires are used. Sense input is an enable input, which is traditionally used to
activate the RF energy of the reader and to start the read functions.
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3.6 GROUNDING
Grounding is critical for proper operation of MPR-2010BR. When installing the reader, it
is crucial to assure that the earth ground is the best ground available. If you elect to use
the 120 VAC power ground, conduct a test by measuring its resistance relative to a
known good ground, such as a cold water pipe or structural steel that is in direct contact
with the ground. The resistance should be less than 50 ohms.
4 INSTALLATION PROCEDURE
This section provides information on installation and operation of MPR-2010BR readers.
4.1 PARTS LIST
Verify that all items listed below are present before starting the installation.
a. Sentinel-Sense MPR-2010BR Qty=1
b. Documentation and Demo Program CD Qty=1
c. Power supply PS9-2A-SW, 50-60 Hz and 110 to 220 VA Qty=1
d. LRMB Reader mounting bracket (Optional)
4.2 PREPARATION FOR INSTALLATION
Familiarize yourself with the connectors and pin out assignment of each I/O connectors
as shown in section 2.2.1.
4.2.1 Bench Top Verification
It is always a good idea to verify system operation before committing to a full-scale
installation. The following are the necessary steps to test the readers operation in a
static environment.
qConnect MPR-2010BR to the RS-232 port of a PC
qConnect the power jack from the wall plug power supply to MPR-2010BR.
qPower up PC
qInstall demo software on PC
qActivate demo software and verify performance of the reader.
qSelect COM port 1 on top page then click Connect. Follow with some
commands.
qPlace the RFID tags at the exact same locations as the final configuration
qMeasure tags read distance and confirm that read distance is correct.
4.2.2 Aiming of Antenna
Antenna Pattern for MPR-2010BR
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MPR-2010BR comes with a circular polarized antenna to ensure reading tag with
random orientation. Most circular polarized antenna has a horizontal to vertical
differential of up to 3 dB, this will cause the antenna pattern to deviate from a true circle.
AWIDs antenna has a horizontal to vertical differential of typically less than 0.5 dB,
making its pattern as near to a circle as possible.
0.15 00.25 0.5
0.75
R
0
Distance (R)
Width(W)
W (0.72R)
Figure 3 - MPR 2010BR Antenna Pattern
· Antenna pattern measurements represent both horizontal and vertical polarized
planes of the read area transmitted by the reader.
· In the drawing above, R = approximately 12 feet to 15 feet for MPR-2010BR with
Alien free space tags.
· Antenna pattern can be affected by RFI and other environmental conditions.
4.2.3 Mounting Considerations
Antenna Mounting Bracket
Also available from AWID is an optional
antenna-mounting bracket (part # LRMB)
that provides antenna tilt adjustment and
pan adjustment. Photo at right shows
how the reader is mounted onto the
LRMB.
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AWID PROPRIETARY
4.3 INSTALLATION STEPS
1) Check to ensure that all connections are secure. Make sure all wires through the
cable clamps are anchored properly. Avoid dangling wires that may become a
safety hazard.
2) Mount the Reader using the two recessed threaded holes to fasten to reader on
the desired mounting surface. Please note that the threaded inserts are closed-
ended, the user must select screws with the exact length to ensure proper
tightening of the mounting screws. In cases where the reader aiming is critical,
please order antenna-mounting bracket (P/N LRMB) from AWID. This mounting
bracket provides pan/tilt adjustment for the reader. Users can also drill holes
through the plate as required.
3) Adjust the position or the angle of the reader so that the tags are detected and
read at the desired distance from the reader.
5 SOFTWARE PROGRAMMING AND SYSTEM OPERATION NOTES
5.1 SYSTEM OPERATION
5.1.1 Running a Custom Software Application or the AWID Demo Program
If AWID Demo Program is not used, it is expected user will launch a Custom Software
Application developed using the MPR Serial Communication Protocol to issue
commands as defined by the protocol to reader.
5.1.2 Operating Modes
Typical operating modes for MPR-2010BR readers can be grouped into the following:
Search Mode
This mode is used when operator or user is not certain what family of tags is placed on
the items to be tracked. Since most tags are deterministic in nature, reader must cycle
through each and every protocol, issue a protocol specific inquiry, to hail and to wait for
a response from tags of that specific protocol. Therefore, if there are many different
protocols, for an untrained observer, the reader response will appear sluggish.
Mixed Mode
This mode assumes the user is aware of the types of protocol in use, and furthermore, the
user made a determined effort to operate the reader in a mixed protocol mode. In this
mode, the user can decide how many and which specific protocols to be selected. Once
Mix Protocol Mode is selected, the reader will routinely cycle through each protocol, dwell
long enough for the reader to wait for a response and then move on to the next protocol. It
should be noted that in a mixed protocol mode, the tag must have sufficient time to
respond to the reader, and therefore, it can only be used on a conveyor belt arrangement,
with specific speed restrictions.
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AWID PROPRIETARY
Single Protocol Mode
Single protocol is the normal mode of operation, where the protocol type is known and
many tags are expected to pass through the readers.
5.2 USERS NOTE
For System Integrators and/or Software Developers
System Integrators and/or Software developers should get familiar with the MPR Serial
Communication Protocol specifications for developing applications that control MPR-
2010BR readers.
For Custom System Users
For custom system user, please refer to your host software user guide for information
regarding system and software operations
For Demo Software Users
If you are using the AWID demonstration software application which is .NET based with
easy-to-follow GUI operations, simply select the COM port for which the reader is
configured then click Connect should get you started.
6 MPR SERIAL COMMUNICATION PROTOCOL
See MPR Serial Communication Protocol Doc# 041300

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