Array Solutions Array Solutions X8NOM2000 Amateur Radio Service Linear HF Amplifier User Manual Exhibit6
Array Solutions dba Array Solutions Amateur Radio Service Linear HF Amplifier Exhibit6
Contents
- 1. Users Manual OM2000+
- 2. User Manual replacement exhibit 6
User Manual replacement exhibit 6
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| Mirror Download [FCC.gov] | |
| Document ID | 2355415 |
| Application ID | kNbQZEQSwjtXQqXVKHhXXQ== |
| Document Description | User Manual replacement exhibit 6 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 194.04kB (2425445 bits) |
| Date Submitted | 2014-08-12 00:00:00 |
| Date Available | 2014-09-09 00:00:00 |
| Creation Date | 2014-08-11 20:00:05 |
| Producing Software | Mac OS X 10.9.4 Quartz PDFContext |
| Document Lastmod | 2014-08-11 20:00:05 |
| Document Title | Exhibit6 |
| Document Creator | Word |
| Document Author: | Jozef |
Exhibit'6:'User’s'Manual' External)Radio)Frequency) Power)Amplifier)OM2000+) Model)2000+) Array%Solutions% 2611%North%Beltline%Rd%% Suite%109% Sunnyvale,%Texas%75182% USA% Tel:%214%954%7140% fax:%214%954%7142% E-mail: info@arraysolutions.com Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!1!!from!35! ! TABLE%OF%CONTENTS% 1. GENERAL!INFORMATION! .....................................................................! 4! 2.1.! Introduction! ………………………………………………………………….! 4! 2.2.! Specification! ………………………………………………………………….! 4! !!!!2.2.1.!!!!!!Parameters! ! ………………………………………………………………….! 4! !!!!2.2.2.!!!!!!Protection!Circuits! ………………………………………………………………….! 4! !!!!2.2.3.!!!!!!Indicators! ! ………………………………………………………………….! 5! !!!!2.2.4.!!!!!!Features! ………………………………………………………………….! 5! 2. SAFETY!INSTRUCTIONS! ! ………………………………………………………………….! 6! 3. GENERAL!DESCRIPTION!! ………………………………………………………………….! 7! 3.1. ! HF!part! ! ………………………………………………………………….! 7! 3.2. ! Power!Supply! ! ………………………………………………………………….! 8! 3.3. ! Safety!Devices! ! ………………………………………………………………….! 9! ………………………………………………………………….! 9! 4. INSTALLATION! ! 4.1. ! Grounding! ………………………………………………………………….! 10! 4.2. ! Coaxial!Cable! ! ………………………………………………………………….! 10! 4.3. ! Control!Cable! ! ………………………………………………………………….! 10! 4.4. ! Main!Supply! ………………………………………………………………….! 11! 4.5. ! Cooling!! ………………………………………………………………….! 11! ………………………………………………………………….! 12! ………………………………………………………………….! 12! 5. OPERATION! 5.1. ! Operation!Elements! 5.2. ! Preparation!for!operation!!!……………………………………………………………….! 14! 5.2.1. Display!menu! ………………………………………………………………….! 15! 5.2.2. Settings!menu! ………………………………………………………………….! 17! 5.2.3. Service!menu! ………………………………………………………………….! 19! ………………………………………………………………….! 22! 5.4. ! Tuning!of!the!Power!Amplifier!!………………………………………………………! 6. MAINTENANCE!! ………………………………………………………………….! 24! 5.3. ! 6.1. ! Operation!mode! Indication!of!Fault!Conditions!!!………………………………………………………! 28! 28! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!2!!from!35! ! 6.2. ! Fuse!Replacement! ………………………………………………………………….! 31! 6.3. ! Tube!Replacement! ………………………………………………………………….! 31! 6.4. ! Cleaning! ………………………………………………………………….! 31! ………………………………………………………………….! 32! 7. APPENDIX! 7.1. ! Primary!AC!selection! ………………………………………………………………….! 32! 7.2. ! Removing!the!HV!Transformer!!!…………………………………………………….! 33! 7.3. ! Block!Diagram!of!the!OM2000+!Power!Amplifier!!!…………………………! 35! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!3!!from!35! ! 1. GENERAL%INFORMATION% 1.1. Introduction' he!OM!Power!model!OM2000+!is!designed!for!!all!short!wave!amateur!bands!from!1.8!to!29.7!MHz! (including! WARC! bands)! ! plus! 50! MHZ! and! all! modes.! ! It! is! equipped! with! a! ceramic! tetrode!!!!!!!!!!! FUa728F.) T! 1.2. ''Specification' 1.2.1. ''Parameters' Frequency!Coverage! ! Power!Output! ! Input!Power! ! Input!Impedance! Power!Gain! Output!Impedance! Maximum!Output!SWR!! SWR!protection!! Intermodulation!distortion! Suppression!of!harmonics! Tubes! ! Cooler! ! Power!supply! ! Transformers! ! Dimensions! Weight!! Amateur!Bands!1.8!–!29.7!MHz!including!WARC!+!50!MHz! 1500!W!in!SSB/CW!on!HF!bands,!1500!W!in!CW/SSB!on!6m! 1500!W!in!RTTY! Usually!70W!for!full!Output!Power! 50!Ohm,!VSWR!!l!<).!! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!24!!from!35! ! Press!OPER!to!enter!operation!mode.!Apply!low)input)power!and!press!PTT.!Be!sure!you!selected!right! BAND,!TUNE!and!LOAD!knob!positions.!!If!you!made!some!mistake,!fault!message!appears:! Safety! circuit! stopped! transmitting,! fault! LED! is!ON!(Fault!code!4!is!saving!to!the!memory).!! Release! PTT,! set! proper! positions! of! BAND,! TUNE! and! LOAD! according! to! the! table! and! press)PTT!again.! Another!mistake!can!occur,!if!you!have!antenna!connected!to!the!wrong!output.!In!such!a!case!„SWR) is)too)high“!error!message!appears.!Change!antenna!output!using!S4!button.! This! is! not! an! optimal! result,! TUNE! indicator! must! go! between! both! arrows.! Use! TUNE! knob! to) get) maximum) output) power) and! LOAD!knob!to!get)indicator)between)arrows.!! Another! example! of! not! optimal! result,! TUNE! indicator! must! go! between! both! arrows.! Use! TUNE! knob! to) get) maximum) output) power) and! LOAD! knob! to! get) indicator) between) arrows)(in!arrows!direction).! This!is!a!good)result!of!tuning.! Now!increase!input!power!slowly!and!watch! the!display.! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!25!!from!35! ! Two! of! important! information! is! visible! –! screen) current) increased,! but! still! is! within! the! allowed! limits.! ! Turn! LOAD! knob! slightly! in! arrows! direction! to) get) TUNE) indicator) between)arrows.) Display!indicates!correct)tuning!of!the!Power! amplifier.! ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))Remember! Always!use!TUNE!knob!to!get!maximum!output!power.!Use!LOAD!knob!to!get!TUNE!indicator!on!the! display!to!the!middle!position!between!both!arrows.!Simultaneously!check!if!Is)graph!indicator!stays! within!the!boundaries.!Repeat!both!steps!more!times.) Proper! operation! mode! of! FUa728F! requires! the! plate! voltage! to! be! close! to! 3! kV.! ! If! anode! voltage! without!RF!power!is!much!lower,!watch!the!heating!voltage,!too.!Normally,!heating!voltage!must!be!in! boundaries!from!8.5!to!9!V!without!RF!signal!(DSP3).!!Heating)voltage)level)is)a)reliable)indicator)of) correct)AC)selector)adjustment.!If!you!see!heating!voltage!lower!than!8.5V!without!RF!signal,!change! primary!AC!voltage!selector!one!step!down!(if!possible).!Conversely,!if!the!voltage!is!higher!than!9V,!try! to!move!AC!selector!one!step!up!(for!example!from!220!to!230!VAC).!!Check!heating!voltage!under!full! load!(full!output!power),!also.!!If!the!heating!voltage!without!RF!signal!is!OK!but!under!full!load!drops! more! than! 1.5! V,! this! relates! to! the! „soft“! AC! network! and! is! solvable! only! by! „changing“! the! AC! network...! Without!RF!power!the!plate!voltage!is!OK.! Without!RF!power!the!plate!voltage!is!2.85!kV.! Check! the! heating! voltage,! too.! If! it! is! below! 8.5! V,! this! indicates! the! need! to! change! AC! selector! position! one! step! down! (for! example! from!230!to!220!VAC).! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!26!!from!35! ! To!start)the)second)method!of!fine!tuning,!press!S2)(TUNE)!button!in!OPER!mode.! PA! is! in! the! operation! mode.! After! TUNE! button! (S2)! was! pressed,! it! changes! its! function.!!Now!STOP!is!blinking.! Do!not!press!STOP!button!yet!! Apply!input!power!according!tune!table!(or!lower)!for!selected!band!and!press!PTT.!Use!TUNE)knob!to! get!maximum!output!power.!Use!LOAD)knob!to!get!Is!!graph!indicator!within!the!boundaries.! Display!shows!properly!tuned!PA.! TUNE!indicator!is!in!the!middle,!Screen!current! is!higher,!but!still!inside!the!limits.! After!proper!fine!tuning!release!PTT)and!press!STOP!button.!PA!is!now!prepared!for!operation.! View! on! the! properly! tuned! PA.! Analog! wattmeter! shows! forwarded! and! reflected! power.! After! this! procedure! the! amplifier! is! tuned! correctly! and! ready! to! give! 1500! W! output! power! in! all! operation!modes.!At!optimal!tuning!and!full!output!power!a!positive!max.!50mA!current!goes!through! the!second!grid.!! CAUTION) If) the) amplifier) demonstrate) any) malfunctions) during) tuning) or) it) does) not) behave) in) accordance) witch)the)description,)interrupt)the)tuning)procedure)immediately)and)check)the)amplifier!)Be)sure) not) to) do) any) mistakes) in) choosing) bands) or) TUNE/LOAD) values!) Be) sure) that) VSWR) is) not) higher) than)2:1)and)input)power)is)LOW!) After!excluding!possible!human!mistakes!you!will!be!able!to!work!for!long!time!with!this!amplifier!! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!27!!from!35! ! 6. MAINTENANCE% 6.1.'''' ''Indication'of'Fault'Conditions' If!a!fault!condition!appears!during!the!operation!of!the!amplifier,!the!safety!circuits!of!OM2000+!will! react.! There! are! several! warning! or! fault! messages! possible! to! appear! on! the! display,! when! some! of! the! protection! will! be! activated.! The! OM2000+! power! amplifier! can! report! one! of! the! following! messages:! 1! 2! 3! 4! 5! 6! 7! 8! 9! A! B! C! D! E! F! a! a! a! a! a! a! a! a! a! a! a! a! a! a! a! Power!Out!is!too!high! Refl.!power!too!high! Power!In!is!too!high! Low!output!power!(tune)! Plate!current!too!high! Grid!current!is!high! Screen!current!error! N/A! Heating!voltage!error! HARD!FAULT!!! Plate!voltage!error! Grid!voltage!is!low! Screen!voltage!error! SWR!is!too!high! Amplifier!is!too!hot! NOTE! Most!of!safety!circuits!are!preset!for!two!levels!of!exceedances.!First!level!is!a!warning!level.!In!such!a! case! a! warning! message! appears! on! the! display,! fault! LED) will) flash,! but! power! amplifier! will! stay! in! normal)operation.!See!the!table!below!for!warning!and!fault!conditions.! NOTE! When!a!fault!condition!appears!during!the!tuning!or!operation!of!the!amplifier,!the!safety!circuits!will! block)transmitting!and!FAULT)LED)starts)blinking.!The!amplifier!stays!in!OPER!mode.!After!approx.!1! sec! the! control! circuits! will! automatically! switch! the! amplifier! back! to! the! transmitting! mode.! If! problem!persists,!safety!circuit!will!react!again.! CAUTION) If)the)fault)will)repeat)3)times)during)10)seconds,)the)safety)circuits)will)turn)the)amplifier)to)STBY) mode.)FAULT)LED)stays)ON.)To)cancel)fault)status,)press)RESET)shortly.)Power)amplifier)will)stay)in) STBY)mode.) All! the! warning! and! fault! messages! are! stored! in! the! memory.! You! can! display! particularly! warning! messages! and! particularly! error! messages.! See! the! Service! menu! in! the! 5.2.3.,! how! to! select! service! display.!All!of!messages!are!stored!and!displayed!as!a!numbers!or!letters!as!indicated!in!this!chapter!(1! ]!9;!A)]!F).!They!are!stored!one!by!one!to!the!memory.!You!can!see!them!on!the!display!in!three!lines,! on!every!second!display!position!(maximum!10!per!row,!maximum!30!messages!for!warnings!and!30! messages! for! errors).! If! memory! is! full,! every! new! message! will! delete! oldest! one! and! move! rest! of! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!28!!from!35! ! them! one! position! back.! It! means! that! every! time! last! 30! messages! are! visible! on! the! display.! Next! table!shows!limited!values!for!the!safety!circuits!activation.! Fault!code! 1! Parameter! Power!Output!is!too!high! 2! 3! 4! 5! 6! 7! 8! 9! A! Reflected!power!is!too!high! Power!Input!is!too!high! Low!output!power!(tune)! Plate!current!!is!too!high! Grid!current!is!too!high! Screen!current!is!too!high! N/A! Heating!voltage!error! HARD!FAULT!(from!3.1!version)! B! Plate!voltage!error! C! D! Grid!voltage!is!low! Screen!voltage!error! E! F! SWR!is!too!high! Amplifier!is!too!hot! Warning!level! 2200W! 1700W!(50MHz)! 250W! 80W! 1.8A! 10mA! 50mA! +/a!2V!***! Min.!1800V! Max.!3400V! a40V! Min.!250V! Max.!400V! 80!deg.!C!*****! Fault!level! 2300W! 1800!(50MHz)! 300W! 100W! >!3dB!below*! 2.0A! 20mA! 60mA! N/A! +/a!2.5V!! Plate!current!>2.5A! ****! Min.!1500V! Max.!3500V! a30V! Min.!220V! Max.!420V! 3:1! 90!deg.!C!*****! 1. *!!This!fault!indicates!mistuning!of!the!PA.!It!works!for!Input!power!higher!than!10W.!If!output! power! decreases! more! than! 3dB! below! value! corresponding! with! the! applied! Input! power,! fault!message!„Low)output)power“!appears.!You!have!to!tune!the!PA!correctly.! 2. ***! When! the! heating! voltage! exceeds! boundaries! 9V! +/a! 2V,! warning! message! „Heating) voltage) error“! appears.! ! Check! proper! position! of! AC! selector! (page! 25).! Heating! voltage! without!RF!signal!should!be!between!8.5!and!9V.) 3. ****!!„HARD)FAULT”)appears!if!!the!plate!current!exceeds!2.5!A.!In!such!a!situation!hardware! will!immediately!disconnect!high!voltage!from!the!plate.!!Fault!is!signed!with!the!letter!„A“!in! the!memory.!If!error!occurs!frequently,!consult!this!situation!with!the!manufacturer,!please.) 4. *****! ! If! temperature! sensor! inside! the! PA! detects! of! 80! deg.! Celsius,! warning! message! „Amplifier) is) too) hot“! appears! on! the! display.! At! 90! degrees! protection! circuit! will! automatically! block! transmitting! (fault! condition).! You! have! to! decrease! the! power! or! wait! couple! of! minutes! to! be! ready! transmitting! again.! Fault! is! signed! with! the! letter! „F“! in! the! memory.!! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!29!!from!35! ! An!example!shows!situation!when!Input! power!is!too!high.!By!pressing!PTT!safety! circuit!will!react!quickly,!error!message! appears!and!FAULT!LED!starts!blinking.!In!this! case!screen!current!exceeds!limited!value! (60mA).!! After! abt.! 1! sec.! PA! returns! to! TX! mode.! Reduce!Input!power!to!avoid!fault!repeating.! This!is!the!situation,!when!problem!with!high! Input!power!persists.!Safety!circuits!reacted!3! times,! and! then! switched! PA! to! STBY! mode.! Permanent!fault!appears.! To! return! PA! to! the! normal! operation,! decrease! Input! power! first,! then! reset! fault! status!and!go!back!to!the!OPER!mode.! If! resistor! R1! or! fuse! F3! is! damaged,! safety! circuit! stops! starting! of! the! PA! and! fault! message! appears! on! the! display.! It! is! necessary! to! replace! the! damaged! component.! !!! !!!!!!!!!!!!!!Fuse)F3) Resistor)R1) If!there!is!a!fault!condition,!always!try!to!remove!the!cause!first.!If!it!is!not!a!hardware!failure,!it!usually! succeeds.!For!example!high!VSWR,!high!Input!power,!mistune!of!PA,!high!temperature,!etc.! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!30!!from!35! ! In!the!case!of!some!hardware!failure!or!if!your!power!amplifier!is!not!working!properly,!please!contact! the!manufacturer!or!your!dealer.! WARNING!) Never)try)to)change)or)move)any)part)inside)the)amplifier)except)of)tube)or)fuses.))Substitution)of) parts)may)void)intrinsic)safety!)) Manufacturer’s)contacts:)))))))))))))OM)POWER,))s.r.o.)) ))))))))))))))))))))) )))))))))))))))))930)30)Báč)126) )))))))))))))))))))))))))))))))))))))))))))))))))))))))))))SLOVAKIA)) )))))))))))))Email:)om]power@om]power.com) 6.2. Fuse'Replacement' The!user!is!allowed!to!change!mains!fuses!(6.3!x!32mm),!accessible!from!the!rear!panel,!only.!In!the! case! of! fuse! (fuses)! interruption! inside! the! power! amplifier,! exchange) can) be) carried) out) only) by) professionally)qualified)person!!!Internal!fuses!are!located!mainly!on!the!SWITCHaon!board!(next!to! the!HV!transformer).!! ! ! One! special! fuse! is! used! in! the! model! OM2000+.! In! the! case! of! an! accidental! discharges! in! the! tube! this! fuse! saves! HV! supply!circuits.! Fuse) 6.3. Tube'Replacement' In!the!case!of!vacuum!tube!damaging,!contact!the!manufacturer!or!your!dealer!for!ordering!new!one.! You! will! get! instructuions! how! to! change! it.! Exchange) can) be) carried) out) only) ) by) professionally) qualified)person!))After!tube!replacing)automatic)BIAS)adjustment!must!be!done.!Read!Service!menu! (5.2.3.)!and!pictures!on!page!No.!20!for!more!details.! 6.4. Cleaning' To! prevent! damage! to! amplifier! surface! and! plastic! components! do! not! use! aggressive! chemicals! for! cleaning.!Do!not!open!the!amplifier!for!cleaning.!Outer!surface!may!be!safely!accomplished!by!using! piece!of!soft!cotton!cloth!moistured!with!clean!water!or!window!cleaner.! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!31!!from!35! ! 7. APPENDIX% 7.1.' Primary'AC'voltage'selection' Primary!section!of!the!HV!transformer!is!switchable!for!three!values!of!AC!voltage!(220,!230,!!240V).! Factory!settings!is!230VAC.!Before!first!starting!of!the!PA!we!recommend!to!check!the!correct!value! according!to!the!AC!voltage!in!your!network.!Change!the!settings,!if!necessary.! Side)view)on)the)opened)OM2000+) HV)Transformer) AC)Selector) Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!32!!from!35! ! Remove!the!upper!lid!first.!On!the!right!side!of!the!PA,!next!to!the!HV!transformer!there!are!two!PCBs! mounted.!On!the!left!upper!side!of!the!front!(SwitchaON)!board!connector!J6!is!located.! Use! flat! screwdriver! or! finger! and! press! carefully! ! the! white! ! stick! to! release! contact! and! move! upper! end! of! the! white! jumper! to! the!proper!position,!if!necessary.! Jumper must be connected between bottom contact and one of remaining contacts. AC voltage is marked next to every contact. NOTE AC selector range can be changed in the production according to the specific conditions in individual countries. 7.2. Removing'the'HV'Transformer'' For simpler and easier transport of the PA, HV transformer can be removed and taken separately. This distributes the weight of the PA (24 kg) about half and half. Follow next steps to do it. 1. 2. 3. 4. Remove upper lid from the PA. Turn the PA on the left side (transformer is up). Disconnect 3 connectors from the front board and 1 connector from the rear board. Release 4 screws from the bottom side of the PA. Use Philips screwdriver P2. During the release of the last 2 screws hold the transformer by hand. Do not worry about its weight, it will move down just 1 cm and remains on the central rung of the PA. 5. Use both hands to take transformer away from the chassis. Watch!the!released!terminals,!when!moving! the!transformer!! Do! not! damage! transformer! insulation! during! removing!and!transportation.! Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!33!!from!35! ! Weight of the PA was distributed (transformer has 12 kg, rest of the PA has cca 12 kg, too). When refitting the transformer, watch to the correct location of individual sections and wires. NOTE Manufacturer reserves the right to make future changes in the way of connecting the transformer to the board. Allways mark the position of the terminals before disconnecting the transformer. Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!34!!from!35! ! ON AC INPUT K2 K1 Ext. blower Blower T 16A T 16A J8 J15 J9 Cover SW J10 J8 J4 J1 J11 K1 SW ON BOARD J3 AC IN INPUT BOARD K1 SCREEN BOARD FU728f J14 K2 J7 J2 J13 J12 R1 TR 1 F3 J4 J1 K3 HV SUPPLY J3 SW 1a J2 L7 SW 1b K11 K4 K8 K1 K2 CONTROL BOARD DISPLAY SW 1c L8 L11 L4 24V K1 Rele GS K2 K1 METER BOARD J3 K1 ANT SWITCH PWR METER KEY IN KEY OUT A3 A2 A1 OUTPUT Rev.: 7.8.2014 OM 2000+ block diagram K7 K3 K6 56 C2 L6 L10 7.3. Block'Diagram'of'OM2000+'Power'Amplifier' Exhibit!6!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Page!35!!from!35! F 4A
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