Apw Wyott M95 2 Jib Users Manual

M95-2-JIB to the manual add772a5-1d82-4f7d-8a06-4b75e41c4452

2015-02-05

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R
INSTALLATION
AND
OPERATING INSTRUCTIONS
INTENDED FOR OTHER
THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
1
CONTACT BUN TOASTER
APW WYOTT
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance. !!
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment. !!
ANSI/NSF4
(800) 733-2203
24 Hour Service Hotline
Model: M95-2-JIB
takes pride in the design and quality of our products. When used as intended and with proper
care and maintenance, you will experience years of reliable operation from this equipment. To ensure best
results, it is important that you read and follow the instructions in this manual carefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and
follows these instruction.
If you have questions concerning the installation, operation, maintenance or service of this product, contact
APW Wyott Foodservice Equipment Company’s “
APW Wyott
Technical Service Department”.
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For
Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
Notes:
2
2. IMPORTANT SAFETY INSTRUCTIONS
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3
SECTION ITEM PAGE
Safety Precautions
Important Safety Instructions
General Information
Installation Instructions
Location
Operation Instructions
Cleaning Instructions
1 3
2 3
3 5
4 5
5 6
6 6
7 7
8 8
9 9
10 10
11 12
Troubleshooting
Wiring Diagram
Parts List with Exploded View
Warranty
TABLE OF CONTENTS
1. SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained
and are aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules
and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service
personnel or the equipment. The words are defined as follows:
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3. GENERAL INFORMATION
Check the rating label for your model designation and electrical rating. The Rating Label is located on the
bottom front of the control panel.
Overall dimensions with feeder:
M952: 208VAC, 2780W, 13.4Amps, 60Hz or 240VAC, 2780W, 11.6Amps, 60Hz
208/250V: NEMA 6-20P Plug, 4 foot, 3 wire grounded cord.
If the supply cord is damaged, the manufacturer or an authorized service agent or a similarly qualified
person must replace it to avoid a hazard or warranty.
97 lbs (44.1Kg)
Electrical ratings:
Cordset Configuration:
Shipping Weight:
25 15/16” x 23 1/2” x 17 1/2”
4. INSTALLATION
1. Examine carton for damage.
A. Apparent damage or loss must be noted on the freight bill at the time of delivery.
must sign
B. Concealed damage or loss if not apparent until after the toaster is removed from carton,
Be sure to save all contents and packaging material.
2. Verify Parts
NOTE:
3. Assemble Legs
The freight carrier has assumed responsibility for its safe transit and
delivery. If equipment is received damaged, either apparent or concealed, a claim must be made
with delivering carrier.
The
carrier representative (Driver) the freight bill. If this is not done, the carrier may
refuse the claim. The carrier can supply the necessary forms.
a request for inspection must be made to the carrier within 15 days. The carrier should arrange
an inspection.
After removing unit from the shipping carton, unwrap loose parts and remove any packing tape,
plastic wrap and nylon tie-down. Verify the following parts:
Legs In plastic bag 4
Conveyor In individual carton 1
Instruction Manual Loose in carton 1
PRIOR TO INITIAL START-UP, ALL REMOVABLE PARTS AND THE GRILL SURFACE
SHOULD BE CLEANED WITH WARM SOAPY WATER TO REMOVE MANUFACTURING OILS,
THEN RINSED AND DRIED THOROUGHLY. Apply oil (vegetable oil) to the conveyor chain after
washing. (Bun oil can be used if it contains no animal fats, salts, or dairy products.)
Lay the toaster on its back and install the four adjustable legs into the threaded holes on the bottom
of the toaster. Hand tighten the legs by gripping the steel shank and turning until it is seated firmly
against the bottom of the toaster. Set the toaster upright on a flat surface. Unscrewing the lower,
chrome insert of each leg levels the unit. Flats are provided to allow use of a wrench. “Precise”
leveling is not required for proper operation.
Item Packaging Qty
2
2
1
2
1
FIGURE 1
a. To adjust the conveyor up into the drive gear, turn the conveyor adjustment screw
clockwise. Use a 7/16-end wrench to tighten the jam nut.
b. To adjust the conveyor away from the drive gear, turn the conveyor adjustment screw
counterclockwise. Use a 7/16-end wrench to tighten the jam nut.
5. Replace top and bottom control panels.
FIGURE 2
5. LOCATION
Place the toaster on a flat surface. Locate the toaster near a wall receptacle of the proper configuration.
. Plug the power cord into an outlet (receptacle) of the specified voltage
on the rating label. Outlets must be properly grounded.
DO
NOT USE AN EXTENSION CORD
6. OPERATING INSTRUCTIONS
1. Wet operation. (using oil) Season the toaster grill by applying a light coating of oil to entire grill
surface (Fry oil can be used). When toasting using oil, any high-quality cooking oil may be used with
this toaster (do not use oils that contain dairy products such as butter). Allow the griddle to heat up
for 20 minutes. After 20 minutes season the grill surface again by applying another coating of oil to
the entire grill surface. Fill the Butter Pan 2/3 full of warmed cooking oil. The oil should spread evenly
over the surface of the roller.
a. Turn Main Power Switch on. Set Temperature Control knob to 450 degrees Fahrenheit. Allow
Pilot Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up
time is about 15-20 minutes.
b. Turn on motor switch. Conveyor should start to turn.
c. Holding the bun half in the palm of the hand, slap the face (cut side) of the bun on the turning
Butter Roller surface.
d. Place bun halves on feeder cut side down (facing grill surface). Try several buns to determine
the correct pressure and time to achieve the desired browning and temperature of bun.
Using too little oil will cause the bun surface to be cool and uneven in color. It will also cause
the bun to stick to the grill. Using too much oil will give the bun a yellow un-toasted look. Toast
time is approximately 150 seconds depending on bun height and diameter. Increase or
decrease the temperature setting to achieve desired brownness and temperature.
Should the temperature setting be changed, allow several cycles for the grill plate to adjust. Once
the desired setting has been achieved, note the temperature and keep it set there.
NOTE:
DISASSEMBLY
USE CAUTION
Do not use any chloride or chlorine-based products to clean or rinse toaster or toaster parts.
Daily Parts Cleaning:
Daily Conveyor Cleaning:
Conveyor may be hot and is heavy, use caution when lifting and removing.
Use caution when handling a hot conveyor.
Lubricate both chains thoroughly with
vegetable oil. Note: Chain
Lubrication is critical to chain life. Oil the chain daily.
Discard used soak solution. Clean and sanitize sink or container after over night use!
.
Daily Griddle Cleaning:
Wet Operation:
Tools needed for cleaning:
Turn off main power switch and conveyor switch. Disconnect the power supply cord from the wall
outlet. The toaster will be hot when turned off. Allow the toaster to cool for at least 15-30 minutes
before handling. during disassembly and cleaning. Grasp the left side of the Butter
Roller Shaft. Lift up and to the left to remove from drive assembly. Remove the Butter Pan. Remove
the Top and Bottom Control Panels.
The Butter Roller, Butter Pan, Feeder, and Top and Bottom Control Panels can be placed in a
dishwasher or sink and washed with mild detergent and warm water.
Remove
conveyor assembly by simply pushing back on the top row of paddles on conveyor. Conveyor
should loosen from gears and you should grab handles and pull upward. Pull out gently placing it in
a sink with the drain stopped, or in a suitable container to soak over night. Conveyor can be placed in
the sink or container while warm. The soak solution
is a mix of 10 parts hot water (120ºF or more) to 1 part (minimum) “INSIDE OUT” brand 3-IN-1. Fill
the sink or suitable container with the solution, to completely cover the conveyor by approximately
one inch. Allow the conveyor to soak in the solution overnight. Remove the conveyor from the
solution. Use a stiff non-metal brush or plastic pad to remove residual bun oil. Insure the chains are
clean and free from debris. Use a brush to remove any soil or debris remaining on the chain. Rinse
conveyor with plain hot water and allow to drain.
Bun oil may be used if it contains no animal fats, salts or dairy products.
Gently replace conveyor into toaster.
Replace all removed toaster parts. Plug power supply cord into wall outlet. Turn main power switch
on. Turn conveyor switch on.
The conveyor must stay clean to optimize speed and bun temperature
It is not necessary to completely remove residue, as long as the grill surface is smooth and free of
burned on bread that may cause buns to stick. To remove baked-on-bread use the cleaning
procedure below.
Scotch-Brite Quick Clean SmallAppliance Cleaner No. 702 or Equivalent
Scotch-Brite Multi-Purpose Pad Holder No. 405 or Equivalent
Scotch-Brite Squeegee No. 410 or Equivalent
Scotch-Brite Griddle Polishing Pad No. 46 or Scotch-Brite™ General Purpose Scrubbing Pad No.
9650 or Equivalent
NOTE:
NOTE:
7. CLEANING
WARNING: Make sure the toaster is in the off position and has been off at least 15 -30 minutes.
attempt this cleaning procedure if the toaster components are too hot to touch. Never spray
water on the toaster or controls. Damage to the toaster as well as injury could occur. Severe injury
and burns may occur if you do not follow this instruction sheet.
WARNING: Do not use a grill brick or grill screen to clean the griddle plate. Use of these products
will scrape the plating off of the griddle surface causing buns to stick to the grill plate.
Do
not
Also needed:
(Wet) terry towel
Catch pan for food soil (Butter Pan can be used)
Common kitchen scraper
If Teflon sheet is installed remove it when Bun Grill Toaster is .
Step 1. Set the toaster temperature to 350°F.
Step 2. Scrape loose food particles with scraper into Butter Pan under grill plate.
Step 3. Squeeze 1 to 2 ounces of Scotch-Brite Quick Clean Small Appliance Cleaner No. 702 or
equivalent into measuring reservoir of bottle. Pour cleaner onto pad. Do not pour directly
onto grill surface.
Step 4. using Scotch-Brite Multi-Purpose Pad Holder No. 405 or equivalent, and Scotch-
Brite Griddle Polishing Pad No. 46 (or 9650). (See Figure 3)
Step 5. After scouring, the surface clean with the Scotch-Brite Squeegee No. 410 (See
Figure 5)
Step 6. Turn off Bun Grill Toaster and wipe surface with clean wet towel. If the surface is still hot, use
the Scotch-Brite Multi-Purpose Pad Holder to move the towel over the surface. (See
Figure 5)
Step 7. Dry the grill thoroughly. Season the grill plate by applying a light coating of cooking oil to the
grill plate. Allow the griddle to heat up for 20 minutes. After 20 minutes season the grill
surface again by applying another coating of oil to the entire grill surface.
Step 8. Rinse all cleaning tools with hot water. (See Figure 6)
Step 9. Wipe down all external stainless steel surfaces with a damp cloth.
cool
Scour
squeegee
FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6
RE-ASSEMBLY
Before assembling the conveyor check the following: Fasteners on the Conveyor Assembly
hardware should be tight with no signs of wear. Conveyor shaft gear and the Motor Shaft gear
are tight. Hanger Bracket screws are tight and the brackets have not shifted during use.
8. TROUBLESHOOTING GUIDE
Always ask and check the following:
1. Is the unit connected to a live power source of the proper voltage?
2. Check the circuit breaker.
3. Is power switch “ON” and pilot light glowing?
4. Check the rating label. Is the unit connected to the correct power source?
If the above checks out, and you still have problems, call an APW Wyott authorized service agent. APW
SERVICE HOT LINE: 1-800-733-2203.
Buns will not toast Wrong temperature setting
Excessive cupping of bun surface
Increase temperature setting
and allow two cycles to warm up.
Verify bun cut to bun specification
Check conveyor adjustment
Buns are stale, use fresher buns.
Buns toast unevenly Excessive cupping of bun surface
Conveyor pressure too light
Buns may be stale. Try fresh buns.
Adjust conveyor tension
Buns stick to grill Doughy buns or excessive sugar and
moisture, plus grill temperature too high.
Build up on Grill Surface
Reduce grill temperature
Allow buns to age.
Clean Grill per instructions
No power No power at the wall
receptacle
Power cord disconnected
Main switch
Check circuit breaker or fuse
Check plug at receptacle
Check that switch is ON and
operative
Conveyor will not turn
(Motor turns)
Drive gears not engaged
Gear set screws not tight
Check gear alignment and
engagement
Check screws and tighten if required
PROBLEM CAUSE SOLUTION
9. Wiring Diagram
Pilot Light
84144
Lighted Rocker
Switch 89406
Element
84222
Terminal Block
89145
L1 BR OWN
L2 BLUE
10
11
12 13
77
8
11
11 12
14
14
15
16
16
17
17
L1
L2
L2
L1
1
2
9
10
11
12 13
7
77
7
7
7
79
8
88
8
11 12
14
15
16
16
17
L2
L2
L1 L1
2
1
1
33
3
44
4
5
6
5
5
6
6
7
8
11
10
1010
13
13 15
14
17
17
17
TOP
RTD Probe 39100
Lighted Rocker
Switch 89408 208 Side
Common
Conveyor
Motor 84120
Thermostat 39099
Relay 70439098
Cordset 85640
29
40
87
3
18
45
33
57
5
17
16
48
10
34 35
6
58
52
2
42
4
46
39
44
47
1
49
62
56 55
11
15
26
36
54
32
30
22
38
37
64
20
63
53
50
51
25
19
61
43
23
59
60
27
41
21
24
9
12
28
65
10. PARTS LIST w/EXPLODED VIEW
EXPLODED VIEW
65
64
63
62
61
6
21
51
2
58
60
16 32
33
56 8
1
57
12
14
31
30
13
34
910
29 50
49
36
35
37
38
328 17
5
55
24
25
7
23
40
53 447
52 39
48 42
45
44
46
43
41
15 11
22
27
26
20
18
59
19
54
PARTS LIST
12
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