Arrow 80 9357 0130 040 7800 Series Instructions Push Side 7814S 7836S Instruction Sheet

User Manual: Arrow 7800 Series Instructions - Push Side Instructions

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7800 Low Energy Power Operator
Installation Instructions

TM

LOCK & DOOR HARD WARE

Series 7814S/7836S–Door Openings 85° to 110° or 111° to 170°
Double Lever Arm Application for Frame Reveals 3” (76) to 7” (178mm)
Stop (Push) Side of Door Installation

Left Hand Door

Left
Hand
Door

Right Hand Door

Right
Hand
Door

5-1/4” (133mm)
Min. Ceiling
Clearance

Door

1-1/2” (38mm)
Min. Frame Face
Frame Reveal

1-3/4” (44mm) Min.
Door Thickness
2-1/4” (57mm) Max.

Requirements
• U.L. labeled fire or smoke barrier door assemblies require that
the 120VAC (60Hz) power input to the 7800 door operator be
supplied through normally closed alarm contacts of the alarm
system/alarm panel.

• Minimum suggested and required material thickness for hollow
metal frames (skin plus reinforcement) is charted on Page 2.
• For wiring refer to Wiring Instructions on Pages 5 thru 8.
• Unit is Non-Handed.

• Power input to 7800 door operator must be 120 VAC (60Hz) to
terminals HOT and COM at terminal strip T1. Earthground
(GND) to green screw on Backplate.

• Door must be hung on butt hinges [5" (127mm) max. width] or
3/4" (19mm) offset pivots. A special preparation template will
be supplied for other conditions.

• All wiring must conform to standard wiring practice in
accordance with national and local wiring codes.

• Door must swing freely through the entire opening and closing
cycle before beginning the installation.

• Note: Unless otherwise noted, all dimensions are given in
inches (millimeters).

• Use of an auxiliary door stop is required.

CAUTION

WARNING
120 VOLT POTENTIAL PRESENT. MAKE SURE
POWER IS TURNED OFF DURING
INSTALLATION PROCEDURE.

CAUTION

An incorrectly installed or improperly
adjusted door operator can cause property
damage or personal injury. These
instructions should be followed to avoid the
possibility of misapplication or
misadjustment.

Requirements

1

Input Power Configuration

5

General Templating Information

2

Inverter Details

6

Installation Template

2

Wiring Diagram - Standard Function with Switches

6

Component Layout

3

Wiring Diagram - Optional Radio Frequency Function

7

Installation Sequence

3

Wiring Diagram - Fail Safe / Fail Secure Electric Strike

7

Installation Sequence Continued

4

Wiring Diagram - Fail Safe Electromagnetic Lock

8

General Electrical Data

5

A.D.A / UL Information

8
80-9357-0130-040 (08-09)

General Templating Information
WARNING: Make sure that (120V, 60Hz) input power is turned off at facility’s main circuit breaker before proceeding with installation.
General Templating Information

Fasteners for Frame

• Before beginning the installation, verify that the door frame is
properly reinforced and is well anchored in the wall.

• 1/4-20 Machine screws for hollow metal and aluminum.
• No. 14x2-3/4" (70mm) screws for wood.

• Unreinforced hollow metal frames and aluminum frames should
be prepared and fitted with 1/4-20 blind rivet nuts, furnished by
others.

Fasteners for Door
• 1/4-20 Machine screws.
• 3/8" diameter x 1-5/8" (41mm) long sex nut.

• Concealed electrical conduit and concealed switch or sensor
wires should be pulled to the frame before proceeding.

Template
Left Hand Door
open to 110° shown.

B
14-3/16
(360)
13-13/16
(351)
12-15/16
(329)
11-11/16
(297)
1-1/4
11/16
(32)
(17.5)

1/2
(13)

13-13/16
(351)
13-7/16
(341)

(Conduit Holes 2 Places)

1-3/4
(44)

A

5-1/4”
Min.
Clearance

7-9/16
(192)

7/8
(22)

3/8
(10)

1/4-20 Machine Screws
or No. 14 Wood Screws
(6 Places)

1-11/16
(43)
3/8
(19)Dia.
Sex Nuts
(2 Places)

Frame
Rabbet

5/8 Stop
(15.9)

Frame
Stop/Soffit

C
L Hinge or Pivot
Hollow Metal Door Frame Reinforcing
Frame
Material
12 Ga.
.1046
(2.66)

Reinforcing
Recommended Min. Required
12 Ga.
18 Ga.
.1046
.0478
(2.66)
(1.21)

14 Ga.
.0747
(1.90)

10 Ga.
.1343
(3.41)

12 Ga.
.1046
(2.66)

16 Ga.
.0598
(1.52)

10 Ga.
.1343
(3.41)

12 Ga.
.1046
(2.66)

18 Ga.
.0478
(1.21)

8 Ga.
.1644
(4.18)

10 Ga.
.1343
(3.41)

Door Opening
Angle

Dim “A”

Dim “B”

Up to 110°

12 (305)

15-3/4 (400)

111° to 170°

9-1/2 (241) 13-1/4 (337)

Notes:
• All dimensions are given in inches (mm).
• Thickness recommended for reinforcements in hollow metal
doors and frames is charted at the left of this page.
• Do not scale drawing.
• Left hand door shown.
• This template information based upon use of 5" (127mm)
maximum width butt hinges or 3/4" (19mm) offset pivots. A
separate template will be supplied for other conditions.
• Maximum frame reveal is 7” (178mm) for this application.
• Conduit hole nearest to hinge is suggested for 120 VAC power
input.

2

80-9357-0130-040 (08-09)

Component Layout
900N SERIES
CLOSER BODY

INVERTER
MOTOR ASSEMBLY

RF POWER SUPPLY
(optional)
BREAKER SWITCH
POWER SWITCH
BACKPLATE
REED SWITCH
OPEN / CLOSE POSITIONING ASSEMBLY
CHAIN

“T1” POWER INPUT
TERMINAL (3-POSITION)

FOOT / ADJUSTING
ROD
SPINDLE EXTENSION / CLUTCH ASSEMBLY
ACCESSORY
TERMINAL
MAIN ARM / SLIDE
(4-POSITION)
UNIT ASSEMBLY

FOOT
FOREARM
SCREW

Installation Sequence
Arm Mark

Z
R

Frame
A. Prepare six (6) holes for 1/4-20 machine screws or
No. 14 x 2-3/4" (70mm) wood screws. Blind rivet nuts (by
others) are suggested for unreinforced hollow metal frames
or for aluminum frames.
B. Concealed Wired Units Only: Two (2) 7/8" (22mm) diameter
holes for conduit, for power input and for switch/sensor wires.
NOTE: On new construction these holes will generally be
drilled by the frame supplier at their shop or at the time the
frame is installed in the wall.

S

Y

Step 2: Using template, (Page 2), locate and prepare holes in the
frame & door:

Spindle Flat

L

Step 1: Determine hand of door from illustration on Page 1.

Figure 1

Step 6: Secure main arm to spindle with 1/4-20 Flange Head
Screw provided. Tighten screw with 7/16" wrench or
socket.
Step 7: Mount arm foot to door using 2 1/4-20 screws & sex nuts
provided with screw pack.
Step 8: PRELOAD ARM (See Fig. 2, below): Remove 1/4-20
hex head screw on adjusting rod and insert adjusting
rod into arm slide. Reinstall 1/4-20 screw and leave
loose. Rotate main arm in direction away from the hinge
edge until the adjusting rod and arm slide are
perpendicular (at a 90° angle) to the door frame. Tighten
the 1/4-20 hex head screw on the adjusting rod to
secure arm in this new position.
Foot
Door

Door
C. Prepare two (2) holes for 3/8" diameter sex nuts. Standard
units are supplied with sex nuts and screws for 1-3/4"
(44mm) thick door. Sex nuts and screws for other door
thicknesses are available to order.
Step 3: Remove cover from the unit and set cover & cover screws
aside.
Step 4: Mount unit to door frame. Select A or B below.
Concealed Wired Units Only: Connect conduit to frame
side of backplate. Fasten unit to door frame (six screws).
B. Surface Wired Units Only: Fasten unit to door frame (six
screws). Mount conduit bracket (found in screw pack) to uni’t
backplate with two screws provided. Connect wiring conduit
to bracket.

A.

Arm
Slide

Step 5: Install main arm onto spindle shaft of unit at a 90° angle to
the door frame. Align arm mark “S” with the flat corner of
the spindle shaft square. (See Fig. 1, upper right.)

Main
Arm
Adjusting
Rod
3

Left hand door shown
viewed from ceiling
looking down on unit.

Figure 2
80-9357-0130-040 (08-09)

Installation Sequence Continued
Step 13: Turn power to unit on at the Unit Power Switch and turn the
Breaker Switch to “RESET”.
Breaker
Switch

Step 9: Adjust closing power of unit (See Fig. 3) - Using a 1/8”
allen wrench, turn the power adjustment shaft clockwise
to increase door closing power. Door control is shipped
set at midpoint of power setting. Maximum closing
power can be achieved with 8 (360°) clockwise turns of
the power adjustment screw.
Power Adjustment
Increase
Power

Unit Power Switch
Figure 5
Step 14: Using a short jumper cable, momentary jump terminals 1
and 2, see Fig. 6 below, to activate unit. When door reaches
20°, switch Breaker Switch to “OFF” position cutting power to
the unit. Allow door to fully close (door may be manually
pulled closed).
1

1/8"
Hex
Key

Decrease
Power

Figure 3
Step 10: Adjust Hydraulic valves using a 1/8” hex wrench to
obtain proper door closing speeds. See following
illustrations. (Adjustments continued top of Page 4.)
Closing Cycle – Make adjustments, as necessary, to the Sweep
Speed "S" valve and Latch Speed "L" valve. See Fig. 4 below for
location of valves. Turn valves clockwise to reduce speed, counter
clockwise to increase speed.

Latch R
ang
e

1/8"
Hex
Key

S

Slower
Closing

Faster
Closing

ep
we

1
2
3
4

2
3
4

Figure 6

Step 15: Adjust Closing Position Magnet (See Fig. 7) - With door in
the closed position, use finger to slide Closed Position
Magnet so it aligns directly with the Reed Switch.

ge
Ran

Open Position
Magnet
Reed Switch

10°
Closed

Position Ring

Closing Cycle

Closed Position
Magnet

Opening Cycle – Adjust Backcheck, "B" valve, as necessary, for
hydraulic resistance to door opening in the backcheck range. See
illustration at bottom of this page for location of valve.

1/8"
Hex
Key

Backch

Op
en
in

Increase
Cushion

Figure 7

Step 16: Adjust Open Position Magnet - Use fingers to slide Open
Position Magnet 180° from Open Position Magnet.

eck

g

Step 17: Flip Breaker Switch to “RESET” to turn power on. Jump
terminals 1 and 2 (as shown in Fig. 6) to activate door. Note
open position of the door. Allow door to close.

Opening Cycle

Decrease
Cushion

Step 18: Use finger to readjust the Open Position Magnet to desired
door open position.

NOTE:Too much Backcheck, "B" valve, can affect the operation
of the units pump, preventing units from fully opening the
door. This valve may require fine tuning after all other
adjustments have been made.
Backcheck
Valve

Latch Valve

Step 19: Repeat Step 17 to verify door open position.
Step 20: Make all connections necessary for any accessories to the
4-position Accessory Terminal (see Pages 6 - 8).

Sweep Valve

Step 21: Make necessary adjustments to inverter (see Page 6).
Replace cover and cover screws.

Figure 4
Note: A.D.A. requires that from an open position of
70°, the door will take at least 3 seconds to move to
a point 3” (75mm) from the latched position,
measured at the leading edge of the door.
Step 11: Make wiring connections using Wiring Instructions
on Page 5.
Step 12: Turn on facility’s main circuit breaker.
4

80-9357-0130-040 (08-09)

General Electrical Data





Maximum current draw of unit is 0.6 amps.
Breaker Switch protects the motor assembly and inverter; and
has a 5 amp rating.

Maximum wire size is:
12AWG at terminals HOT and COM (120VAC; 60 Hz) on
“T1” Power Input Terminal.
14AWG at terminals 1 thru 4 on Accessory Terminal .
18AWG at terminals 22 thru 25 on “T1” Power Input
Terminal.

Input Power Configurations
CONCEALED WIRING

SURFACE WIRING

Thread conduit fitting(s) into backplate as shown. A
second conduit fitting is required for low voltage
control wiring. CHECK LOCAL CODES. Pull conduit
out of header and attach to conduit fittings before
mounting Operator to door frame. Attach incoming
ground wire to backplate with ground screw as
illustrated in “Surface Wiring” illustration to the Right.

An optional bracket is provided for use with surface
wiring. Remove the two cable clamps screws and
slip the bracket under the cable clamps. Push the
cable clamp screw through the bracket holes and
tighten. ½” conduit fittings can now be installed on
the bracket. Attach incoming ground wire to
backplate with ground screws as illustrated below.
Power
Leads

Ground
Lead

Optional Bracket
(for surface wiring)

“T1” Power
Input
Terminal
Low Voltage
Control
Wiring
Incoming
Power

Cable
Clamps

Conduit
by Others
(from top)

Ground
Screw
(Green)

Ground Wire Connection – Ground wire must be secured to backplate under head of (green) ground screw nearest to “T1” Power Input
Terminal. Screw labeled “GND”.

Terminal

Description

COM

Common power lead

HOT

Hot power lead

25

Circuit Breaker

24

Breaker Switch

T1 Terminal
Block
25

24

Switch

HOT

23

23

Circuit Breaker

COM

22

22

Common connection to Circuit Breaker /
Inverter
5

80-9357-0130-040 (08-09)

Component
Inverter Details
Layout
POT

DESCRIPTION

CW - Increase
CCW - Decrease
CW - Increase
OBSTR SENS Obstruction Detection on Open
CCW - Decrease
CW - Increase
REV SPD Motor Reversing Speed
CCW - Decrease
CW - Increase
H/O TM
Hold Open Time (5 - 30 Seconds)
CCW - Decrease
Motor Torque at Hold Open
CW - Increase
H/O TQ
Position
CCW - Decrease
CW - Increase
PUSH SENSE Push Recognition Sensitivity
CCW - Decrease
M/DLY

L2
115Y

6

TB501
11

COM
SNS

NC

115/230VAC IN

COM

STATUS LEDS

PB
NO
JMP503

K1
K2

1

L2
230Y

Dip Switch Settings

PUSH PULL
SW501
H/O TM
1

U

REV SPD

2

MOTOR OUT
OBSTR
SENS

W
M/DLY

1. Door Mounting -

ON - pull
OFF - push
2. Push Recognition - ON - active
OFF - inactive

PUSH
SENSE

WARNING
WARNING
Electric
Shock Risk

ON

1

2

H/O TQ
V

Motor Delay on Opening

ON

L1

FUNCTION

Inverter Adjustments:
 Based on function adjustment desired, use table above to
determine which POT is to be adjusted.

120 HIGH VOLT POTENTIAL PRESENT. MAKE
SURE POWER IS TURNED OFF DURING
INSTALLATION PROCEDURE.

(Adjustments made in the shaded
area should be performed by
Authorized Factory Personnel.)

Standard Function with Switches
Wall Switch, Card
Reader, Key Switch,
etc.
Normally Open Momentary
dry contacts

Notes:
1. Power input to Door Operator Unit is at
“T1” Power Input Terminal (not shown)
120VAC 60Hz.

1

1

1

2

2

2

2

3

3

3

3

4

4

4

4

1

Door 1

Door 2

Operation:

Wall Switch, Card
Reader, Key Switch,
etc.
Normally Open Momentary
dry contacts

Doors are normally closed.
Activating either switch will open both doors.
Door will close after hold open time delay has
elapsed.
6

80-9357-0130-040 (08-09)

Radio Frequency Function Option

4
4

3
3

120
VAC

1

Ground
COM
HOT

2

Caution:
To be used to power
RF receiver only.

2

2. Radio Frequency Feature can be
purchased as a separate kit.

1

Notes:
1. Power input to Door Operator Unit is at
“T1” Power Input Terminal (not shown)
120VAC 60Hz.

Optional Door 2

BROWN/WHITE
RED

2

3

4

2

3

4

BLACK

RF
RECEIVER WIRING FOR
BOARD
MOMENTARY
(PART OF HOLD OPEN
OPERATOR FUNCTION
UNIT)

1

ORANGE

1

Door 1

Operation:
Door is normally closed.
Activating wireless switch or hand held
wireless transmitter will open the door.
Door will close after hold open delay
elapses.

Fail Secure / Fail Safe Electric Strike Wiring
Notes:
1. Power input to Door Operator Unit is at “T1” Power
Input Terminal (not shown) 120VAC 60Hz.
2. Unit’s Relay Rating for strike interface: 30VDC @ 1A
or 125VAC @ .5A

120VAC
Supplied by
Others

DC or AC
Output
+
-

1

1

2

2

3

3

4

4

Wall Switch, Card
Reader, Key Switch,
etc.
Normally Open Momentary
dry contacts

NC

JMP503

+

Jumper Settings
Place jumper to upper position
for normally closed operation
or to lower position for
normally open operation.

-

AC or DC
Electric Strike

NO
Operation:
Door is normally closed and latched.
Activating switch will unlock the electric strike and
the door will automatically open. Door will close
after hold open time delay has elapsed.
For Fail Secure Strike - The door will remain
locked during power failure.

 For Fail Safe Strike - The door will remain
unlocked during power failure.
7

80-9357-0130-040 (08-09)

Fail Safe Electromagnetic Lock 24VDC Wiring

Notes:
1. Power input to Door Operator Unit is at “T1” Power
Input Terminal (not shown) 120VAC 60Hz.
2. Unit’s Relay Rating: 30VDC @ 1A or 125VAC @ .5A

NC

NO

1

1

2

2

3

3

4

4

24VDC Out
+
-

120VAC
Supplied by
Others

Wall Switch, Card
Reader, Key Switch,
etc.
Normally Open Momentary
dry contacts

JMP503
Jumper Settings
Place jumper to upper position
for normally closed operation
or to lower position for
normally open operation.

+
-

Operation:
Door is normally closed and latched.
Activating switch will cut power to mag lock and
the door will automatically open. Door will close
after hold open time delay has elapsed.


24VDC Electromagnetic Lock
(Fail Safe)

The door will unlock during power failure.

A.D.A / UL
U.L. Listing

AmericansWith Disabilities Act (A.D.A.)
These door operators can be installed and adjusted to conform with
A.D.A. regulations.

C

UL
®

ANSI Standards
ANSI A117.1 – These door operators permit door
assemblies to conform to the requirements of this
specification "for buildings and facilities – providing
accessibility and usability for physically
handicapped people".
• ANSI A156.19 – These products are designed to conform to this
specification "for power assist and low energy power
operated doors".

US

Underwriters Laboratories, Inc. listed for use on
fire and smoke barrier doors swinging in pairs in

one direction or in opposite direction (double
egress) with each door incorporating a Listed
vertical rod device, on single swinging fire doors
when the frame is provided with an electric strike,
or on fire doors that have fire exit hardware with
electrified latch retraction.

Arrow Lock & Door Hardware
P.O. Box 3075
Salem, VA 24153
Phone USA: 800-839-3157 • Fax 800-421-6615

TM

LOCK & DOOR HARD WARE

®

Arrow Lock is a registered trademark of ASSA ABLOY. Copyright © 2008 Arrow Lock, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Arrow Lock is prohibited.

8

80-9357-0130-040 (08-09)



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