Array Solutions Array Solutions OM2000A Amateur Radio Service Linear HF Amplifier User Manual Exhibit6 OM2000A 1

Array Solutions dba Array Solutions Amateur Radio Service Linear HF Amplifier Exhibit6 OM2000A 1

User Manual

1 Array Solutions 2611 North Beltline Rd Suite 109 Sunnyvale, Texas 75182 USA Tel: 214 954 7140 fax: 214 954 7142 E-mail: info@arraysolutions.com Exhibit 6: User’s Manual External Radio Frequency Power Amplifier OM2000A+ Model 2000A+Total pages 46
    2         Thank  you  for  purchasing  a  new  model  of  the  power  amplifier  for  the  short  waves  plus  50  MHz amateur bands. You got a real automat with no knobs, no rotary switches on the front panel, just two small switches and one large display.   Smart design, modern  conception,  high  reliability  is  the  result  of  our  own  development  and  many years of our experiences with overall solutions and especially with protection circuits.   This product is covered by 2 years of warranty period except of the tube ( 1 year ).    We wish you many years trouble-free use of this equipment, lot of fun and successful connections in the world of amateur radio.                   The  OM Power Team
3 TABLE OF CONTENTS 1. GENERAL INFORMATION .....................................................................  4 1.1. Introduction ………………………………………………………….  4 1.2. Specification ………………………………………………………. 4     1.2.1.      Parameters…………………………………………………………  4     1.2.2.      Protection Circuits ……………………………………………   5     1.2.3.      Features    ……………………………………………  5     1.2.4.      The Advantages of OM2000A+     …………………………  5 2. SAFETY INSTRUCTIONS ……………………………………………….  6 3. GENERAL DESCRIPTION ………………………………………………….  7 3.1.   HF part …………………………………………………….  7 3.2.   Power Supply …………………………………………………….  9 3.3.   Safety Devices …………………………………………………….  9 4. INSTALLATION ………………………………………………….  9 4.1.   Grounding …………………………………………………. 10 4.2.   Coaxial Cable …………………………………………………. 10 4.3.   Control Cable ………………………………………………. 11 4.4.   Cooling ………………………………………………. 11 5. OPERATION …………………………………………………. 11 5.1.   OM2000A+ Front Panel    …………………………………….  12 5.2.   OM2000A+ Control   …………………………………………  13 5.3.   Preparing for operation …………………………………  20 5.4.        Operation mode ……………………………………………….  27 6. MAINTENANCE …………………………………………………. 30 6.1.   Indication of Fault Conditions ……………………………… 30 6.2.   Fuse Replacement ……………………………………… 32 6.3.   Tube Replacement ……………………………………    32 6.4.   Cleaning …………………………………………………. 32 7. APPENDIX ………………………………………………………….  32 7.1.   Primary AC selection    ………………………………………….  32 7.2.   Removing the HV Transformer   ……………………………..  34 7.3.        Controlling OM200A+ with FLEX Radio Series 6xxx  ……..…….  35 7.4.        OM2000A+ Remote Control   …………………………….   36      7.5.        ICOM connection with OM2000A+   ……………………        40 7.6.        Yaesu plus BPF plus ANT Switch connection with OM2000A+  41 7.7.        Control panel connectors pin-out   …………………………   42 7.8.   Block Diagram of the OM2000A+ Power Amplifier   ………………    43
4 1. GENERAL INFORMATION1.1. Introduction he OM Power model OM2000A+ is designed for  all short wave amateur bands from 1.8 to 29.7 MHz  (including  WARC  bands)  plus  50  MHZ  and  all  modes.   It  is  equipped  with  a  ceramic tetrode FU-728F. 1.2.   Specification 1.2.1.   Parameters Frequency Coverage Amateur Bands 1.8 – 29.7 MHz including WARC + 50 MHz Power Output  1500 W in SSB/CW on HF bands, 1500 W in CW/SSB on 6m 1500 W in RTTY Input Power Usually 70W for full Output Power Input Impedance 50 Ohm, VSWR < 1.5 : 1 Power Gain    15 dB Output Impedance    50 Ohm unbalanced Maximum Output SWR  3 : 1 SWR protection Automatic switching to STBY, when reflected power is 350W or higher Intermodulation distortion 32dB below nominal output Suppression of harmonics < -50 dBc  ;  <-70dBc on 50 MHz Tubes    FU-728F Ceramic tetrode Cooler   Centrifugal blower + Axial blower Power supply switchable   230V, 240V,250V, 60 Hz         Transformers One toroidal transformer 3kVA Dimensions 15,4“ x7,7” x 14,6” (width x height x depth) Weight    52 lbs T
5 1.2.2 Protection Circuits There  are  several  protection  circuits  used  in  the  amplifier.  They  are  activated  when  one or more of next parameters exceed defined values or some unwanted occasion occurs. •VSWR too high•Anode current too high•Anode voltage error•Screen current too high•Screen voltage error•Grid current too high•Grid voltage error•Heating voltage error•Mistuning of PA•Temperature to high•Soft start for fuses protection•“switch-on blocking “ at opened amplifier1.2.2. Features Manufacturer implemented  some  of  the  company’s newest development  results  with  most wanted operating and safety features into this new model: •High level of protections•Memory for faults and warnings, easy maintenance•Automatic set-up anode current (BIAS) – no need to adjust manually after changingthe tube•Three programmable working modes of centrifugal blower ( turbine ) + axial blower•Full QSK with silent relay•Many operational parameters to display•Easy transport due to detachable HV transformer•The smallest and lightest 2000 W PA on the market1.2.3. The Advantages of OM2000A+ •Full compatibility with: ICOM, ELECRAFT, KENWOOD, TEN-TEC ORION, YAESUand Icom transceive protocol using by MicroHAM devices ( CI-V output ), FLEXRadios and Anan•Automatic switching between bands•Automatic tuning within the band according to segments•Automatic switching of Band Pass Filter•Automatic switching of Antenna switches•Remote control possibility (remote software as accessory – no extra price)•The Power Amplifier is HF sensitive (automatic frequency reading even if no CAT)
6 2. SAFETY INSTRUCTIONS  DANGEROUS HIGH VOLTAGE INSIDE! The  power  amplifier  is  using  high  voltage  up  to  3200V  DC,  which  is  very  dangerous  for human  life! Read  next  safety instructions carefully first, before  you  will start to  install and operate power amplifier!   NEVER VIOLATE NEXT RULES! NEVER  ALLOW  CHILDREN  to  play  around  PA  or  to  touch  power  amplifier  or  connected cables in working condition, or to push anything into the case holes! Never turn the amplifier on without the upper lid in place.  DO NOT ATTEMPT TO SHORT OR BYPASS safety switch under upper lid! The  OM2000A+  amplifier  is  neither  to  be  used  in  a  WET  or  HUMID  environment  nor  to  be exposed to RAINFALL! Do  not  turn  the  amplifier  ON  without  having  connected  the  ANTENNA  or  properly  rated DUMMY LOAD! A hazardous HF voltage may build up on the antenna connector after turning the amplifier on with no antenna or dummy load connected! Before  opening  the  upper  lid  of  the  amplifier  make  sure  that  power  supply  has  been disconnected  AT  LEAST  10  minutes  allowing  the  electrolytic  capacitors  to  discharge  fully. Disconnect power cord from the outlet!  Any work inside the PA  (internal fuses replacement, tube replacement, etc.) can be carried out only by professionally qualified person!
7 CAUTION The  amplifier  must  be  installed  in  such  a way  that  free  flow  of  hot  air  from  the  tube  is allowed. The amplifier must not be installed in a constrained surrounding (i.e. tight shelves etc.). During long time operation ventilation grid can reach high temperature. Do not touch it! The amplifier must be properly grounded during operation. During  operation  the  amplifier  must  be  installed  in such  a way  that  the  rear  side  remains accessible. The  amplifier  is  an  A category  product.  In  a household  it  can  influence  other  electric appliances. In such cases the user is to take proper actions to mitigate this disturbance. Read  this  manual  carefully.  Fallow  all  of  instructions  during  installation  and  operation  to avoid damage  to  the  amplifier not covered by manufacturer´s warranty!  Do not attempt to perform any change of hardware or software!  3. GENERAL DESCRIPTION3.1. HF part his amplifier is  using a   ceramic  tetrode  FU-728F in  a  grounded-cathode  circuit  (input  into control  grids).  The  OM2000A+  amplifier  achieves  excellent  linearity  by  the  voltage stabilization of the control grid bias and the screen voltage. The power input is given to the control  grids,  using  a  broadband  input  circuit  with  an  input  impedance  of  50  Ohms.  This adaptable input circuitry ensures a good input SWR (better than 1.5 : 1) on all amateur bands. The output of the amplifier is a Pi-L circuit. The ceramic capacitor for TUNE and LOAD are divided. This  enables  the  amplifier  to  be  tuned  exactly  and  makes  it  possible  to  easily  return  to  the previously set positions after band changes. T WARNING! The installation of this device must be compliant with CFR 47. 1.1310 of the Federal Communications Commission rules. Refer to guidance in OET Bulletin 65, Supplement B for more information.
8 Top view on the opened OM2000A+ Tetrode FU728F      Blower             Power Supply Board      Switch-ON Board    Output Pi-L Circuit     Tuning Capacitor                 Front Subpanel      HV transformer
  9 3.2. Power Supply Power amplifier is using one 3 KVA  toroidal transformer. A  soft start is provided using relays and resistors  (placed  on  the  switch-ON  board). The  high  voltage  is  made  by  combining  4  x  575V  AC (total abt. 3200V DC) @ 1.2A. Each has its own rectifier and filter. In the high voltage circuit, safety resistors are employed to protect the amplifier against overload (placed on the power supply board). The separated supply for screen  grid  is regulated by  stabilization with MOSFET and  delivers abt. 330V DC  at 100mA.   Control  grid  voltage  is  also stabilized (-120V DC). Change  of stabilized first grid voltage is controlled by the software (EBS for example).   Primary  section  of  the  transformer  is  adjustable for  230  -  250  VAC.    Factory  setting  is 240VAC. If the AC voltage in your network is 230 or 250 Volts, you need to set the correct value  before  first  starting  of  the  PA.  See  part  7.1.  for  more  information.  Other  primary voltage is possible on request (for example 200V 50/60 Hz for Japan).   3.3. Safety Devices Control and monitoring circuits ensure control and safety during malfunctions of the PA. These are placed on the Control board, which is located on the chassis subpanel.        One of the important safety element is mechanical switch for AC blocking at opened amplifier.      4. INSTALLATION   Read  this  chapter  carefully  prior  you  will  start  installation.  Before  unpacking  inspect shipping  carton  first,  if  it  is  not  damaged.  Keep  all  of  packing  parts  for  possible  future shipment.  Check  unpacked  power  amplifier.  If  you  find  some  damaging,  contact  your dealer immediately to keep full warranty.  During installation go step by step according to the next parts.  Type of supported TCVR and working frequency are visible on the display.  AUTO LED is ON.
  10  4.1. Grounding The amplifier has  to be  grounded  properly! Connect  the  screw  on the  rear panel  of the amplifier to your local grounding system with a copper cable; use a cross-section of 4 mm2 at least.   Connect  your  transceiver  to  the  same  grounding  system  of  your  shack  carefully!  Use  minimum length cables and make certain that the connections are both physically and electrically sound. With poor  grounding,  you  may  risk  damaging  your  equipment,  having  problems  with  TVI/BCI  or  your transmitted signal may be distorted.   4.2.  Coaxial Cable The  output of  the  transceiver  is  to  be  connected  to  the  input  of  the  amplifier  via  RG58  or  similar cable. For the connection between the power amplifier and the antenna,  RG213 or similar coaxial cable  suited  for  high  power  is  recommended.  At the  INPUT  and  OUTPUT  SO-239  sockets with Teflon insulation are used.   Rier view of the amplifier OM2000A+        Fuses            Mains Plug                                   HF Output     Blower           Grounding point                   Control                                      HF Input
  11 Control Cable Control cable maintains TX / RX switching of the PA  (TX GND). The cable is shielded. On the side of the power amplifier a CINCH-socket is used. On the side of your transceiver you have to use a socket suitable for this transceiver. During transmitting the middle pin is connected  to  the ground. The  relays  of  the  OM2000A+  have  to  be  switched  earlier  than  HF  is  applied  (cold  switching). Modern transceivers they have a time delay between PTT switching and power output. If  you  are  using  an  older  transceiver  or  transmitters  without  time  delay,  we recommend  to  connect  the  PA  in  such  a  way  that  the  transmit/receive  switch  (foot switch  for  example)  is  connected  with  the  KEY  IN  socket  of  the  amplifier.  The  KEY OUT socket is to be connected with      the PTT socket at the transceiver.  The  amplifier  is  equipped  with  safety  devices,  which  ensure  that  the  output relay  is  not  switched under power mistakenly (hot switching). KEY IN    RCA Phono - Input signal PTT switching voltage / current -  5V /2mA) KEY OUT    RCA Phono - Output signal PTT (maximum switching of 30V / 50mA) See section 7.6. for Control and ANT/BPF connectors PIN-OUT.  Be  sure  that  your  power  system  is  correctly  wired  and  properly  rated!  To  use adequately sized and connected grounding system is also very important!  4.3. Cooling  The amplifier must be installed in such a way that free flow of hot air from the tube is allowed. Do not obstruct air intake and exhaust areas of the PA.  The centrifugal blower provides the necessary cooling of the amplifier,  even  during long  contests. The blower is activated by switching the PA on and it is turned off when cooling is finished (approx. 1-5 min after switching off the PA depending on the temperature of the tube). Blower working mode is programmable (3 modes). See page 19 for more details.  5. OPERATION  Before switching  PA  on,  make  sure  that  amplifier  is grounded, antenna  or  dummy load  is  connected,  and  line  cord  is  putted  to  the  outlet.  Be  sure  you  selected  AC input by 7.1. Do not turn PA on for at least 2 hours after unpacking it and locating in its operating location.  Especially  when  amplifier  is  moved  from  a  cold  place  to  a  warm  one because  not  visible  condensation  may  develop,  and  this  could  result  in  damage  to the high voltage circuits.
  12  We do not recommend  to change antenna output during a transmission.    When you decide to have a short operating break, place the amplifier to the standby mode rather than switch it off.      5.1. OM2000A+ Front Panel Front panel of the OM2000A+ is almost empty…There is only touch TFT display accessible plus two switches.    ON   -   Main Switch.   After turning ON small 12V APU for logic, protection circuits and the display will   be activated.  High voltage and RF circuits are still OFF.  OPR/STBY  -  Short press for switching betwen STBY and OPERATION mode. ON/OFF     -  Long press (1 sec.) for switching the PA ON (tube heating first),  2 seconds for PA OFF.
  13 5.2.   OM2000A+ control  Turn ON the Main switch and the home screen will lights up.  In the bottom line touch buttons are visible   Remember that the home screen is active for some information and settings , while PA is still OFF!  BAND  Touch the left side of BAND button to go down, touch the right site to go up with band displayed above the button.  ANTENNA Transmitting  antenna  choice.  Functional  ONLY  when  the  antenna  switch  is  programmed  and antennas  are  defined  (see  next  parts).  It  allows  switching  between  antennas  authorized  for  the current band.    INFO  Information display shows basic information about the PA: serial number, software version, time ON, tube serial number and nominal Main voltage. Some of them manufacturer can requested in case of any failure, etc.

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