Atlas Copco BLM s r l MWR Mechatronic Wrench With Integrated Radio Module User Manual

SALTUS Industrial Technique GmbH Mechatronic Wrench With Integrated Radio Module Users Manual

Users Manual

User Guide MWR-TA and CHARGING CRADLE MWR Atlas Copco Industrial Technique AB 9839 0214 01 2017-01 Edition 1.1
MWR-TA and Charging Cradle MWR User Guide Revision history 9839 0214 01 Edition 1.1 3 (28) Revision history Edition Date Author Description 1.0 11 October 2016 C. Pacente First issue 1.1 13 January 2017 C. Pacente Battery Information updated, Specifications updated (par. 1.3), EC Declaration of Conformity updated (par. 1.4), FCC Rules added (par. 1.5), System Overview updated (chapter 2), Battery/Charging Cradle MWR updated (par. 2.3), End Fitting Tools updated (par. 2.5), Handling added (par. 3.2), Correct handling added (par. 3.2.1), Wrong handling added (par. 3.2.2), Troubleshooting Guide updated (chapter 5) Copyright Atlas Copco Industrial Technique AB NOTE: This User Guide may be altered without further notice. For further information log on to the Atlas Copco website: www.atlascopco.com NOTE: In case of conflicts between translations of this User Guide, always refer to the official English version. Table of Contents Table of Contents ............................................................................................................ 3 BATTERY INFORMATION according to European Regulation 2006/66/CE ..................... 5 1 INTRODUCTION ............................................................................................................... 7 1.1 About this Document ................................................................................................ 7 1.2 Reference Documents .............................................................................................. 7 1.3 Specifications ........................................................................................................... 8 1.4 EC Declaration of Conformity ................................................................................. 10 1.5 FCC Rules ............................................................................................................. 11 2 SYSTEM OVERVIEW ..................................................................................................... 12 2.1 Applications ............................................................................................................ 12 2.2 Models ................................................................................................................... 13 2.3 Battery / Charging Cradle MWR ............................................................................. 14 2.4 MWR-TA LEDs ....................................................................................................... 15 2.5 End Fitting Tools .................................................................................................... 18
Table of Contents MWR-TA and Charging Cradle MWR User Guide 4 (28) 9839 0214 01 Edition 1.1 3 MWR-TA OPERATIONS ................................................................................................. 21 3.1 Click-Torque Adjustment ........................................................................................ 21 3.2 Handling ................................................................................................................. 22 3.2.1 Correct handling ..................................................................................................... 22 3.2.2 Wrong handling ....................................................................................................... 22 3.3 Tightening Test ....................................................................................................... 24 4 MAINTENANCE .............................................................................................................. 25 4.1 Cleaning ................................................................................................................. 25 5 TROUBLESHOOTING GUIDE ........................................................................................ 26
MWR-TA and Charging Cradle MWR User Guide Battery Information 9839 0214 01 Edition 1.1 5 (28) BATTERY INFORMATION according to European Regulation 2006/66/CE BATTERY SPECIFICATION NOTE: Dismiss the wasted batteries according to the local regulations. TYPE Rechargeable battery, NiMH, type AAA, 1.2 V 1000mAh
Safety Information MWR-TA and Charging Cradle MWR User Guide 6 (28) 9839 0214 01 Edition 1.1 SAFETY INFORMATION WARNING: PLEASE READ CAREFULLY THE MWR-TA SAFETY INFORMATION (No. 9834 4136 00) AND CHARGING CRADLE MWR SAFETY INFORMATION (No. 9834 4138 00) PRIOR TO USE THE PRODUCT AND PAY ATTENTION TO THE SAFETY INSTRUCTIONS PROVIDED.
MWR-TA and Charging Cradle MWR User Guide Introduction 9839 0214 01 Edition 1.1 7 (28) 1 INTRODUCTION 1.1 About this Document This document is a User Guide for the MWR-TA and Charging Cradle MWR: it consists of the following main parts: Part Name Description Chapter 1 Introduction This chapter introduces this User Guide and provides the technical specifications for the MWR-TA and the Charging Cradle MWR. Chapter 2 System Overview This chapter introduces the MWR wrenches system (MWR-TA + Charging Cradle MWR) with its accessories. Chapter 3 MWR wrenches Operations This chapter explains how to adjust the click-point of the MWR-TA and how to perform a tightening operation. Chapter 4 Maintenance This chapter describes the required maintenance procedures for the MWR wrenches system (MWR-TA + Charging Cradle MWR). Chapter 5 Troubleshooting Guide This chapter explains how to solve the most common problems while working with the MWR wrenches system (MWR-TA + Charging Cradle MWR). 1.2 Reference Documents Below is a list of important documents, useful for a complete view of the product in all its applications:  MWR-TA Safety Information (No. 9834 4136 00): Multilanguage Safety Information and Declaration of Conformity  Charging Cradle MWR Safety Information (No. 9834 4138 00): Multilanguage Safety Information and Declaration of Conformity  Focus 60 / Focus 61 User Guide (No. 9839 0211 01)  Focus 60 / Focus 61 Safety Information (No. 9834 4137 00): Multilanguage Safety Information and Declaration of Conformity
Introduction MWR-TA and Charging Cradle MWR User Guide 8 (28) 9839 0214 01 Edition 1.1 1.3 Specifications TECHNICAL (MWR-TA)  Operating torque measuring range: TYPE TORQUE RANGE Nm ft lb MWR-25 TA 2 - 25 1.5 - 18.4 MWR-50 TA 5 - 50 3.7 - 36.9 MWR-85 TA 15 - 85 11.1 - 62.7 MWR-200 TA 50 - 200 36.9 - 147.5  Overload capacity: 120% of MWR-TA nominal capacity  Temperature stability of torque measurement: +10 °C to +40 °C (10 °F to 104 °F)  Maximum angular speed (for wrench with angle measurement): 250 °/s  Angle measurement accuracy (for wrench with angle measurement): ± 3.6° / 360° (at 6° per second)  Tightening results memory capacity: 8100 Data sets (maximum)  Torque measurement: ± 1%  Mechanical repeatability click: ± 4%  MWR-TA Reference Firmware version: 2.2.5 CHARGING CRADLE MWR  Input power: 100-240 VAC with 50/60 Hz  AC power consumption: 0.18 A (maximum input current)  Output: 2V / 750mA (maximum)  Overvoltage category: Category / Class II  Weight: 1021g (2.3 lbs)
MWR-TA and Charging Cradle MWR User Guide Introduction 9839 0214 01 Edition 1.1 9 (28) DIMENSIONS (CHARGING CRADLE MWR) The unit of the dimensions is in mm. DIMENSIONS AND WEIGHT (MWR-TA) MODEL LENGTH WEIGHT (without end fitting tool and battery) X (mm) Y (mm) Z (mm) W (mm) J (mm) K (mm) kg lb MWR-25 TA 20.5 70 85 176 44 21 0.386 0.851 MWR-50 TA 65.7 70 85 236 44 21 0.503 1.109 MWR-85 TA 119.6 70 85 309 44 21 0.620 1.367 MWR-200 TA 177.5 70 85 419 44 21 0.981 2.162 Maximum Maximum
Introduction MWR-TA and Charging Cradle MWR User Guide 10 (28) 9839 0214 01 Edition 1.1 INTERFACES  ISM band radio interface : - Frequency bands: 868 MHz / 915 MHz - RF output power: 3 mW - Receive input level (max): -107 dBm ENVIRONMENTAL CONDITIONS Comply with the following environmental conditions during the operations:  Indoor Use ONLY  Environmental class: II  IP Index according to EN IEC 60529 for MWR-TA wrenches: IP40  IP Index according to EN IEC 60529 for Charging Cradle MWR: IP40  Room temperature: 5 °C to 40 °C (41 °F to 104 °F)  Maximum relative humidity 80% for temperature up to 31 °C (88 °F) decreasing linearly to 50% relative humidity at 40 °C (104 °F)  Altitude: Up to 2000 m 1.4 EC Declaration of Conformity The MWR system (MWR-TA + Charging Cradle MWR) is in conformity with the requirements of the council Directives on 06/22/1998 on the approximation of the laws of the Member States relating:  2014/30/EU EMC Directive – Electromagnetic Compatibility  2011/65/EC ROHS Directive – Risk of Hazardous Substances  1999/05/EC R&TTE Directive – Radio and Telecommunications Terminal Equipment The MWR system (MWR-TA + Charging Cradle MWR) complies with the following harmonized standards: Emission  ETSI EN 301 489-3 v1.6.1 Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services; Part 3: Specific conditions for Short-Range Devices (SRD) operating on frequencies between 9 kHz and 246 GHz
MWR-TA and Charging Cradle MWR User Guide Introduction 9839 0214 01 Edition 1.1 11 (28)  EN 61000-3-2:2006 + A1:2009 + A2:2009 Harmonic current emissions  EN 61000-3-3:2008 Voltage changes, voltage fluctuations and flicker Immunity  ETSI EN 301 489-3 v1.6.1 Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services; Part 3: Specific conditions for Short-Range Devices (SRD) operating on frequencies between 9 kHz and 246 GHz  EN 61000-4-2:2009 Electrostatic discharge immunity test (ESD)  EN 61000-4-3:2006 + A1:2008 + A2:2010 Radiated, radio-frequency, electromagnetic field immunity test  EN 61000-4-4:2004 + A1:2010 Electrical fast transient / burst immunity test (BURST)  EN 61000-4-5:2006 Surge immunity test (Surge)  EN 61000-4-6:2009 Immunity to conducted disturbances, induced by radio-frequencies fields  EN 61000-4-11:2004 Voltage dips, short interruptions and voltage variations immunity test 1.5 FCC Rules Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
System Overview MWR-TA and Charging Cradle MWR User Guide 12 (28) 9839 0214 01 Edition 1.1 2 SYSTEM OVERVIEW The MWR (mechatronic wrench) is based on a mechanical click-wrench combined with an electronic torque transducer. The MWR-TA are equipped with the ISM band radio interface (characterized by a frequency equal to 868 MHz / 915 MHz) for wireless connection with Focus 60 / Focus 61. 2.1 Applications The MWR-TA works with the Focus 60 / Focus 61, which defines the tightening programs for the MWR. Angle / Time Torque Focus 61 Focus 60 Station 1 Station 2 Station 1 MWR-TA MWR-TA
MWR-TA and Charging Cradle MWR User Guide System Overview 9839 0214 01 Edition 1.1 13 (28) There are four LEDs on three sides of the MWR-TA, which provide a visual feedback about the tightening (refer to the paragraph “LEDs” for further details). NOTE: The Setting key MWR/CWR (Ordering No. 4027 5013 96) allows the torque adjustment. 2.2 Models The MWR-TA measures torque and angle values. It also includes error-proofing functions (like a re-hit and loosening detection) and thus assures that all screws, organized in a defined sequence, are correctly tightened. Below is the list of the different MWR-TA models: TYPE TORQUE RANGE ORDERING NUMBER N m ft lb MWR-25 TA 2-25 1.5-18.4 8439 0044 20 MWR-50 TA 5-50 3.7-36.9 8439 0044 21 MWR-85 TA 15-85 11.1-62.7 8439 0044 22 MWR-200 TA 50-200 36.9-147.5 8439 0044 23 Setting key MWR/CWR LED LED LED Top side Left side Right side
System Overview MWR-TA and Charging Cradle MWR User Guide 14 (28) 9839 0214 01 Edition 1.1 2.3 Battery / Charging Cradle MWR A rechargeable NiMH AAA battery 1.2 V 1000mAh provides power to the MWR-TA. To install/remove the rechargeable AAA battery, remove the front cap (shown in the figure above) by using a flat screwdriver. To power on the MWR-TA, insert the battery (with the correct polarity) into the related case. WARNING: Never try to recharge non-rechargeable batteries. Such batteries cannot only leak out during charging attempts, but can also explode, which can lead to destruction, fire risk and to injuries. Connect the Charging Cradle MWR to the AC power in order to recharge the battery. Then insert the MWR-TA into the Charging Cradle MWR, as shown in the picture on the right. WARNING: Install the Charging Cradle MWR close to the AC Power (220 V). Red, yellow and green LEDs (placed on three sides of the MWR-TA) flash alternately. This indicates that the wrench sets the internal offset (zero point) for the torque transducer and runs a quick self-test. + (positive pole) Front cap Charging Cradle MWR MWR-TA AC power Status LED
MWR-TA and Charging Cradle MWR User Guide System Overview 9839 0214 01 Edition 1.1 15 (28) If the MWR-TA is in charging mode, the yellow LED of the MWR-TA is on and the Status LED of the Charging Cradle MWR is flashing (green colored). When the charging process of the MWR-TA is complete, the Status LED of the Charging Cradle MWR is constantly on (green colored). If there is no wrench in the cradle then the cradle will be in standby mode, which is visualized by a blue lightened status LED. Below is a table that summarizes the LEDs behavior of the Charging Cradle MWR: MWR-TA Status Description LED Blue LED Green LED Red Outside of the Charging Cradle MWR Standby Permanent Inside of the Charging Cradle MWR Charging 1 s Interval Inside of the Charging Cradle MWR Standby-Charging Permanent Inside of the Charging Cradle MWR Error Permanent Inside of the Charging Cradle MWR Error Alternating Alternating The support of the Charging Cradle MWR is intended for the MWR-85 TA and MWR-200 TA. There are three holes in the support of the Charging Cradle MWR. As there are only two holes in the housing of the Charging Cradle MWR, you will have two possible positions to mount the support on the housing. The positions on the support arm are marked with an indicator for MWR-85 TA and MWR-200 TA to find the right position. If MWR-85 TA and MWR-200 TA are charged in the Charging Cradle MWR without the support, there is a risk that the wrench/cradle can “flip” to the left side because of the length and weight. If this happens, the wrench cannot be charged correctly. In addition, if e.g. an MWR-200 TA has an end fitting which is inserted into the wrench, it will flip to the left side almost every time. The charging process of the wrench is then affected in a negative way. 2.4 MWR-TA LEDs The MWR-TA has three sets of LEDs (refer to the following figure): Each set consists of the following LEDs: RED, GREEN, YELLOW, BLUE. LED LED LED Top side Left side Right side
System Overview MWR-TA and Charging Cradle MWR User Guide 16 (28) 9839 0214 01 Edition 1.1 Hereunder is a table that describes the LEDs behaviour of the MWR-TA: Outside of the Charging Cradle MWR Battery Status Job Status MWR Condition LED Red LED Green LED Yellow LED Blue OK Active Ready to Use Free of load 3 s Interval 1 s Interval OK Active OK After Click, free of load 3 s 1 s Interval OK Active NOK After Click, free of load 3 s 1 s Interval OK Active Measuring tqstart reached < 1 s Interval Deadtime OK Active OK = TOK After Click, free of load 3 s During Deadtime After Deadtime Deadtime OK Active NOK = TNOK After Click, free of load 3 s During Deadtime After Deadtime Rehit OK Active Rehit/NOK After Click, free of load 3 s During Deadtime 1 s Interval NOK Active Ready to Use 3 s Interval 1 s Interval NOK Active OK After Click, free of load 3 s 1 s Interval NOK Active NOK After Click, free of load 3 s 1 s Interval NOK Active Measuring tqstart reached 1 s Interval Deadtime NOK Active OK = TOK After Click, free of load 3 s During Deadtime After Deadtime Deadtime NOK Active NOK = TNOK After Click, free of load 3 s During Deadtime After Deadtime Rehit NOK Active Rehit/NOK After Click, free of load 3 s During Deadtime 1 s Interval Outside of the Charging Cradle MWR Battery Status Job Status MWR Condition LED Red LED Green LED Yellow LED Blue OK No Job Ready to Use Free of load 3 s Interval OK No Job OK = LCK After Click, free of load 3 s OK No Job NOK = LCK After Click, free of load 3 s OK No Job Measuring tqstart reached < 1 s Interval NOK No Job Ready to Use Free of load 3 s Interval NOK No Job OK = LCK After Click, free of load 3 s NOK No Job NOK = LCK After Click, free of load 3 s NOK No Job Measuring tqstart reached 1 s Interval
MWR-TA and Charging Cradle MWR User Guide System Overview 9839 0214 01 Edition 1.1 17 (28) Inside of the Charging Cradle MWR Battery Status Job Status MWR Condition LED Red LED Green LED Yellow LED Blue OK Active Ready to Use Permanently 1 s Interval OK No Job Ready to Use Permanently NOK Active Ready to Use Permanently 1 s Interval NOK No Job Ready to Use Permanently ERROR Battery Status Job Status MWR Condition LED Red LED Green LED Yellow LED Blue Error Outside of Charging Cradle MWR 300 ms Interval Out of radio range Outside of Charging Cradle MWR 3 s Interval 3 s Interval 3 s Interval Error Inside of the Charging Cradle MWR 300 ms Interval Permanently Out of radio range Inside of the Charging Cradle MWR Permanently
System Overview MWR-TA and Charging Cradle MWR User Guide 18 (28) 9839 0214 01 Edition 1.1 2.5 End Fitting Tools At the front part of the MWR-TA the wrench has a standard drive (9x12 or 14x18) which allows to attach different types of end-fittings. Order the End Fitting Tools for the MWR-TA separately, according to the related price list. A wide selection of End-Fitting Tools is available: END FITTING TOOLS DESCRIPTION Open End Box End FUNCTION DESCRIPTION Tool size (mm) Specific length (in millimeters) that characterizes the end fitting tool installed on the MWR-TA (see the examples on the right): NOTE: It is mandatory to enter the proper value into the Pset. This value is used to calculate the proper torque applied to the joint. Tool Bend (° / Nm) Bending of the end fitting tool installed on the MWR-TA. NOTE: It is mandatory to enter the proper value. This value is used to compensate the bending of the end fitting tool in the angle measurement. The default parameter value is 0. Tool size Tool size
MWR-TA and Charging Cradle MWR User Guide System Overview 9839 0214 01 Edition 1.1 19 (28) END FITTING TOOLS DESCRIPTION Bit Holder Flared End Hexagon Ratchet Open Hexagon Ratchet Open End with Ratchet function Connector for Dovetail Insert Blank End
System Overview MWR-TA and Charging Cradle MWR User Guide 20 (28) 9839 0214 01 Edition 1.1 END FITTING TOOLS DESCRIPTION Fixed Square Non-reversible Ratchet End Reversible Ratchet End Reversible Ratchet End Ratchet Reversible with Hexagonal Output Belknap adapter NOTE: Each End Fitting Tool of the above list characterizes more than one model. Refer to the price list for further details.
MWR-TA and Charging Cradle MWR User Guide MWR-TA Operations 9839 0214 01 Edition 1.1 21 (28) 3 MWR-TA OPERATIONS 3.1 Click-Torque Adjustment Do the following procedure in order to adjust the mechanical click-torque of the MWR-TA: 1. Insert the Setting key MWR/CWR in the MWR-TA and handle it as shown in the following figure: 2. Unlock the MWR-TA torque regulation system; then adjust the torque. Finally, lock the torque regulation system. NOTE: Please ensure that the torque regulation system is locked properly after adjusting the mechanical click-torque. After locking the torque regulation system, it is highly recommended to perform at least 10 clicks to verify the mechanical click setup. NOTE: The label printed on each MWR-TA (see the following figure) indicates the torque range of the MWR-TA: Counterclockwise → unlock the torque regulation system. Clockwise → lock the torque regulation system. Clockwise → Increase torque Counterclockwise → Decrease torque Setting key MWR/CWR Torque range
MWR-TA Operations MWR-TA and Charging Cradle MWR User Guide 22 (28) 9839 0214 01 Edition 1.1 3.2 Handling 3.2.1 Correct handling • The screw should be tightened in even strokes. • The closing speed should be chosen so that when the click occurs an immediate interruption of the tightening process is possible. • The operation of the torque wrench must be carried out by the middle of the handle. • The force should be one-handed, uniform, parallel and applied in the last phase without interruption until the tool clicks. • The achievement of the set value (Click) is clearly heard and felt. NOTE: After the automatic release (click), the wrench must not be moved further. 3.2.2 Wrong handling • Having the thumb on the tube will influence the Click value!
MWR-TA and Charging Cradle MWR User Guide MWR-TA Operations 9839 0214 01 Edition 1.1 23 (28) • Pull / Push only in tightening direction! • The operation of the torque wrench must be carried out by the handle (middle). • The operation of the torque wrench must be carried out by the middle of the handle.
MWR-TA Operations MWR-TA and Charging Cradle MWR User Guide 24 (28) 9839 0214 01 Edition 1.1 3.3 Tightening Test The Focus 60 / Focus 61 Controller sends the tightening program (Pset and Job) to the MWR-TA. When the MWR-TA receives the tightening program and the wrench is ready to use, the blue LED flashes. Please, load the MWR-TA following the direction of the arrow shown on the related label (see the figure below): During the measurement (MWR-TA is loaded with torque), the yellow LED flashes. At the end of each tightening, the LEDs are alight according to the test result:  Green LED: Torque OK  Red LED: Torque NOT OK Blue LED Tightening direction
MWR-TA and Charging Cradle MWR User Guide Maintenance 9839 0214 01 Edition 1.1 25 (28) 4 MAINTENANCE 4.1 Cleaning Keep the MWR-TA and the Charging Cradle MWR clean. After use, remove any traces of oil, grease and dust from the MWR-TA and Charging Cradle MWR. Use an anti-static cleaning cloth in order to remove dust from the MWR-TA and Charging Cradle MWR. Avoid using harsh detergents to clean MWR-TA and Charging Cradle MWR.
Troubleshooting Guide MWR-TA and Charging Cradle MWR User Guide 26 (28) 9839 0214 01 Edition 1.1 5 TROUBLESHOOTING GUIDE Here is a quick troubleshooting guide for the MWR-TA and Charging Cradle MWR. If a problem occurs, before taking any action (replacing parts or contacting customer support), be sure to check that the MWR-TA and Charging Cradle MWR were used correctly. Improper operations (for instance Wrong end fitting used, MWR-TA removed from the Charging Cradle MWR while offset is running = LCK) can cause troubles even though the system is in good working order.
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