Ariens 911044 062 Users Manual OM0400 Serial# DecalFull Vi
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2015-01-24
: Ariens Ariens-911044-062-Users-Manual-232299 ariens-911044-062-users-manual-232299 ariens pdf
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TABLE OF CONTENTS Section 1 - Introduction . . . . . . . . . . . . . . . . . 1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . 1.2 Service and Replacement Parts . . . . . . . 1.3 Product Registration . . . . . . . . . . . . . . . . 1.4 Unauthorized Replacement Parts . . . . . . 1.5 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . 1.6 Technical Service Communications . . . . . 1-3 1-3 1-3 1-3 1-3 1-3 1-3 Section 2 - Safety 2.1 Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 2.2 Signal Words . . . . . . . . . . . . . . . . . . . . . . 2.3 Notations . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Practices and Laws . . . . . . . . . . . . . . . . . 2.5 Required Operator Training . . . . . . . . . . . 2.6 Preparation . . . . . . . . . . . . . . . . . . . . . . . 2.7 Cleaning and Storage . . . . . . . . . . . . . . . 2.8 Safety Rules . . . . . . . . . . . . . . . . . . . . . . Section 5 - Engine . . . . . . . . . . . . . . . . . . . . . .5-27 5.1 Engine Troubleshooting . . . . . . . . . . . . . .5-27 5.2 Engine Service Locations . . . . . . . . . . . .5-28 5.3 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . .5-29 5.4 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . .5-29 5.5 Engine Cooling. . . . . . . . . . . . . . . . . . . . .5-31 5.6 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . .5-31 5.7 Battery (Electric Start Model) . . . . . . . . . .5-31 2-4 2-4 2-4 2-4 2-4 2-4 2-4 2-5 Section 6 - Mower Deck . . . . . . . . . . . . . . . . .6-32 6.1 Blade Brake/clutch Removal . . . . . . . . . .6-32 6.2 Drive Belt Replacement . . . . . . . . . . . . . .6-33 6.3 Idler Removal. . . . . . . . . . . . . . . . . . . . . .6-33 6.4 Wheels And Adjusters . . . . . . . . . . . . . . .6-33 Section 3 - Specifications . . . . . . . . . . . . . . . 3-8 Section 8 - Electrical . . . . . . . . . . . . . . . . . . . .8-39 8.1 Battery (Electric Start Models) . . . . . . . . .8-39 8.2 Wiring Diagram . . . . . . . . . . . . . . . . . . . .8-39 8.3 Continuity Diagram . . . . . . . . . . . . . . . . .8-39 Section 7 - Handlebars & Controls . . . . . . . .7-37 7.1 Handlebars And Bails . . . . . . . . . . . . . . .7-37 7.2 Speed Control Bell Crank . . . . . . . . . . . .7-37 Section 4 - General Maintenance & Adjustments. . . . . . . . . . . . . . . . . . . . . . . .4-21 4.1 Controls and Features . . . . . . . . . . . . . . .4-21 4.2 Service Positions . . . . . . . . . . . . . . . . . . .4-22 4.3 Filling The Fuel Tank . . . . . . . . . . . . . . . .4-22 4.4 General Lubrication . . . . . . . . . . . . . . . . .4-22 4.5 Check Mower Blade. . . . . . . . . . . . . . . . .4-23 4.6 Check Drive Belt . . . . . . . . . . . . . . . . . . .4-23 4.7 Check Engine/Blade Control . . . . . . . . . .4-23 4.8 Check Grass Bag. . . . . . . . . . . . . . . . . . .4-24 4.9 Check Drive Control. . . . . . . . . . . . . . . . .4-24 4.10 Handlebar Adjustment . . . . . . . . . . . . . .4-25 4.11 Speed Control Bell Crank. . . . . . . . . . . .4-25 4.12 Friction Wheel Adjustment. . . . . . . . . . .4-26 Section 9 - Friction Drive System & Axle. . .9-40 9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . .9-40 9.2 Gear Removal . . . . . . . . . . . . . . . . . . . . .9-40 9.3 Axle Removal. . . . . . . . . . . . . . . . . . . . . .9-40 9.4 Drive Mount Removal . . . . . . . . . . . . . . .9-40 9.5 Drive Mount Disassembly . . . . . . . . . . . .9-40 9.6 Friction Wheel Replacement . . . . . . . . . .9-40 9.7 Drive Disk Removal . . . . . . . . . . . . . . . . .9-41 Section 10 - Gear Drive System & Axle. . . . 10-43 10.1 Introduction . . . . . . . . . . . . . . . . . . . . . 10-43 10.2 Transmission Replacement . . . . . . . . . 10-43 2 SECTION 1 - INTRODUCTION 1.1 THE MANUAL 1.5 DISCLAIMER Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit. All reference to left, right, front, or rear are given from the operation position, facing the direction of forward travel. 1.2 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration form in the unit literature package. They are also printed on a serial number label, located on the frame of your unit (Figure 1). Serial Number 1.6 TECHNICAL SERVICE COMMUNICATIONS Ariens Technical Service communicates information to the field using Service Letters, Service Bulletins, Product Notices, and Campaigns. Each communication signifies a type of information and priority. The dealer is responsible to carry out the directive provided in the communication. The types of communication are: Service Letter - General technical information for the dealer. Technical information on how to service the product and product improvements. Service Bulletin - Notification to update products to resolve certain issues or a notification of a policy change. Product Notices - Notification of limited product located in a certain region. This is a limited distribution to only those who received the product involved. Campaigns - Notification of a safety related issue. All product must be updated and are tracked by the factory until all units are corrected. Figure 1 1.3 PRODUCT REGISTRATION A warranty registration card must be filled out by the Ariens dealer, signed, and returned at time of sale. This card activates the warranty. Claims meeting requirements during limited warranty period will be honored. 1.4 UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this unit with anything other than Ariens authorized replacement parts may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury, or death arising out of the use of unauthorized replacement parts. 1-3 SECTION 2 - SAFETY 2.6 PREPARATION 2.1 SAFETY ALERTS Look for these symbols to point out important safety precautions. They mean: Before starting any removal of parts, proper preparation is very important for efficient work. A clean work area at the start of each job will allow you to perform service repairs easily and quickly. Attention! Personal Safety Is Involved! Become Alert! Obey The Message! To reduce the incidence of misplaced tools or parts, place removed components with all attaching hardware in the disassembly order on a clean work surface. Organization is a key part of proper reassembly. Tools, instruments, and parts needed for the job should be gathered before work is started. Interrupting a job to locate tools or parts is a needless delay. 2.2 SIGNAL WORDS The safety alert symbol is used in decals on the unit and with proper operation procedures in this manual. They alert you to the existence and relative degree of hazards. CAUTION: Remove enough fuel so that no spillage will occur. Remove battery to prevent spillage of electrolyte. Understand the safety message. It contains important information about personal safety on or near the unit. 2.7 CLEANING AND STORAGE DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury. WARNING: AVOID SHARP EDGES which can cut. Movement of parts can cut off fingers or a hand. Wear gloves, and use extreme caution when servicing. WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury. IMPORTANT: Never spray unit with water or store unit outdoors to help prevent sealed bearing rust or corrosion. Water can seep into sealed bearings and reduce component life. Bearings are sealed against dirt and debris only. CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices. 2.3 NOTATIONS NOTE: General reference information for proper operation and maintenance practices. IMPORTANT: Specific procedures or information required to prevent damage to unit or attachment. A unit that is excessively dirty should be cleaned before work starts. Cleaning will occasionally uncover trouble sources. Dirt and abrasive dust reduce the efficient work life of parts and can lead to costly replacement. 2.4 PRACTICES AND LAWS Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area. 2.5 REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation. 2-4 DO NOT pull mower backwards unless absolutely necessary. Look down and back before and while moving backwards. When taking unit out of extended storage: 1. Check for any damage or loose parts. Repair, replace, or tighten hardware before operation. DO NOT start the engine or operate mower unless either the Side Discharge Opening Cover or the Side Discharge Deflector is installed. 2. If a preservative fluid was used in fuel tank, drain and discard. Fill fuel tank with fresh new fuel. 2.8 SAFETY RULES Keep the area of operation clear of all persons, children and pets. Walk Around Inspection ALWAYS clear area before operation to avoid thrown objects. Complete a walk around inspection of unit and work area to understand: Stop mower if anyone enters the area. • Work area. Keep safety devices or guards in place and functioning properly. NEVER modify or remove safety devices. • Your unit. • All safety decals. ALWAYS keep hands away from all rotating parts during operation. Work Area ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs. ALWAYS keep hands and feet within the limits of the unit. ALWAYS keep feet and hands away from all rotating parts during operation. Rotating parts can cut off body parts. Keep children, people, and animals away. Keep children out of work area and under watchful care of a responsible adult. DO NOT mow at too fast a rate. DO NOT change engine governor setting or over-speed the engine. Keep area of operation clear of all toys, pets, and debris. Stay alert for hidden hazards. Clear work area of objects which might be picked up and thrown. Remove all stones, sticks, wires, and other foreign objects. Tall grass can hide obstacles. DO NOT run engine in an enclosed area. Always provide good ventilation. Unit ALWAYS keep protective structures, guards, and panels in good repair, in place and securely fastened. NEVER modify or remove safety devices. Check Safety Interlock System for proper operation daily (see Operation section). Do not operate unless system operates properly. Keep equipment in good condition. ALWAYS keep discharge cover in place. NEVER operate the engine with the Rear Door open unless the Grass Bag is in place. When mulching, the Side Discharge Opening Cover must be installed and the Rear Door fully closed whenever the engine is operating. Operation Understand: • How to operate all controls • The functions of all controls • How to STOP in an Emergency • Speed ranges Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening and mower pan at all times. NEVER open the Rear Door without the Grass Bag in place when the engine is operating. ALWAYS operate unit when there is good visibility and light. Use extra care when approaching blind corners, shrubs, trees, or other objects which may obscure vision. ALWAYS be sure of your footing. Do not operate mower in wet grass. Always be sure of your footing. Keep a firm hold on handlebar. Walk, never run. If equipment vibrates abnormally, stop engine at once, wait for moving parts to stop and remove wire from spark plug. Repair any damage before restarting unit. Avoid uneven work areas and any rough terrain. Be familiar with area of operation. Stay alert for holes, rocks, roots, and hidden hazards in area of operation. Operator could lose footing or balance. DO NOT operate on steep slopes. NEVER leave unit unattended on a slope. Chock wheels if parking on a slope. Mow across the face of slopes, never up and down. Be especially cautious when changing direction on slopes. Remove the key when parking. Take all possible precautions when leaving unit unattended. ALWAYS shut off engine, remove key and remove spark plug wire to prevent accidental starting or unauthorized use. ALWAYS operate unit in good visibility and light. 2-5 Fuel is highly flammable and its vapors can explode. Use ONLY approved fuel containers. NO Smoking! NO Sparks! NO Flames! Allow engine to cool before servicing. NEVER fill fuel tank when engine is running, hot, or unit is indoors. Abnormal Vibrations are a warning of trouble. Striking a foreign object can damage unit. Stop unit and engine. Wait for all moving parts to stop. Remove wire from spark plug. Inspect unit and make any necessary repairs before restart. Hazardous Slopes Wear sturdy footwear. DO NOT operate mower barefoot or when wearing open sandals or canvas shoes. Always wear safety goggles or safety glasses with side shields when operating mower. NEVER wear loose clothing, jewelry or long hair that may get caught in rotating parts. Protect eyes, face and head from objects that may be thrown from unit. ALWAYS stand clear of discharge when operating unit. Do not operate mower on gravel or on loose material such as sand. Stop mower when crossing gravel drives, walks, or roads, Objects may be picked up and thrown, causing damage or injury. Fumes from the engine exhaust can cause death or serious injury. DO NOT run engine in an enclosed area. DO NOT operate on steep slopes. Avoid operating on slopes. When you must operate on a slope, travel up and down the slope. Never operate cross a slope. Never operate on a slope greater than 10 degrees. Service and Adjustments Personal Safety NEVER attempt to make any adjustments to unit while engine is running. Stop engine, remove key, disconnect spark plug wire and wait for all moving parts to stop before servicing (except where specifically recommended). Read and obey all warning, caution, and instructions on the unit and in provided manuals. DO NOT make cutting height wheel adjustments while the engine is running. Child Safety NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area. On self-propelled models, the wheel drive control will cause the forward movement of the mower to stop. If this feature fails to operate, disconnect ignition wire and repair before using. Wheel drive must be disengaged when starting engine. • Only trained adults may operate unit. • Training includes actual operation. • Clearly understand instructions. • Be alert! Conditions can change. NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times. Fuel is highly flammable and its vapors can explode. ONLY use approved fuel containers. • NO Smoking! NEVER allow anyone to operate the unit when their alertness or coordination is impaired. • NO Sparks! Avoid Sharp Edges. Sharp edges can cut. Moving parts can cut or amputate fingers or a hand. Wear gloves to service unit when handling sharp edges. • Allow engine to cool before filling fuel tank. • NO Flames! Check fuel supply before starting engine. DO NOT fill gasoline tank indoors, when engine is running, or while engine is still hot. ALWAYS keep hands away from any pinch points. ALWAYS keep hands and feet away from all moving parts during operation. Moving parts can cut off body parts. Allow engine to cool several minutes before removing fuel cap. Replace gasoline tank cap securely and clean up any spilled fuel before starting engine. DO NOT touch unit parts which might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. Keep children out of work area and under the watchful care of an adult. NEVER allow children to operate mower. Turn the mower off if children enter the area. NEVER direct discharge toward bystanders. The operator is responsible for the safety of bystanders. Stop engine, wait for moving parts to stop, remove ignition wire and secure away from spark plug before attempting to: unclog, repair, adjust, inspect or clean unit. To reduce fire hazard and overheating, keep equipment free of grass, leaves, debris or excessive lubricants. Wear adequate safety gear, protective gloves and footwear. 2-6 Battery Spark Arrestor Avoid Electric Shock. DO NOT remove wire from spark plug while engine is running. Do not put battery in fire or mutilate. This product is equipped with an internal combustion engine. DO NOT use on or near any unimproved, forest or brush covered land unless the exhaust system is equipped with a spark arrestor meeting applicable local, state or federal laws. A spark arrestor, if used, must be maintained in effective working order by the operator. See your Ariens Dealer or engine manufacturer’s service center. Explosive Gases! Poisonous battery fluid contains sulfuric acid. Contact with skin, eyes or clothing can cause severe chemical burns. No flames, No Sparks, No smoking, near battery. ALWAYS wear safety glasses and protective gear near battery. ALWAYS KEEP BATTERIES OUT OF REACH of children. Maintenance Follow engine manufacturer’s safety instructions when servicing engine. Keep all nuts, bolts, and screws tight and be sure equipment is in safe working condition. Check all hardware at regular intervals, especially blade attachment bolts. Use only replacement parts designed for your unit. See your Ariens Dealer. Worn out mufflers are more than just a noise nuisance and should be replaced immediately. Continued use could result in fire or explosion. ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance. Check grass bag for wear, damage, and/or deterioration. Replace only with Ariens original equipment replacement part for safety. Storage Allow engine to cool before storing in any enclosure. Refer to Storage Section of the Owner’s Manual for important instructions if unit is to be stored for extended periods. ALWAYS clean unit before extended storage. See engine manual for proper storage. DO NOT store unit before extended storage. See engine manual for proper storage. DO NOT store unit inside a building with fuel in the fuel tank where ignition sources are present. Safety Interlock System Engine/Blade Control feature on mower will cause engine and blade to stop whenever operator releases control on handlebar. If feature fails to operate, disconnect spark plug wire and adjust or have it repaired before using unit. Accessories Use only accessories which have been approved by Ariens and are properly installed. 2-7 SECTION 3 - SPECIFICATIONS Model Number 911044 911045 911046 911047 Description Name LM214SP LM219SP LM217SP LM21SB Tecumseh Briggs Tecumseh Tecumseh Four Four Four Four 5.5 5 5.5 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.6 (1.5) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard N/A N/A N/A N/A Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Recoil Recoil Recoil Recoil Aluminum Aluminum Aluminum Aluminum Standard N/A Standard N/A 2850+/-150 2900 2850+/-150 2900 27 (0.8) 20 (0.6) 27 (0.8) 27 (0.8) Paper Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard Standard Standard 0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-3.5 (0-5.6) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard With Kit With Kit With Kit With Kit Mulching Capability Attachments (* denotes it comes with unit) Dethatcher 71102400 71102400 71102400 71102400 Mulchmaster Package 71102700 71102700 71102700 71102700 Leaf Shredder 71102800 71102800 71102800 71102800 Side Discharge Chute 71102900 71102900 71102900 71102900 Rear Bagger 71103000 71103000 71103000 71103000 Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3-8 Model Number 911048 911049 911050 911051 Description Name LM21SC LM21 LM21S LM21 Briggs Tecumseh Tecumseh Tecumseh Four Four Four Four 5 5 5 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.6 (1.5) 1 (0.9) 1 (0.9) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard Throttle/Choke Control Starting Cylinder Bore Recoil Recoil Recoil Recoil Cast Iron Sleeve Aluminum Aluminum Aluminum Pressurized Oil System N/A N/A N/A N/A Governed RPM 2850 2850 2850 2850 Crank Case Capacity - oz (L) 20 (0.6) 21 (0.6) 21 (0.6) 27 (0.8) Dual Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard N/A Standard N/A 0-3.5 (0-5.6) N/A 0-3.5 (0-5.6) N/A Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard With Kit With Kit With Kit With Kit Mulching Capability Attachments (* denotes it comes with unit) Dethatcher 71102400 71102400 71102400 N/A Mulchmaster Package 71102700 71102700 71102700 71102700 Leaf Shredder 71102800 71102800 71102800 71102800 Side Discharge Chute 71102900 71102900 71102900 71102900 Rear Bagger 71103000 71103000 71103000 Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3-9 Model Number 911052 911053 911054 911055 Description Name LM216S LM21C LM21 AP211 SP Tecumseh Briggs Briggs Tecumseh Four Four Four Four 5.5 5.5 5.5 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.6 (1.5) 1 (0.9) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard N/A Standard Throttle/Choke Control Starting Cylinder Bore Recoil Recoil Recoil Recoil Aluminum Cast Iron Sleeve Aluminum Aluminum Pressurized Oil System N/A N/A N/A N/A Governed RPM 2850 2900 3200 2850 Crank Case Capacity - oz (L) 27 (0.8) 20 (0.6) 20 (0.6) 21 (0.6) Paper Element Dual Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard N/A N/A Standard 0-3.5 (0-5.6) N/A N/A 0-3.5 (0-5.6) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard With Kit With Kit With Kit With Kit Mulching Capability Attachments (* denotes it comes with unit) Dethatcher N/A N/A N/A N/A Mulchmaster Package 71102700 71102700 71102700 71102700 Leaf Shredder 71102800 71102800 71102800 71102800 Side Discharge Chute 71102900 71102900 N/A N/A Rear Bagger 71103000 71103000 N/A N/A Swivel Wheel Kit 71103300 71103300 N/A N/A Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 N/A N/A Mulching Kit 71103500 71103500 N/A N/A 3 - 10 Model Number 911056 911057 911058 911059 Description Name AP212 SP LM2178 SP AP 210 LM220 SP Tecumseh Briggs Tecumseh Tecumseh Four Four Four Four 4.5 5 4 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.6 (1.5) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard Throttle/Choke Control Starting Cylinder Bore Recoil Recoil Recoil Recoil Aluminum Cast Iron Sleeve Aluminum Cast Iron Sleeve Pressurized Oil System N/A N/A N/A N/A Governed RPM 2850 2900 3200 2850 Crank Case Capacity - oz (L) 21 (0.6) 20 (0.6) 21 (0.6) 27 (0.8) Paper Element Dual Element Paper Element Dual Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard N/A Standard 0-3.5 (0-5.6) 0-3.5 (0-5.6) N/A 0-3.5 (0-5.6) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard With Kit With Kit With Kit With Kit Mulching Capability Attachments (* denotes it comes with unit) Dethatcher N/A N/A N/A 71102400 Mulchmaster Package 71102700 71102700 71102700 71102700 Leaf Shredder 71102800 N/A 71102800 71102800 Side Discharge Chute N/A 71102900 N/A 71102900 Rear Bagger N/A N/A N/A 71103000 Swivel Wheel Kit N/A 71103300 N/A 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit N/A 71103400 N/A 71103400 Mulching Kit N/A 71103500 N/A 71103500 3 - 11 Model Number 911060 911061 911062 911064 Description Name LM221 LM222SP MM221SP MM210 Tecumseh Tecumseh Tecumseh Tecumseh Four Four Four Four 5.0 6.0 5.0 4.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.0 (0.9) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard N/A N/A N/A N/A Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Recoil Recoil Recoil Recoil Aluminum Cast Iron Sleeve Aluminum Aluminum Standard Standard Standard Standard 2850+/-150 2850+/-150 2850+/-150 2850+/-150 27 (0.8) 21 (0.62) 21 (0.62) 21 (0.62) Paper Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Differential N/A Standard Standard N/A Variable Speeds-MPH (KPH) N/A 0-3.5 (0-5.6) 0-3.5 (0-5.6) N/A Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 16 Gauge Stamped Steel 16 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Air Cleaner Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard N/A N/A Bagger Standard Standard Optional Optional Mulching Capability Standard Standard Standard Standard Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger N/A 71102400 71102400 N/A * * 71102700 71102700 71102800 71102800 71102800 71102800 * * N/A N/A * * 71103000 71103000 Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 * * 3 - 12 Model Number 911065 911067 911068 911069 Description Name LM230SP MM223 MM224SP DLM225SP Kawasaki Tecumseh Tecumseh Briggs & Stratton Four Four Four Four 5.0 5.0 5.5 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.4 (1.3) 1.5 (1.4) 1.5 (1.4) 1.6 (1.5) Fuel Unleaded Unleaded Unleaded Unleaded N/A Standard Standard Standard Standard N/A N/A N/A Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Recoil Recoil Recoil Recoil Cast Iron Sleeve Aluminum Aluminum Cast Iron Sleeve Standard Standard Standard Standard 2850+/-150 2850+/-150 2850+/-150 2900+/-100 19 (0.56) 27 (0.8) 27 (0.8) 20 (0.6) Dual Element Paper Element Paper Element Dual Clean Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard N/A Standard Standard 0-4.0 (0-6.4) N/A 0-3.5 (0-5.6) 0-4 (0-6.4) Mower Deck Gauge 14 Gauge Stamped Steel 16 Gauge Stamped Steel 16 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard N/A N/A Standard Bagger Standard Optional Optional Standard Mulching Capability Standard Standard Standard Standard 71102400 N/A 71102400 71102400 * * * * 71102800 71102800 71102800 71102800 * N/A N/A * Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger * 71103000 71103000 * Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 13 Model Number 911070 911071 911072 911073 Description Name DLM226SP DLM227SP DLM228SP DLM229SP Briggs & Stratton Tecumseh Tecumseh Tecumseh Four Four Four Four 5.5 6.0 6.0 6.0 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.6 (1.5) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard N/A N/A N/A N/A Recoil Electric/Recoil Recoil Recoil Cast Iron Sleeve Aluminum Aluminum Aluminum Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Standard Standard Standard Standard 2900+/-100 2850+/-150 2850+/-150 2850+/-150 20 (0.6) 27 (0.8) 27 (0.8) 27 (0.8) Dual Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard Standard Standard 0-4.0 (0-6.4) 0-4.0 (0-6.4) 0-4 (0-6.4)) 0-4 (0-6.4) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard Mulching Capability Standard Standard Standard Standard N/A N/A 71102400 N/A * * * * Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder 71102800 71102800 71102800 71102800 Side Discharge Chute * * * * Rear Bagger * * * * Swivel Wheel Kit * * 71103300 * Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 14 Model Number 911075 Description Name DLM21SEW Engine Manufacture Cycles HP (3600RPM) 911076 911077 911078 DLM21SEW Tecumseh Tecumseh Tecumseh Tecumseh Four Four Four Four 6.0 5.5 5.5 6.0 Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard N/A N/A N/A N/A Electric/Recoil Recoil Electric/Recoil Electric/Recoil Aluminum Aluminum Aluminum Aluminum Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Standard Standard Standard Standard 2850+/-150 2850+/-150 2850+/-150 2850+/-150 27 (0.8) 27 (0.8) 27 (0.8) 27 (0.8) Paper Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard Standard Standard 0-4 (0-6.4) 0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-4 (0-6.4) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard Mulching Capability Standard With Kit With Kit Standard Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder N/A 71102400 71102400 N/A * 71102700 71102700 * 71102800 71102800 71102800 71102800 Side Discharge Chute * 71102900 71102900 * Rear Bagger * 71103000 71103000 * Swivel Wheel Kit * 71103300 71103300 * Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 15 Model Number 911079 911080 911081 911082 Description Name DLM21S DLM21SW SLM21 SLM21S Tecumseh Tecumseh Tecumseh Tecumseh Four Four Four Four 6.0 6.0 5.0 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard Standard N/A N/A N/A N/A Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Recoil Recoil Recoil Recoil Aluminum Aluminum Aluminum Aluminum Standard Standard Standard Standard 2800+/-200 2800+/-200 3150+/-200 3150+/-200 27 (0.8) 27 (0.8) 27 (0.8) 27 (0.8) Paper Element Paper Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard N/A Standard 0-4 (0-6.4) 0-4 (0-6.4) N/A 0-3.5 (0-5.6) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 16 Gauge Stamped Steel 16 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard N/A N/A Bagger Standard Standard Standard Standard Mulching Capability Standard Standard Standard With Kit 71102400 N/A N/A 71102400 * * * * 71102800 71102800 71102800 71102800 * * N/A N/A Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger * * * * Swivel Wheel Kit 71103300 * 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 16 Model Number 911083 911084 911304 911311 Description Name DLM21C DLM21SC LM21 LM21S Robin Robin Briggs & Stratton Briggs & Stratton Four Four Four Four 6.0 6.0 5.0 5.0 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) N/A N/A N/A N/A Standard Standard Standard Standard Recoil Recoil Recoil Recoil Cast Iron Sleeve Cast Iron Sleeve Aluminum Aluminum Standard Standard Standard Standard 2850+/-150 2850+/-150 2900+/-100 2900+/-100 17 (0.5) 17 (0.5) 20 (0.6) 20 (0.6) Dual Element Dual Element Paper Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Differential N/A Standard N/A Standard Variable Speeds-MPH (KPH) N/A 0-4 (0-6.4) 0-4 (0-6.4) 0-4 (0-6.4) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Air Cleaner Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.0 (17.8) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.0 (25.4) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard Mulching Capability Standard Standard With Kit With Kit Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger N/A 71102400 N/A 71102400 * * 71102700 71102700 71102800 71102800 71102800 71102800 * * * * * * * * Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 17 Model Number 911463 911467 911468 911469 Description Name DLM239 SLM237 SLM238SP DLM232SP Robin Tecumseh Tecumseh Briggs & Stratton Four Four Four Four 6.0 5.0 5.5 5.5 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.6 (1.5) Fuel Unleaded Unleaded Unleaded Unleaded N/A Standard Standard Standard Standard N/A N/A N/A Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Recoil Recoil Recoil Recoil Cast Iron Sleeve Aluminum Aluminum Cast Iron Sleeve Standard Standard Standard Standard 2900+/-100 3200+/-150 3200+/-150 2900+/-100 17 (0.5) 27 (0.8) 27 (0.8) 20 (0.6) Dual Element Paper Element Paper Element Dual Clean Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Differential N/A N/A Standard Standard Variable Speeds-MPH (KPH) N/A N/A 0-3.5 (0-5.6) 0-4 (0-6.4) Mower Deck Gauge 14 Gauge Stamped Steel 16 Gauge Stamped Steel 16 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Air Cleaner Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard N/A N/A Standard Bagger Standard Standard Standard Standard Mulching Capability Standard Standard Standard Standard N/A N/A 71102400 71102400 * * * * 71102800 71102800 71102800 71102800 * N/A N/A * Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger * * * * Swivel Wheel Kit 71103300 71103300 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 18 Model Number 911475 911509 911511 911513 Description Name DLM240SP LM21SCH LM21SC LM21 Robin Robin Robin Briggs & Stratton Four Four Four Four 6.0 5.4 5.3 4.37 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) 1.5 (1.4) 2.0 (1.9) 2 (1.9) 22 oz. (0.65) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) N/A N/A N/A Standard Standard Standard Standard N/A Recoil Recoil Recoil Recoil Cast Iron Sleeve Aluminum Cast Iron Sleeve Aluminum Standard Splash Pressurized Splash 2900+/-100 3000+/-100 3000+/-100 3000+/-100 27 (0.8) 17 (0.5) 17 (0.5) 22 (0.65) Dual Element Dual Element Dual Element Paper Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard Standard N/A 0-4 (0-6.4) 1.55, 2.98, 3.8 (2.48, 4.77, 6.08) 0-3.5 (0-5.6) N/A Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) 6 Positions 6 Positions 1.25-3.5 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.0 (17.8) 8 (20.3) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.0 (25.4) 8 (20.3) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard Mulching Capability Standard Standard Standard Standard 71102400 71102400 71102400 71102400 * 71102700 * * 71102800 71103700 71102800 71102800 * * * * Folding Handlebar Adjustable Handlebar Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger * * * * Swivel Wheel Kit 71103300 71104000 71103300 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 19 Model Number 911514 911515 911516 911517 Description Name LM21S LM21SE LM21SW LM21SC Engine Manufacture Briggs & Stratton Briggs & Stratton Briggs & Stratton Robin Cycles Four Four Four Four HP (3600RPM) 4.37 4.37 4.37 5.3 Fuel Tank Capacity - qt (L) 22 oz. (0.65) 22 oz (0.65) 22 oz (0.65) 2 (1.9) Fuel Unleaded Unleaded Unleaded Unleaded Primer Bulb Standard Standard Standard N/A N/A N/A N/A Standard Recoil Electric/Recoil Recoil Recoil Aluminum Aluminum Aluminum Cast Iron Sleeve Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Splash Splash Splash Pressurized 3000+/-100 3000+/-100 3000+/-100 3000+/-100 22 (0.65) 22 (0.65) 22 (0.65) 17 (0.5) Paper Element Paper Element Paper Element Dual Element Engine Oil Type SAE 30 SAE 30 SAE 30 SAE 30 Spark Plug Gap 0.03 0.03 0.03 0.03 Air Cleaner Differential Standard Standard N/A Standard 0-4 (0-6.4) 0-4 (0-6.4) N/A 0-3.5 (0-5.6) Mower Deck Gauge 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel 14 Gauge Stamped Steel Baked Powder Paint Standard Standard Standard Standard Cutting Width - in (cm) 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3) Variable Speeds-MPH (KPH) Cutting Height - in (cm) Folding Handlebar Adjustable Handlebar 6 Positions 6 Positions 6 Positions 6 Positions 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) Standard One Piece Standard One Piece Standard One Piece Standard One Piece 4 Position 4 Position 4 Position 4 Position Front Wheel Diameter - in (cm) 7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1) Rear Wheel Diameter - in (cm) 10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Side Discharge Standard Standard Standard Standard Bagger Standard Standard Standard Standard Mulching Capability Standard Standard Standard Standard 71102400 71102400 N/A 71102400 * * * 71102700 71102800 71102800 71102800 71102800 * * * * Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger * * * * Swivel Wheel Kit 71103300 71103300 * 71103300 Rear Discharge Chute 71103200 71103200 71103200 71103200 Rear Roller Kit 71103400 71103400 71103400 71103400 Mulching Kit 71103500 71103500 71103500 71103500 3 - 20 SECTION 4 - GENERAL MAINTENANCE & ADJUSTMENTS 4.1 CONTROLS AND FEATURES 1 12 2 11 14 3 8 16 10 7 9 13 15 7 4 6 1. Engine Control 2. Ignition Switch (Electric Start Models) 3. Speed Selector (Self-propelled) 4. Primer (Briggs Engine) 5. Side Discharge Cover 6. Side Discharge Deflector 5 7. Cutting Height Levers (2 Rear Wheel Adjusters, 2 Front Wheel Adjusters 8. Rear Door 9. Adjustable and Folding Handlebars 10.Grass Bag 11.Recoil 12.Wheel Drive Control 13.Mulchmaster™ Plug 14.Throttle Control (Robin Engines) 15.Handlebar Adjustment Holes 16.Speed Indicator (Self-propelled) OM0032 Figure 2 4 - 21 4.3 FILLING THE FUEL TANK 4.2 SERVICE POSITIONS Place unit on a flat level surface. ALWAYS stop engine. Assure unit is secure and will not tip over. Strap and clamp onto bench if needed. WARNING: EXPLOSIVE VAPORS and its FLAMMABLE FUEL can result in death or serious injury. Handle fuel with care. A handlebar service position is provided for tipping the unit for cleaning and service (Figure 3). See Adjustments. ALWAYS use an approved fuel container. No Smoking! No lighted Materials! No Open Flame! Allow engine to cool before maintenance. Gasoline is highly flammable and must be handled with care. Allow engine to cool several minutes before removing fuel tank cap. Never fill tank when engine is running or is hot from operation. DO NOT allow open flame, matches, or smoking in area. DO NOT overfill. Allow about 1/4" of tank space for fuel expansion. Wipe up any spills and allow vapors to dissipate before starting engine. Use approved gasoline container. To add fuel to fuel tank: 1. Put unit in open or well-ventilated area. 2. Stop engine and allow to cool. Figure 3 OM0210 WARNING: ACCIDENTAL ENGINE START UP can cause death or serious injury. ALWAYS stop engine, remove key, wait for moving parts to stop and remove wire from spark plug before adjusting or servicing. 3. Clean fuel cap and surrounding area to prevent dust, dirt and debris from entering fuel tank. 4. Remove cap. IMPORTANT: DO NOT use gasohol or gasoline containing alcohol because alcohol will cause internal parts to deteriorate. See Engine Manual for correct type and grade of fuel. 5. Fill fuel tank. (See Specifications for tank capacity.) 6. Replace fuel cap and tighten. 7. ALWAYS clean up any spilled fuel. CAUTION: FUEL SPILLS may result in minor or moderate injury and/or damage to the unit. Before unit is tipped up onto housing, remove enough fuel so that no spillage will occur. Remove battery to prevent spillage of electrolyte. IMPORTANT: When tipping to service engine or unit, use the following service positions for the brand and type of engine on your mower: Tecumseh & Robin Engines: Place handlebar into service position and tip machine to the rear. Briggs & Stratton Intek Engines: Place handlebar into handlebar service position and tip the machine to the left, opposite the discharge opening. Kawasaki: Place handlebar in service position and tip unit to right. IMPORTANT: If engine becomes "flooded" due to tipping, clean air cleaner and remove spark plug, put one teaspoon of oil in cylinder, turn engine over a few times and reinstall spark plug. 4.4 GENERAL LUBRICATION Swivel Lubrication (swivel units) See Figure 4. Apply Sten Mix Hi-Temp Grease or equivalent to the lube fittings. Order P/N: 00036800 - 3 pack of 3 oz. cartridges. When using Sten Mix Grease for the first time, all components should be thoroughly cleaned prior to lubricating. Commercial Models Grease fittings on rear axle housing every 25 hours. 4 - 22 5 2 4 1 3 1 OM0230 2 4 3 1. Grease Fitting 2. Swivel Lock Hole 2 Figure 4 OM0210 1 4. Air Lift 5. Reverse Lift 1. Cutting Edge 2. Square Corner 3. Air Lift Erosion 4.5 CHECK MOWER BLADE See Figures 5 and 6. Regularly check mower blades for wear and that lock washer is fully compressed by cap screw (requires 25-30 ft-lbs (33-40 Nm) of torque on cap screw). When blade needs sharpening: 1. Block blade to prevent rotation. 2. Remove cap screw, lock washer and blade from shaft. OM0240 Figure 5 4.6 CHECK DRIVE BELT 1 3. Sharpen both ends of blade at original angle (25o), removing equal amounts of material from each end to maintain proper blade balance. New blades are balanced to within 1.3 in. oz. at factory. DO NOT grind around corner at tip of blade. If cutting edge of blade cannot be sharpened in a straight line to within 1/8 of an inch of its end, replace blade with Ariens replacement blade only. 4. Install blade, lock washer and tighten cap screw 25-30 ft-lbs (33-40 Nm) until lock washer is fully compressed. IMPORTANT: If mower is used under sandy soil conditions, replace blades when air lifts become eroded. 2 4 3 1. Blade 2. Cap Screw, Lock Washer & Flat Washer 3. Drive Belt 4. Idler Figure 6 OM0250 Check drive belt for wear or damage. Replace belt if worn or damaged. 4.7 CHECK ENGINE/BLADE CONTROL The engine/blade control must stop the engine and blade within 3 seconds after the bail is released. If the engine or blade continues to run, adjust or repair control immediately. Engine control must stop engine ignition, at 3/4" to 1-1/4" from handlebar as control is released. 4 - 23 To check (Figure 7): 1. Start engine and slowly release control until engine stops firing. 5 2. Measure distance between handlebar and control at the point that engine stopped firing. 3 4 3. Turn cable nuts at handlebar mount clockwise if measurement is more than 1-1/4" or counterclockwise if measurement is less than 3/4". 1 2 4. Turn nuts against mount to lock in position. S Hook on Some Models 1 1. Cable Nuts 2. Bracket 3. Spring 4. Spring or "S" Hook 5. Control Rod Figure 9 2 3 4.8 CHECK GRASS BAG 4 1. Engine Control 2. Handlebar Check bag for wear or damage. Keep bag clean and dry. Replace only with Ariens original equipment replacement bag. 3. Cable Nuts 4. Mount 4.9 CHECK DRIVE CONTROL Figure 7 OM0280 Check operation of drive control. The drive must disengage completely when the bail handle is released. Adjust bail travel if necessary. See Figure 10. 3 When the wheel drive control is squeezed toward the handlebar, the extension spring, located at the bottom end of the traction cable, must start to extend when the control is between 1-1/2" and 2" (3.8 and 5 cm) away from the handlebar. To check: 1 1. Squeeze the wheel drive control toward the handlebar until the spring starts to open. 1-1/8" to 1-5/16" 2 1. Cable Nuts 2. Bracket 3. Spring Figure 8 There must not be slack in cable. To check, rotate blade in it’s cutting direction (this draws control rod fully in). To eliminate slack in cable, turn nuts on cable at handlebar clockwise. 2. Measure the distance between the wheel drive control and handlebar at the handlebar indentation. 3. To obtain the proper adjustment, turn the cable nuts. Turn clockwise if the measurement is more than 2"; counterclockwise if the measurement is less than 1-1/2". Tighten the nuts against the bracket to lock in position. If there is not enough thread length for adjustment, the opposite end of the cable can be adjusted. Three Speed Drive Control When the wheel drive control bail is squeezed toward the handlebar, the extension spring must start to extend when the control bail is between 3-7/8" to 4-1/8" away from the handlebar. The extension spring is located at the bottom end of the traction control cable. 4 - 24 To check the control cable spring: 1. Squeeze the wheel drive control bail towards the handlebar until the spring starts to open. 1 2 7 3 2. Measure the distance between the wheel drive bail to the handlebar indentation. 3. To obtain the proper adjustments turn the control cable nuts at the handlebar or the bottom of the control cable anchor against the anchor supports. 4 6 1 8 2 4 3 4 5 1. 2. 3. 4. 5. 3 Hole No. 1 Hole No. 2 Hole No. 3 Hole No. 4 Handlebar Stud 1 1. Traction Cable 2. Handlebar Indentation 2 3. Cable Nuts 4. Wheel Drive Control Figure 10 4.10 HANDLEBAR ADJUSTMENT Holes in handlebar braces provide four height positions, a service position, and a storage position (except on professional models). 6. Handlebar Adjustment Link 7. Professional Bracket 8. Storage Position Figure 11 OM0271 Use one of the four holes to adjust handlebar height to a safe, comfortable position. Place bolt on handlebar bracket through one of holes 1, 2, 3 or 4 in order of increasing height (See Figure 11). NOTE: On Professional models nuts and bolts replace pins. For storage, rotate handlebar forward and place pins through holes further up braces. 4.11 SPEED CONTROL BELL CRANK The speed control bell crank holds the speed selector rod in position after a speed has been set. The spring washers may become loose with normal wear. If the speed selector rod does not stay firmly in position, adjust the speed control bell crank. See Figure 12. To adjust: 1. Remove cover, fully compress the helical spring lockwashers with lock nut and then back lock nut off, one half turn. 2. If the speed selector rod is still too loose, tighten lock nut by small increments until it holds its position. Tightening the lock nut too much will not allow the speed selector rod to move at all. 3. Align notch in left hand side of cover with bolt and secure with knob. 4 - 25 6 1 1 2 5 4 3 5 2 6 1. Lock Nut 2. Helical Spring Lockwashers 3. Speed Control Bell Crank 4 4. Speed Selector Rod 5. Hair Pin 6. Swivel 3 5 2 3 Figure 12 4 OM0300 4.12 FRICTION WHEEL ADJUSTMENT Early Models (Side Pull) Adjust rear cutting height levers to middle position. Check to be sure there is slack in the friction wheel drive cable, if not readjust cable nuts. 1. Cable Nuts 2. Drive Mount 3. Adjustment Screws 4. Drive Disk 5. Friction Wheel 6. Battery Figure 13 Set speed selector at slowest speed and loosen the two cap screws on drive mount. Hold lever securing drive cable down toward mower pan and adjust drive assembly to bring friction wheel to within 1/16" above drive disk. Tighten cap screws. Check for proper function of friction wheel and speed selector. Adjust cable nuts to remove slack. 4 - 26 SECTION 5 - ENGINE 5.1 ENGINE TROUBLESHOOTING The following troubleshooting chart is to be used to isolate engine problems and give possible causes and corrective action responses. TROUBLE Black Exhaust Blue/White Exhaust Difficult Starting Erratic Running Excessive Fuel Consumption High Oil Pressure Knocking Loss of Power or System Low Cranking Power Low Oil Pressure Misfiring Overheating Poor Compression Starts and Stops The troubleshooting key is generic and can be used for several types of engines. Use only those possible causes and corrective actions that apply to the unit. POSSIBLE CAUSES CORRECTIVE ACTION (Refer to Key Below) 1, 20, 22, 25, 29, 31, 32, 33 4, 20, 25, 31, 33, 34 1, 5, 7, 8, 9, 10, 20, 21, 22, 29, 31, 32, 33 1, 7, 8, 9, 10, 20, 21, 23, 26, 29, 33, 59, 62 1, 20, 22, 23, 25, 39, 31, 32, 33 4, 41 22, 26, 29, 31, 33, 36, 46, 59 1, 8, 10, 20, 21, 22, 23, 25, 26, 31, 32, 33 2, 3, 4, 11 4, 36, 37, 39 10, 20, 25, 26, 28, 29, 32 1, 19, 25, 25, 28, 29, 31, 32, 33, 34,59, 1, 6, 10, 62 repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace repair or replace see electrical systems Vibration Will Not Crank Will Not Start see engine service manual repair or replace charge battery or replace repair or replace 20, 23, 25, 26, 29, 33, 45, 49 2, 11, 45 1, 10, 62 see electrical systems see engine service manual TROUBLESHOOTING KEY 1 2 3 4 5 6 7 16 17 18 19 Restriction in air cleaner Bad electrical connection Faulty starter motor Incorrect grade of lubricating oil Low cranking speed Fuel tank empty Controls not in correct operation position Blocked fuel feed line Faulty fuel lift pump Choked fuel filter Battery capacity low Air in fuel system Faulty fuel injection pump Faulty fuel injectors or incorrect type Incorrect use of cold start equipment Faulty cold start equipment Broken fuel injection pump drive Incorrect fuel pump timing Incorrect valve timing 20 21 Poor compression Blocked fuel tank vent 8 9 10 11 12 13 14 15 22 23 24 25 26 27 28 Incorrect grade of fuel Sticking throttle/restricted movement Exhaust pipe restriction Leaking cylinder head gasket Overheating Cold running Incorrect tappet adjustment 43 44 45 46 47 48 49 29 30 31 32 33 34 35 Sticking valves Incorrect high pressure pipes Worn cylinder bores Pitted valves and seats Broken, worn or sticking piston ring(s) Worn valve stems and guides Restriction in air cleaner 50 51 52 53 54 55 56 36 Worn or damaged bearings 57 37 38 39 40 Insufficient oil in sump Bad/defective oil temperature switch Oil pump worn Pressure relief valve sticking open 58 59 60 61 41 42 Pressure relief valve sticking closed Broken relief valve spring 62 5 - 27 Faulty suction pipe Choked oil filter Bad solenoid switch Incorrect piston height Damaged fan Faulty engine mounting Incorrectly aligned flywheel and/or flywheel housing Faulty thermostat Restriction in water jacket Loose fan belt Choked radiator Faulty water pump Choked breather pipe Damaged valve stem oil deflector (if fitted) Coolant level too low Blocked sump strainer Broken valve spring Exhaust or vacuum pipe leak Bad or defective water temperature switch Bad spark plug(s) 5.2 ENGINE SERVICE LOCATIONS 5 1 2 1 2 4 3 Tecumseh Engine 3 Briggs & Stratton Professional Engine 4 1 4 2 Kawasaki Engine 2 Cycle Briggs Engine 1 4 1 4 2 2 6 3 OM0570 OM0550 Briggs & Stratton Intek OHV 3 1. Oil Fill Cap and Dipstick 2. Air Cleaner 3. Spark Plug and Wire 4. Fuel Cap and Tank Figure 14 5 - 28 Robin Engine 5. Primer 6. Filter 5.3 ENGINE OIL IMPORTANT: Change engine crankcase oil after first two (2) hours of operation. Thereafter, change oil every twenty five hours of operation (more often in dusty dirty conditions). Refer to Engine Manual for oil type and grade and detailed instructions. Engine Oil Check and Change The engine crankcase oil should be checked daily or every five (5) hours of operation. Oil level MUST be maintained in safe operating range on dipstick at all times or engine damage will result. IMPORTANT: DO NOT overfill. Be sure engine is level when adding oil. See Engine Manual for detailed instructions. 5.4 AIR CLEANER Inspect air cleaner every twenty five hours of operation or every three months, whichever comes first. When dirty, foam filter elements should be removed and cleaned. Refer to the following instructions. NOTE: Inspect air cleaner more often if unit is used under dirty, dusty conditions. Foam Filter Element - (Pre Cleaner) - Wash foam elements in warm water and detergent. Rinse thoroughly until all traces of detergent are eliminated. Squeeze (don’t wring) away excess water and air dry. Soak foam element in clean, fresh oil, wrap in paper towel or rag, and squeeze out excess oil. Cartridge - Paper cartridge is to be replaced when it is dirty or becomes distorted. NOTE: DO NOT attempt to clean paper elements. 5 - 29 5 1 4 1 4 2 Briggs & Stratton Professional Air Cleaner Briggs & Stratton Air Cleaner 1 1 2 2 4 2 3 7 5 6 5 4 7 5 Robin Air 1 Cleaner Tecumseh Air Cleaner 1 4 1. 2. 3. 4. 5. 6. 7. Cover Foam Filter Element (Pre-Cleaner) Felt Filter Element Cartridge Body Base Plate Gasket Base Plate Figure 15 5 - 30 5 Briggs & Stratton Air Cleaner 5.5 ENGINE COOLING The engine is air cooled. Air must circulate freely around engine and over cooling fins on cylinder head and block to prevent overheating. Once a year or every one hundred (100) operating hours (more if conditions require) clean engine fins and external surfaces of engine of dust, dirt, and oil deposits which can contribute to improper cooling. Keep Areas within Heavy Line Clean of all Debris (Figure 16). CAUTION: Periodically clean muffler and manifold areas to remove all grass, dirt and all combustible debris. If engine muffler is equipped with spark arrester screen assembly, remove every 50 hours for cleaning and inspection. Figure 17 5.7 BATTERY (ELECTRIC START MODEL) CAUTION: Do not put battery in fire or mutilate; battery may burst or release toxic materials. Do not short circuit; battery may cause burns. A 12 volt, 2.5 ampere hour sealed lead acid battery is supplied with unit. Engine alternator will normally keep battery fully charged with a 3 to 5 minute start/run cycle. IMPORTANT: Use battery supplied only. DO NOT attempt to "jump start" mower. If battery discharges, use a 5 to 10 minute start/run cycle to recharge battery, or use a battery charger (a battery charger, kit number 71104300, is available from Ariens). An engine run time of at least 8 hours is required to charge a fully discharged battery. Keep Areas Within Heavy Line Clear of all Debris Figure 16 5.6 SPARK PLUG To charge with Ariens battery charger, connect charger plug to mating plug on battery (not engine) and plug charger into 120 volt Alternating Current (AC) outlet. Charge for 12 to 36 hours (battery may be charged for up to 56 hours with no harmful effect). Spark plug should be cleaned or replaced and gap reset to .030" every 100 hours of operation or yearly whichever comes first. To clean, remove debris from area around spark plug base. Remove spark plug from engine. Scrape and wash with a commercial solvent. DO NOT blast clean. NOTE: Sparking can occur if wire terminal does not fit firmly on spark plug. Reform terminal if necessary. 5 - 31 SECTION 6 - MOWER DECK 6.1 BLADE BRAKE/CLUTCH REMOVAL Remove mower blade. 1 Squeeze brake/clutch bail against handlebar and insert cotter pin into open hole of actuating rod. Remove 3/8-24x2-1/2" cap screw that retains brake, blade, clutch (BBC) leaf spring and leaf spring from shaft. 2 Remove BBC flywheel by securing flywheel with BBC wrench (P/N 000239). Remove flywheel and cotter pin securing actuator rod to brake actuator. 3 4 3 Remove three nuts and remove brake actuator from unit. 6 Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order. NOTE: When attaching actuator rod to brake actuator, brake actuator is to be rotated all the way up so proper hole is aligned. 5 7 On models with key, position key in crankshaft. Slide flywheel onto crankshaft and BBC leaf spring onto flywheel stub shaft. IMPORTANT: Install 3/8-24x2-1/2" Gr. 5 cap screw and lockwasher to secure. Torque to 30 ft-lbs (40.6 Nm) using BBC wrench to hold leaf spring and flywheel. Secure mower blade with two 3/8-24x1-1/4" Gr. 5 cap screws with lockwashers, torque to 25-30 ft-lbs (33.8-40.6 Nm). Check idler for free rotation of pulley and movement of pivot. 8 9 1. 2. 3. 4. 5. Drive Belt Drive Disk Ball Bearing Washer Spindle 6. 7. 8. 9. Replace drive belt in reverse order being sure that belt seats in pulley grooves with idler positioned on back (flat) side of belt. Bearing Retainer Center Baffle Traction Drive Pulley Blade Adapter Brake Engaged Figure 18 Blade Engaged Figure 19 6 - 32 NOTE: Be sure to return wheel height adjustment levers to original position. 6.3 IDLER REMOVAL Remove mower blade, hub, and center baffle. Refer to Mower Blade Section of this manual. Remove idler spring. Loosen hardware securing idler arm to mower pan, and remove cap screw securing idler to idler arm. 6 Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order. 2 1 2 3 5 4 9 5 6 7 4 8 3 7 1 2 Configuration 2 Configuration 1 1 1. Blade 2. Cap Screw, Lock Washer & Flat Washer 3. Leaf Spring 4. Flywheel 5. Brake Actuator 6. Ramp Assembly 1. 2. 3. 4. 5. Two-Way Lock Nut Idler Extension Spring Center Lock Nut Washer 6. 7. 8. 9. Idler Arm Flange Bushing Tension Spring Spacer Figure 21 6.4 WHEELS AND ADJUSTERS Figure 20 6.2 DRIVE BELT REPLACEMENT CAUTION: Use sturdy gloves or padding to protect hands when working with mower blades. Regularly check wheels and adjusters for wear. Replace wheels when they become excessively worn. Adjusters should be cleaned and fasteners checked for tightness. Check the front wheels for bushing wear. Replace as needed. NOTE: On BBC model blade brake/clutch assembly must be removed to change belt. Place right rear adjustment lever in first notch and left rear height adjustment lever in third notch. This provides clearance between friction wheel and drive disk. Remove belt from idler, drive disk and engine pulley. Remove belt through opening under mower pan. Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order. 6 - 33 4 3 1 5 2 7 6 8 9 10 1. 2. 3. 4. Height Adjustment Lever Spacer Tube Ball Bearing Handlebar Mounting Bracket 5. 6. 7. 8. Rear Quadrant Front Height Adjustment Lever Front Quadrant Adjuster Bracket Figure 22 Friction Drive 6 - 34 9. De-Thatcher Retainer 10.Flat Washer PM0065 8 10 9 7 3 6 4 5 1 2 11 12 7 13 15 1. 2. 3. 4. 5. Washer Inner Wheel Cover Ratchet Pinion Ball Bearing Height Adjuster 6. Rear Quadrant 7. Height Adjustment Lever 8. Handlebar Mounting Bracket 9. Key Ratchet 10.Tuff Torque Transmission Figure 23 Gear Drive 6 - 35 14 11.Front Quadrant 12.Washer 13.Spacer 14.De-Thatcher Retainer 15.Adjuster Bracket PM0360 2 3 1 4 2 8 5 7 6 1. 2. 3. 4. Kickout Ring Sleeve Bushing Clevis Pin Mount Arm 5. 6. 7. 8. Figure 24 Axle Tab Flange Bushing Wheel Yoke Lube Fitting PM0071 6 - 36 SECTION 7 - HANDLEBARS & CONTROLS 7.1 HANDLEBARS AND BAILS To remove handlebars: 7.2 SPEED CONTROL BELL CRANK Remove cable retainers and disconnect cable from bail. Remove push nuts and washers securing bails to handlebars. Remove bails from handlebars. To adjust models with spring, fully compress compression spring with lock nut and then back lock nut off one turn. Remove carriage bolts and washers or knob and washers securing braces to handlebars. Remove braces. To adjust units without spring: 1. Remove cover and completely compress helical spring lockwashers with locknut, then back off 1/4 turn. Remove carriage bolt, nut and washer securing handlebar to handlebar bracket. Remove handlebars and inspect parts for wear and or damage. Replace as necessary and assemble in reverse order. 2. If rod is still too loose, tighten nut in small increments until the rod holds. Check all parts for wear and replace as needed. 1 2 6 7 5 3 4 10 11 9 13 12 8 14 14 1. 2. 3. 4. 5. Engine Bail Handlebar Traction Bail Cable Anchor Cable Anchor Switch 6. Throttle Cable 7. Engine Control Cable 8. Traction Cable 9. Speed Control Brace 10.Rivet 11.Speed Control Bracket 12.Support Pad 13.Speed Control Rod 14.Handlebar Adjuster Link Figure 25 Friction Wheel Handlebars and Controls 7 - 37 PM0024 3 4 2 5 1 7 6 1. 2. 3. 4. Traction Bail Handlebar Engine Bail Weldment Engine Control Cable 5. Throttle Cable 6. Handlebar Adjuster 7. Speed Control Bracket Figure 26 Gear Drive Handlebars and Controls PM0320 7 - 38 SECTION 8 - ELECTRICAL 8.1 BATTERY (ELECTRIC START MODELS) IMPORTANT: Use battery charger supplied only. DO NOT attempt to "jump start" mower. To charge with battery charger, connect charger plug to mating plug on battery (not engine) and plug charger into 110 volt Alternating Current (A.C.) outlet. Charge for 24 to 48 hours (battery may be charged for up to 72 hours with no harmful effects). An engine run time of at least 8 hours is required to charge a fully discharged battery. To Remove Battery from Unit 1. Remove wing nuts from battery U-bolt. 2. Disconnect battery from wiring. 8.2 WIRING DIAGRAM 2 2 RED 3 3 BLACK RED BLACK RED BLACK BATTERY RED ENGINE RED 1 R RED A B B YELLOW 1 M S GREEN 4 4 WHITE A KEY SWITCH PM0090 8.3 CONTINUITY DIAGRAM The diagram below shows the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. Key Switch (01155800) B B A B A R M S A RUN OFF R M S 8 - 39 START R M S PM0100 SECTION 9 - FRICTION DRIVE SYSTEM & AXLE 9.1 INTRODUCTION 1 2 WARNING: Remove wire from spark plug before attempting any repair or adjustment procedures. 3 4 5 WARNING: Gasoline is highly flammable and its vapors are explosive. Handle with care. 8 7 CAUTION: DO NOT touch engine or parts which are hot from operation. Allow such parts to cool before servicing unit. 6 1. 2. 3. 4. NOTE: Rear wheels must be removed to perform repairs in this section. Block up rear of mower to raise rear wheels off work surface. Remove snap ring securing wheel to axle and remove washer and wheel. Differential Idler Gear Pinion Gear Drive Carrier 5. 6. 7. 8. Pivot Channel Drive Disk Friction Wheel Shift Link Figure 27 9.2 GEAR REMOVAL Remove snap ring securing gear cover over idler shaft, remove taptites securing cover to drive mount, and remove gear cover. Slide differential assembly off axle and remove idler gear from idler shaft. Drive out roll pin securing pinion gear on hex shaft and remove pinion gear. Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order and grease spline area. 9.4 DRIVE MOUNT REMOVAL Remove axle and gears. Refer to Axle Removal and Gear Removal Sections. Remove extension spring from drive actuator. Loosen nuts securing drive cable to drive actuator. Remove drive cable spring from bracket on mower pan and remove drive cable from drive actuator. Remove cotter pin and washer from shift link. Remove shift link, and drive mount. Assemble in reverse order. 9.3 AXLE REMOVAL 9.5 DRIVE MOUNT DISASSEMBLY Remove snap ring next to axle spline on left side of axle and remove axle bearing. Drive out roll pin in hex shaft and remove hex shaft. Remove cotter pin securing left side of rear protective guard to bracket and move guard out of the way. Press out bearings from drive mount with bearing driver. With snap ring pliers, spread snap ring apart on right side of axle. Pull right wheel and axle from mower until left end of axle clears drive mount. Remove taptites securing retainer plate to drive mount and remove guide shaft. Inspect parts for wear and or damage, replace as necessary and assemble in reverse order being sure to grease spline area. Push idler shaft out of drive mount, inspect parts for wear or damage and replace as necessary. Assemble in reverse order. 9.6 FRICTION WHEEL REPLACEMENT If rubber tire on friction wheel becomes worn, chipped, or broken, friction wheel must be replaced. On models with steel friction wheel hub and 3 retaining screws, remove the three cap screws and nuts that secure friction wheel to hub (hole in bearing plate provides access to hardware) and remove friction wheel. 9 - 40 Press out bearings from drive disk using Ariens Bearing Driver P/N 000026. Replace bearings with Bearing Driver P/N 000046. Assemble in reverse order. Refer to Section 4.12 to adjust friction wheel drive. Inspect parts for wear or damage and replace as necessary. Assemble in reverse order. 2 1 4 1 2 3 4 3 1. Cap Screw 2. Friction Wheel 3. Friction Wheel Hub 4. Lock Nut 5 6 Figure 28 5 7 On models with plastic friction wheel hub, remove drive cover nut and remove drive cover. Remove two taptites and snap ring from gear cover and remove gear cover. Remove cotter pin from shift link and move shift link out of way. Remove three #12-24 x 1/2" taptites from retainer plate. Remove 3/16 x 7/8" roll pin from hex shaft with roll pin driver. Slide hex shaft to left. Slide friction wheel, retainer plate and thrust plate off hex shaft. Remove taptites from thrust plate, separate thrust plate, and remove friction wheel. 10 1. 2. 3. 4. 5. 3 1 2 1. Taptite 2. Thrust Plate Nut Lock Washer Washer Drive Disk Ball Bearing 6. Washer 7. Spindle 8. Bearing Retainer 9. Taptite 10.Carriage Bolt Figure 30 Install new friction wheel using reverse procedure. 4 8 9 3. Guide Plate 4. Friction Wheel Figure 29 9.7 DRIVE DISK REMOVAL Remove drive belt. Remove nut, lockwasher and flat washer securing drive disk to mower pan. Remove four taptites securing bearing retainer to drive disk, remove bearing retainer and spindle. 9 - 41 1 3 4 6 2 5 7 8 9 21 20 10 23 22 24 14 25 13 11 8 18 17 15 19 12 16 26 Figure 31 9 - 42 1. Differential Assembly 2. Gear Cover 3. Idler Gear 4. Ball Bearing 5. Retainer 6. Idler Shaft 7. Pinion Gear 8. Ball Bearing 9. Drive Mount 10.Drive Actuator Weldment 11.Pivot Channel Weldment 12.Shift Link 13.Shift Arm Weldment 14.Guide Rod 15.Retainer Plate 16.Hex Shaft 17.Guide Plate 18.Friction Wheel Hub 19.Friction Ring 20.Bearing Retainer 21.Ball Bearing 22.Bearing Retainer 23.Bearing Plate 24.Friction Disc 25.Friction Wheel 26.Thrust Plate PM0080 SECTION 10 - GEAR DRIVE SYSTEM & AXLE 10.2 TRANSMISSION REPLACEMENT 10.1 INTRODUCTION The 3-speed transmission is not repairable. It should be replaced if internal problems develop. To remove the transmission, remove the drive wheels and pinions. Slide the axles out. WARNING: Remove wire from spark plug before attempting any repair or adjustment procedures. 1. Remove wheel cover and axle nut to remove wheel and inner cover. WARNING: Gasoline is highly flammable and its vapors are explosive. Handle with care. 2. Remove drive pinion and axle bearing by removing the two retaining E-clips. 3. Repeat steps 1 and 2 for the other rear wheel. CAUTION: DO NOT touch engine or parts which are hot from operation. Allow such parts to cool before servicing unit. 4. Disconnect the gearshift cable. NOTE: Rear wheels must be removed to perform repairs in this section. Block up rear of mower to raise rear wheels off work surface. Remove snap ring securing wheel to axle and remove washer and wheel. 5. Unbolt the transmission from the left hand quadrant. 6. Remove drive belt from pulley. 7. Slide the transmission/axle assembly to the right and then down to remove. 8. Install replacement in reverse order. Use pulley and shift linkage from removed unit. 1 3 4 2 5 1. 2. 3. 4. 5. Transmission-Tuff Torque Left Hand Rear Quadrant Ball Bearing Ratchet Pinion Wheel Inner Cover Figure 32 10 - 43 Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.ariens.com
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