Arcom Control Systems WEBTELE Asset Tracking Device User Manual W E B Telemetry Technical Manual

Arcom Control Systems, Inc. Asset Tracking Device W E B Telemetry Technical Manual

users manual

W-E-B Telemetry (Wireless Embedded Baseboard for Telemetry) Technical Manual companya
Definitions Arcom is the trading name for Arcom Control Systems Inc and Arcom Control Systems Ltd. Disclaimer The information in this manual has been carefully checked and is believed to be accurate. Arcom assumes no responsibility for any infringements of patents or other rights of third parties, which may result from its use. Arcom assumes no responsibility for any inaccuracies that may be contained in this document. Arcom makes no commitment to update or keep current the information contained in this manual. Arcom reserves the right to make improvements to this document and /or product at any time and without notice. Warranty This product is supplied with a 3 year limited warranty. The product warranty covers failure of any Arcom manufactured product caused by manufacturing defects. The warranty on all third party manufactured products utilized by Arcom is limited to 1 year. Arcom will make all reasonable effort to repair the product or replace it with an identical variant. Arcom reserves the right to replace the returned product with an alternative variant or an equivalent fit, form and functional product. Delivery charges will apply to all returned products. Please check www.arcom.com/support for information about Product Return Forms. Trademarks Windows NT, Windows 98 are trademarks of the Microsoft Corporation. Linux is a registered trademark of Linus Torvalds. All other trademarks recognized. Revision History Manual PCB Date Comments Issue A V1 Issue 3 15th December 2005 First full release of Manual © 2005 Arcom. Arcom is a subsidiary of Spectris plc. For contact details, see page 34. Arcom operates a company-wide quality management system which has been certified by the British Standards Institution (BSI)
W-E-B Telemetry Technical Manual Contents Contents About this manual ..............................................................................................................................5 Conventions...........................................................................................................................5 Related documents................................................................................................................5 Introduction ........................................................................................................................................6 Features.................................................................................................................................6 W-E-B Telemetry ‘at a glance’................................................................................................7 Handling your board safely ....................................................................................................8 Detailed hardware description ...........................................................................................................9 W-E-B Telemetry board footprint..........................................................................................10 Power supply requirements .................................................................................................10 Power conditioning...............................................................................................................10 Switch mode power supplies ...............................................................................................10 Network interface.................................................................................................................10 Serial interface.....................................................................................................................10 PC/104 bus support .............................................................................................................10 Power supervisory circuit .....................................................................................................11 Ignition sense circuit ............................................................................................................11 Dual UART 16C552 .............................................................................................................11 Modem ON / OFF control signal ..........................................................................................11 Status LEDs .........................................................................................................................12 Optional modules .............................................................................................................................13 Trimble GPS module............................................................................................................13 Sony Ericsson GPRS module ..............................................................................................13 Siemens GPRS module .......................................................................................................14 Motorola iDEN module.........................................................................................................15 Motorola WiDEN module .....................................................................................................16 Board configuration..........................................................................................................................17 Jumpers ...............................................................................................................................17 Equipment you will need ..................................................................................................................18 Supplied equipment .............................................................................................................18 What you will need...............................................................................................................18 Memory map ....................................................................................................................................19 Ports and connectors.......................................................................................................................20 J1 (Power connection) .........................................................................................................21 J2 (Ethernet LAN connection) and J4 (Ethernet from processor card) ...............................21 J3 (Siemens modem interface) ............................................................................................21 J5 (Lithium battery output) ...................................................................................................22 P5 (COM0 & COM1, RS-232)..............................................................................................23 J6 (COM0 & COM1 from processor card)............................................................................23 J7 (Sony Ericsson modem interface) ...................................................................................24 J8 (SIM card connector).......................................................................................................25 J9 (Ethernet LEDs) ..............................................................................................................25 J10 (iO200 modem antenna interface) ................................................................................25 © 2005 Arcom Issue A 3
W-E-B Telemetry Technical Manual Contents J11 (iO200 modem CELL antenna interface).......................................................................26 J12 (iO200 modem GPS antenna interface)........................................................................26 J17 (Auxiliary power) ...........................................................................................................26 J18 (iO200 modem Push To Talk - PTT)..............................................................................27 J19 (iO200 modem SIM card interface) ...............................................................................27 P2 (iO1500 modem interface)..............................................................................................27 P3 (GPS interface)...............................................................................................................28 P4 (PLD Program Header)...................................................................................................29 P60,61 PC/104 bus connectors)..........................................................................................29 P62 (iO200 modem interface)..............................................................................................30 Antenna considerations ...................................................................................................................32 Antenna safety.....................................................................................................................32 ESD protection.....................................................................................................................33 Antenna performance ..........................................................................................................33 Appendix A - Contacting Arcom .......................................................................................................34 Appendix B - Technical specifications..............................................................................................35 Appendix C - Mechanical specifications ..........................................................................................37 Index ................................................................................................................................................39 © 2005 Arcom Issue A 4
W-E-B Telemetry Technical Manual About this manual About this manual This manual provides detailed information about the W-E-B Telemetry board. It explains, with examples, how to get the most from this product. Conventions Symbols The following symbols are used in this guide: Symbol Explanation Note - information that requires your attention. Tip - a handy hint that may provide a useful alternative or save time. Caution – proceeding with a course of action may damage your equipment or result in loss of data. Jumper fitted. Jumper not fitted. Related documents In addition to this manual, you can obtain useful information from a variety of sources including: Motorola iO1500 iDEN Modem Module • Motorola iO200 WiDEN Modem Manual • Sony Ericsson GR47/48 Modem Manual • SIEMENS MC35i Modem Manual • Trimble GPS Receiver Manual • SM-837/1900: RM3-900/1900 Antennas • Antennas • © 2005 Arcom Issue A 5
W-E-B Telemetry Technical Manual Introduction Introduction The W-E-B Telemetry (Wireless Embedded Baseboard for Telemetry) board is a rugged, modular platform for applications in telemetry and telematics. The board makes it easy to integrate three essential features of any new asset monitoring solution - wireless modem, GPS receiver and complete power supply solution to power your system. Features Wide DC input voltage range (10V to 30V). • • • • • • • • • • • • • • • • • • • Automotive transient and surge protected. Supply reverse voltage protected. Input power and ignition sensing circuitry. 8 / 16bit PC/104 bus interface. On board 5V supply, delivers up to 2.5A (for host CPU and expansion modules). On board 3.6V supply, delivers up to 2.5A (for breakout and wireless modules). On board ±12V supply, delivers up to 250mA (for breakout and PC/104). Extended temperature range lithium back-up battery for GPS module. Dual 16C550 compatible UART provides serial link to wireless modules directly from PC/104 bus. EMC filtered breakout for two 16C550 serial ports. Breakout for 10/100 Base-T Ethernet (with integrated activity and speed LEDs). Direct Plug ‘n’ Go connection for Siemens MC35i OEM modem module. Direct Plug ‘n’ Go connection for Sony Ericsson GR47/48 OEM modem module. Direct Plug ‘n’ Go connection for Motorola iDEN iO1500 OEM modem module. Direct Plug ‘n’ Go connection for Motorola WiDEN iO200 OEM modem module. Direct Plug ‘n’ Go connection for Trimble Lassen SQ GPS module. 3 user definable status LEDs. Integrated SIM (Subscriber Identity Module) card connector. © 2005 Arcom Issue A 6
W-E-B Telemetry Technical Manual Introduction W-E-B Telemetry ‘at a glance’ Base Address iO200 8/16bit Ethernet selector link Push To PC1/104 pass through Talk interface connector Ethernet LEDs iO1500 interface MC35i interface iO200 SIM card interface Ethernet breakout connector DC input connector Power and user LEDs Dual stack DB9 connector (serial port breakouts) 3V lithium 3V lithium Auxiliary Serial ports battery backup power pass through connector battery connector iO200 iO200 GPS iO200 CELL antenna antenna antenna iO200 interface SIM card interface GR47/47 GPS interface interface © 2005 Arcom Issue A 7
W-E-B Telemetry Technical Manual Introduction Handling your board safely Anti-static handling This board contains CMOS devices that could be damaged in the event of static electricity discharged through them. At all times, please observe anti-static precautions when handling the board. This includes storing the board in appropriate anti-static packaging and wearing a wrist strap when handling the board. Batteries The W-E-B Telemetry board contains a Lithium battery to maintain the configuration of the GPS unit, if present. Do not short circuit the batteries or place on a metal surface where the battery terminals could be shorted. During shipment the battery is isolated from the boards circuitry and should be connected before using the board. Please refer to the link section of this manual for details. Dispose of used batteries according to the manufacturer’s instructions and local ordinances. Do not incinerate, crush or otherwise damage the batteries. The batteries are non-rechargeable. There is a danger of explosion if a lithium battery is recharged or incorrectly replaced. The Lithium battery on the W-E-B Telemetry base board has a life expectancy of 5 years. This battery should only be replaced by qualified service personnel. Packaging Please ensure that should a board need to be returned to Arcom, it is adequately packed, preferably in the original packing material. If the original packing material is not available, return the board in an anti-static bag contained within a box that provides suitable protection. Electromagnetic compatibility (EMC) The W-E-B Telemetry board is classified as a component with regard to the European Community EMC regulations, it is the responsibility of the end user to ensure that systems using the board are compliant with the appropriate EMC standards. Arcom EMC tests of the W-E-B Telemetry board have shown that the RF emissions of the board are well below standard international EMC limits and that it is unlikely to contribute significantly to the RF emissions spectrum of any system in which it is used. The optional wireless modules catered for by the W-E-B Telemetry board all have full regulatory approval from the appropriate agencies. © 2005 Arcom Issue A 8
W-E-B Telemetry Technical Manual Detailed hardware description Detailed hardware description The following section provides a detailed description of the functions offered by the W-E-B Telemetry board. This information may be required during development. POWERCONDITIONING5v DC / DCCONVERTOR3.6v DC / DCCONVERTOR+12v DC / DCCONVERTOR-12v DC / DCCONVERTORPOWER IN20WAYIDCCOM1COM2DUAL(STACK)MALE 9WAYDTYPEVERTICALSCREENEDRJ45RIGHTANGLESCREENEDRJ45PC/104PROCESSORCARD5 VOLT-12 VOLT+12 VOLT3.6 VOLTPC/104 BUSCONNECTORLC4128CPLD16C552DUARTAND74HC244VOLTAGETRANSLATORSIEMENSMODEMMODULESONYERICSSONMODEMMODULEMOTOROLAMODEMMODULETRIMBLEGPSMODULEUSERLEDS+12 VOLTMOUNTINGHOLES+5 VOLT-12 VOLTSIM CARDCONNECTORWEBTELEMETRYPCB W-E-B Telemetry block diagram © 2005 Arcom Issue A 9
W-E-B Telemetry Technical Manual Detailed hardware description W-E-B Telemetry board footprint The board is 100mm (3.93") by 155mm (6.10") and is 1.6mm (63 thou) thick. Power supply requirements The board is designed to accept a 10V to 30V DC power supply, nominally 12V DC. Power conditioning The input supply lines are protected using re-settable surface mount fuses. These fuses can only be reset by power cycling the board. The PCB also provides protection for reverse voltage and transient voltages to comply with ETSI EN 301 489-1 V1.4.1, ISO 7637-1 and ISO 7637-2. On board EMC filtering minimizes conducted noise. Switch mode power supplies On board DC/DC converters provide the necessary power rails: +5V, 2.5A max. • • • • • +3.6V, 2.5A max. +12V, 250mA max. -12V, 150mA max. +1.8V, 100mA max (see Sony Ericsson modem module). Network interface A 10/100Base-T Ethernet connector is mounted on the front edge of the PCB to allow direct mounting to a front panel. The RJ45 connector incorporates activity and speed LEDs. The network connection is provided by the PC/104 processor card and is connected to the board by a standard RJ45 cable. Serial interface A dual port male DB9 connector is mounted on the front edge of the PCB to allow direct mounting to a front panel. The RS-232 serial connection is provided by the PC/104 processor card and is connected to the board by a standard 20-way IDC ribbon cable. PC/104 bus support The board includes an 8bit PC/104 slave interface conforming to IEEE996.1. The module includes a 16bit connector to accommodate connections for additional interrupt lines. © 2005 Arcom Issue A 10
W-E-B Telemetry Technical Manual Detailed hardware description Power supervisory circuit A supervisory circuit monitors the DC input supply. This signal creates an interrupt (Power Fail) to indicate an occurrence of the DC supply voltage falling below 8V DC. The number of interrupt resources required is minimized by concatenating several interrupts into a single signal. This interrupt is concatenated with the Ignition Sense interrupt. Ignition sense circuit A supervisory circuit monitors an auxiliary (Ignition) input supply. This signal creates an interrupt (Ignition Sense) to indicate an occurrence of the DC supply voltage falling below 8V DC and rising above 8V DC. The number of interrupt resources required is minimized by concatenating several interrupts into a single signal. This interrupt is concatenated with the Power Fail interrupt. Dual UART 16C552 Two on board 16C550 compatible serial ports support optional wireless modules, whilst a parallel port supports digital I/O. Modem ON / OFF control signal When power is initially applied to the board, the modem modules are in a low power/off state. Toggle the ON / OFF control signal to turn the modules on. The ON/OFF signal is provided by the parallel port (bit 3). The address of this signal is Base address (as selected at LK1) +10H. To turn the modem module on, follow these steps: 1 Apply power to the board. 2 Write a ‘1’ to bit 3 of parallel port. The status of the signal is (on). 3 Wait 10ms then write a ‘0’ to bit 3 of parallel port. The status of the signal is (off). 4 Wait 600ms, then write a ‘1’ to bit 3 of parallel port. The status of the signal is (on). To turn the Motorola modem module off, write a ‘0’ to bit 3 of parallel port, (off). © 2005 Arcom Issue A 11
W-E-B Telemetry Technical Manual Detailed hardware description To turn the Sony Ericsson / Siemens modem module off, follow these steps: 1 Write a ‘1’ to bit 3 of parallel port. The status of the signal is (on). 2 Wait 10ms, then write a ‘0’ to bit 3 of parallel port. The status of the signal is (off). 3 Wait 1000ms, then write a ‘1’ to bit 3 of parallel port. The status of the signal is (on). Status LEDs Four status LEDs are provided, in a traffic light stacked arrangement. This is positioned on the front edge of the PCB to allow direct mounting to a front panel: A green LED provides visual confirmation of power. • • A red LED and two yellow LEDS are user controlled. The LEDs are accessed through the parallel port (bit 0 red; Bit 1 yellow; Bit 2 yellow). The address of these LEDs is Base address (as selected at LK1) +10H. Write a ‘1’ to the appropriate bit to turn the LED off. Write a ‘0’ to the appropriate bit to turn the LED on. © 2005 Arcom Issue A 12
W-E-B Telemetry Technical Manual Optional modules Optional modules The optional modem modules are secured to the board via four 2mm * 12mm long posidrive screws and four 4mm long spacers. These parts are included with the PCB. Trimble GPS module The board supports a Trimble “Lassen SQ” GPS module, which is an eight-channel low power device. The interface to the GPS module is via port 0 of the UART. The physical address of this port is base address and uses IRQ6 as the default interrupt. The GPS module is located on the secondary side of the PCB. It is shown in the following photograph: Sony Ericsson GPRS module For worldwide cellular operations the W-E-B Telemetry board supports a Sony Ericsson GR47 / GR48 modem module. Mounting positions, RTC supply and module interface connector are all provided. A SIM card connector for the modem module is also provided on the secondary side of the board. The module’s Real Time Clock back-up function is provided by a 1.8V battery-backed power supply. The interface to the Modem is via port 1 of the UART. The physical address of this port is base address +08H and uses IRQ15 as the default interrupt. © 2005 Arcom Issue A 13
W-E-B Telemetry Technical Manual Optional modules The Sony Ericsson GPRS module is shown in the following photograph: Siemens GPRS module For worldwide cellular operations the board supports a Siemens MC35i modem module. Mounting positions and module interface connector are all provided. A SIM card connector for the modem module is also provided on the secondary side of the board. The interface to the Modem module is via port 1 of the UART. The physical address of this port is base address +08H and uses IRQ15 as the default interrupt. The Siemens GPRS module is shown in the following photograph: © 2005 Arcom Issue A 14
W-E-B Telemetry Technical Manual Optional modules Motorola iDEN module For American cellular operations the board supports a Nextel (Motorola) modem module. Mounting positions and module interface connector are all provided. The interface to the Modem module is via port 1 of the UART. The physical address of this port is base address +08H and uses IRQ15 as the default interrupt. The Motorola iDEN module is shown in the following photograph: © 2005 Arcom Issue A 15
W-E-B Telemetry Technical Manual Optional modules Motorola WiDEN module The PCB also supports a Nextel (Motorola) WiDEN module. Mounting positions and module interface connector are all provided. The interface to the modem module is via port 1 of the UART. The physical address of this port is base address +08H and uses IRQ15 as the default interrupt. The Motorola WiDEN module is shown in the following photograph: © 2005 Arcom Issue A 16
W-E-B Telemetry Technical Manual Board configuration Board configuration Jumpers LK1 – Base address & IRQ selector Link Description Modem IRQ = IRQ15. GPS IRQ = 6. Parallel port IRQ = 12. Modem IRQ = IRQ11. GPS IRQ = 6. Parallel port IRQ = 12. Link Description Base address of W-E-B Telemetry PCB set to 0x3E0. Base address of W-E-B Telemetry PCB set to 0x0. Base address of W-E-B Telemetry PCB set to 0x180. LK2 – GSM module select Link Description Siemens modem module fitted. Sony Ericsson modem module fitted. W1 – Ignition Sense enable Link Description Ignition Sense enabled. Ignition Sense disabled. © 2005 Arcom Issue A 17
W-E-B Telemetry Technical Manual Equipment you will need Equipment you will need Supplied equipment The W-E-B Telemetry package includes the following components: W-E-B Telemetry board. • • • • • • • • • W-E-B Telemetry CD, including documentation. What you will need In addition to the W-E-B Telemetry package, you will need the following hardware: Power supply. Modem module with network connection (optional). Trimble GPS module (optional). Antennas. RS-232 null modem cable. Test computer with RS-232 communication port and Ethernet. Processor card with PC/104 bus support conforming to IEEE996.1. The board has been designed for applications using Arcom’s low power PC/104 processor boards, such as the XScale based VIPER and VULCAN, or x86 compatible PEGASUS and AIM104-386EX. © 2005 Arcom Issue A 18
W-E-B Telemetry Technical Manual Memory map Memory map Address Function 180h – 187h Chip select for Trimble GPS module. 188h – 18Fh Chip select for Modem module. 190h – 194h Chip select for UART & parallel port. The 180h address indicated above is the default address and is set at time of manufacture. See Jumpers, page 17, for information about changing the physical base address. © 2005 Arcom Issue A 19
W-E-B Telemetry Technical Manual Ports and connectors Ports and connectors There are 21 connectors for accessing external devices: Connector Function See page… J1 DC input supply. 21 J2 Ethernet output. 21 J3 Siemens interface. 21 J4 Ethernet input. 21 J5 Lithium battery. 22 J6 Serial COMS input. 23 J7 Sony Ericsson interface 24 J8 SIM card connector. 25 J9 Ethernet LED interface. 25 J10 iO200 antenna interface. 25 J11 iO200 CELL antenna interface. 26 J12 iO200 GPS antenna interface. 26 J17 Auxiliary power output. 26 J18 iO200 PTT interface. 27 J19 iO200 SIM interface. 27 P2 iO1500 interface. 27 P3 GPS interface. 28 P4 PLD program interface. 29 P5 Serial COMS output. 23 P60, 61 PC/104 bus connectors. 29 P62 iO200 interface. 30 © 2005 Arcom Issue A 20
W-E-B Telemetry Technical Manual Ports and connectors J1 (Power connection) Mating connector: Molex 09-91-0300 Mating crimp: Molex 08-50-0106. The pin assignments for the power connection are as follows: Pin Signal name 1 Negative 2 Positive 3 I (Ignition) J2 (Ethernet LAN connection) and J4 (Ethernet from processor card) The pin assignments for J2 and J4 connections are as follows: Pin Signal name 1 Transmit + 2 Transmit - 3 Receive + 4 Reserved 5 Reserved 6 Receive - 7 Reserved 8 Reserved J3 (Siemens modem interface) Mating cable: FFC0.50A40/0070L5.0-5.0-10.0-10.0SABB. Manufacturer: Tyco. The UART connected to this interface is a 5V device. A buffer is used as a voltage translator. This buffer is powered by VOUT. The pin assignments for J3 connections are as follows: © 2005 Arcom Issue A 21
W-E-B Telemetry Technical Manual Ports and connectors Pin Signal name Pin Signal name 1 +3.6VDC 2 +3.6VDC 3 +3.6VDC 4 +3.6VDC 5 +3.6VDC 6 Ground (0v) 7 Ground (0v) 8 Ground (0v) 9 Ground (0v) 10 Ground (0v) 11 NC 12 NC 13 +VOUT 14 NC 15 ON/OFF 16 MDM DSR 17 MDM RI 18 MDM RXD 19 MDM CTS 20 MDM RTS 21 MDM DCD 22 MDM TXD 23 NC 24 SIMPRES 25 SIMRST 26 SIMDATA 27 SIMCLK 28 SIMVCC 29 SIMGND 30 +VBAT 31 NC 32 NC 33 NC 34 NC 35 NC 36 NC 37 NC 38 NC 39 NC 40 NC J5 (Lithium battery output) Mating connector: Molex 50-57-9702. Mating crimp: Molex 16-02-0104. The pin assignments for J5 connection are as follows: Pin Signal name 1 +3.6v 2 0v J5 is directly connected to the lithium battery. Any equipment connected to J5 must include battery protection equipment (current limit resistor, reverse voltage protection). © 2005 Arcom Issue A 22
W-E-B Telemetry Technical Manual Ports and connectors P5 (COM0 & COM1, RS-232) Pin assignments for the serial ports are as follows. Pin Signal name Pin Signal name 1T DCD1 1B DCD0 2T RXD1 2B RXD0 3T TXD1 3B TXD0 4T DTR1 4B DTR0 5T Ground (0v) 5B Ground (0v) 6T DSR1 6B DSR0 7T RTS1 7B RTS0 8T CTS1 8B CTS0 9T RI1 9B RI0 J6 (COM0 & COM1 from processor card) Mating Connector: 3M Ref number 3421-6600 Pin assignments for the serial ports are as follows: Pin Signal name Pin Signal name 1 DCD0 2 DSR0 3 RXD0 4 RTS0 5 TXD0 6 CTS0 7 DTR0 8 RI0 9 Ground0 (0v) 10 No connect 11 DCD1 12 DSR1 13 RXD1 14 RTS1 15 TXD1 16 CTS1 17 DTR1 18 RI1 19 Ground1 (0v) 20 No connect © 2005 Arcom Issue A 23
W-E-B Telemetry Technical Manual Ports and connectors J7 (Sony Ericsson modem interface) Pin assignments for the Sony Ericsson modem interface are as follows: Pin Signal name Pin Signal name 1 +3.6VDC 2 Ground (0v) 3 +3.6VDC 4 Ground (0v) 5 +3.6VDC 6 Ground (0v) 7 +3.6VDC 8 Ground (0v) 9 +3.6VDC 10 Ground (0v) 11 NC 12 Ground (0v) 13 NC 14 ON/OFF 15 SIMVCC 16 SIMPRES 17 SIMRST 18 SIMDATA 19 SIMCLK 20 NC 21 NC 22 NC 23 NC 24 NC 25 VBAT 26 NC 27 NC 28 NC 29 NC 30 NC 31 NC 32 MDM DSR 33 NC 34 +VOUT 35 NC 36 MDM RI 37 MDM DTR 38 MDM DCD 39 MDM RTS 40 MDM CTS 41 MDM TXD 42 MDM RXD 43 NC 44 NC 45 NC 46 +VOUT 47 NC 48 NC 49 NC 50 NC 51 NC 52 NC 53 NC 54 NC 55 NC 56 NC 57 NC 58 NC 59 NC 60 NC © 2005 Arcom Issue A 24
W-E-B Telemetry Technical Manual Ports and connectors J8 (SIM card connector) Pin assignments for the SIM card are as follows: Pin Signal name 1 Vcc 2 Reset 3 Clock 4 Data 5 N.C 6 Ground (0v) 7 Switch N.O 8 Switch Com J9 (Ethernet LEDs) Mating connector: Neltron 2418HJ-02-PHD. Mating connector crimps (x3): Neltron 2418TJ-PHD Pin assignments for the Ethernet LEDs are as follows: Pin Signal name 1 N.C 2 100 BaseT 3 N.C 4 10 BaseT 5 N.C 6 Activity J10 (iO200 modem antenna interface) Pin assignments for the U.FL style connector are as follows: Pin Signal name Center pin RF Signal Ring RF Ground © 2005 Arcom Issue A 25
W-E-B Telemetry Technical Manual Ports and connectors J11 (iO200 modem CELL antenna interface) Pin assignments for the U.FL style connector are as follows: Pin Signal name Center pin RF Signal Ring RF Ground J12 (iO200 modem GPS antenna interface) Pin assignments for the U.FL style connector are as follows: Pin Signal name Center pin RF Signal Ring RF Ground J17 (Auxiliary power) Mating connector: Molex 22 01 2055. Mating connector crimps (x5): Molex 08 50 0032. Pin assignments for the auxiliary power are as follows: Pin Signal name 1 +5v 2 +3.6v 3 +12v 4 Ground (0v) 5 -12v © 2005 Arcom Issue A 26
W-E-B Telemetry Technical Manual Ports and connectors J18 (iO200 modem Push To Talk - PTT) Mating connector: Molex 22 01 2055. Mating connector crimps (x5): Molex 08 50 0032. Pin assignments for PTT are as follows. Pin Signal name 1 Speaker out 2 Microphone in 3 PTT Switch 4 +5v 5 Ground (0v) J19 (iO200 modem SIM card interface) Mating cable: FFC0.50A06/0050L5.0-5.0-10.0-10.0SABB Manufacturer: Tyco. Pin assignments for the SIM card interface are as follows: Pin Signal name 1 RESET 2 VCC 3 Ground (0v) 4 DATA 5 Ground (0v) 6 CLOCK P2 (iO1500 modem interface) Mating cable: FFC0.50A30/0050L5.0-5.0-10.0-10.0SABB. Pin assignments for the iO1500 modem interface are as follows: Pin Signal name Pin Signal name 1 DMTXD 2 MDM RXD 3 MDM DTR 4 MDM DCD 5 GND 6 MDM RTS continued…© 2005 Arcom Issue A 27
W-E-B Telemetry Technical Manual Ports and connectors Pin Signal name Pin Signal name 7 MDM CTS 8 MDM DSR 9 MDM RI 10 NC 11 NC 12 NC 13 NC 14 NC 15 NC 16 +VOUT 17 ON/OFF 18 PROG 19 +3.6VDC 20 +3.6VDC 21 +3.6VDC 22 +3.6VDC 23 +3.6VDC 24 NC 25 NC 26 Ground (0v) 27 Ground (0v) 28 Ground (0v) 29 Ground (0v) 30 Ground (0v) P3 (GPS interface) The UART connected to this interface is a 5V device. A buffer is used as a voltage translator. VOUT is used to power this buffer. The modem is a DCE device software. Pin assignments for the GPS interface are as follows: Pin Signal name 1 GPS TX 2 Ground (0v) 3 GPS RX 4 PPS 5 N.C 6 N.C 7 +3.6v 8 VBAT © 2005 Arcom Issue A 28
W-E-B Telemetry Technical Manual Ports and connectors P4 (PLD Program Header) Mating connector: Lattice program. Cable: Available only from Lattice Semiconductors. Pin assignments for the PLD header are as follows: Pin Signal name 1 Ground (0v) 2 SDO 3 /ISPEN 4 MODE 5 SDI 6 CLK 7 N.C 8 N.C 9 +5V 10 Ground (0v) P60,61 PC/104 bus connectors) Pin assignments for the PC/104 bus are as follows: Pin Row A Row B Row C Row D 0 - Ground Ground 1 /IOCHCK Ground /SBHE /MEMCS16 2 D7 RSTDRV LA23 /IOCS16 3 D6 +5V LA22 IRQ10 4 D5 IRQ9 LA21 IRQ11 5 D4 N.C LA20 IRQ12 6 D3 DRQ2 LA19 IRQ15 7 D2 -12V LA18 IRQ14 8 D1 /ENDXFR LA17 /DACK0 9 D0 +12V /MEMR DRQ0 10 IOCHRDY KEY /MEMW /DACK5 11 AEN /SMEMW D8 DRQ5 continued…© 2005 Arcom Issue A 29
W-E-B Telemetry Technical Manual Ports and connectors Pin Row A Row B Row C Row D 12 A19 /SMEMR D9 /DACK6 13 A18 /IOW D10 DRQ6 14 A17 /IOR D11 /DACK7 15 A16 /DACK3 D12 DRQ7 16 A15 DRQ3 D13 +5V 17 A14 DACK1 D14 MASTER 18 A13 DRQ1 D15 Ground 19 A12 /REFRESH KEY Ground 20 A11 SYSCLK - - 21 A10 IRQ7 - - 22 A9 IRQ6 - - 23 A8 IRQ5 - - 24 A7 IRQ4 - - 25 A6 IRQ3 - - 26 A5 /DACK2 - - 27 A4 TC - - 28 A3 BALE - - 29 A2 +5V - - 30 A1 OSC - - 31 A0 Ground - - 32 Ground Ground - - P62 (iO200 modem interface) Pin assignments for the iO200 modem interface are as follows: Pin Signal name Pin Signal name 1 SPKR POS 2 SPKR NEG 3 MIC POS 4 MIC NEG 5 ON/OFF 6 HOST WAKE UP 7 RESERVED 8 FIRMWARE UPLOAD EN9 RESERVED 10 OPTION SELECT 1 continued…© 2005 Arcom Issue A 30
W-E-B Telemetry Technical Manual Ports and connectors Pin Signal name Pin Signal name 11 OPTION SELECT 2 12 RESERVED 13 RESERVED 14 VOUT 15 RED STATUS LED 16 GREEN STATUS LED 17 CTS2 18 RTS2 19 TXD2 20 RXD2 21 RI 22 CDI 23 CTS 24 RTS 25 DTR 26 DSR 27 TXD1 28 RXD1 29 RESERVED 30 RESERVED 31 VBAT 32 Ground (0v) 33 VBAT 34 Ground (0v) 35 VBAT 36 Ground (0v) 37 VBAT 38 Ground (0v) 39 VBAT 40 Ground (0v) The UART connected to this interface is a 5v device, a buffer is used as a voltage translator. VOUT is used to power this buffer The modem is a DCE device. © 2005 Arcom Issue A 31
W-E-B Telemetry Technical Manual Antenna considerations Antenna considerations The antenna must be mounted like any other cellular or land mobile radio antenna. For vehicle applications the best position is usually the center of the vehicle roof, which provides a fairly symmetric ground plane. Use this information to help assist you in selecting the appropriate antenna for your product Antenna safety The following statement from the American National Standards Institute (ANSI) specifies the safety criteria that integrators must use when designing products with radiating elements: “The design of the integrated product must be such that the location used and the other particulars of the antenna comply with the ANSI guidelines concerning Radio Frequency Energy Exposure and with any other nationally recognized radio frequency standards that may be applicable thereto.” For mobile operation with an external antenna, the modem module must be installed in a manner that provides a minimum separation distance of 300mm (12”) or more between the antenna and all persons, in order to satisfy FCC RF exposure requirements for mobile transmitting. These safety precautions must be observed during all phases of operation. Manufacturers of cellular terminal equipment are advised to convey the following safety information: When in a hospital or health care facility, observe the restrictions on the use of mobiles. Observe the guidelines posted; medical equipment may be sensitive to RF energy. • • • Switch off cellular equipment before boarding an aircraft. Make sure it cannot be turned on inadvertently. The operation of wireless appliances in an aircraft is forbidden. Do not operate cellular equipment in the presence of flammable gases or fumes. Switch off cellular equipment when near petrol stations, fuel depots, chemical plants or where blasting operations are in progress. Operation of electrical equipment in potentially explosive atmospheres can constitute a safety hazard. © 2005 Arcom Issue A 32
W-E-B Telemetry Technical Manual Antenna considerations ESD protection In order to protect the modem modules against ESD damage it is recommended that only rubber-coated antennas are used. Antenna performance Typically, the network operator sets the antenna network requirements. © 2005 Arcom Issue A 33
W-E-B Telemetry Technical Manual Appendix A - Contacting Arcom Appendix A - Contacting Arcom Arcom sales Arcom’s sales team is always available to assist you in choosing the board that best meets your requirements. Contact your local sales office or hotline. Sales office US Sales office UK Arcom 7500W 161st Street Overland Park Kansas 66085 USA Tel: 913 549 1000 Fax: 913 549 1002 E-mail: us-sales@arcom.com Arcom Clifton Road Cambridge CB1 7EA UK Tel: 01223 411 200 Fax: 01223 410 457 E-mail: sales@arcom.co.uk Comprehensive information about our products is available from our web sites: www.arcom.com and www.arcom.co.uk. While Arcom’s sales team can assist you in making your decision, the final choice of boards or systems is solely and wholly the responsibility of the buyer. Arcom’s entire liability in respect of the boards or systems is as set out in Arcom’s standard terms and conditions of sale. If you intend to write your own low level software, you can start with the source code on the disk supplied. This is example code only to illustrate use on Arcom’s products. It has not been commercially tested. No warranty is made in respect of this code and Arcom shall incur no liability whatsoever or howsoever arising from any use made of the code. Technical support Arcom has a team of technical support engineers available to provide a quick and free response to your technical queries. Technical support US Technical support UK Tel: 913 549 1010 Fax: 913 549 1001 E-mail: us-support@arcom.com Tel: +44 (0)1223 412 428 Fax: +44 (0)1223 403 409 E-mail: euro-support@arcom.com © 2005 Arcom Issue A 34
W-E-B Telemetry Technical Manual Appendix B - Technical specifications Appendix B - Technical specifications W-E-B Telemetry Power Input power: 10 - 30V DC. Overvoltage/reverse voltage protection: 100V DC. Ignition sense input: 12V DC protected. Power consumption: 8 Watts (excluding GPS). Trimble SQ GPS (GPS module only): 100 mW@3.3V. Trimble SQ GPS (w/ embedded antenna): 133 mW@3.3V. Environmental Humidity: 5% to 95% RH (non-condensing). Temperature: Operating: -30°C to +65°C. Storage: -20°C to +85°C. Weight: 0.83 kg (1.83 lbs) excluding optional cards. GPS interface General Product: Lassen™ SQ GPS receiver (Trimble). Characteristics: L1 frequency (1575.42 MHz), C/A code (Standard Positioning Service), 8-channel, continuous tracking receiver, 32 correlators. Update rate: TSIP @ 1 Hz; NMEA @ 1 Hz, TAIP @ 1HZ Accuracy: Horizontal: <6 meters (50%), <9 meters (90%). Altitude: <11 meters (50%), <18 meters (90%). Velocity: 0.06 m/sec. PPS: ±95 nanoseconds. Protocols: TSIP at 9600 baud, 8 bits (selectable baud rate). NMEA 0183 v3.0 (selectable baud rate, 8 bits). TAIP. NMEA messages: GGA, VTG, GLL, ZDA, GSA, GSV and RMC Messages selectable by TSIP command © 2005 Arcom Issue A 35
W-E-B Telemetry Technical Manual Appendix B - Technical specifications Acquisition Reacquisition: <2 sec (90%). Hot start: <14 sec (50%), <18 sec (90%). Warm start: <38 sec (50%), <45 sec (90%). Cold start: <90 sec (50%), <170 sec (90%). Initialization: Cold start requires no initialization. Warm start requires last position; time and almanac are saved in battery back-up memory. Hot start requires that the ephemeris also saved. Dynamics: Acceleration: 4g (39.2m/sec2) Motional jerk: 20m/sec3. Operational limits: Altitude <18000m or velocity <515m/s. (COCOM limit). Either limit may be exceeded, but not both. © 2005 Arcom Issue A 36
W-E-B Telemetry Technical Manual Appendix C - Mechanical specifications Appendix C - Mechanical specifications Mechanical dimensions (in mm) – primary side J1J2J3J4J5J6J9J17J18J19P2P4P5P60P61NOTES1) ALL CONNECTOR DIMENSIONS ARE TAKEN FROM PIN 1PRIMARY SIDE0.008.1810.9239.7951.5434.5421.9781.60113.44123.56137.57144.15155.00149.940.007.150.0014.7832.3962.4156.6551.2638.5956.9910.54DS240.743.42100.0093.2292.88 87.5688.4481.9214.2537.3065.91117.3193.19116.05135.77149.052.056.1985.2690.3411.11'A' 'A''A''A'Ø4.22FOUR 'A' HOLES © 2005 Arcom Issue A 37
W-E-B Telemetry Technical Manual Appendix C - Mechanical specifications Mechanical dimensions (in mm) – secondary side J7J8J10J11 J12P62NOTES1) ALL CONNECTOR DIMENSIONS ARE TAKEN FROM PIN 1SECONDARY SIDE0.00155.0081.0286.4291.82112.02120.0577.660.00100.0012.9667.7776.7554.29 © 2005 Arcom Issue A 38
W-E-B Telemetry Technical Manual Index Index A F accuracy, GPS · 35 features · 6 acquisition · 36 antenna · 32 G ESD protection · 33 GPS accuracy · 35 performance · 33 GPS interface · 35 safety · 32 GPS interface port · 28 anti-static · 8 GPS protocols · 35 auxiliary power connector · 26 GSM module jumper · 17 B H background · 6 hardware description · 9 base address jumper · 17 hardware requirements · 18 battery · 8 humidity · 35 connector · 22 block diagram · 9 I board configuration · 17 ignition sense circuit · 11 handling instructions · 8 ignition sense enable jumper · 17 overview · 7 information sources · 5 initialization · 36 C interface network · 10 circuit serial · 10 ignition sense · 11 iO1500 modem interface port · 27 power supervisory · 11 iO200 modem antenna interface port · 25 COM0 and COM1 from processor card port · 23 iO200 modem CELL antenna interface port · 26 COM0, COM1 and RS-232 ports · 23 iO200 modem GPS antenna interface port · 26 components · 18 iO200 modem interface port · 30 connectors · 20 iO200 modem push to talk PTT port · 27 contact details · 34 iO200 modem SIM card interface port · 27 copyright · 2 IRQ jumper · 17 D J definitions · 2 J1 power connection · 21 disclaimer · 2 J10 iO200 modem antenna interface · 25 dual UART 16C552 · 11 J11 iO200 modem CELL antenna interface · 26 dynamics · 36 J12 iO200 modem GPS antenna interface · 26 J17 auxiliary power · 26 E J18 iO200 modem push to talk PTT · 27 EMC · 8 J19 iO200 modem SIM card interface · 27 environmental specifications · 35 J2 ethernet LAN connector · 21 equipment · 18 J3 Siemens modem interface connector · 21 ESD protection · 33 J4 ethernet from processor card connector · 21 ethernet from processor card connector · 21 J5 lithium battery output · 22 ethernet LAN connector · 21 J6 COM0 and COM1 from processor card · 23 ethernet LEDs connector · 25 J8 SIM card connector · 25 external device connectors · 20 J9 ethernet LEDs · 25 © 2005 Arcom Issue A 39
W-E-B Telemetry Technical Manual Index L LAN · 21 LEDs · 12 lithium battery output connector · 22 LK1 jumper · 17 LK2 jumper · 17 M mechanical specifications · 37 memory map · 19 modem on/off control signal · 11 module Motorola iDEN · 15 Motorola WiDEN · 16 Siemens GPRS · 14 Sony Ericsson GPRS · 13 Trimble GPS · 13 Motorola iDEN module · 15 Motorola WiDEN module · 16 N network interface · 10 NMEA · 35 O optional modules · 13 P P2 iO1500 modem interface · 27 P3 GPS interface · 28 P4 PLD program header · 29 P5 COM0, COM1, RS-232 ports · 23 P60 and P61 PC104 bus connectors · 29 P62 iO200 modem interface · 30 packaging · 8 PC/104 bus connectors · 29 PC104 bus support · 10 PLD program header port · 29 ports · 20 serial · 23 power conditioning · 10 connector · 21 consumption · 35 input · 35 specifications · 35 supervisory circuit · 11 supply requirements · 10 protocols, GPS · 35 R requirements, hardware · 18 S serial interface · 10 serial ports · 23 Siemens GPRS module · 14 Siemens modem interface connector · 21 SIM card connector · 25 Sony Ericsson GPRS module · 13 source code · 34 specifications mechanical · 37 technical · 35 static · 8 status LEDs · 12 support,contact information · 34 switch mode power supplies · 10 symbols · 5 T technical specifications · 35 support · 34 temperature · 35 trademarks · 2 Trimble GPS module · 13 U update rate · 35 V voltage · 35 W W1 jumper · 17 warranty · 2 W-E-B Telemetry block diagram · 9 overview · 7 weight · 35 © 2005 Arcom Issue A 40

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