Arcade Ice Ball Manual Service 11 01 07 User

User Manual: Arcade Ice Ball Manual

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1

OWNERS AND SERVICE MANUAL

INNOVATIVE CONCEPTS IN ENTERTAINMENT INC.

2

INTRODUCTION………………………………..……….PAGE 3

· GAME FEATURES

· GAME PLAY

ASSEMBLY………………………………………....……PAGE 4

· BEFORE YOU BEGIN

· TOOLS NEEDED

· INSTALLATION

SET-UP / TESTING………………………………...…...PAGE 5 - 8

· SAFETY PRECAUTIONS

· PROGRAMMING YOUR GAME

· OPTION MODES

· ERROR CODES

· TESTING

QUICK TROUBLESHOOTING………………….……...PAGE 9 - 10

· PROBLEMS AND SOLUTIONS

REPAIR…………………………………………….……..PAGE 11 - 13

· OPERATIONAL BACKGROUND

· MECHANICAL REPAIR

· ELECTRICAL / ELECTRONIC REPAIR

· MAINTENANCE

PARTS LISTINGS……………………………………..…PAGE 14

SCHEMATICS………………………………………..…..PAGE 15

TABLE OF CONTENTS

ICEDOC AR9001

REVISION F 11-01-07

3

INTRODUCTION

Another important feature of our game is the operator

selectable “Balls per game”. This feature allows the

operator to control how many balls the game will normally

deliver. This amount is adjustable from 1 to 20 balls per

game. It is however important to note that THE BALLS

PER GAME IS NOT RELATED TO HOW MANY BALLS

ARE IN THE GAME. The quantity of balls in the game is

only for reference based on the normal 9 balls given in

the traditional game. The game will work with 1 to 15 balls

in the game, yet deliver the proper amount programmed

into the game every time. (It is a good idea however to

have at least 3 balls in the game to avoid slow play)

All programming is accomplished from the Main P.C.

Board which is conveniently located at the front end of the

cabinet. This make servicing and adjusting as easy as

turning a key.

GAME PLAY

Game play begins when a player has inserted enough

money into the game to create 1 “Credit”. At this point, the

“Start” button begins to flash.

When the start button is pressed, the balls release from

the game and the game begins.

The player throws balls at the target pockets and is

awarded the points indicated on those pockets.

The player continues to throw balls until they are all used

up. If the player breaks a predetermined score during

game play, he may be entitled to get “Free Balls”.

At the end of the game, the game will dispense tickets

based on score. (If the game is so equipped)

If the player gets a “New High Score” or “Extended Play”

the rotating Beacon light will turn on. The Beacon light will

also turn on if the player has won the ticket jackpot from

the Optional Jackpot Marquee.

GAME FEATURES

Thank you for your purchase of the new ICE BALL™

Alley Roller game from I.C.E. Through extensive testing

and consultation with game operators, we have

developed a game with all of the features and

serviceability you’ve been asking for. We have gone to

great lengths to manufacture an Alley Roller game that is

far easier to service and operate than anything before it.

The features we have added, truly bring this game up to

date.

The game starts off with unparalleled ease of assembly.

The game goes together in just a few minutes.

The game cabinetry is a unique plywood construction with

a special overlay for a superior finish. A special lacquer

finish is applied over the wood for a beautiful rich, deep

look. All of the cabinet panels interlock together, are

reinforced with cleats and are glued together to produce a

cabinet that can handle all of the abuse you can give it.

Loading tickets is a snap, with our easy pull out drawer.

This new feature drastically reduces the time needed to

load tickets, as well as making it much to service ticket

jams or the dispenser.

Long life fluorescent lighting is used throughout the game

to lower maintenance and create a bright playfield area.

Even the ball return area is back lit to add to the

appearance and serviceability of the game.

Reliability is the name of the game with our new ball re-

lease assembly. With a specially engineered solenoid and

double linkages, this mechanism has been tested to last

for years. Best of all, the entire assembly simply lifts out

of the cabinet with no tools needed!

The best state of the art sound on sound audio is used to

create an exciting atmosphere for the game player. Even

our background theme is synchronized so all games play

the theme at the same time, even when only one game is

being played.

ICE BALL™ allows the operator to give the players extra

balls when a certain point threshold is reached. In

addition, double scores can be awarded if desired. This

extends the total points possible and adds a great deal to

player appeal. These features also add excitement when

used in conjunction with the optional Jackpot Marquee.

4

ASSEMBLY

BEFORE YOU BEGIN

WARNING: WHEN INSTALLING THIS GAME,

A 3 PRONG GROUNDED A.C. RECEPTACLE MUST BE

USED. FAILURE TO DO SO COULD RESULT IN

SERIOUS INJURY TO YOURSELF OR OTHERS.

FAILURE TO USE A GROUNDED RECEPTACLE

COULD ALSO CAUSE IMPROPER GAME OPERATION,

OR DAMAGE TO THE ELECTRONICS

DO NOT DEFEAT OR REMOVE THE GROUNDING

PRONG ON THE POWER CORD FOR THE SAME

REASONS AS GIVEN ABOVE. USING AN IMPROP-

ERLY GROUNDED GAME COULD VOID YOUR WAR-

RANTY.

HAVE A QUALIFIED ELECTRICIAN CHECK YOUR A.C.

RECEPTACLE TO BE SURE THE GROUND IS

FUNCTIONING PROPERLY.

TOOLS NEEDED

• Large Allen Key (Supplied)

• Phillips head screwdriver

INSTALLATION

1. Remove the banding from the pallet.

NOTE: BE SURE TO STAND TO THE SIDE WHEN

CUTTING THE BANDS, AS THEY ARE UNDER

PRESSURE, AND COULD SPRING OUT

CAUSING INJURY.

2. Lift out all cage parts as well as any other parts

shipped along with the game.

3. Remove the 2 game halves from the pallet.

4. Set the rear of the game into the approximate location

of where it will be located. If assembling more than 1

game, you must leave space to run the power cords

and linking phone cord.

5. Set the front cabinet into position in front of the rear

cabinet.

6. Open the coin and ticket doors and slide the left side

cover forward enough to connect the harnessing from

the rear cabinet to the front cabinet.

7. Slide the left hand cover back on.

8. Slide the front cabinet into position. Insert the large

Allen key into the holes on the sides of the front cabi-

net and rotate the Allen key 180° to lock the cabinet

halves together.

9. Slide the right hand cover from the game.

10. Remove the packing material from around the ball

release assembly.

NOTE: KEEP THE PACKING MATERIAL FOR THE

BALL RELEASE ASSEMBLY BEHIND THE GAME IN

CASE YOU DECIDE TO MOVE YOUR GAME LATER.

11. Open the parts box containing the balls and install

them into the ball return release. (There should be 9

balls supplied with the game)

12. Slide the right hand cover back onto the game.

13. Open the electronics access door. (Door in between

the ticket and coin drawers)

14. On each Main P.C. Board are 2 modular phone jacks.

Connect a phone line from game to game, plugging 1

end into each game. Feed the phone lines through a

wiring hole located in the rear of the electronic enclo-

sure. It does not matter which jack you plug the

phone line into on the board as long as the phone

lines are connected from game to game. If you are

installing a Jackpot Marquee, it can be connected to

any open phone jack on any game.

15. Connect the long Computer style power cord to the

Power Module. The power module is located inside

the Electronics access door, to the lower right. Con-

nect the other end to a grounded A.C. outlet.*

* Be sure before plugging the game in that it is wired for

the proper A.C. voltage. One way to check is by looking at

the game’s serial number tag. It will indicate the rated

voltage on it. If you are still unsure about what the game’s

voltage is set for, please refer to the “Setting A.C. line

voltages” section in this manual.

5

SET-UP / GAME TESTING

SAFETY PRECAUTIONS

IMPORTANT: FAILURE TO FOLLOW THESE

DIRECTIONS COULD CAUSE SERIOUS DAMAGE TO

YOU OR YOUR GAME.

WARNING: WHEN INSTALLING THIS GAME,

A 3 PRONG GROUNDED A.C. RECEPTACLE MUST BE

USED. FAILURE TO DO SO COULD RESULT IN SERI-

OUS INJURY TO YOURSELF OR OTHERS. FAILURE

TO USE A GROUNDED RECEPTACLE COULD ALSO

CAUSE IMPROPER GAME OPERATION, OR DAMAGE

TO THE ELECTRONICS

DO NOT DEFEAT OR REMOVE THE GROUNDING

PRONG ON THE POWER CORD FOR THE SAME

REASONS AS GIVEN ABOVE. USING AN IMPROP-

ERLY GROUNDED GAME COULD VOID YOUR WAR-

RANTY.

HAVE A QUALIFIED ELECTRICIAN CHECK YOU’RE

A.C. RECEPTACLE TO BE SURE THE GROUND IS

FUNCTIONING PROPERLY.

REPLACE ALL INCANDESCENT BULBS WITH

PROPER ICE SUPPLIED BULBS ONLY

PROGRAMMING YOUR GAME

This section will give you a detailed explanation of the

functions and operating characteristics of each of the

programming buttons.

PLEASE READ THIS SECTION CAREFULLY TO

AVOID PROBLEMS WITH YOUR GAME.

NOTE: THE PROGRAMMING AND TEST BUT-

TONS ARE LOCATED ALONG THE FRONT EDGE

OF THE MAIN P.C. BOARD WHICH IS LOCATED

BEHIND THE ELECTRONICS ACCESS DOOR.

THIS DOOR IS BETWEEN THE TICKET AND COIN

DRAWERS AT THE FRONT OF THE GAME.

PROGRAMMING BUTTON

(PGM / SW1)

This button is used to enter and exit the programming

mode. Use this button to change game settings or to re-

motely change settings on the optional Jackpot Marquee.

Press this button once to enter programming mode. When

in this mode, the game displays will display information

pertinent to game programming. Press this button once

again to exit programming mode.

Once in this mode, you can push SW2, SW3 or SW4 to

make adjustments to the game.

SELECT BUTTON

(SEL / SW2)

This button is used to advance through all of the various

programming option modes. Each push of this button will

move you to the next programmable option. The option

number is displayed in the “Balls Left” display.

STEP UP BUTTON

(UP / SW3)

This button is used to change the VALUE of a particular

option mode. The operation mode values are displayed

on the “Score” display. Each push of this button changes

to the next HIGHER available value for that mode.

6

SET-UP / GAME TESTING

TEST BUTTON

(TEST / SW5)

This button is used for factory burn-in of the game elec-

tronics. It is also very helpful to be sure all game functions

work correctly. When in this mode, the following things

will happen:

• Game release solenoid will cycle on and off

• Displays will count down displaying similar

numbers. (Ex.: all 9’s or 8’s)

• Beacon light will cycle on and off.

• Closing any score (playfield) switch by throw-

ing a ball will create an audible sound.

• Pushing the start button, coin switch or low

ticket micro switch will create an audible

sound.

• Game theme song will constantly play.

To exit the test mode, press the programming button.

OPTIONS MODES

Please the setting information carefully BEFORE making

any adjustments. Failure to set options properly can yield

unexpected results.

PLEASE NOTE: THE VALUES PRE-SET AT THE

FACTORY HAVE BEEN FOUND TO WORK BEST

FOR MOST LOCATIONS.

MODE 00

(VOLUME)

This option is used to change the relative sound volume

of the game. “1” is the lowest the game can be set to play

at while “4” is the loudest. Each time the button is pushed,

a sound is played to make it easier to determine where

the volume level should be set. The factory default for this

option mode is “3”.

MODE 01

(COINS PER CREDIT)

COIN INPUT #1

This mode determines how many coins are needed to

create 1 credit for coin input #1. (This is also the only coin

input normally adjusted for most usage) This value can be

adjusted from 0-8. Setting a “1” would indicate 1 coin is

needed to obtain 1 credit. A “2” would indicate 2 coins are

needed to obtain 1 credit. Setting a “0” sets the game to

the “FREE PLAY” mode. The factory default for this set-

ting is “1”.

MODE 02

(COINS PER CREDIT)

COIN INPUTS #2

This coin input functions in an identical fashion to that of

MODE 01. This option is generally used in markets that

require the use of electronic multi-mechs. Consult our

service department if you have any questions regarding

the use of electronic multi-mechs.

MODE 03

(GAMES PER CREDIT)

This mode can be used to create multiple credits for each

coin inserted. For example: setting a “2” would give you 2

credits for each coin inserted. The range for this option is

0-9. Setting a “0” turns this option off. The default for this

option is “0”.

7

SET-UP / GAME TESTING

MODE 04

(COIN DISCOUNTING)

This option is used to create “Bonus Credits”. The way

this option works is as follows: if a “3” is set, for every 3

coins put in AT THE SAME TIME, 1 extra credit would be

given. The range for this option is 0-9. Setting a “0” turns

this option off. The default value for this option is ”0”.

MODE 05

(BALLS PER GAME)

This option determines the STANDARD amount of balls

dispensed per game. This amount DOES NOT include

any other balls that may be dispensed by other option

settings.

NOTE: THE NUMBER SET WILL DETERMINE

HOW MANY BALLS ARE DISPENSED PER GAME.

THE NUMBER IS NOT DETERMINED BY THE

BALLS KEPT IN THE GAME. THE NUMBER OF

BALLS IN THE GAME IS BASICALLY USED AS A

BALL SUPPLY. THIS AMOUNT SHOULD NOT BE

ALLOWED TO GO BELOW THREE (3) OR ABOVE

FIFTEEN (15).

The range for this option is 0-20. The default value for this

option is “9”. (The traditional balls per game value for al-

ley roller games).

POINT SETTING INFORMATION

IN SOME OF THE MODES BELOW, POINT VALUE

WILL BE DISCUSSED.

THIS GAME HAS THE ABILITY TO BE SET FOR 3

DIFFERENT POINT LEVELS. WHENEVER POINT

VALUES ARE DISCUSSED, THE SIGNIFICANT

(FRONT END NUMBERS) ARE DISCUSSED. THE

TRAILING “00’S” ARE NOT IMPORTANT.

EXAMPLE: SETTING A “30” WOULD BE GOOD

FOR 300 OR 3,000 POINTS. SETTING A 300

WOULD BE GOOD FOR 3,000 OR 30,000 POINTS.

FOR FURTHER INFORMATION CALL:

I.C.E. SERVICE DEPARTMENT

716-759-0360

NORMAL BUSINESS HOURS ARE:

MONDAY – FRIDAY, 9:00 AM TO 6:00 PM EST

MODE 06

(ATTRACT TIME)

This mode will play the game’s “Attract” mode when se-

lected. The attract mode consists of the game’s theme

song being played, along with the beacon light turning on.

The values for this mode (in minutes) is 0-30. Setting a

“0” turns the attract mode off. The default value for this

mode is “3”.

MODE 07

(POINT PER TICKET)

This option adjusts the points needed to dispense a ticket.

Setting a value of 30 will dispense 1 ticket for every 3,000

points scored. The range for this option is 0-9999. The

default value for this mode is “30”. (ticket for every 3,000

points)

MODE 08

(MINIMUM TICKETS)

This mode sets the minimum amount of tickets that can

be dispensed in a game. This would be the equivalent of

a “just for playing” option. This amount set IS NOT in ad-

dition to other tickets won. If the amount of tickets nor-

mally won exceeds the minimum amount set, that number

is the number awarded. The range for this option is 0-10.

Setting a “0” turns this option off. The default value for this

mode is “4”.

MODE 09

(TICKET CAP)

This mode determines the maximum amount of tickets

that can be given in a game REGARDLESS of points

made.

NOTE: THIS MAXIMUM WILL NOT AFFECT THE

TICKETS DISPENSED FOR WINNING THE

TICKET JACKPOT FROM THE OPTIONAL

“JACKPOT MARQUEE”. ANY JACKPOT TICKET

CAP WILL BE HANDLED BY THE JACKPOT MAR-

QUEE.

The range for this option is 0-50. Setting a “0” turns the

option off. The default setting is “0”.

8

SET-UP / GAME TESTING

MODE 10

(THEME PLAY ON)

This mode allows the game’s theme song to be elimi-

nated during game play. Setting a “1” plays the theme

during game play. Setting a “0” turns the theme song off.

It is advisable to leave the song play during the game, as

it adds excitement to the game and speeds up game play.

NOTE: THE GAME’S THEME SONG IS SYNCHRO-

NIZED ON ALL GAMES. WHEN 1 GAME IS

STARTED, THE THEME PLAYS ON ALL GAMES.

THIS PREVENTS SONGS PLAYING AT DIFFER-

ENT TIMES AND THE DISTRACTING NOISES AS-

SOCIATED WITH THAT CONDITION. THIS SYN-

CHRONIZATION DOES NOT AFFECT GAME PLAY

IN ANY WAY AND IS A BENEFICIAL DESIGN

CONSIDERATION.

MODE 11

(FACTORY DEFAULTS)

When this mode is selected, the game will revert to all

factory default settings.

SET “1”, THEN EXIT PROGRAMMING MODE TO

RESET ALL VALUES TO FACTORY DEFAULT.

The default for this mode is “0”.

ERROR CODES

When the game is powered up it will report an error based

on what sensor is bad. It will not continue until the error

has been corrected. This will only occur during power

up. If a sensor becomes blocked after power up, the

game will not detect this as an error.

Error 1 0K Ball Return

Error 2 1K Score Problem

Error 3 2K Score Problem

Error 4 3K Score Problem

Error 5 4K Score Problem

Error 6 10K Right Sensor Problem

Error 7 10K Left Sensor Problem

Error 8 Ball Count Problem

Error 9 Ticket Disconnect

Error 10 Coin Disconnect

Error 11 Coin Switch Stuck

Error 16 Ball Trough not plugged in

TESTING

After the game is installed and set up, it is a good idea to

play a few games, to be sure everything is working prop-

erly.

Play a few games paying special attention to the following

areas:

• Balls per game

• Tickets dispensed

• Beacon light working

• Proper scoring

• Proper jackpot (If using Marquee)

IF YOU HAVE ANY QUESTIONS OR COMMENTS

REGARDING INSTALLATION OR PROPER

FUNCTION OF YOUR GAME, PLEASE CALL OUR

SERVICE DEPARTMENT AT:

I.C.E. SERVICE DEPARTMENT

716-759-0360

NORMAL BUSINESS HOURS ARE:

MONDAY – FRIDAY, 9:00 AM TO 6:00 PM EST

9

QUICK TROUBLESHOOTING

GAME WILL NOT TAKE OR ADD MONEY CORRECTLY

• Micro switch not working or returning properly. Check and repair or replace as necessary.

• Game programming set-up incorrectly. Refer to service manual for proper settings.

• Bad harnessing or connector. Check w/ohm meter and repair if necessary.

• Bad Main P.C. Board. Check and repair or replace as necessary.

START BUTTON WILL NOT FLASH WHEN GAME HAS CREDITS, OR WORK WHEN PUSHED

• Micro switch not working properly. Test and replace as necessary.

• Micro switch popped out of housing. Snap back into housing.

• Burned out light bulb. Replace light bulb.

• Bad harnessing or connector. Check w/ohm meter and repair as necessary.

• Bad Main P.C. Board. Check and repair or replace as necessary.

GAME HAS NO SOUND

• Bad speaker. Check w/ohm meter for 8-ohm load and replace if defective.

• Volume level set incorrectly. Check service manual for volume setting procedures.

• Bad Harnessing or connector. Check w/ohm meter and repair if necessary.

• Bad Main P.C. Board. Check and repair or replace as necessary.

• Main P.C. Board fan bad & I.C.’s overheated. Replace fan.

BALLS WILL NOT RELEASE OR WILL NOT STOP RELEASING

• Solenoid burned out. Replace solenoid.

• Solenoid sticks in. replace solenoid.

• Release lever binding. Check, lubricate or replace as necessary.

• Release return spring broken. Replace spring.

• Bad ball count sensor. Check and replace as necessary.

• Bad connector or harnessing. Check w/ohm meter and repair as necessary.

• Bad Opto-isolator. Check w/ohm meter and replace if necessary.

• Bad Main P.C. Board. Check and repair or replace as necessary.

• Debris jamming ball return system. Clean return area.

GAME WILL NOT ADD POINTS CORRECTLY / COUNTS BALLS WHEN NOT THROWN

• Bad score sensor. Check and repair or replace.

• Score sensor wiring bad. Check w/ohm meter and repair or replace.

• Cabinet harnessing bad. Check w/ohm meter and repair or replace as necessary.

• Sensors loose or misaligned. Realign sensors.

• Main P.C. Board bad. Check and repair or replace as necessary.

TICKET DISPENSER DOES NOT WORK OR WORKS IMPROPERLY

• Bad harnessing. Check w/ohm meter and repair if necessary.

• Bad ticket dispenser. Repair or replace ticket dispenser.

• Dispenser out of tickets. Add tickets.

• Bad Main P.C. Board. Check and repair or replace as necessary.

• Optical sensor on dispenser dirty. Clean sensor.

SCORE DISPLAY WILL NOT LIGHT OR WORKS IMPROPERLY

• No power on Main P.C. Board. Check transformer and fuses / check power module

• Bad connectors or harnessing. Check w/ohm meter and repair as necessary.

• Bad Display P.C. Board. Repair or replace as necessary.

• Bad Main P.C. Board. Repair or replace as necessary.

10

QUICK TROUBLESHOOTING

NO FLUORESCENT LIGHTING

• Bad connectors or harnessing. Check w/ohm meter and repair as necessary.

• Bad ballast transformer. Replace ballast transformer.

• Bad bulb. Replace bulb.

• No A.C. power to game. Check main fuses in power module.

GAME WILL NOT RETAIN HIGH SCORE WHEN GAME TURNED OFF AND THEN BACK ON

• Programming set incorrectly.

• Back up battery on Main P.C. Board bad. Check and replace battery if necessary.

GAMES ACT STRANGELY FOR NO APPARENT REASON

• Game I.D.’s set improperly. Refer to service manual for proper settings.

• Game hit by electrostatic discharge. Turn games off, wait 15 seconds and turn back on.

• Bad Main P.C. Board. Check and repair or replace as necessary.

REFER TO THE NEXT SECTION FOR DETAILED INFORMATION

ON REPLACEMENT OF P.C. BOARDS AND MECHANICAL COMPONENTS

11

GAME REPAIR

WARNING: ALWAYS REMOVE POWER TO THE

GAME BEFORE ATTEMPTING ANY SERVICE,

UNLESS NEEDED FOR SPECIFIC TESTING.

FAILURE TO OBSERVE THIS PRECAUTION

COULD RESULT IN SERIOUS INJURY TO YOUR-

SELF OR OTHERS.

OPERATIONAL

BACKGROUND

The ICE BALL™ game has been designed with

MODULAR repair in mind. The coin drawer and ticket

drawer can be slid out and removed in their entirety to be

worked on in another area if desired. The ball release

assembly can be removed as a unit with no tools

necessary, making repair a snap.

The ball release system utilizes an A.C. Pull tpe solenoid

that has been specifically designed to eliminate residual

magnetism problems commonly found in this type of

solenoid. The solenoid is powered via an Opto-isolator, to

eliminate solenoid noise from the electronic circuitry.

Other than the display, all electronics and power supply

components are located on the Main P.C. Board to make

modular type replacement fast and simple.

The display board has been designed to be very reliable

and easy to repair. Very few drive components are

necessary for this type of display.

TROUBLESHOOTING

PHILOSOPHY

To find problems with the game, always first check what

should be obvious. See that the game is plugged in and

that all of the fuses on the game are good. This includes

the fuse that is located INSIDE the power module.

Next, check to see that all of the connectors are firmly

seated and that none of the wires have pulled out of

them.

When trying to find out if specific components are bad or

not, try swapping them with components from another

player station to see if the problem moves with the com-

ponent, or stays where it was. This will help you to know if

you have a problem with a specific component, or maybe

a problem with either the wiring or the Main P.C. Board.

Use extreme caution when using probes or volt if the

game is powered up. If doing continuity checks, it is im-

portant to disconnect the harnessing at both, as attached

they may yield erroneous results.

If P.C. Boards are suspected as causing problems, check

to see that all of the I.C. chips are firmly seated on the

boards.

If light bulbs are suspected, swap them with one that is

known to work to narrow the problem down to the bulb or

P.C. Board.

MECHANICAL

REPAIR

BALL RELEASE ASSEMBLY

WARNING: BE SURE POWER HAS BEEN REMOVED

FROM THE GAME BEFORE PROCEEDING.

1. Open the cash box drawer at least 6 inches.

2. Pull forward on the ball release cover. (The panel with

the clear plastic window) about 3 inches to disen-

gage, then lift off.

3. Remove the balls from the game.

4. Grasp the release assembly by the rail and slowly lift

out, being careful to avoid hitting the sensors on the

cover retaining screws.

5. Disconnect the connector that connects the release

assembly to the game.

SOLENOID REPLACEMENT

1. Remove the spring from the solenoid and mounting

bolt.

2. Remove the cotter pin from the clevis pin and slide

the clevis pin from the solenoid shaft and linkage.

12

GAME REPAIR

3. Carefully scribe a mark when removing the solenoid

to be sure the replacement is properly located.

4. Remove the hardware that secures the solenoid to

the mounting plate.

5. When re-assembling, be sure to use the same size

cotter pin to retain the clevis pin, as this pin is needed

to hold the spring to the solenoid assembly.

6. Be sure the bent over end of the cotter pin is trimmed

so it cannot contact the solenoid body.

SOLENOID REPLACEMENT

1. The ball count sensor must be replaced as an assem-

bly. Remove the transmitter, receiver and sensor P.C.

Board from the release assembly.

2. When replacing the unit, it is important to remember

to use the star washers. This will prevent the sensors

from rotating or loosening.

3. Be sure to install the new sensors in the same posi-

tion as the old ones. This is important to insure proper

alignment and consequently proper ball count

BULB REPLACEMENT

1. The bulbs replace easily. Pull the bulb straight out of

the socket.

2. Insert the new bulb into the socket and snap into

place.

ELECTRONIC REPAIR

DISPLAY ASSEMBLY

SCORE DISPLAY ASSEMBLY

1. Unlock and remove the display cover.

2. Lift the entire assembly straight up, then pull the bot-

tom forward and remove connectors from the rear.

3. Unscrew the display from the mounting bracket.

4. Assemble in reverse order.

BULB REPLACEMENT

1. Unlock and remove the display cover.

2. Pull the old bulb straight out of the socket.

3. Push a new bulb straight into the socket and snap

into place.

MAIN P.C. BOARD

1. Turn off A.C. power and remove the power cord from

the power module.

2. Remove all P.C. Board connectors noting where each

one connects into the board.

3. Remove the 4 hex fasteners that retain the board to

the mounting bracket.

4. Re-assemble in reverse order.

13

GAME REPAIR

BALL RETURN SENSOR

1. Turn off game power.

2. Open cash drawer at least 6 inches.

3. Slide ball release cover from right hand side of game.

4. Sensor assembly is located at the rear of the ball re-

turn channel where the 2 cabinets meet.

5. Unscrew the sensor assembly and remove.

6. Assemble in reverse order.

NOTE: BE SURE THE TRANSMITTER WIRING IS

KEPT HIGH ENOUGH FOR THE BALLS TO PASS

UNDER. IF THERE IS ANY SLACK, IT IS IMPOR-

TANT TO REMOVE IT USING A TIE WRAP, ETC.

SCORE SENSORS

1. Remove all A.C. power from the game.

2. Remove the 6 screws from the front of the cage and

remove the front of the cage.

3. Remove the single screw from the bottom of each

cage side and remove the sides.

4. Remove the 2 retaining screws on the playfield.

5. Remove the playfield.

6. Re-connect power to the game and put the game in

test mode.

7. Run your hand through each sensor pair and listen for

the sound to indicate proper function.

8. If the sensor does not indicate proper function, re-

move the sensor and replace.

9. Re-assemble in reverse order.

10. Re-test the assembly when finished.

MAINTENANCE

Maintenance is easy as the game requires very little ser-

vice under normal use. To get the best out of the game,

please perform the following as indicated:

• Clean the playfield weekly using Wildcat pinball

cleaner.

• Clean the playfield once every 3 months with a buff-

ing wheel and Novus polish.

• Oil the levers and linkages on the release system

every 6 months.

• Polish the cabinet with a good grade of spray furniture

polish every 6 months.

14

PARTS LISTINGS

MECHANICAL PARTS

AR1001 Ball Rail

AR1002 Ball Return Tray

AR1003 Rail Support Spacer

AR1004 Ball Release Lever Spring

AR1005 Cash Box

AR1007 Solenoid Linkage

AR1009 Ball Release Lever Bracket

AR1011 Channel Cover, LEFT

AR1012 Channel Cover, RIGHT

AR1016 Alley Edge Protector, REAR

AR1018 Ball Release Lever

AR1019 Alley Edge Protector, FRONT

AR1020 Cup Connecting Plates

1024 Ticket Bin

1026 Ticket Bin Switch Mounting Bracket

AR1029 Speaker Grille

AR1033 Cage, LEFT SIDE

AR1034 Cage, RIGHT SIDE

AR1035 Cage, FRONT

AR2017 Diffuser Support

AR3000 Runaway Material w/Adhesive

AR3001 Ball Jump

AR3005 Ball Cover Window

AR3006 Playfield Light Cover

AR3008 PL7 Light Diffuser

AR3010 Cup, 10,000 Point

AR3011 Cup, 5,000 Point

AR3012 Cup, 4,000 Point

AR3013 Cup, 2,000 and 3,000 Point

AR3014 Cup, 1,000 Point

AR3015 Cup, Bottom Ring

AR3017 Insulating Grommet

AR3020 Runaway Ball Bumper Material

AR3021 Ball Stop Grommet

AR3024 Ball

AR3065 Runaway Ball Bumper Cap, Left Side

AR3066 Runaway Ball Bumper Cap, Right Side

AR3069 Ball Diverter

5014 Coin Door Lock

5101 Mech Holder

6105 Latch Tool

6111 Fiber Lever Washer

6117 Clevis Pin 3/4”

6118 Clevis Pin 1”

GRAPHICS & DECALS

AR7201 Display Panel

AR7221 Programming Decal (Part 1)

AR7222 Programming Decal (Part 2)

AR7003 Coin Door Decal

AR7004 Ticket Door Decal

AR7008 Instruction Panel

RB7009 Fuse Rating Decal

AR7014 10,000 Point Decal, Left Hand Side

AR7015 5,000 Point Decal

AR7016 4,000 Point Decal

AR7017 3,000 Point Decal

AR7018 2,000 Point Decal

AR7019 1,000 Point Decal

AR7020 10,000 Point Decal, Right Hand Side

AR9001 Service Manual

ELECTRICAL / ELECTRONIC

PARTS

211 Low Ticket Switch

248 PL7 Transformer

249 PL7 Bulb

251 PL7 Socket

DA2033X PCBA - (Small Display)

RB2032X PCBA - (Large Display)

DA2002X Transformer

AR2005 Start Button

HP2006B Blue Rotating Beacon Light

AR2007 Speaker 6 X 9

AR2008 Solenoid

RB2009AX PCBA - (Opto Sense Point)

RB2009BX PCBA - (Opto Sense Point Zero)

RB2009CX PCBA - (Opto Sense Ball Count)

RB2009X PCBA - (Opto Sense Point 10K)

CC2027 20 Ft. Computer Style Power Cord

AR2028X Ball Eject P.C. Board (AR Model)

RB2034X Main P.C. Board Assembly

DD2007X Power Module

2111 Solid State Relay

2426 12 Ft. Modular Phone Cord

HH5005 Ticket Dispenser (Entropy)

PC20224 Counter, 12 Volt D.C.

PC20429 Red Diffused L.E.D.

15

Contacts at SEGA

Machine Sales

Telephone: +44 (0) 208 391 8090

Fax: +44 (0) 208 391 8099

www.sega-amusements.co.uk

SEGA Spares

Telephone: +44 (0) 208 391 8060

Fax: +44 (0) 208 391 8096

www.segatotalsolutions.com

Customer Services

Telephone: +44 (0) 208 391 8065

Fax: +44 (0) 208 391 8096