Arcade Ford Racing Twin Manual INSERT NUMBER HERE User

2013-11-18

User Manual: Arcade Ford Racing Twin Manual

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420-FRSM-02UK

REV 2

TWIN DRIVING CABINET

SERVICE MANUAL
•

Before using this product, read this MANUAL carefully to understand the contents
stated herein.

•

After reading this MANUAL, be sure to keep it available nearby the product or
somewhere convenient in order to be able to refer to it whenever necessary.

Manufactured in the UK by

Amusements Europe Limited

BEFORE USING THIS PRODUCT
To ensure the safe usage of the product, be sure to read the following before using the product. The
following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY. After carefully
reading and sufficiently understanding the instructions should any activity be carried out on the product.
Only qualified service personnel should carry out maintenance on the product.
Terms such as WARNING!, CAUTION, and IMPORTANT! Are used where an explanation is given which
requires special attention, depending on the potential risk. SEGA is not responsible for injury or damage
caused by use in a manner contrary to the instructions stated in this document. In order to prevent
accidents warning stickers and printed instructions are applied in the places where a potentially hazardous
situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a
potentially hazardous situation which can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a
potentially hazardous situation which can result in personal injury and or material
damage.

This is cautionary information which should be complied with when handling the
product. Indicates that mishandling the product by disregarding this will cause a
potentially hazardous situation which may not result in personal injury but could
damage the product.
•

Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing
to perform work as per the instructions can cause accidents. In the case where only those who
have technical expertise should perform the work to avoid hazardous situations, the instructions
herein state that the service person(s) should perform such work.

•

Be sure to turn off power before working on the machine.
To prevent electrical shock, be sure to turn off power before starting work in areas in which which
the service person(s) touches the interior of the product. If the work has to be performed with the
power-on status, the instructions herein will state that only a qualified service person(s) should
perform such work.

•

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate an Earth Leakage Breaker. Using a power supply which is not
equipped with an Earth Leakage Breaker may cause a fire or serious injury.

•

Be sure to use fuses which meet the specified rating.
Using fuses exceeding the specified rating can cause a fire and / or cause an electric shock.

•

Specification changes, removal of equipment, conversion and/or addition, not designated by
SEGA are not permitted and will invalidate this product’s CE conformity.
The parts of the product also include any warning labels or safety covers for personal protection
etc. A potential hazard will be created if the machine is operated while any parts have been
removed. Should any doors, lids or protective covers be damaged or lost, do not operate the
product. SEGA is not liable in any whatsoever for any injury and/or damage caused by specification
changes not designated by SEGA.

•

When handling the monitor, be very careful. (Applies only to product with monitor).
Some of the monitor (TV) parts are subject to high tension voltage. Even after turning off the power
some components are still occasionally subject to high tension voltage. Monitor repair and
replacement should be performed by qualified service engineers only.

•

Install and operate the machine only in places where appropriate lighting is available,
allowing warning stickers to be clearly read.
To ensure maximum safety for both customers and operators, stickers and printed instructions
describing potentially hazardous situations are applied to places where accidents could occur.
Ensure that where the product is operated has sufficient lighting to allow any warnings to be read. If
any sticker or printed warning is removed or defaced, do not operate the machine, until it has been
replaced by an identical item.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on
which the electrical specifications are detailed. Ensure that the product is compatible with the power supply
voltage and frequency requirements of the location in which the machine is to be installed.
When installing this equipment ensure the socket outlet is near the machine and is easily accessible.
In cases where commercially available monitors and printers are used only the contents relating to this
product are stated in this manual. Some commercially available equipment has functions and reactions not
stated in this manual. Read this manual in conjunction with the specific manual of such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found please contact SEGA.

INSPECTION IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO LOCATION
Normally, at the time of shipment, SEGA products are in a state which allow for immediate usage after
transportation to location. Nevertheless, an irregular situation may occur during transportation. Before
applying power to the product, check the following points to ensure that the procuct has been transported in
a satisfactory status.
•
•
•
•
•
•
•
•

Is there any external damage to the machine i.e. dents, cuts or cracks?
Are the castors or leg adjusters damaged?
Do the power supply voltage and the frequency of the machine meet the requirements of the
location?
Are all wiring connectors correctly connected and secure?
Are the power cables undamaged?
Do the fuses meet the specified rating?
Are all accessories available?
Can all doors be opened and closed and locked with the keys provided?

CONTENTS
SPECIFICATIONS ........................................................................................................................................1
INTRODUCTION TO THIS MANUAL ...........................................................................................................1
1.
HANDLING PRECAUTIONS .................................................................................................................3
2.
PRECAUTIONS REGARDING LOCATION AND INSTALLATION .......................................................5
3.
OPERATION..........................................................................................................................................7
4.
NAME OF PARTS..................................................................................................................................9
5.
ACCESSORIES ...................................................................................................................................10
6.
FUSES .................................................................................................................................................11
7.
ASSEMBLING WITH PRECAUTIONS ................................................................................................12
8.
PRECAUTIONS TO BE TAKEN WHEN MOVING THE MACHINE ....................................................23
9.
BASIC CONTENTS OF THE GAME ...................................................................................................24
10.
EXPLANATION OF TEST AND DATA DISPLAY................................................................................25
10.1.
VTS BOARD – SWITCHES AND COIN COUNTER ....................................................................26
10.2.
TEST MODE.................................................................................................................................27
10.3.
SYSTEM INFORMATION.............................................................................................................28
10.4.
UGCI TEST...................................................................................................................................29
10.5.
INPUT TEST.................................................................................................................................30
10.6.
CALIBRATION TEST ...................................................................................................................31
10.7.
OUTPUT TEST.............................................................................................................................32
10.8.
COIN TEST...................................................................................................................................33
10.9.
SOUND TEST...............................................................................................................................34
10.10. CRT TEST ....................................................................................................................................35
10.11. DRIVE BOARD TEST...................................................................................................................36
10.12. BOOKKEEPING ...........................................................................................................................37
10.13. CLOCK SETTINGS ......................................................................................................................40
10.14. NETWORK TEST .........................................................................................................................41
10.15. GAME TEST MODE .....................................................................................................................42
11.
HOW TO PLAY ....................................................................................................................................43
12.
UPGRADES.........................................................................................................................................54
13.
HANDLE MECHANISM .......................................................................................................................55
13.1.
REMOVING THE CONTOL PANEL .............................................................................................55
13.2.
REPLACING AND ADJUSTING THE HANDLE’S V.R. ...............................................................56
13.3.
GREASING...................................................................................................................................57
14.
SHIFT LEVER......................................................................................................................................58
14.1.
REMOVING THE SHIFT LEVER..................................................................................................58
14.2.
SWITCH REPLACEMENT ...........................................................................................................59
15.
ACCELERATOR & BRAKE .................................................................................................................60
15.1.
ADJUSTING AND REPLACING THE V.R. ..................................................................................60
16.
COIN SELECTOR................................................................................................................................62
17.
MONITOR ............................................................................................................................................63
17.1.
CAUTIONS CONCERNING THE SAFETY ISSUES WHEN HANDLING THE MONITOR..........63
17.2.
CAUTIONS TO BE AWARE OF WHEN CLEANING THE CRT SURFACES..............................64
17.3.
ADJUSTING THE PICTURE ........................................................................................................65
18.
REPLACEMENT OF FLUORESCENT LAMPS...................................................................................66
19.
REPLACEMENT OF BUTTON LAMPS...............................................................................................68
20.
GAME BOARD.....................................................................................................................................70
20.1.
REMOVING THE GAME BD ........................................................................................................70
20.2.
GAME BOARD CONNECTIONS..................................................................................................72
21.
UGCI BOARD ......................................................................................................................................73
22.
NETWORK PLAY ................................................................................................................................74
22.1.
CONNECTIONS FOR NETWORK PLAY.....................................................................................76
22.2.
NETWORK PLAY SETTINGS ......................................................................................................77
23.
COIN SETTINGS .................................................................................................................................78
23.1.
VTS CREDIT BOARD OPTION SETTINGS ................................................................................80
23.2.
PRICE OF PLAY SETTINGS UK .................................................................................................81
23.3.
PRICE OF PLAY SETTINGS EURO............................................................................................82
24.
DESIGNED RELATED PARTS ...........................................................................................................83
25.
PARTS LIST ........................................................................................................................................84
25.1.
TOP ASSY FORD RACING TWIN – FR00001UK .......................................................................85
25.2.
ASSY MAIN 1P – FR-10001UK....................................................................................................86
25.3.
ASSY CONTROL PANEL – FR-2000UK .....................................................................................88

iii

ASSY HANDLE MECHA – FR-2500UK .......................................................................................89
25.4.
25.5.
ASSY SW PLATE – FR-2100UK..................................................................................................90
25.6.
ASSY HEADER – FR-0200UK .....................................................................................................91
25.7.
ASSY POP – FR-0270UK ............................................................................................................91
25.8.
ASSY FAN UNIT DC – HDT-1530UK ..........................................................................................92
25.9.
ASSY SEAT TWIN 1P – FR-5000UK...........................................................................................93
25.10. ASSY SEAT CABI – FR-5500UK .................................................................................................93
25.11. ASSY SEAT UNIT – FR-5600UK .................................................................................................94
25.12. ASSY AC BRKT MAIN – FR-0400UK ..........................................................................................95
25.13. ASSY AC BKT SUB – FR-0700UK ..............................................................................................95
25.14. ASSY PEDAL BASE L – FR-1100UK ..........................................................................................96
25.15. ASSY PEDAL BASE R – FR-1150UK..........................................................................................96
25.16. ASSY BRAKE & ACCEL – SPG-2200 .........................................................................................97
25.17. ASSY MAIN BD PC MASTER – FR-4500UK...............................................................................99
25.18. ASSY MAIN BD PC SLAVE – FR-4600UK ................................................................................100
25.19. ASSY COINCHUTE TOWER .....................................................................................................101
25.20. ASSY INSTALLATION KIT FR TWIN – FR-INST-TW................................................................102
26.
APPENDIX A - ELECTRICAL SCHEMATIC .....................................................................................103
26.1.
WIRE COLOURS .......................................................................................................................103
26.2.
ELECTRICAL SCHEMATIC .......................................................................................................103

SPECIFICATIONS

Installation space:

250cm (W) x 250cm (D)

Height:

217cm

Depth:

178cm

Width:

171cm

Weight:

500kgs (approx)

Rating:

3.5A MAX

Monitor type:

SANWA 29” PFX FST

Monitor Operational Voltage:

230vac – 240vac

Display output:

RGB

Operational Voltage

220vac – 240vav

Power Consumption

800W MAX

INTRODUCTION TO THIS MANUAL
This Owners Manual is intended to provide detailed descriptions together with all the necessary information
covering the general operation of electronic assemblies, electro mechanicals, servicing control, spare parts,
etc. as regards to the product FORD RACING TWIN – FULL BLOWN.
This manual is intended for the owners, personnel and managers in charge of the operation of this product.
Only operate the product after carefully reading and sufficiently understanding the instructions. If the
product fails to function satisfactory, non-technical personnel should under no circumstances touch the
internal workings of this machine. Please contact where the product was purchased.

SEGA AMUSEMENTS EUROPE LIMITED
Suite 3a, Oaks house.
12-22 West Street,
Epsom.
Surrey.
KT18 7RG
Tel:
Fax:

+44 (0) 1372 731820
+44 (0) 1372 731849

DEFINITION OF THE QUALIFIED SERVICE ENGINEER AND MAINTENANCE PERSONEL

Non-technical personnel who do not have technical knowledge and expertise should refrain
from performing such work that this manual requires. Only QUALIFIED SERVICE
ENGINEERS should carry out work either inside or outside the compass of this manual.
Failure to comply with this instruction may cause a severe accident or even death.

Ensure that all service, inspection repair work and troubleshooting is carried out by a
QUALIFIED SERVICE ENGINEER.
All other work i.e. cleaning and general upkeep of the machine (supplying data cards, repairing
coin jams or re-booting a machine) can be carried out by the LOCAL MAINTENANCE
PERSONEL.

“QUALIFIED SERVICE ENGINEER”
Those who participate in the design, manufacture, inspection, maintenance or service of
equipment at an amusement equipment manufacturer.
Those who have technical expertise with qualified certification regarding electricity, electronics
and or mechanical engineering and take part in a daily service and control of amusement
equipment.

“LOCAL MAINTENANCE PERSONEL”
Those who have experience in maintenance of amusements equipment and or vending
machines and also participate in daily routine work of general maintenance of the product.

HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay
attention to ensure that the player can enjoy the game in safety.
Non-compliance with the following points or inappropriate handling running counter to the
cautionary matters herein stated can cause personal injury or damage to the machine.
•

Before performing the work, be sure to turn the power off. Performing the work
without turning off the power can cause electric shock or short circuit. In the case
where work should be performed in the status of power on, this manual will state to
that effect.

•

To avoid electric shock or short circuit, do not apply or disconnect power to the
machine in a quick or haphazard manner.

•

To avoid electric shock, do not apply power to the machine with wet hand(s).

•

Do not expose Power Cords or Earth Wires on the surface, (floor, passage, etc.) If
exposed, the Power Cord or Earth Wires are sustainable to damage. Damaged
Cords or Wires can cause an electric shock or short circuit which may lead to a fire
hazard.

•

To avoid causing a fire and or electric shock, do not put objects on Power Cords or
Earth Wires.

•

When or after installing the product, do not unnecessarily pull the Power Cord. If
damaged the Power Cord may cause an electric shock and or fire hazard.

•

In case the Power Cord is damaged, ask for a replacement through where the
product was purchased or the office stated herein. Using a damaged Power Cord can
cause and electric shock or fire hazard.

•

Be sure to perform correct earth checks and make sure that the machine is correctly
earthed. Inappropriate earthing of the product may cause electric shock or fire
hazard.

•

Be sure to use fuses which meet the specified rating. Using fuses which exceed the
specified rating can cause electric shock, short circuit and or fire hazard.

•

Ensure all connections are made fully. Connections which are not fully made may
cause electric shock or fire hazard.

•

To avoid causing a fire hazard or an electric shock, do not make any unspecified
changes to the product by replacing or changing parts or components without the
express consent of SEGA.

•

Be sure to make periodic maintenance checks as stated herein.

•

Only a QUALIFIED ELECTRONICS ENGINEER is allowed to perform IC BOARD
inspection or analysis using a LOGIC ANALYSER. The use of a MULTIMETER is not
permitted on IC BOARDS.

•

When cleaning the CRT surfaces, use a soft dry cloth. Do not apply chemicals such
as thinners, benzene, etc.

•

The electronic parts on the IC BOARD could be damaged due to human body static
electricity. Before performing IC BOARD related work, be sure to discharge physically
accumulated static by discharging on a grounded metallic surface.

CONCERNING THE STICKER DISPLAY

CONCERNING WARNING STICKERS

SEGA product has stickers describing the product
manufacture number (Serial Number) and electrical
specification. If you require service assistance you
will require the Serial Number. Identical machines
may have different parts fitted internally. Only by
quoting the Serial Number will the correct parts be
identified.

SEGA product has warning displays on stickers,
labels or printed instructions adhered/attached to
or incorporated in the places where hazardous
situations can arise. The warning displays are
intended for the accident prevention of customers
and service personnel.

PRECAUTIONS REGARDING LOCATION AND INSTALLATION
This product is an indoor amusement machine. Do not install it outside. Even indoors, avoid
installing in places mentioned below sp as not to cause a fire, electric shock, injury and or
malfunction.
•

Places subject to rain or water leakage, or places subject to high humidity in the
proximity of an indoor swimming pool and or shower, bath etc.

•

Places subject to direct sunlight, or places subjected to high temperatures such as in
the vicinity of heating units, etc.

•

Places filled with inflammable materials or chemicals or any hazardous matter.

•

Dusty places.

•

Sloped surfaces.

•

Places subjected to any type of violent impact.

•

Vicinity of anti-disaster facilities such as fire escapes and fire extinguishers.

•

The operating (ambient) temperature range is from 5 degrees centigrade to 40
degrees centigrade. Only in the cases where a projector is employed then the
temperature drops from 40 to 30 degrees centigrade.

•

This appliance is not suitable for installation in an area where a water jet could be
used

LIMITATIONS OF USAGE REQUIREMENTS

•

•
•
•
•
•

Be sure to check the electrical specifications. Ensure that this product is compatible
with the locations power supply voltage and frequency requirements. A plate
describing the electrical specifications is attached to the product. Non-compliance
with the electrical specification can cause fire or electrical shock.
This product requires a RCD as part of the location facilities. Using them in a manner
not independent can cause an electric shock or a fire.
Ensure that the indoor wiring for the power supply is rates at 7A or higher in areas
using 220 – 240VAC. Non-compliance with this may cause electric shock or a fire.
Be sure to independently use the power supply equipped with an Earth leakage
breaker. Using a power supply without an Earth leakage breaker can cause a fire
when earth leakage occurs.
Putting many loads on one electrical outlet can cause a generation of heat and a fire
may result from an overload.
When using an extension cord, ensure that the cord is rated at 7A or higher. Using a
cord rated lower than the specified rating may cause a fire or electric shock.

•
•

Note that for transporting the machine to location the minimum necessary dimensions
required for opening (of doors, etc.) are 1.85M x 1.05M (without shipping pallet.).
For the operation of this machine, secure a minimum area of 2.5M x 2.5M. For
ventilation, provide an approximately 20cm space between the rear part of the
cabinet and the wall.

OPERATION

PRECAUTIONS TO BE HEEDED BEFORE STARTING OPERATION
To avoid injury be sure to constantly give careful attention to the behaviour and manner of players and
spectators.

In order to avoid accidents, check the following before starting operation.
•

Check if all of the adjusters are in contact with the surface. If they are not, the cabinet
may move and cause an accident.

•

Do not put any heavy item on this product. Placing any heavy item on the product
can cause accidental injury.
Do not climb on this product. Climbing on this product can cause an accident or
injury. To check the upper most part of this product, please you a step.
To avoid electric shock, short circuit or damage, do not put the following items in the
periphery of this product.

•
•

Flower vases, flowerpots, cups or any vessels which can contain water or chemicals.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded
situation at the installation location. Insufficient installation space can cause the player to
come into contact with other resulting in injury.

PAYING ATTENTION TO CUSTOMERS
To avoid injury or confrontation between customers, be sure to constantly give careful attention to the
behaviour and manners of the players and visitors.

•
•
•
•

•

To avoid electric shock and or short circuit, do not allow customers to put hands or
fingers or any other extraneous matter into the openings of the product.
To avoid injury from items falling from the machine, immediately stop customers from
either putting items on top of the product or leaning against or climbing on the
product.
To avoid electric shock and or short circuit, do not allow customers to unplug the
power cause at any cause.
To avoid injury resulting from items falling from the machine, instruct the player not to
place items or drinks onto the product.

Immediately stop such violent acts as hitting or kicking the product. Such violent acts
can cause damage to the product or injury to the player or observer.

NAME OF PARTS

Cockpit (per seat)
Coin Chute Tower
Pop Panel
When Assembled

Width
852mm
220mm
800mm
1713mm

Depth
1630mm
300mm
1624mm

Height
1790mm
550mm
430mm
2200mm

Weight
15kg

ACCESSORIES
When transporting the machine to location, make sure that the following parts are supplied.

KEYS MASTER 9117
For opening and closing service
doors
PT No 220-5575UK

SERVICE MANUAL SANWA
Sanwa CRT Service Manual
PT No: 420-5827-91UK

POWER CORD UK
Used for applying power to the
machine in UK

KEY TO DIFFER
For opening and closing secure
door
PT No 220-5574-110UK

JOINT BKT REAR X 2
For adjoining the two Display
cabinets
PT No: FR-0013UK

NETWORKING CABLE 5MTRS
Used to for linking up more that
one twin cabinet
PT No: 600-7269-0500UK

SERVICE MANUAL FR
This Manual
PT No: 420-FRSM-02UK

POWER CORD EUROPE
Used for applying power to the
machine in Europe (not UK)

STICKER C EPILEPSY
Apply to a visible area using the
location language
PT No: 440-CS0186UK

FUSES

•

Never touch places other than those specified. Touching places other than those
specified can cause electric shock or short circuit. Disconnect the machine from the
supply before attempting the replacement of any fuse.

•
•

Only QUALIFIED PERSONNEL should replace fuses.
Only replace fuses with ones of the same value and type.

Part Number

Location

Description

514-5078-3150

RND-838-001 FUSE BD CAB 1&2

3.15A T CERAMIC 20MM

514-5078-5000

RND-838-001 FUSE BD CAB 2

5A T CERAMIC 20MM

514-5078-10000

FR-0400UK AC BRKT

10A T CERAMIC 20MM

514-5079-3000

FR-838-001UK MOTOR CONT BD

3A SLO-BLO GALSS 32MM

514-XXXX-5000

838-CA-150 AUDIO AMP

5A AUTO FUSE

There are also fuses located on the Monitor PCB. Please refer to the separate Monitor manual supplied to
reference these fuses.

ASSEMBLING WITH PRECAUTIONS

•
•
•

•

Perform assembly work by following the procedure herein stated. Failing to comply
with the instructions can cause electric shock.
Assembling should be performed as stated in this manual. Since this is a complex
machine, erroneous assembling can cause electric shock, machine damage and or
impair functionality.
When assembling, be sure to be accompanied by another person. Depending on the
work involved – there are some cases where two people are required. If only one
person carries out the work alone, then it is possible that injury may occur, or
damage to the product.
Ensure that all connectors are accurately connected. Incomplete connections may
cause electric shock or fire hazard.

When carrying out the assembly work, follow the procedure as laid out in this manual. Do not skip any
stages as injury may occur if the machine in not installed in the correct sequence.

Assembling 1 and 2 player cockpit.

Securing the machine into location.

Installing the Pop panel.

Installing Power Cables.

Turning power ON.

Assembly check.

When assembling, make sure that tools such as a Phillips type screwdriver, wrench (for M16 hex) and a
socket wrench to suit M8 (13mm) are available.

•

Only tighten fixings when all fixing are in place. If the fixings are tightened as the
work progresses, it might not be possible to align the final fixings.

ASSEMBLING 1 AND 2
PLAYER COCKPITS

Step 1.
Place the two cockpits side by side
so that the artwork is facing
outwards on both units. The 1P
cabinet has the power cord at the
left hand side as viewed facing the
monitor.

Step 2.
Install the coin chute tower in
between both cabinets. Open both
coin doors and remove the cash
box and the cash box base plate.

Step 3.
Making sure that there are no
trapped wires, make the 4 (four)
connections between both Master
and Slave cabinets.

Step 4.
Make the remaining 4 (four)
connections between the Coin
Tower and Master and Slave units.
Connect the 2 Earth ring terminals
to the M4 stud on the floor of the
Coin Tower and secure.

Step 5.
Fix the coin tower to both
cabinets by applying 8x
M8x30 Hex Bolts (supplied)
to the integral part of the
tower.

Step 6.
Fit and secure the
remaining 2x M8x30 Hex
Bolts into the Coin Tower
from inside both machines
as show.

Step 7.
Apply the 2x Join Brackets
(FR-0013UK) to the
outside of the cabinets as
shown.
Secure using the 8x M8x30
bolts (supplied).

Step 8.
The seat brackets are
attached to the seat
cabinet but will be inverted
for transportation.
Reposition the brackets so
that they depict the figure
to the right and secure with
the same fixings.

Step 9.
Offer the seat cabinet up to
the display cabinet. Before
attaching both cabinets,
make sure that the seat
harness has been
connected to the main
harness. Once connection
has been established,
secure both seat cabinets
to the main cabinets using
4x M8x30 Hex Bolts Black.

Step 10.

Tighten ALL bolts in their present location using a 13mm hex driver.

SECURING THE MACHINE INTO LOCATION

•
•

Make sure that all of the adjusters are in contact with the floor. If they are not, the
cabinet may move and cause an accident or injury.
Be sure to use two people to perform this work. Depending on the specific work,
there are some cases in which working by one person alone may cause an accident
or injury.

The machine has 14 casters (7 per unit) and 16 leg adjusters (8 per unit). When the
installation position is determined, bring the adjusters in contact to the floor. Make the
adjustment so that the casters rise from the floor approximately 5mm. Also make sure that
the machine positioning is level.

Step 1.
Move the machine to the
installation position. When
installing the machine against or
close to a wall, be sure to secure a
space to ensure player can safely
enter and exit the machine without
obstruction.

Step 2.
Bring all leg adjusters down to
make contact with the floor. Using
a Wrench or spanner adjust the
leveller so that the casters rise
approximately 5mm from the floor.

Step 3.
Once all adjusters have been
adjusted and the machine is made
level, fasten the adjuster nut
upwards to secure the height of the
adjuster.

After securing the height of the adjusters, tighten all of the hexagon bolts which were fastened temporarily
as per step 1.

INSTALLING THE POP PANEL.

•

To perform work safely and securely, be sure to use a step which is in a
secure and stable condition. Performing work without a step or a step
which is not in a suitable condition may cause and accident or injury.

Step 1.

Step 2

INSTALLING THE POWER CABLES

•
•
•

Be sure to use an independent power supply socket equipped with an
Earth Leakage Breaker. Using a power supply without an Earth
Leakage Breaker can lead to a fire or potential shock hazard.
THIS PRODUCT MUST BE EARTHED.
Ensure that the power cord is not exposed on the surface. If exposed
the cord may be susceptible to damage. If damaged, the cord may
cause electric shock or fire hazard. Ensure that the power cord is not
in the customers walk way or that the cord has a protective cover.

The AC unit is mounted on the 1P COCKPIT. The AC unit incorporates the Main SW, Fuse, Primary Earth
Terminal and the AC Inlet socket.

Firmly insert the 3 pin power plug (UK) or 2 pin power plug (EU) into the
socket outlet. Insert the opposite end of the power cord into the AC inlet of the
AC bracket.
Install suitable protective wire covering for the power cord to prevent any
accidents or injury (not supplied).

TURNING THE POWER ON
Turning the AC UNIT main switch on will cause the machine to start the POWER ON check
and NETWORK check automatically.
In the power on check the steering wheel may turn. DO NOT interrupt the steering wheel as it
moves as it may cause steering problems during the game.
During network checking “PLEASE WAIT” flashes on screen. When the network checking has
finished, the game demo mode will start. If after initialization connection has not been
established, check the network connections between cabinets and repeat process.

ASSEMBLY CHECK
In the TEST MODE, ensure that the assembly has been made correctly and the IC BD
is satisfactory. In the TEST MODE, perform the following tests.

Select the INPUT TEST from the SYSTEM
MENU (left screen). This screen enables the
user to test individual input to the game.
Once all input devices have been tested and
proved to be in working order, press the test
and service buttons to exit.

In the SOUND TEST, use the service switch
to access left and right speaker outputs.
Check that both speakers are working
satisfactory and that the sound levels are set
to am appropriate level.

In the SYSTEM TEST MODE MENU select
the CRT TEST. Although the monitor
adjustments have been made before
shipping, make sure that the image covers
the screen without loss of graphics. If
necessary, adjust the monitor.
Use the DEGAUSE switch if necessary to
bring the colours back into perspective.

PRECAUTIONS TO BE TAKEN WHEN MOVING THE MACHINE

•
•

•

When moving the machine, be sure to unplug the power cord from both the wall and
machine ends. Moving the machine whilst either plug is inserted can cause either
and accident or injury by electric shock.
When moving the machine along the floor, retract the Adjusters and ensure that the
casters make contact with the floor. During transportation, pay careful attention so
that the castors do not manoeuvre over power cables. Damaging power cables can
cause electric shock or a short circuit hazard.
When moving the machine, do not push the cabinets with the seat fixed. Moving the
cabinets whilst the seat are fixed may cause damage to the fixing positions of the
seat.

When transporting the product in places where steps are used to gain access,
disassemble the seat units from the main cabinets as damage can occur at the
adjoining positions.

When transporting the machine in places where steps have to be contended with, break the machine down
into individual parts to make transit easier.

BASIC CONTENTS OF THE GAME
The following outlines basic routines to check whether the product is functioning satisfactory. If
there is a deviation between what is explained in this section and the actual results of the machine
then immediately look into the cause of fault and eliminate the cause to ensure satisfactory
operation.
During the attract mode, the START button will flash, the BILLBOARD lamps will be lit and audio
will be emitted from both left and right speakers. (There are no speakers in the seat assembly).

2.
3.

Sit in the Cockpit. The seat can be adjusted in either a forward or reverse positions. The
lever is located on the lower right hand side in front of the seat. Pull this lever to make
adjustments to the seat.
Insert a coin(s). The number of credit(s) is displayed in the bottom left hand side of the
screen.
Press the green “CREDIT” button and the credit will transfer from the VTS BD to the
cabinet which is calling for credit. A visual indication of credits displayed at the bottom left
corner of the screen will increment by the amount of credits set. “PRESS START” will
appear on screen.
Press the “START” button and the game will start by employing the driver to select certain
criteria’s i.e. type of car, type of course.

10.

EXPLANATION OF TEST AND DATA DISPLAY
By operating the buttons located on the VTS BD will enable the SYSTEM and GAME TEST
MODES. When installing the machines, collecting cash or when the machine does not perform
correctly, initiate a test sequence as explained in this section of the manual. The following outlines
each test mode and explains in detail the movement throughout the menus.

•

ONLY A QUALIFIED SERVICE ENGINEER SHOULD MAKE ANY AMMENDMENTS
TO THE CRITERIAS LISTED WITHIN THE SYSTEM TEST MENU.

ITEMS

MACHINE INSTALLATION

PERIODIC SERVICING

MONITOR

DESCRIPTION

When the machine is installed, perform the following:
1. Check that each setting is set to the factory setting as
per the time of shipment.
2. In the INPUT TEST mode, check each switch and VR
for operation.
3. In the SOUND TEST check the operation of both front
speakers.
4. In the CRT TEST check the adjustment of the picture
and adjust if necessary.

Periodically perform the following tests:
1. In the INPUT TEST mode, check the CONTROL
devices and buttons.
2. In the SOUND TEST perform a sound check.

In the monitor check screen, check to see if the MONITOR
adjustments are made correctly.
Check such data as game play time and histogram and adjust
difficulty levels if necessary.

DATA CHECK

10.1. VTS BOARD – SWITCHES AND COIN COUNTER

•

Never touch places other than those specified. Touching parts in places not specified
may cause electric shock or a short circuit hazard.

•

Adjust to the optimum sound volume taking in consideration the environmental
requirements of the installation location.

VTS BOARD
Open the top coin tower door and the VTS BOARD is located on the back panel. The function of each
control is as follows:

TEST BUTTON:

Enables the SERVICE ENGINEER to enter the TEST MODE. Please refer to the
following pages.

SERVICE BUTTON:

Gives service credits without registering on the coin counter.

DIP SWITCHES:

Configures the price of play.

STATUS LED:

Flashes in normal operation.

CREDIT BUTTON:

As the SERVICE BUTTON.

COIN COUNTER:

Registers the count of coins inserted through the coin mechanism in 10p or 10 cent
units.

VOLUME CONTROL:

Adjusts the level of sound emitted from the front speakers.

10.2. TEST MODE

•

When changes are made in the TEST MODES, be sure to EXIT from the TEST
MODES to return to GAME MODE. If power is turned OFF in TEST MODE, the new
setting will not take effect.

The Test Menu allows the functioning of each part of the cabinet to be checked, the monitor to
be adjusted and the coins and various related game setting to be changed.
o
o
o

Press the test button to enable the TEST MODE to be displayed on screen.
Press the SERVICE BUTTON to move the pointer on-screen to the desired function.
Once the desired function has been established, press the TEST BUTTON to enter that
particular test.

SYSTEM INFORMATION
UGCI TEST
INPUT TEST
CALIBRATE TEST
OUTPUT TEST
COIN TEST
SOUND TEST
CRT TEST
DRIVE BOARD TEST
BOOKKEEPING
CLOCK SETTING
NETWORK TEST
GAME TEST
EXIT

Displays general information on installed software and hardware.
Displays test routines for UGCI communications.
Displays test routines for input devices.
Displays calibration test for input devices.
Displays test routines for output devices.
Displays test routine for coin handling devices.
Displays test routine for audio outputs.
Displays test routine for visual adjustment.
Displays test routines for steering force feedback system.
Displays pages of various game information.
Displays the setting for the internal clock.
Displays test routine for communications.
Displays menus for specific game test routines.
Leaves System Test and returns to game mode.

The operator uses the SERVICE button to select the desired test routines and presses the TEST button to
activate choice.

10.3. SYSTEM INFORMATION
This test displays general system information regarding the hardware configuration and installed software.

SYSTEM ID

A unique 64 bit ID code to identify the system

DISK IMAGE

Version number for master disk image

LAUNCHER VERSION

Version number for System Launcher

GAME SHELL VERSION

Version number for Game Shell

GAME NAME

Name of the installed game

GAME VERSION

Version number of installed game

UGCI VERSION

Hardware version of installed UGCI board

IBUTTON

Type of iButton installed (Game Name or SYSTEM). If no iButton is installed,
then a NOT FOUND message is shown

EXIT

Return to SYSTEM MENU

The user cannot modify any of the parameters in this test. The user must press the TEST button to exit this test.

10.4. UGCI TEST
This test is used to test the network link between the computer and the UGCI board.

COIN 1 COUNT

Value of UGCI NVR coin count 1

COIN 2 COUNT

Value of UGCI NVR coin count 2

VERSION

Version number of UGCI board

UGCI STATUS

OK is the system can communicate with the UGCI board, otherwise a NOT
CONNECTED message is shown.

EXIT

Return to SYSTEM MENU

The user cannot modify any of the parameters in this test. The user must press the TEST button to exit this
test.

10.5. INPUT TEST
This test is used to test and calibrate the peripherals connected to the UGCI interface.

STEERING

00H = Full Left lock, 80H = Centre, FFH = Full right lock

ACCELERATOR

00H = pedal fully up, FFH = pedal fully down

BRAKE

00H = pedal fully up, FFH = pedal fully down

GEAR SHIFT

UP = stick up, N = stick central, DOWN = stick down

START

On = pressed, OFF = not pressed

CHANGE VIEW

On = pressed, OFF = not pressed

SERVICE

On = pressed, OFF = not pressed

TEST

On = pressed, OFF = not pressed

EXIT

Exit to System Menu

Please refer to the CALIBRATION TEST for calibrating the hand and foot controllers.
As this test will check for functionality of both the TEST and SERVICE buttons, in order to exit this test, BOTH
buttons must be pressed simultaneously.

10.6. CALIBRATION TEST
This test is used to calibrate the analogue system input devices, i.e. the steering wheel, throttle pedal and brake
pedal.

STEERING LEFT VAL

The current maximum left position of the steering wheel

STEERING LEFT VAL

The current maximum right position of the steering wheel

BRAKE DOWN VAL

The current maximum down position of the brake pedal

BRAKE UP VAL

The current maximum up position of the brake pedal

THROTTLE DOWN VAL

The current maximum down position of the throttle pedal

THROTTLE UP VAL

The current maximum up position of the throttle pedal

CALIBRATE STEERING

Starts the steering calibration routine. The user must follow the on screen
prompts to turn the wheel full left and then full right for 5 seconds.

CALIBRATE BRAKE

Starts the brake calibration routine The user must follow the on screen
prompts to fully depress and then release the brake pedal for 5 seconds.

CALIBRATE THROTTLE

Starts the throttle calibration routine. The user must follow the on screen
prompts to fully depress and then release the throttle pedal for 5 seconds.

EXIT

Exit to System Menu

The user will use the SERVICE button to select the desired test and the TEST button to activate the test.

10.7. OUTPUT TEST
This test is used to test any output signals (i.e. lamps) from the system.

EXIT

Exit to System Menu

There are currently no output tests defined. Use the TEST button to return to the System Menu.

10.8. COIN TEST
This test is used to set coin related parameters.:

COIN CHUTE

This option is fixed to COMMON

COIN/CREDIT

This is used to select how many credits per play are required. There are currently two
options : 1 indicates 1 credit per play, and FREEPLAY indicates that no credits are
required for play. Note that the actual value of coins required for 1 credit is defined by
the VTS board settings.

EXIT

Exit to System Menu

The user can select the LEFT and RIGHT speaker status to ON or OFF to test that speaker channel. Use the
TEST button to return to the System Menu.

10.9. SOUND TEST
This test is used to test the audio system is working correctly :

OUTPUT TYPE

This option is fixed to STEREO

RIGHT SPEAKER

When ON, a sound will be played from the RIGHT speaker

LEFT SPEAKER

When ON, a sound will be played from the LEFT speaker

EXIT

Exit to System Menu

The user can select the LEFT and RIGHT speaker status to ON or OFF to test that speaker channel. Use the
TEST button to return to the System Menu.

10.10. CRT TEST
This test is used to test the game display is working correctly. It consists of two screens :

COLOUR TEST

GRID TEST
Press the TEST button to move from COLOUR TEST to GRID TEST. Press the TEST button again to return to
the System Menu.

10.11. DRIVE BOARD TEST
This test is used to test the steering force feedback mechanism.

STOP MOTOR

Turn off all drive signals to the force feedback motor

FULL LEFT

Apply a maximum left signal to the force feedback motor (subject to power setting)

FULL RIGHT

Apply a maximum right signal to the force feedback motor (subject to power setting)

MOTOR POWER

This has four settings :
NORMAL : A normal torque setting
STRONG : A strong torque setting (recommended for adult only environments)
WEAK : A very weak torque setting (recommended for child only environments)
NONE : No force feedback torque is applied.

EXIT

Exit to System Menu

Once the user has selected the required motor power, he can test the setting by using the FULL LEFT or FULL
RIGHT test. All motor power will be removed when the user exits from the test.

10.12. BOOKKEEPING
This test is used to review statistical data from the system. It consists of 3 main screens of data. Screen 1
contains an overview of game play data.

1PLYR GAMES PLAYED

The total number of 1 player games played

MPLYR GAMES PLAYED

The total number of multi player games played

COIN CREDITS

The total number of coin credits entered

SERVICE CREDITS

The total number of service credits entered

TOTAL TIME ON

The total time the cabinet has been switched on, in HHHH:MM:SS

TOTAL 1PLYR TIME

The total time of all 1 player games played, in HHHH:MM:SS

TOTAL MPLYR TIME

The total time of all multiplayer games played, in HHHH:MM:SS

AVERAGE 1PLYR TIME

The average game time for a 1 player game

AVERAGE MPLYR TIME

The average game time for a multiplayer game

CLEAR HISCORES**

When selected, the user will be prompted to confirm, YES or NO. If the user
selects YES, the high-score table is reset to factory default. If NO is selected,
then no action is taken.

CLEAR BOOKKEEPING

When selected, the user will be prompted to confirm, YES or NO. If the user
selects YES, all bookkeeping meters will be cleared to zero If NO is selected,
then no action is taken.

**When HISCORES are to be reset from the bookkeeping test menu, all linked cabinets must be cleared.
Put ALL linked cabinets into test mode and clear each of the HISCORES. Exit test and return to game on
each cabinet.

NEXT SCREEN

Proceed to bookkeeping screen #2

Bookkeeping Screen 2 contains a breakdown of game plays on a day to day basis.

SUNDAY

The total number of games played on a Sunday

MONDAY

The total number of games played on a Monday

TUESDAY

The total number of games played on a Tuesday

WEDNESDAY

The total number of games played on a Wednesday

THURSDAY

The total number of games played on a Thursday

FRIDAY

The total number of games played on a Friday

SATURDAY

The total number of games played on a Saturday

NEXT SCREEN

Proceed to bookkeeping screen #3

Bookkeeping Screen 3 contains a breakdown of game plays on a day to day basis.

00 - 01

The total number of games played between midnight and 1am

01 - 02

The total number of games played between 1am and 2am

23 - 00

The total number of games played between 11pm and midnight

EXIT

To return to the SYSTEM TEST MENU SCREEN.

10.13. CLOCK SETTINGS
This test is used to set the current time and date of the computer system.

•

Date cannot be changed until the AUTO UPDATE has been released. Once the
AUTO UPDATE has been release and installed only then can the date be change.

YEAR

Variable from 2000 to 2050

MONTH

Variable from 01 to 12

DATE

Variable from 1 to 28, 29, 30 or 31 (dependant on MONTH & YEAR)

HOURS

Variable from 0 to 23

MINUTES

Variable from 0 to 59

SECONDS

Variable from 0 to 59

EXIT

Exit to System Menu after adjusting clock to new value

10.14. NETWORK TEST
This test is used to test the network link between two computers in a twin cabinet.

STATUS

OK if Ethernet link is operating, NOT AVAILABLE otherwise

CABINET ID

ID of this cabinet, variable from 1 to 6. No linked cabinets should have the
same ID. Once changed, the user must select CONFIRM CHANGES to
complete the setting.

CONFIRM CHANGES

The user will be prompted to confirm YES or NO. If YES is selected, the
system will perform a system reboot. If NO is selected, no action will be action.

EXIT

Exit to System Menu

In order for the network status to display OK, BOTH sides of the cabinet must be set to network test. When
selected, the test will send data packets between the two systems to validate the link. If the link is valid, the
display will be shown OK. If the link is disconnected or otherwise not functioning, the display will show NOT
AVAILABLE.

10.15. GAME TEST MODE
•
•

All default setting shown in BOLD.
When setting the DIFFICULTY level, ALL cabinet MUST be set to the same setting.
IF the DIFFICULTY settings differ from cabinet to cabinet then the value set on the
PLAYER 1 cabinet will be used for all linked cabinets.

UPGRADES

UPGRADES ON – is displayed only after the official upgrafe drop.
The official upgrade drop for this edition will be 01/11/06.

LANGUAGE

Choose the language setting for the installed region. Choice is:
English, Spanish, German, Italian and French.

DIFFICULTY LEVEL

Choose between:
EASY, MEDIUM and HARD.

SOUND EFFECT VOLUME

Indicates the set volume level of the sound effects i.e. skidding, crashing.
LOW, MEDIUM and HIGH.

SPEECH VOLUME

Indicates the volume level of speech.
LOW, MEDIUM and HIGH.

AMBIENT VOLUME

Indicates the level of ambient sounds i.e. Birds tweeting.
LOW, MEDIUM and HIGH.

IN GAME MUSIC VOLUME

Indicates the level of game music.
LOW, MEDIUM and HIGH.

MENU MUSIC VOLUME

Indicates the level of music when selecting through the option menus.
LOW, MEDIUM and HIGH.

ATTRACT MODE VOLUME

Indicates the level of music during the advertising mode.
LOW, MEDIUM and HIGH.

Select EXIT with the SERVICE button and press the TEST button to EXIT.

11.

HOW TO PLAY

BASIC CONTROLS
Insert coin and press credit transfer button to move credit to desired seat position. Press Start button to
begin a game. Choose your car category, car, transmission and track. View choices with the steering wheel
and enter your selection with the gas pedal.
During game play use the gas pedal to accelerate your car and the brake pedal to stop. In automatic
transmission the brake pedal also cause the car to reverse if pressed when the car is stationary. In manual
transmission use the gear shifter to shift up and down through the gears. The view change button cycles
between three camera angles

GAME OUTLINE
The player controls a Ford car and races against six other cars to achieve a lap time record before the time
limit is up. There is a great selection of tracks and cars. The off-road tracks can only be selected when a
player selects a vehicle from the off-road category.
The race consists of three laps and the time limit is extended after each lap. If the time limit runs out the
game is over.
The game can be played alone against computer-controlled opponents or up to 3 twin cabinets can be
linked for multiplayer games of up to 6 challengers

GAME FLOW FOR SINGLE PLAYER MODE

•
•
•

Player inserts coin(s)
Press the CREDIT button to transfer credits to the appropriate cabinet.
Press the START button when credits are available.

•

Menu screen offers single or multiplayer game options
o Player uses steering wheel to move the selection to single player
o Player presses the gas pedal to select single player

•

The next option is to choose the vehicle class.
o Player uses the steering wheel to move to the selection required
o Player then presses the gas pedal to select to option.

•

Menu screen offers 6 cars in three difficulty levels (Beginner, Intermediate & Advanced)
o Player uses steering wheel to move the selection to desired choice
o Player presses the gas pedal to select their chosen car

•

Menu screen offers Automatic or Manual transmission
o Player uses steering wheel to move the selection to desired choice
o Player presses the gas pedal to select their chosen transmission

•

Menu screen offers a selection of 6 tracks
o Player uses steering wheel to move the selection to desired choice
o Player presses the gas pedal to select their chosen category

Race begins

The screen below shows a screenshot of a race in progress.

On screen displays are highlighted and labelled in the image blow.

During the race the player can select from three different viewpoint by pressing the view button. These view
points are: In Car, behind close and behind far. The rear view mirror is only available to the player in the “In
Car” viewpoint.
The player must use their skill to finish the race in the time allotted to them. If their total race time is fast
enough they are given the ability to enter three initials next to their score in the high score table.

GAME FLOW FOR MULTIPLAYER MODE

Game flow:
• Players inserts coin
• Credit button flashes to indicate that credit is available
• Players press the Credit button to transfer credit to their cabinet
• “Press Start” flashes on screen to notify the players
• The players presses the start button

•

Menu screen offers single or multiplayer game options
o Players use steering wheel to move the selection to multiplayer
o Players press the gas pedal to select multiplayer

•

Players wait for other players to join the game

Menu screen offers car categories of classic, modern, performance and off-road
o Players use steering wheel to move the selection to desired choice
o Players press the gas pedal to select their chosen category

If players select different categories then a voting system is employed so that the category
chosen by the greatest number of players is used

•

Menu screen offers Automatic or Manual transmission
o Player use steering wheel to move the selection to desired choice
o Players press the gas pedal to select their chosen transmission

•

Menu screen offers a selection of 6 tracks
o Players use steering wheel to move the selection to desired choice
o Players press the gas pedal to select their chosen category
o If players select different tracks then a voting system is employed so that the category
chosen by the greatest number of players is used

•

Race begins

TECHNIQUES AND SECRETS
Super Start
If a player keeps the Revs of their car between 5,000 and 6,000 when the race begins they are given a
speed boost.
Hidden Shortcuts
Some of the tracks have hidden shortcuts that can help reduce lap times.
CARS
The table below details all the cars available. Please note that only the cars for your given region (US or
European) will be available. The Update column details the cars that will be swapped out with the vehicles
marked with a * on the preset update day.
Classic
Start up
1
2
3
4
5
6

Europe
1970 Mk1 Capri RS2600
‘'76 Gran Torino
‘68 Mustang GT
‘71 Mustang Mach 1
‘66 Fairlane GT*
‘64 Galaxie 500*

1
2
3
4
5
6

Update
US
1972 Ranchero GT
‘71 Mustang Mach 1
‘76 Gran Torino
‘66 Fairlane GT
‘64 Galaxie 500*
66 Thunderbird Convertible*

1
2

'55 Thunderbird
1972 Ranchero GT

Modern
Start up
1
2
3
4
5
6

Europe
1978 Mk III Capri 3.0S
SVT Focus
SVT Cobra
2004 Mondeo ST220
1999 Racing Puma*
2004 SVT Lightning*

1
2
3
4
5
6

Update
US
Crown Victoria*
SVT Focus
SVT Cobra

1
2

Fortynine Concept
SVT Lightning

2003 Limited Edition Thunderbird

Powerstroke Concept
2004 SVT Lightning*

Performance
Start up
1
2
3
4
5
6

Europe
Focus FR200*
1992 Escort RS
Ford GT
2005 Mustang GT
1987 Sierra RS500
FR100 Concept*

1
2
3
4
5
6

Update
US
Focus FR200
Indigo Concept
Ford GT
2005 Mustang GT
Mustang FR500*
FR100 Concept*

1
2

Mustang GT-R
GT90 Concept

Off road
Start up
1
2
3
4
5
6
52

Europe
1999 Focus Rally Car
1973 Escort RS2000
1985 RS200
F-350 XLT Sport
Ex Concept*
2004 F-150 FX4*

Update
US

1
2
3
4
5
6

Ex Concept
2004 F-150 FX4
F-350 XLT Sport
F-150 4x4 Flareside
'65 F-100*
'56 F-100*

1
2

48 F1
Explorer Sport Trac XLT

The tables below detail the tracks available to select initially and after the preset update day.
Initial Tracks

1
2
3

Road Tracks
Harbour – Forward
Railroad – Reverse
Quaker Town – Forward

1
2
3

Off Road Tracks
White Sands - Reverse
Voodoo Village - Forward
Colonial Grounds - Reverse

1
2
3

Mountain Village - Forward
Summit Trials - Reverse
Race Track

1
2
3

Fishing Town - Forward
Logging Company - Reverse
Oil Refinery – Forward

Update Tracks

1
2
3

Road Tracks
Harbour – Reverse
Quaker Town – Reverse
Race Track

1
2
3

Off Road Tracks
White Sands - Forward
Voodoo Village - Reverse
Colonial Grounds – Forward

1
2
3

City Highway - Forward
Mountain Village - Reverse
Summit Trials - Forward

1
2
3

Fishing Town - Reverse
Logging Company - Forward
Oil Refinery - Reverse

NOTE: The updated tracks become available only when the AUTO UPDATE has taken place.

Please see the next section in this manual regarding the UPGRADE of software.

12.

UPGRADES

UPGRADES
This product comes with an AUTOMATIC upgrade in software.
On the 1st November 2006 the machine will perform an AUTOMATIC UPGRADE and the software will be
updated to give the player a number of NEW racing track and NEW cars.
28 days prior the OFFICIAL software drop, players will be advised that an UPGRADE will take place.
The machine will display a 28 DAY counter during the attract mode.

•

Only QUALIFIED SERVICE PERSONEL should carry out updates in software.

Once the UPGRADE has taken place the operator is able to access the GAME TEST MODE and chooses
to enable either UPGRADE or STANDARD version by turning the UPGRADES ON/OFF.

GAME TEST SCREEN BEFORE UPGRADE

GAME TEST SCREEN AFTER UPGRADE

13.

HANDLE MECHANISM

•
•
•

Be sure to turn power off before performing work.
Immediately after the game has finished, the motor may still be very hot after
operation. When performing any work when handling the motor is necessary, wait
until the motor has cooled.
This unit is HEAVY. Please take care when removing.

In the TEST MODE, if the steering wheel’s V.R. variations are not within the allowable range then
replacement of the V.R is needed. Also be sure to apply grease to the gears of the V.R. mechanism once
every 3 months to provide optimum operation.

13.1. REMOVING THE CONTOL PANEL

IMPORTANT:
DISCONNECT ALL POWER BEFORE REMOVAL. DISCONNECT ALL HARNESSES BEFORE REMOVAL
55

13.2. REPLACING AND ADJUSTING THE HANDLE’S V.R.

•

Never touch places or parts other than those specified. Touching places not specified
may cause electric shock or a short circuit hazard.

•

After the replacement or adjustment of the steering V.R., be sure to set the centering
value of the V.R in test mode.

REPLACING THE V.R
1.
2.
3.
4.
5.
6.

Turn off the power.
Disconnect the connectors.
Take out the screws which secure the V.R bracket and remove.
Remove the screws which retain the gear to the V.R.
Reconstruct in reverse order.
After replacing the V.R., perform the adjustment in CALIBRATION TEST.

ADJUSTING THE VOLUME
1. In the CALIBRATION TEST, have the steering calibration test active.
2. Loosen the two screws which secure the bracket to disengage gears.
3. With the steering in the centre position, revolve the gear which is secured to the V.R to the centre
position.
4. Realign the gears and secure the bracket.
5. Perform V.R settings in the CALIBRATION TEST.

13.3. GREASING

•

Be sure to use suitable grease for the purpose. Using a non-suitable product may
cause damage to parts.

Apply the grease to the V.R gear once every 3 months for optimum performance.

GREASE AT THIS POINT EVERY 3 MONTHS

14.

SHIFT LEVER

•
•
•

Before starting work, ensure that the Power is disconnected and the machine is
switch off. Failure to observe this precaution may cause injury or electric shock.
Use care so as not to damage wiring. Damaged wires can cause electric shock or a
short circuit hazard.
Do not touch undesignated places. Touching places not specified can cause electric
shock or short circuit hazards.

If the Shift Lever operation is not satisfactory, remove the Shoft Lever in the following
procedure to replace the microswitch.

14.1. REMOVING THE SHIFT LEVER
1. Turn the power off and disconnect the machine from the electrical supply.
2. Remove the 4 machine screws located at the top near the lever knob.

3. Disconnect and remove the unit completely.
4. Reinstall in reverse order, ensure the label marked

14.2. SWITCH REPLACEMENT
Each Microswitch is secured using 2 machine screws. Remove the 2 screws and replace the Microswitch
using the illustration below.
1. Disconnect the wiring connectors of the switch which is to be replaced.
2. Remove the 2 self tap screws to remove the Microswitch.

GREASING
Apply grease once every 3 months to the specified areas to ensure smooth operation throughout the
product life.

15.

ACCELERATOR & BRAKE

•
•
•

If the Accelerator and Brake operation is not satisfactory, adjustment of the volume installation position or
V.R. replacement is needed. Also, be sure to apply greasing to the gear portion once every 3 months.

15.1. ADJUSTING AND REPLACING THE V.R.
The appropriate value of each V.R. is 5K Ohms.
Since work is performed inside the energized cabinet, be careful so as not to touch
undesignated portions. Touching places not specified can cause electric shock or short
circuit.

Take out the 2 truss screws and remove the front cover from the Accelerator and Brake Unit.

Loosen the screws which secure the base and adjust the Potentiometer value by moving the base

REPLACING THE POTENTIOMETER

1. Turn the power off.
2. Take out the 2 screws and remove the top cover.

3.
4.
5.
6.

Disconnect the connector of the volume pot to be replaced.
Remove the screws which secure the Potentiocover.
Remove the Potentiobase together with the Potentiometer.
Remove the base and gear and replace.

GREASING

•

Be sure to use suitable grease for the purpose. Using a non-suitable product may
cause damage to parts.

16.

COIN SELECTOR

HANDLING COIN JAMS
If the coin is not rejected when the REJECT button on the COIN CHUTE DOOR is pressed, open
the COIN CHUTE DOOR and open the selector gate. After removing the jammed coin, put a
normal coin in through the COIN ACCEPTOR and check to see that the selector correctly functions.

CLEANING A MECHANICAL COIN SELECTOR

•
•
•

Remove and clean smears by
using a damp soft cloth.
Never apply oil, etc. to the
Coin Acceptor.
After cleaning the Coin
Acceptor, insert a regular coin
in the normal working statud
and ensure that the Selector
correctly functions.

The Coin Acceptor should be cleaned once every 3 months.
When cleaning, follow the procedure below.
1. Turn the power for the machine to the OFF position
and open the Coin Chute Door.
2. Open the Gate and dust off by using a damp lint free
cloth.
3. Remove and clean smears by using a soft lint free
cloth dipped in water of mild detergent and squeezed
dry.
4. Remove the cradle. When removing the retaining
ring, be very careful so as not to bend the rotary
shaft.
5. Remove any foreign bodies from the rotary shaft and
pillow portions by wiping off the cloth.
6. After wiping off as per previous instruction, apply a
dry lint free cloth to dry the affected areas properly.

CLEANING A MECHANICAL COIN SELECTOR
Once every month, when performing the Coin SW Test,
simultaneously check the following.
•
•
•

Does the Coin Counter count satisfactory?
Does the coin drop into the cashbox correctly?
Is the coin rejected when inserted while keeping the
Reject Button is pressed down?

17.

MONITOR
17.1. CAUTIONS CONCERNING THE SAFETY ISSUES WHEN HANDLING THE
MONITOR.

Before handling the monitor(s), be sure to read the following explanations and comply with the
caution/warning instructions given below. Note that the caution/warning symbol marks and letters are used
in the instructions.

•

When performing such work as installing and removing the monitor, inserting and
disconnecting the external connectors to and from the monitor interior and the
monitor, be sure to disconnect the power connector (plug) before starting work.
Preceding the work without following this instruction can cause electric shock or
malfunction.
Using the monitor by converting it without obtaining prior permission is not allowed.
SEGA shall not be liable for any malfunctioning or accident caused by unauthorised
work being carried out.

•

Primary side and Secondary side. The monitor’s circuit which is divided into the
Primary side and Secondary side are electrically isolated. Do not touch the primary
side, or do not touch both the primary side and the secondary side simultaneously.
Failing to observe the instruction can cause electric shock and this is very dangerous.
When making monitor adjustments do not touch ant part of the monitor assembly,
this can cause malfunction and or an electric shock. Also, be sure as to not cause a
short circuit condition between the primary and secondary side of the assembly. This
can be very dangerous and may cause electric shock hazard.

•

UHT. Ultra High Tension. Some of the parts contained on / in the monitor assembly
are subject to UHT. UHT voltage can be in excess of 25,000 volts and is very
dangerous. Therefore, do not touch the monitor interior. Should solder or any other
debris come into contact with the internal components of the monitor, turn the power
OFF so as not to cause a malfunction or fire hazard.

•
•

•

•
•

Static electricity. Touching the CRT surface can sometimes cause static electricity.
This is because the CRT surface is subject to static and will not adversely affect the
human body.
Installation and removal.. Ensure that the Degause Coil, Fly Back Transformer,
Anode Lead and Focus leads are not positioned close to sheet metalwork sharp
edges. This is to avoid damaging the insulation and not to cause electric shock and
or malfunction.

For the purpose of static
prevention, special coating
is applied to the CRT face of
this product. Damage to the
coated film can cause
electric shock to the
engineers of maintenance
persons. Take heed when
cleaning.
DO NOT apply or rub with
hard or abrasive material
any components directly
onto the CRT surface.
Avoid applying stickers,
seals on the surface of the
CRT.
DO NOT remove aluminium
foils from the CRT corners.
Removing these foils can
remove any static electric
prevention.

17.2. CAUTIONS TO BE AWARE OF WHEN CLEANING THE CRT SURFACES
•
•
•

•

Static prevention coating is applied to the CRT surface. When cleaning, pay attention
to the following points. Peeling off the preventative coat can cause electric shock.
Remove smears, smudges by using a soft cloth. Do NOT use a coarse gauze or
similar product.
When using a chemically based detergent, be sure to follow instructions below:
o Dilute chemical detergent with water and dip an area of the cloth into it.
Squeeze cloth of all excess water. Wipe screen thoroughly to remove greasy
smears or smudges.
o Do not use a chemical cleaning compound, any abrasive cleaning agent or
bleach like products.
o Do not use alkaline chemical detergents such as “glass cleaner” and avoid all
solvents and thinners.
Do not rub or scratch the CRT surface with hard items such as a brush or finger nails
etc.

Clean the CRT surface once every 3 months or when the screen looks dirty.

17.3. ADJUSTING THE PICTURE
•

•

Monitor adjustments have been made at the time of shipment. Therefore, do not
make further adjustments without a justifiable reason. Adjusting the monitor which
contains high tension parts is a dangerous task. Also, an erroneous adjustment can
cause deviated synchronization and image fault, resulting in malfunction.
When making adjustments to the picture, take care when handling the remote
controller board.

To make monitor adjustments, remove the 2 Truss Head screws from the CRT Adjustment panel. Remove
the panel and the Remote Controller board. Do not pull on the CRT adjustment panel as the wires
connecting the Remote Controller board to the Monitor board can become disconnected if pulled too hard.

MONITOR CONTROL BOARD
OPERATING THE MONITOR CONTROL BOARD
1. Press the “Function” button to display the MENU screen.

Monitor Control Menu as displayed on screen
2. To adjust the “brightness” use the “UP DOWN” button to move the flashing curser to the
BRIGHTNESS symbol.
3. To select the option, press the “FUNCTION” to engage the operation.
4. The selected icon will flash and by using the “UP DOWN” buttons the value of the set criteria can
be changed to the required value.
5. Once the required value is set, press the “DEGAUSE” button to exit back to the main menu.
6. Repeat the process to adjust different options.
PLEASE REFER TO THE MONITOR MANUAL FOR COMPLETE OPERATING INSTRUCTIONS
65

18.

REPLACEMENT OF FLUORESCENT LAMPS

•
•

•

When performing any work, be sure to turn power off. Working with power on can
cause electric shock and short circuit.
The Fluorescent lamp can get hot towards the ends of the unit. Be careful when

To perform work safely and securely, be sure to prepare a step which is in a secure
condition. Performing work without a step can cause accidents.

IMPORTANT.
Please wait for approximately 10 to 15
minutes for the lamp to cool down before
attempting to remove.

Once removed, replace the lamp with new and reassemble in reverse.

19.

REPLACEMENT OF BUTTON LAMPS

•
•
•

Undo the machine screws using a TORX T20 Security drive tool. (not supplied)

Pull the BULB HOLDER out of the Button to remove

Replace the bulb or LED with the correct type and reverse process to re-assemble.

20.

GAME BOARD

•
•
•

•
•

In order to prevent electric shock and short circuit hazard, be sure to turn power off
before commencing work.
Be careful so as not to damage wiring. Damaging wiring can cause fire, electric
shock and / or short circuit.
Do not expose the GAME BD, etc. without a good reason. Failure to observe this can
cause electric shock hazard or malfunction.

The electronic parts contained within the GAME BD CASE can be damaged due to
human body static electricity. Before performing and component level work, be sure
to gain acknowledgement from SEGA.
Before attempting component level work be sure to discharge physically accumulated
static by touching grounded metallic surfaces.

20.1. REMOVING THE GAME BD
To replace the IC BD (such as the Game BD, UCGI BD, etc.) please use the following procedure.
1. Turn the MAIN SW off and disconnect the MAINS LEAD from the machine.
2. Remove the 2 truss screws which secure the rear door to the cabinet and unlock the door.

3. Remove the rear door and set safely to one side.

4.
5.
6.
7.
8.

Disconnect all harnesses from the Game Board.
Remove the Security Device.
Loosen the four (4) self tapping screws.
Slide the Game Board to the right and remove.
Repeat the process to re-assemble.

20.2. GAME BOARD CONNECTIONS

•

When the security device is installed, the Game Board becomes proprietary to this
product.

•

For safety reasons the GAME BOARD is fitted with a 10 second power on delay. If
power is turned OFF and ON again within the 10 seconds delay period, the GAME
BOARD will NOT power up. Please wait a full 10 seconds before applying power.

DESCRIPTION

OPERATION

POWER INLET

240VAC IEC Inlet

PARALLEL PORT

I/O from UCGI DB

USB PORT 1

Communication from UCGI BD

USB PORT 2

iBUTTON Port

NETWORK

LAN connection to HUB

AUDIO OUT

Stereo output to Audio Amp

D- SUB

Analogue RGB output

21.

UGCI BOARD

•

If the UGCI BD or the USB connection to the UGCI BD fail during game the game will
end and the SEGA logo will appear on screen with the error “I/O FAULT”. If this
occurs, switch off the machine and replace the faulty item.

UGCI BD
The UGCI BD is an Input interface which controls ALL inputs to the CPU. The inputs controlled by this
interface are:
1.
2.
3.
4.
5.
6.
7.

START buttons
VIEW buttons
GEAR SHIFT
ACCEL device
BRAKE device
STEERING controller
CREDIT input

All inputs listed above are directed to the UGCI BD. The UGCI BD communicates with the CPU via a single
USB.

•

The CREDIT button is not interfaced to the UGCI BD but is controlled via the VTS bd.
When the CREDIT button is pressed a signal is detected at the VTS BD and a
CREDIT is released to the UGCI BD which in-turn sends a signal to the CPU via
USB.

22.

NETWORK PLAY

Up to 3 twins (6 seats) can be linked for network play. Properly connected network cables and correct
network play settings are required for network play.

•
•
•
•
•

•
•
•

Before starting to work, ensure that the Power SW is OFF. Failure to observe this can
cause electric shock or short circuit.
Use care so as not to damage wiring. Damaged wiring can cause electric shock or
short circuit.
Do not touch undesignated places. Touching places not designated can cause
electric shock or short circuit.
This work should be performed by a Qualified Service Personnel. Performing work by
a non qualified person can lead to an electric shock or short circuit hazard.
When linking a number of machines, be sure to apply sufficient power for the
corresponding number of machines. Be sure to secure the correct current per
machine as stated in this manual. Failure to observe this can cause fire and or
electric shock.
Due to the length of network cable, the distance in between the machines is limited.
However, to avoid accidents, be sure to secure space in excess of 70cm between
machines.
To perform work safely and avoid serious accident such as the machine cabinet
toppling over, do not perform work in places where step like grade differences exist.
To avoid accidents, use a cable cover that will not cause patrons to trip.

•
•

Network play is not possible between games of different types.
When setting the cabinet positions in the NETWORK TEST MENU the cabinets
MUST number sequentially from left to right. If two or more cabinets share the same
NETWORK ID they will only operate as a single player game until set correctly.

•

In the case of a Network Failure due to either Hub or Lan Cable error, the player will
still be offered Single/Multiplayer game. If Multiplayer game is selected the
connection will time out while “Waiting for other players” and default to the single
player mode. If the machine is powered off and on again during Hub or Lan cable
error, only single player game will made available until the network link is restored.

SPACING OF THE GAME MACHINES

Diagram to link 3 twins for network play

Diagram to link 2 twins for network play

22.1. CONNECTIONS FOR NETWORK PLAY
To enable network play, the hubs inside each of the master game machines must be connected with
network (LAN) cables. Connect the hub inside the master machine to each of the hubs inside the other
machines.
Do not make the LAN connections between this game and another game of a different type.
1. Turn the power off and unplug the power cord from the outlet. Place the power cord so as not to
damage it while working.
2. Move the machines so that they are aligned as explained in section 20 of this manual. Leave
enough space at the rear and the sides of the machine so that work can be performed safely.
3. Remove the back door(s) of the master units and feed a LAN cable between each hub (as shown in
the diagram on previous page).
4. Feed the excess cable back into the machine or lay cable cover as to not cause a tripping hazard.

5. Power on the machine and enter the SYSTEM TEST mode by pressing the TEST button located on
the VTS PCB located inside the COINCHUTE TOWER.
6. Using the SERVICE button, navigate to the NETWORK TEST option and press the TEST button to
enter.
7. Change the CABINET ID to read CABINET ID 1, CABINET ID 2, CABINET ID 3 and CABINET ID 4
from left to right. (see diagram)
8. Once ALL changes have been met use the SERVICE button to navigate to “CONFIRM CHANGES”
on each machine.
9. The machine will no reboot with the changes.

See section 21.2 on “HOW TO SET UP A MACHINE FOR NETWORK PLAY.

22.2. NETWORK PLAY SETTINGS
Each for the linked machines must be set up for network play. If the machines are not set up correctly,
network play will not be possible.

HOW TO SET UP THE MACHINE FOR NETWORK PLAY
1. Turn the power off on each machine to be used for network play.
2. Enter the test mode on each machine. (see section 9-2)
3. Select the SYSTEM TEST mode and press the TEST button. The machine will enter System Test
mode and the screen will display the System Test Menu.
4. Select Network Settings from the System TEST menu and press the TEST button. The NETWORK
TEST SCREEN WILL APPEAR.

5. Set the CABINET ID so that each machine displays a different number. For example, machine No1
will be labelled 1and machine No2 will be labelled 2 and so on.
6. Once all machine have been given their unique identity number, press the SERVICE button to bring
the selection to CONFIRM CHANGES.
7. Press the TEST button to execute the changes. All units will reboot and come back online in linked
play.

23.

COIN SETTINGS

Game credits between the Coin Mechanism and the game board for this machine are controlled by a VTS
board. This electronic circuit allows the price of play to be set for a range of different countries. These
functions are set on Dual In Line (DIL) PCB mounted switches.
DIL-3 is used to set the currency (or coin ratio) and DIL-1 the price of play. Refer to the Tables on the
following pages for the correct settings for your environment.
The VTS board pictured below is mounted on the VTS Bracket within the Coin Chute Tower.
The VTS board is connected to the coin validator and lamps via a dedicated wiring harness depending
upon the coin validator used:
Wiring Harness

Validator

LM1006

Coin Controls

(15 way connector)

LM1007

Mars

(13 way connector)

LM1008

Mechanical

See note 2

N/A

NRI

See note 1

Notes
1. If NRI mechanisms are to be used, these should be ordered with the highest denomination coin on coin
path #1 and the lowest denomination on coin path #4. The VTS board should be then be set up for
either the UK or EURO settings. A minimum connecting lead length of 600mm is required.
2. Mechanical coin mechanisms may be connected in parallel allowing two identical mechanisms to be
fitted.
Illustration showing COIN TOWER, VTS PCB, COIN VALIDATOR and ASSOCIATED HARNESSES

•

The 3rd Service Button on the VTS BD, if pressed will trigger a COIN CREDIT that will
be recorded within the BOOKKEEPPING but not on the Mechanical Coin Counter.

Illustration shows VTS PCB.

•
•
•

The CREDIT SETTINGS as displayed in the COIN TEST of the SYSTEM TEST
MENU should always be set to 1 COIN = 1 CREDIT when using the VTS PCB. This
is vital to maintain a correct output value from the VTS.
All Credit settings are configured via the DIP SW’s located on the VTS BD. Please
refer to part 22.1 of this manual for COIN/CREDIT SETTINGS.
All COIN ASSIGNMENTS are carried out and processed by the VTS BD. This game
uses a single SR3 Validator (if supplied). This Validator will connect into VALIDATOR
A as illustrated above.

23.1. VTS CREDIT BOARD OPTION SETTINGS
Country
UK
UK
UK

Setting

Switch 3 Setting
SW1 SW2 SW3 SW4 SW5 SW6
Coin Controls OFF OFF OFF OFF
C220 Parallel
Coin Controls
C220 Binary
Coin Controls
C220 Binary

Credit Board Mode Settings Switch 3
Coin Validator Programming
COIN1 COIN2
COIN3
COIN4 COIN5 COIN6
£1
50p new
20p
10p
50p old

COIN7
-

COIN8
-

OFF

£1

50p new

20p

10p

50p old

£2

OFF

£1

50p new

20p

10p

£2

50p
old
50p
old
-

50p old

50Pta
old

25Pta
old

Coin Controls
SR3 Parallel

OFF

£1

50p new

20p

10p

UK
Euro
UK

Coin Controls
SR3 Parallel

OFF

Mars ME/MS
111 Parallel
NRI Parallel
UK
Parallel
Belgium
Parallel
Holland
Austria SR3 Parallel
Spain Coin Controls
C220 Binary

OFF

£2
€2
£1

£1
€1
£2

50p new
50¢
20p

20p
20¢
10p

OFF
ON
OFF
ON
OFF

ON
ON
OFF
OFF
ON

ON
ON
OFF
OFF
OFF

OFF
OFF
ON
ON
ON

10p
20Sch
500Pta

20p
50BFr
5NLG
10Sch
200Pta

50p
20BFr
2.5NLG
5Sch
100Pta

£1
5BFr
1NLG
1Sch
50Pta

£2

25Pta

200Pt
old
-

50Pta
old
-

25Pta
old
200Pta

50Pta
old
-

25Pta
old
-

10p
10¢
50p new 50p old

Spain

SR3/NRI
Parallel

OFF

500Pta

200Pta

100Pta

50Pta

25Pta

Spain

Coin Controls
C220 Parallel

OFF

100Pta

Parallel

OFF

200Es
€1
TBA

25Pta
new
-

Portugal
Euro

50Pta
new
100Es
50¢

TBA

OFF

ON
Channels

C120/SR3 Only
COIN9 COIN10 COIN11 COIN12

50Es

Please Note
The credit board automatically sets the validator for parallel and binary
operation through an output on pin 8 of the 17 way pinstrip. For the feature
to work it is necessary for the validator interconnecting cable to include at
wire at this position

TBA
OFF Direct Mode
ON 2 channel Mode

Note: These switch settings are under constant review and may change due to world currency updates.
•

Set SW 1 according to the option settings found in the relevant Price of Play Settings Table on the following pages.

•

For Germany (DM), France (Fr) & Switzerland (SFr), use the appropriate existing setting shown above (from another country) that matches the coin ratios programmed into your coin mech.

•

Set SW 3 on the VTS /Excel board as shown in the table above corresponding to the country required.

23.2. PRICE OF PLAY SETTINGS UK
Price
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

10p
10p
20p
20p
30p
30p
30p
30p
40p
40p
50p
50p
50p
60p
60p
80p
80p
£1
£1
£1
£1.50
£1.50
£2
£2
£3
£3
£5
£5
£7.50
£7.50
£10

Bonus
50p = 5 plays
50p = 6 plays @ 8.33p per play
50p = 2.5 plays
50p = 3 plays @ 16.66p per play
50p = 1.66 plays
50p = 1.66 plays
50p = 2 plays @ 25p per play
50p = 2 plays @ 25p per play
50p = 1.25 plays
50p = 1.25 plays
50p = 1 play
50p = 1 play
50p = 1 play
50p = 0.83 play
50p = 0.83 play
50p = 0.62 play
£1 = 1.25 plays
2x50p = 1 play
2x50p = 1 play
2x50p = 1 play
3x50p = 1 play
3x 50p = 1 play
4x 50p = 1 play
4x 50p = 1 play
6x50p = 1 play
6x50p = 1 play
£1 = 0.2 play
£1 = 0.2 play
£5 = 0.66 play
£5 = 0.66 play
£10 = 1 play

£1 = 10 plays
£1 = 12 plays @ 8.33p per play
£1= 5 plays
£1 = 6 plays @ 16.66p per play
£1 = 3.33 plays
£1 = 4 plays @ 25p per play
£1 = 4 plays @ 25p per play
£1 = 3 plays @ 33.33p per play
£1 = 2.5 plays
£1 = 3 plays @ 33.3p per play
£1 = 2 plays
£1 = 3 plays @ 33.3p per play
£1 = 2 plays
£1 = 1.66 plays
£1 = 2 plays @ 50p per play
£1 = 1.25 plays
£1.50 = 2 plays @ 75p per play
£1 = 1 play
£1 = 1 play
£2 = 2 plays
£1 = 0.66 plays
£1 = 0.66 plays
£1 = 0.5 play
£1 = 0.5 play
£1.50 = 0.5 play
£1.50 = 0.5 play
£5 = 1 play
£5 = 1 play
£10 = 1.33 plays
£10 = 1.33 plays
£20 = 2 play
Free Play

£2 = 20 plays
£2 = 24 plays @ 8.33p per play
£2 = 10 plays
£2 = 12 plays @ 16.66p per play
£2 = 6.66 plays
£2 = 8 plays @ 25p per play
£2 = 8 plays @ 25p per play
£2 = 6 plays @ 33.33p per play
£2 = 5 plays
£2 = 6 plays & 33.3p per play
£2 = 4 plays
£2 = 6 plays @ 33.3p per play
£2 = 5 plays @ 40p per play
£2 = 3.33 plays
£2 = 4 plays @ 50p per play
£2 = 2.5 plays
£2 = 2.5 plays
£2 = 2 plays
£2 = 3 plays @ 66.6p per play
£4 = 5 plays @ 80p per play
£3 = 2 plays
£2 = 2 plays @ £1 per play
£2 = 1 play
£5 = 3 plays @ £1.66 per play
£3 = 1 play
£5 = 2 plays @ £2.50 per play
£10 = 2 plays
£10 = 3 plays @ £3.33p per play
£15 = 2 plays
£10 = 2 plays @ £5 per play
£30 = 3 play

1
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON

DIL Switch 1
2
3
4
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON

5
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON

23.3. PRICE OF PLAY SETTINGS EURO
Price
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

10¢
10¢
20¢
20¢
30¢
30¢
30¢
30¢
40¢
40¢
50¢
50¢
50¢
60¢
60¢
80¢
80¢
€1
€1
€1
€1.50
€1.50
€2
€2
€3
€3
€5
€5
€7.50
€7.50
€10

Bonus
50¢ = 5 plays
50¢ = 6 plays @ 8.33p per play
50¢ = 2.5 plays
50¢ = 3 plays @ 16.66¢ per play
50¢ = 1.66 plays
50¢ = 1.66 plays
50¢ = 2 plays @ 25¢ per play
50¢ = 2 plays @ 25¢ per play
50¢ = 1.25 plays
50¢ = 1.25 plays
50¢ = 1 play
50¢ = 1 play
50¢ = 1 play
50¢ = 0.83 play
50¢ = 0.83 play
50¢ = 0.62 play
£1 = 1.25 plays
2x50¢ = 1 play
2x50¢ = 1 play
2x50¢ = 1 play
3x50¢ = 1 play
3x 50¢ = 1 play
4x 50¢ = 1 play
4x 50¢ = 1 play
6x50¢ = 1 play
6x50¢ = 1 play
€1 = 0.2 play
€1 = 0.2 play
€5 = 0.66 play
€5 = 0.66 play
€10 = 1 play

€1 = 10 plays
€1 = 12 plays @ 8.33¢ per play
€1= 5 plays
€1 = 6 plays @ 16.66¢ per play
€1 = 3.33 plays
€1 = 4 plays @ 25¢ per play
€1 = 4 plays @ 25¢ per play
€1 = 3 plays @ 33.33¢ per play
€1 = 2.5 plays
€1 = 3 plays @ 33.33¢ per play
€1 = 2 plays
€1 = 3 plays @ 33.33¢ per play
€1 = 2 plays
€1 = 1.66 plays
€1 = 2 plays @ 50¢ per play
€1 = 1.25 plays
€1.50 = 2 plays @ 75¢ per play
€1 = 1 play
€1 = 1 play
€2 = 2 plays
€1 = 0.66 plays
€1 = 0.66 plays
€1 = 0.5 play
€1 = 0.5 play
€1.50 = 0.5 play
€1.50 = 0.5 play
€5 = 1 play
€5 = 1 play
€10 = 1.33 plays
€10 = 1.33 plays
€20 = 2 play
Free Play

€2 = 20 plays
€2 = 24 plays @ 8.33¢ per play
€2 = 10 plays
€2 = 12 plays @ 16.66¢ per play
€2 = 6.66 plays
€2 = 8 plays @ 25¢ per play
€2 = 8 plays @ 25¢ per play
€2 = 6 plays @ 33.33¢ per play
€2 = 5 plays
€2 = 6 plays @ 33.33¢ per play
€2 = 4 plays
€2 = 6 plays @ 33.33¢ per play
€2 = 5 plays @ 40¢ per play
€2 = 3.33 plays
€2 = 4 plays @ 50¢ per play
€2 = 2.5 plays
€2 = 2.5 plays
€2 = 2 plays
€2 = 3 plays @ 66.6¢ per play
€4 = 5 plays @ 80¢ per play
€3 = 2 plays
€2 = 2 plays @ €1 per play
€2 = 1 play
€5 = 3 plays @ €1.66 per play
€3 = 1 play
€5 = 2 plays @ €2.50 per play
€10 = 2 plays
€10 = 3 plays @ 3.33¢ per play
€15 = 2 plays
€10 = 2 plays @ €5 per play
€30 = 3 play

1
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON

5
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON

24.

DESIGNED RELATED PARTS

25.

PARTS LIST

25.1. TOP ASSY FORD RACING TWIN – FR00001UK

SEQ
1
2
4
5
6
7
14
15
16
17
18

PT NUMBER
FR-10001UK
FR-5000UK
FR-0400UK
FR-0700UK
FR-1100UK
FR-1150UK
FR-0300UK
FR-0021UK
FR-0022UK
FR-4500UK
FR-4600UK

DESCRIPTION
ASSY MAIN 1P
ASSY SEAT TWIN 1P
ASSY AC BRKT MAIN
ASSY AC BRKT SUB
ASSY PEDAL BASE L
ASSY PEDAL BASE R
ASSY COINCHUTE TOWER
STICKER CABI L FR
STICKER CABI R FR
ASSY MAIN BD PC MASTER
ASSY MAIN BD PC SLAVE

QTY
2
2
1
1
1
1
1
1
1
1
1

25.2. ASSY MAIN 1P – FR-10001UK

Continues overleaf

SEQ
1
2
3
4
7
8
10
11
12
13
15
16
20
26
101
102
103
106
107

PT NUMBER
FR-1120UKI
FR-2000UK
FR-0200UK
FR-0270UK
FR-1022UK
FR-1023UK
FR-1025UK
FR-1026UK
FR-1027UK
FR-1028UK
FR-1132UK
HDF-1081UK
FR-1030UK
HDF-0457UK
200-5949-PFX
280-6643
280-5113
390-7001-20W-UK
130-365-564UK

DESCRIPTION
FR MAIN CABI
ASSY CONTROL PANEL
ASSY HEADER
ASSY POP
MONITOR SUPPORT
MASK
SPEAKER PNL
BKT SUPPORT CNTRL PNL LWR
BRKT SUPP HEADER COVER
PLATE BACK HEADER COVER
PLATE UP LIGHT
ADJUST PANEL
BRKT SUPPORT HEADER
BRKT FL TUBE HOLDER
ASSY 29” PFX TYPE 240V
BUSH FOR TV PF
COLLAR FOR NANAO MONITOR
ASSY FL 20W BBI C24 T4
SPKR 15W 40 OHM XF

QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
6
2
8
8
2
4

25.3. ASSY CONTROL PANEL – FR-2000UK

SEQ
1
2
3
4
5
7
10
11
12
13
101

PT NUMBER
FR-2001UK
FR-2002UK
FR-2003UK
FR-2100UK
FR-2004UK
FR-2006UK
FR-2010UK
422-FRIPI-UK
FR-2012UK
FR-2013UK
FR-2500UK

DESCRIPTION
CONTROL PANEL COVER
CONTROL PANEL BRKT TWIN
HANDLE COLLAR
ASSY SW PLATE
FORMING CNTRL PAN CLOSURE
BRKT FRONT CNTRL PNL
STICKER CONSOLE
PLAY INSTRUCTION FR TWIN
DIALS CNTRL PAN L
DIALS CNTRL PAN R
ASSY MECHA HAPP 50-0102-08

QTY
1
1
1
1
1
1
1
1
1
1
1

25.4. ASSY HANDLE MECHA – FR-2500UK

25.5. ASSY SW PLATE – FR-2100UK

SEQ
1
2
3
4
5
104
105
103

PT NUMBER
FR-2101UK
FR-2102UK
509-6001-Y
509-6001-B
509-6001-G
LT1051
LT1052
LT1053

DESCRIPTION
BUTTON PLATE
STICKER BUTTON PLATE
BTN RND 12V YELLOW 22-2060-4LP
BTN RND 12V BLUE 22-2060-6BBLP
BTN RND 12V GRN 22-2060-5LP
LED CLUSTER YEL 161-12103-4
LED CLUSTER GRN 161-12103-5
LED CLUSTER BLU 161-12103-X

QTY
1
1
1
1
1
1
1
1

25.6. ASSY HEADER – FR-0200UK

SEQ
1
2
3

PT NUMBER
FR-0201UK
FR-0202UK
FR-0203UK

DESCRIPTION
HEADER COVER
HEADER SUPPORT BRKT
HEADER

QTY
1
1
1

25.7. ASSY POP – FR-0270UK

SEQ
1
2
3
4
5

PT NUMBER
FR-2071UK
FR-0272UK
FR-0273UK
FR-0274UK
FR-0275UK

DESCRIPTION
POP PANEL FR
BRKT SUPP POP LOWER
BRKT SUPP STRUT L
BRKT SUPP STRUT R
BRKT CROSS BRACE POP

QTY
1
1
1
1
1

25.8. ASSY FAN UNIT DC – HDT-1530UK

SEQ
1
101
102
301

PT NUMBER
105-5340-01
EC814500
FN1012
HDF-60004UK

DESCRIPTION
FAN BKT LONG
12V DC FAN 120MM KD1212PMS3-6A
FAN GUARD METAL 120MM FG-12
WIRE HARNESS FAN LINK (NOT SHOWN)

QTY
2
1
1
1

25.9. ASSY SEAT TWIN 1P – FR-5000UK

SEQ
1
2

PT NUMBER
FR-5500UK
FR-5600UK

DESCRIPTION
ASSY SEAT CABI
ASSY SEAT UNIT

QTY
1
1

25.10. ASSY SEAT CABI – FR-5500UK

SEQ
1
2
3
7

PT NUMBER
FR-5501UK
MA1019
FR-5505UK
601-5699UK

DESCRIPTION
WOODEN SEAT CABI
CASTER 75
JOINT PLATE
LEG ADJUSTER M16X100 1L/NUT

QTY
1
3
2
4

25.11. ASSY SEAT UNIT – FR-5600UK

SEQ
1
2
4
15
16
101
102
103

PT NUMBER
FR-5601UK
FR-5602UK
FR-5604UK
610-0408-91
RND-0039
RND-0063-01
601-9059-91
601-9060-91

DESCRIPTION
SEAT BASE
SHIFT ENCLOSURE
SEAT ADAPTOR PLATE
UP/DOWN SHIFTER AL
PLATE U/D SHIFT MTNG
SEAT MIDWAY 04-12452 RAL5005
SEAT RAIL L
SEAT RAIL R

QTY
1
1
1
1
1
1
1
1

25.12. ASSY AC BRKT MAIN – FR-0400UK

SEQ
1
101
102
107
301
601

PT NUMBER
HDF-0661UK
EP1382
EP1387
LB1096
FR-60011UK
514-5078-10000

DESCRIPTION
BRKT AC HDF
FILTER SCHAFFNER FN682-10/06
IEC INLET & SW BZV01/Z0000/70
STICKER PROTECTIVE EARTH
WIRE HARNESS AC BRKT FR (NOT SHOWN)
FUSE 5X20 CERAMIC SB 10A

QTY
1
1
1
1
1
1

25.13. ASSY AC BKT SUB – FR-0700UK

SEQ
1
107
202

PT NUMBER
FR-0701UKUK
LB1096
050-F00400

DESCRIPTION
BRKT AC FR
STICKER PROTECTIVE EARTH
NUT M4 FLG SER PAS

QTY
1
1
1

25.14. ASSY PEDAL BASE L – FR-1100UK

SEQ
1
2
4
5
6

PT NUMBER
FR-1101UK
SPG-2200
FR-2222UK
FR-2223UK
FRI-2201

DESCRIPTION
BASE PLATE L
ASSY ACCEL & BRAKE
ANTI FINGER TRAP PLATE L
ANTI FINGER TRAP PLATE R
FOOT REST FRI

QTY
1
1
1
1
1

25.15. ASSY PEDAL BASE R – FR-1150UK

SEQ
1
2
4
5
6

PT NUMBER
FR-1151UK
SPG-2200
FR-2222UK
FR-2223UK
FRI-2201

DESCRIPTION
BASE PLATE R
ASSY ACCEL & BRAKE
ANTI FINGER TRAP PLATE L
ANTI FINGER TRAP PLATE R
FOOT REST FRI

QTY
1
1
1
1
1

25.16. ASSY BRAKE & ACCEL – SPG-2200

25.17. ASSY MAIN BD PC MASTER – FR-4500UK

SEQ
1
2
3
4
101
102
103
104
105
107

PT NUMBER
FR-4501UK
610-0001-01UK
LB1101
LB1111
400-0012-0100UK
400-0024-0100UK
838-CA-150
FR-838-001UK
FR-838-002UK
FR-4550-01UK

DESCRIPTION
MAIN BD PC BASE
ASSY CASE PC
STICKER WARNING BATTERY
STICKER PLEASE RECYCLE
POWER SUPPLY 12V 100W
POWER SUPPLY 24V 100W
AUDIO AMP 15W
MOTOR CONT ISO HAPP 50-2000-03
UGCI DRIVING HAPP 95-0800-10
ASSY iBUTTON PROGRAMMED EUR

QTY
1
1
1
1
1
1
1
1
1
1

25.18. ASSY MAIN BD PC SLAVE – FR-4600UK

SEQ
1
2
3
4
103
104
105
107

100

PT NUMBER
FR-4501UK
610-0001-01UK
LB1101
LB1111
838-CA-150
FR-838-001UK
FR-838-002UK
FR-4550-01UK

DESCRIPTION
MAIN BD PC BASE
ASSY CASE PC
STICKER WARNING BATTERY
STICKER PLEASE RECYCLE
AUDIO AMP 15W
MOTOR CONT ISO HAPP 50-2000-03
UGCI DRIVING HAPP 95-0800-10
ASSY iBUTTON PROGRAMMED EUR

QTY
1
1
1
1
1
1
1
1

25.19. ASSY COINCHUTE TOWER

SEQ
1
2
6
7
10
40
41
42

PT NUMBER
FR-0301UK
VTS-FRI-T
DUT-0302UK
PP1087
FR-0303UK
220-5374-01
220-5725-05B
220-5574-110UK

DESCRIPTION
COIN CHUTE TOWER FR
VTS BOARD FRI TWIN
COIN PATH PLATE
CASHBOX FOR MINI DOOR
CCT FLOOR
DOOR DFMD C120 UNIVERSAL
DOOR SINGLE MINI SECURITY BLK
LOCK KEY DIFFERS 11MM (NOT SHOWN)

QTY
1
1
1
1
1
1
1
1

101

25.20. ASSY INSTALLATION KIT FR TWIN – FR-INST-TW

SEQ
1
4
13
101
301
401
402
403
408

102

PT NUMBER
FR-0300UK
FR-0013UK
PK0388
440-CS0186UK
600-7269-0500UK
420-5827-91UK
420-FRSM-02UK
OS1019
SAECE-142

DESCRIPTION
ASSY COINCHUTE TOWER
JOINT BRKT REAR
INST KIT BOX FR TWIN
STICKER C EPILEPSY MULTI
ASSY LAN CABLE 0500CM
SERVICE MANUAL SANWA 31K
SERVICE MANUAL FR TWIN
SELF SEAL BAG
DECLARATION OF CONFORMITY FR-T

QTY
1
2
1
1
1
1
1
2
1

26.

APPENDIX A - ELECTRICAL SCHEMATIC
26.1. WIRE COLOURS

THE WIRE COLOUR CODE IS AS FOLLOWS:
A
B
C
D
E

PINK
SKY BLUE
BROWN
PURPLE
LIGHT GREEN

Wires other than those of any of the colours listed above will be displayed by 2 alphanumeric characters:
1
2
3
4
5
7
8
9

RED
BLUE
YELLOW
GREEN
WHITE
ORANGE
BLACK
GREY

If the right hand side numeral of the code is 0, then the wire will be of a single colour shown by the left hand
side numeral (see the list above).
Note 1: If the right hand side alphanumeric is not 0, that particular wire has a spiral colour code. The left
hand side character shows the base colour and the right hand side one, the spiral colour.
[Example] 51------------- WHITE/RED = WHITE wire with RED stripes

Note 2: The character following the wire colour code indicates the size of the wire.
K:

AWG18, UL1015

AWG20, UL1007

None

AWG22, UL1007

26.2. ELECTRICAL SCHEMATIC
The following page(es) contains the electrical schematic for this machine.

103

SEGA AMUSEMENTS EUROPE
Suite 3a, Oaks house
12-22 West Street
Eprom
Surrey
KT3 7RG
U.K.
UK Customers
Tel: +44(0) 1372 731820
Fax: +44(0) 1372 731849

This symbol on the product or on its packaging indicates that this product must not be disposed of within the
normal waste stream. Instead, it is your responsibility to dispose of the equipment by handing it over to a
designated collection point for the recycling of waste electrical and electronic equipment. The separate
collection and recycling of your waste equipment at the time of disposal will help to conserve natural
resources and ensure that it is recycled in a manner that protects human health and the environment. For
more information about where you can drop off your waste equipment for recycling, please contact your local city office,
your household waste disposal service or where you purchased the product. SEGA AMUSEMENT EUROPE
encourages the recycling of its products is committed to transitioning its products to meet with WEEE and RoHS
requirements. We have been in constant talks with our suppliers and are confident we will reach our goal before the
European deadline of July 2006.

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