Autec s r l ARMNC022 Remote control - fixed unit User Manual LIDYNE00 01

Autec s.r.l. Remote control - fixed unit LIDYNE00 01

Users Manual

Dynamic seriesuser manualDescription, warnings and instructionsConformity and frequencies (915MHz)
The attached documentation is an integral part of the radio remote control and it aims at provid-ing the instructions needed for using and maintaining the system, with an eye on its safety func-tions. Always remember that:- photos and drawings are useful examples that help understand the instructions and warningsof each radio remote control configuration - if necessary, contact Autec if any of the instructions and/or warnings are not clearNo part of the documentation may be reproduced, in any form or by any means, without writtenpermission of Autec (including recording and photocopying).If documentation is lost or damaged, ask Autec for a copy. Please specify the serial number ofthe related radio remote control.The documentation must be kept for the whole life of the radio remote control: after reading it,keep it on hand for future reference.Information contained in the documentation adds to and completes the information provided bythe manufacturer of the remote controlled and/or by those who install the radio remote controlon the machine.All installation, usage and maintenance operations must be carried out by qualified technicianswho are suitably trained with respect to the relevant norms and laws.Therefore, this documentation must be read and understood in all its parts by the user and by:- the radio remote control owner and/or installer- the person responsible for and in charge of maintenance and/or safety in the workplacewhere the radio remote control is used.As for instructions and warnings regarding the machine where the radio remote control isinstalled, follow the instructions given in the machine's manual.Three symbols are employed throughout documentation, which are used to highlight specificsafety-related issues. They are classified according to the hazardous situation that may ariseand on the possible consequences:This symbol is also used, and it identifies texts to be read carefully.SymbolIf the highlighted instructions are not respected, this leads to hazardous situations with the following characteristics:dangeroussituation gravity of consequences for peoplegravity of consequences for property…highly probable. … critical (death orphysical damage). … critical.… probable. … critical (death orphysical damage). … critical.… probable. … moderate (non-severe physical damage). … moderate.
AUTEC ENGINDEXPart A: Description, warnings and instructions1 Dynamic Series description ............................................................................... A - 11.1 Technical data ................................................................................................. A - 11.2 Applications ..................................................................................................... A - 21.3 Radio link ........................................................................................................ A - 21.4 Classification of commands ............................................................................ A - 31.5 Safety functions .............................................................................................. A - 31.6 Identifying the radio remote control ................................................................. A - 42 Risk assessment ................................................................................................. A - 52.1 Risk assessment for radio remote controlled machines ................................. A - 52.2 Working conditions .......................................................................................... A - 63 Warnings .............................................................................................................. A - 73.1 Before starting to work .................................................................................... A - 73.2 During normal operation ................................................................................. A - 73.3 After using the radio remote control ................................................................ A - 84 Radio remote control lifecycle ........................................................................... A - 94.1 Transportation and storage ............................................................................. A - 94.2 Installation ....................................................................................................... A - 94.3 Use .................................................................................................................. A - 94.4 Radio remote control maintenance ............................................................... A - 104.5 Machine maintenance ................................................................................... A - 144.6 Disposal ........................................................................................................ A - 145 General operating instructions ........................................................................ A - 155.1 Starting up the radio remote control .............................................................. A - 155.2 Command activation ..................................................................................... A - 155.3 Data Feedback Function ............................................................................... A - 155.4 Radio link interruption ................................................................................... A - 165.5 Transmitting unit automatic switch off ........................................................... A - 165.6 Switching off the transmitting unit ................................................................. A - 175.7 Switching off the receiving unit ..................................................................... A - 176 Working .............................................................................................................. A - 186.1 BATTERY ..................................................................................................... A - 186.2 S-KEY ........................................................................................................... A - 186.3 START pushbutton ....................................................................................... A - 196.4 STOP ............................................................................................................ A - 196.5 Command meaning ....................................................................................... A - 206.6 Low Power function ....................................................................................... A - 216.7 Cable control ................................................................................................. A - 22
7 Troubleshooting ................................................................................................ A - 237.1 Radio remote controls with Data Feedback function .................................... A - 237.2 Radio remote controls with wire control ........................................................ A - 237.3 Solutions in case of malfunction ................................................................... A - 23Part B: Conformity and frequencies1 Conformity ........................................................................................................... B - 12 Frequencies ......................................................................................................... B - 13 Market ................................................................................................................... B - 2
Dynamic Series descriptionAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 1ENGDYNAMIC SERIESPart A: Description, warnings and instructions1 Dynamic Series descriptionAutec Dynamic series industrialradio remote controls are used tocontrol machines from a dis-tance, without physical connec-tions (i.e. wires or connectingcables) between the user and themachine. Each of these industrial radio re-mote controls consists of a porta-ble transmitting unit, from whichthe user can remotely control themachine, and a receiving unit in-stalled on board the machine it-self.1.1 Technical dataCommand response time ................................................................................. 80 - 130 msActive stop cut-in time (typical) ............................................................................. < 130 msActive stop cut-in time (maximum)........................................................................... 200 msPassive stop cut-in time1 ............................................................................... 0.5 / 1.2 / 2 sHamming distance ........................................................................................................ ≥ 15Probability of undetected error.................................................................................. <10-15Typical working range ................................................................................... 100 m (330 ft)Working range with Low Power function.......................................................... 30 m (100 ft)Performance Level of safety functions according to EN ISO 13849-1 / EN IEC 62061:STOP protection ....................................................................... PL e / SIL 3 (4-wire wiring)STOP protection ....................................................................... PL d / SIL 2 (2-wire wiring)Protection against unintended movements from the standstill position (UMFS) ....... PL d / SIL 21. Passive stop cut-in time is set by the machine manufacturer (see technical data sheet)
Dynamic Series Part A: Description, warnings and instructionsDynamic Series description A - 21.2 ApplicationsIn compliance with the risk assessment (see chapter 2), this radio remote controlcan be installed on hoisting and material handling machines and on machines formoving, raising and transporting people (i.e. hydraulic cranes, aerial work plat-forms, telehandlers, concrete pumps).This radio remote control cannot be installed:- on machines installed in places where equipment with explosion-proofcharacteristics is required- on machines where the receiving unit power supply does not come froma battery or from a power supply unit with safety isolating transformer- to control loads that are not isolated from AC power supply (if that is thecase)- on machines that may generate dangerous situations if they stop due tothe loss of radio link- on machines for which a risk assessment (see chapter 2) is not possibleor gave negative results.Autec cannot be held responsible if the radio remote control is installed on forbid-den applications.1.3 Radio linkThe two units constantly communicate with one another through a radio link. Thisis an essential requirement to ensure safety for the radio remote controlled ma-chine.Messages from the units are coded through an address stored in the S-KEY (seeparagraph 6.2). This address is unique (Autec produces it only once), univocal(specific for each radio remote control) and not reproducible. Each unit can onlydecode the messages coming from the unit with the same address. This preventsmessages from other radio equipment from activating any system function.The units send coded messages to one another:- messages sent by the transmitting unit contain operational commands to becarried out by the machine- messages sent by the receiving unit contain information useful for the auto-matic management of the working frequency and information about measure-ments collected from the machine (Data Feedback function).
Dynamic Series descriptionAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 3ENG1.4 Classification of commandsCommands sent by the transmitting unit are classified according to their type.1.4.1 Command type: analogue, digital or direction commandCommands sent by the transmitting unit can either be analogue or digital.Analogue commands generate proportional outputs as a function of the positionof the corresponding actuator.Digital commands switch the status of their corresponding output, according tothe position of the related actuator. This status can either be on or off.Direction commands are digital commands paired with analogue commands, andare used to specify the movement direction.1.4.2 Name of commandsAll commands sent by the transmitting unit are identified by abbreviations, whichare also written in the technical data sheet to highlight the match between com-mands sent and machine functions. The names of outputs in the receiving unit are not the names of commands.Check the technical data sheet to know which name they were given.1.5 Safety functionsAutec radio remote controls are equipped with some functions that provide highsafety levels, in order to safeguard the safety of people and property.1.5.1 Stop function The stop function brings the machine to a safe state every time it is necessary tostop it due to a potentially hazardous situation. This function is either voluntarilyenabled by the user (active stop), as appropriate, or it cuts in automatically andautonomously (passive stop).Active stopActive stop is a function enabled by the STOP pushbutton (see paragraph 6.4).The transmitting unit sends to the receiving unit a command that immediatelystops the machine. When the STOP pushbutton is pressed, the machine stops inshorter time than when passive stop cuts in.Passive stopPassive stop is a function that cuts in when a fault occurs during operation. Whenthe radio link is incorrect or interrupted, the receiving unit autonomously stops theradio remote control. The cut-in time of this function (passive stop cut-in time) isset by the machine manufacturer (see technical data sheet).
Dynamic Series Part A: Description, warnings and instructionsDynamic Series description A - 41.5.2 Protection against unintended movements from the standstill posi-tion (UMFS)This safety function protects the system “machine+radio remote control” from un-intended movements, namely machine movements not activated intentionally bythe user, but resulting from possible electrical and mechanical failure of the radioremote control.Such safety function checks the neutral (rest) position of the actuators that controlthe machine's movements. Each time one of those actuators is operated, thetransmitting unit sends both the movement command and the “SAFETY” com-mand. Depending on the specific application, outputs related to these commandsare wired in series; alternatively the SAFETY command's outputs drive the safetydevice provided on the machine.1.6 Identifying the radio remote controlThe serial number (S/N) is the only reference to be used to uniquely identify theradio remote control, both if maintenance is needed and when providing state-ments to competent bodies.The serial number (S/N) and other information regarding the radio remote controlare provided in some plates both on the transmitting and on the receiving unit.These plates must not be:- removed from their position (removal will invalidate the guarantee)- altered or damaged (contact Autec for replacement).
Risk assessmentAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 5ENG2 Risk assessmentAs required standards ISO 12100 and ISO 14212, all machines must undergorisk assessment. It is therefore necessary to evaluate, within the limits of this as-sessment, if the machine can be radio remote controlled.The radio remote control can only be used if this assessment gives positive re-sults.2.1 Risk assessment for radio remote controlled machinesAll warnings listed in this manual must also be taken into account during risk as-sessment and when setting out protection measures for the controlled machine.When carrying out risk assessment for the machine or for the system where theradio remote control is installed, the following must be considered:- some machines cannot be radio remote controlled by Dynamic series radio re-mote controls (see paragraph 1.1)- the radio link between the two units may be interrupted due to persistent dis-turbance or interference.Whenever the radio link is interrupted (i.e. due to active stop, passive stop, lowbattery, automatic switch off, receiving unit not powered):- all outputs in the receiving unit are disabled (if this generates a hazardous sit-uation, it is necessary that the corresponding commands on the machine arekept active)- it is not possible to enable or disable the machine commands until the radioremote control is started up again.Due to the characteristics of radio propagation (i.e.: EM interference, near out-of-range condition), a delay up to the "Passive stop time" (see paragraph 1.1) mayoccasionally occur from the moment a command in the transmitting unit is re-leased to the moment its corresponding output in the receiving unit is deactivated.Those who decide upon the installation of the radio remote control must makesure that this delay never leads to a dangerous situation in the specific uses.The transmitting unit housing is manufactured so that it protects the actuatorsfrom unintentional activation, while meeting at the same time the operatingneeds, the comfort requirements and law limits.Assessment shall be made to establish possible additional protection measuresfor the actuators (i.e. commands requiring two-hand operation, “dead-man” func-tion) if particular environments, equipment and working modes could cause acci-dental bumps to the actuators.
Dynamic Series Part A: Description, warnings and instructionsRisk assessment A - 6The machine manufacturer and/or the person who decides upon radio remotecontrol use and installation is responsible for this risk assessment.Autec cannot be held responsible if this assessment is not carried out correctly.If required by the risk assessment, draw up protection measures to prevent, re-duce and report potential hazard situations.2.2 Working conditionsTo guarantee correct radio remote control operation, all current regulations re-garding safety at work and accident prevention should be respected. All applica-ble standards and regulations valid in the user country regarding the use of boththe machine and the radio remote control must always be respected.Autec cannot be held responsible if the radio remote control is used in unlawfulworking conditions.
WarningsAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 7ENG3 WarningsIn addition to all instructions provided by the machine manufacturer, by the install-er of the radio remote control and by the person responsible for the safety of thework area, users shall always respect the following warnings.3.1 Before starting to workThe transmitting unit shall be used in a simple and comfortable way, avoid-ing accidental falls. The harness provided with the radio remote controlserves as such.Stand in a position that allows the direct supervision of the remote control-led machine and its load, and stay in a place ensuring safety conditions inrespect of other operations and/or activities and/or processes that are car-ried out in the working environment.Never start up or use the transmitting unit if the working conditions presentthe risk of losing balance or tripping.Always check that the mechanical operation of the STOP pushbutton is cor-rect. If it is impossible or difficult to press this pushbutton, do not use theradio remote control.Only start up the transmitting unit when starting work: improper use maycause hazardous situations.Never start up or use the transmitting unit in closed spaces, with the ma-chine not in sight, or outside the radio remote control typical workingrange: in such cases it is in fact still possible to build a radio link, thuscausing the risk that unwanted commands be carried out by the machine.3.2 During normal operationVisually and directly follow all movements of the machine and its load andremain inside the radio remote control working range.Pay particular attention to warnings and visual and acoustic signals, andtake all measurements and steps to avoid that movements of the remotecontrolled machine may lead to hazardous situations for people and/orproperty.Pay attention to the entire work area. Immediately press the STOP pushbut-ton when a hazardous situation occurs.
Dynamic Series Part A: Description, warnings and instructionsWarnings A - 8Do not touch the receiving unit’s metal parts as they may reach high, po-tentially dangerous temperatures.In case of malfunction, disable the system “machine+radio remote control”until the problem has been completely solved.3.3 After using the radio remote controlSwitch off the transmitting unit when work is stopped or temporarily inter-rupted. Do not leave the load hanging (even when changing the battery).Never leave the transmitting unit unguarded when the S-KEY is inserted.Always store the S-KEY in a safe place each time it is removed from thetransmitting unit. If this key is lost, the radio remote control cannot work,since the transmitting unit needs the address stored in the key to work withits receiving unit.
Radio remote control lifecycleAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 9ENG4 Radio remote control lifecycleTo ensure a safe and long-lasting operation of Dynamic series industrial radio re-mote controls, carefully follow the instructions provided for each stage of theproduct lifecycle.4.1 Transportation and storageRadio remote controls must always be transported and stored inside their originalpacking until they are installed on the machine.Environmental transportation and storage conditions are given in the following ta-ble.4.2 InstallationThe radio remote control can only be installed and tested by competent staff thatmasters the technical knowledge required to carry out these procedures and isqualified according to the regulation of the country where the radio remote controlis mounted.Only if the radio remote control is installed correctly can it be used safely.Always follow the instructions provided in the technical data sheet to carryout correct installation.Please contact the machine manufacturer or the person who decided uponthe installation of the radio remote control for instructions and warnings re-garding the installation.4.3 UseThe use of industrial radio remote controls is strictly limited to skilled and properlytrained personnel.When the radio remote control is installed on mobile machines, switch offthe receiving unit when the vehicle travels.Temperature Relative Humidity Air PressureTransportationClass 2K3 -40°C to +70°C(-40°F to +158°F)Class 2K395%Class 2K3 70 kPa to 106 kPaStorageClass 1K5-40°C to +80°C(-40°F to +176°F)Class 1K35% to 95%Class 1K570 kPa to 106 kPa
Dynamic Series Part A: Description, warnings and instructionsRadio remote control lifecycle A - 10All warnings for a correct use are given in chapter 3.All instructions for a correct use are given in chapters 5 and 6.Environmental working conditions are given in the following table.4.4 Radio remote control maintenanceThe following instructions provide information to safely carry out routine and spe-cial maintenance operations for the radio remote control.They shall be completed by:- instructions provided by the machine manufacturer- directions provided by the installer of the radio remote control on the machine- regulations regarding safety at work and accident prevention in force in thecountry where the radio remote control is used.All fine-tuning, checking and maintenance actions carried out on the radio remotecontrol shall be verified and recorded by the person in charge of carrying outmaintenance on the machine.In case of failure, emergencies or damaged parts, disable the system “radioremote control+machine” until the problem has been completely solved.Before any maintenance operation:- remove the battery from the transmitting unit- disconnect power from the receiving unit.After any maintenance operation:- always make sure that commands sent by the transmitting unit only ac-tivate the corresponding expected operations- if a unit has been opened, close it correctly, in order not to endanger itsprotection degree from dust and water: check that the gasket is intact,correctly overlay the two parts of the housing and tighten the screws.Temperature Relative Humidity Air PressureTransmitting unitClass 5K4H-25°C to +55°C(-13°F to +130°F) Class 5K25% to 95%Class 5K270 kPa to 106 kPaReceiving unitClass 5K2-25°C to +70°Ca(-13°F to +158°F)a. The receiving unit can work at 70°C (185°F) only if the sum of currents corre-sponding to the loads simultaneously activated by digital and analogue out-puts does not exceed 10 A.
Radio remote control lifecycleAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 11ENG4.4.1 Routine maintenanceRoutine maintenance consists of operations needed to preserve the radio remotecontrol normal usage conditions, thus implementing fine-tuning, checks, plannedreplacement actions that necessarily arise from the normal use of the product.All given instructions must be followed correctly at each commissioning, that is:- whenever the radio remote control and/or the machine is installed or assem-bled- whenever the machine location/position changes- after special maintenance.Routine maintenance carried out as described in this manual is fundamental forusing the radio remote control safely.Special applications may need more specific routine maintenance actions to becarried out at different periods (i.e. if the working environment is particularly dirt,in case of heavy applications or if the system is used very frequently, some main-tenance actions may be required more frequently, depending on the decision ofthe person in charge for safety in the worksite).4.4.2 Daily routine maintenanceBefore starting to work:- make sure that the battery housing and the battery contacts are always clean- make sure that the gaskets, bellows and caps of the actuators (joysticks, se-lectors and pushbuttons) are intact, soft and elastic- make sure that the transmitting unit panel symbols can be easily recognisedand replace the panel if necessary- check that the three plates on the transmitting unit are readable and intact- make sure that the mechanical operation of the STOP pushbutton is correct.During normal operation:- check structural integrity of the transmitting unit- make sure that materials that could endanger the transmitting unit usage andsafety (such as concrete, sand, lime, dust) do not deposit on it.After using the radio remote control:- clean the transmitting unit: never use solvents or flammable/corrosive materi-als and do not use high-pressure water cleaners or steam cleaners- store the transmitting unit in clean and dry areas.
Dynamic Series Part A: Description, warnings and instructionsRadio remote control lifecycle A - 124.4.3 Three-month routine maintenanceEvery three months:- remove dust or deposit of material from the receiving unit: never use solventsor flammable/corrosive materials to clean it, and do not use high-pressure wa-ter cleaners or steam cleaners- check structural integrity of the receiving unit- make sure that the wiring of the receiving unit is intact and connected- make sure that the receiving unit panel symbols can be easily recognised andreplace the panel if necessary- check that the plates on the receiving unit are readable and intact.4.4.4 Special maintenanceSpecial maintenance consists of repairs needed due to radio remote control fail-ure, damage or malfunction, carried out with the aim of restoring the original us-age and working conditions.Prior to contacting the support service technicians of the machine's manufactur-er:- read and understand all documents related to the radio remote control, andmake sure that all the instructions they contain have been accomplished cor-rectly- follow the instructions to detect possible malfunctions and their origins (seechapter 7).Any fault should be repaired by authorised personnel only (contact the sup-port service of the machine's manufacturer), using original Autec spareparts only.The following radio remote control data must be reported in order to make inter-ventions faster and more reliable:- radio remote control serial number (S/N) and TU ID (transmitting unit identifi-cation number)- purchase date (given on the certificate of guarantee)- description of the problem found- address and telephone number of the place where the device is being used(with the name of the person to contact)- local supplier.
Radio remote control lifecycleAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 13ENG4.4.5 Preventive replacement of actuators (joysticks, pushbuttons and se-lectors)Each actuator on the transmitting units can be used for a maximum number ofoperations.Replace joysticks, pushbuttons and selectors on the transmitting unit be-fore they reach the maximum number of operations, even though they arestill working.Replacement prevents possible failures that may lead to loss of safety.Actuator Max. operations Actuator Max. operations5x106joystick: 5x106bellows: 1065x1061063x1066x1065x104106105
Dynamic Series Part A: Description, warnings and instructionsRadio remote control lifecycle A - 144.5 Machine maintenance Follow instructions provided by the machine manufacturer and by the installer ofthe radio remote control, in order to carry out machine maintenance.When carrying out maintenance operations on the machine:- always remove the S-KEY from the transmitting unit- disconnect power from the receiving unit4.6 DisposalWhen disposing of a radio remote control, give it to the waste separate collectingservices in the user's country.Please pay particular attention when disposing of batteries: apply local rules. Donot throw them away with domestic trash.
General operating instructionsAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 15ENG5 General operating instructions5.1 Starting up the radio remote controlStarting up the radio remote control consists in building a radio link between thetransmitting and the receiving unit. For this purpose, you need to:1. power on the receiving unit respecting the voltage limits provided in the tech-nical data. The POWER LED switches on2. insert a charged battery in the transmitting unit (see paragraph 6.1)3. insert the S-KEY in the transmitting unit4. press the START pushbutton in the transmitting unit until the POWER LED inthe receiving unit and the green LED in the transmitting unit start blinking slow-ly.5.2 Command activationWith the radio remote control started, act on the joysticks, pushbuttons andswitches corresponding to the command to be performed.The user must be properly trained about the symbols on the transmitting unit pan-el, to be aware of the matching between actuators and movements on the ma-chine (symbols used are defined by the machine manufacturer according to thefunctions of the machine).Some specific commands may be present on the transmitting unit: seeparagraph 6.5.5.3 Data Feedback FunctionThe user receives information and/or signals concerning the controlled machineby means of the Data Feedback function.During normal radio remote control operation, pay particular attention to the indi-cations displayed and signalled by the display or through the LEDs: they can behelpful to evaluate the machine working status.Any information shown and signalled on the display or through the LEDscan never be considered or used as a safety signal or for legal metrology.When operating and moving the machine, remember that the radio remotecontrol does not intervene autonomously when potential hazardous situa-tions are displayed and signalled.
Dynamic Series Part A: Description, warnings and instructionsGeneral operating instructions A - 165.3.1 Operation with displayIf the transmitting unit has a display, it is possible to visualise signal icons, meas-urements collected from the machine and their description.Information displayed and how it is displayed (icons and/or measurements and/or descriptions) depend on the settings chosen by the machine manufacturer.In addition, two indicators are always present:- battery charge level (at the bottom on the left)- quality of radio link (at the bottom on the right).5.3.2 Operation with LEDIf the transmitting unit has an LED array, particular machine conditions are sig-nalled if they are on (i.e. load limits, limit switch, …).The signalled conditions depend on the settings chosen by the machine manu-facturer.5.4 Radio link interruptionWhen the radio link is incorrect or interrupted for a certain period of time, the pas-sive stop function automatically cuts in (see paragraph 1.5.1).The green LED on the transmitting unit switches from blinking slowly to fast blink-ing.The POWER LED on the receiving unit switches from blinking to steady on.Press the START pushbutton to start the radio remote control.Please note that when the START pushbutton is pressed to start up the ra-dio remote control after the radio link had been interrupted, commands thatwere enabled before the interruption are immediately activated. If this maylead to a dangerous situation, press and then unlock the STOP pushbutton.Only then, press the START pushbutton.5.5 Transmitting unit automatic switch offThe transmitting unit automatically switches off when:- the battery is flat (see paragraph 5.5.1)- the radio remote control is not used for a certain time (see paragraph 5.5.2)- the transmitting unit is powered and never switched off for eight hours non-stop (see paragraph 5.5.3).The green LED on the transmitting unit switches off.The POWER LED on the receiving unit switches from blinking to steady on.Press the START pushbutton to start the radio remote control.
General operating instructionsAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 17ENG5.5.1 Low batteryThe transmitting unit indicates if the battery is not sufficiently charged (the redLED blinks and an acoustic signal sounds).The transmitting unit automatically switches off after 3.5 minutes from the begin-ning of the signal. The battery shall be replaced with a charged one (see paragraph 6.1).5.5.2 When the transmitting unit is not usedIf the transmitting unit remains started for a time equal to the “auto switch-off time”while none of these commands is enabled: SAFETY, D2-D10, H1-H8 and L1-L8,thenit automatically switches off.The activation of this function and its cut-in time are set by the machine manufac-turer (see technical data sheet).5.5.3 Non-stop useThe transmitting unit indicates if it has been used for eight hours non-stop (thered LED blinks and an acoustic signal sounds).The transmitting unit automatically switches off after 3.5 minutes from the begin-ning of the signal.5.6 Switching off the transmitting unitThe transmitting unit shall be switched off each time work is stopped: remove theS-KEY (see paragraph 6.2) and always store it in a safe place.5.7 Switching off the receiving unitThe receiving unit shall be switched off each time the radio remote control is notused to control the machine. Remove power from the unit to switch it off.When the radio remote control is installed on mobile machines, switch offthe receiving unit when the vehicle travels.
Dynamic Series Part A: Description, warnings and instructionsWorking A - 186 Working 6.1 BATTERYThe Dynamic series' transmitting units can only be powered through Autec re-chargeable batteries. See the battery charger manual enclosed in the packaging with the battery charg-er for any warnings and instructions regarding the batteries.Batteries shall be inserted in their housing in the transmitting unit, with the tech-nical data plate facing down and their contacts towards the contacts on the trans-mitting unit.To insert a battery, proceed as follows:1. push the battery towards the contacts on the transmitting unit2. push the battery downwards.To remove a battery, proceed as follows:3. push the battery towards the contacts on the transmitting unit4. lift the battery. 6.2 S-KEYIn the transmitting unit, the radio remote control addressis stored in the S-KEY. For this reason, the radio remotecontrol cannot work without this key.The S-KEY can only be used in the transmitting unitof the radio remote control where it belongs (maintransmitting unit).2143
WorkingAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 19ENGAs the radio remote control address is stored in the S-KEY, use it with ut-most care to reduce risks that may result from incorrect handling.If the main transmitting unit cannot be used because it has been lost ordamaged, the back-up transmitting unit can be used instead. In this case,insert the S-KEY in the back-up unit. The back-up unit is identical to themain unit; the only difference is the presence of the plate “BACK-UP UNIT”on the battery housing.6.3 START pushbutton6.4 STOPThe STOP pushbutton should be pressed when it is necessary to stop themachine immediately when a dangerous condition should occur.When the STOP pushbutton is pressed, the machine stops(active stop: see paragraph 1.5.1), and the transmitting unitswitches off.To start working again after the STOP pushbutton has beenpressed:1. make sure that the working and usage conditions aresafe2. turn the STOP pushbutton in the arrow direction to un-lock it3. start up the radio remote control (see paragraph 5.1).The START pushbutton is used to:- start up the radio remote control (see paragraphs 5.1,5.4 and 5.5)- activate the horn when the radio remote control is start-ed.
Dynamic Series Part A: Description, warnings and instructionsWorking A - 206.5 Command meaningCommands on the transmitting unit are established according to the machine'soperations and functions. They are established by the machine manufacturer,who also chooses the symbols used.Some of the commands available on the transmitting unit may be those providedbelow; in this case, symbols used are generally those given here:RPM+/- (during normal operation)This switch increases (rpm +) or decreases (rpm -) the enginerevolutions of the remote controlled machine.TEACH (during REMOTE SETUP)This switch is used to calibrate minimum and maximum valuesof proportional outputs.MOVEMENT SPEED SELECTORThis switch is used to modify the movement speed. Accordingto the configuration:- it sets two or three speed levels- it increases and/or decreases speed.These three symbols are used:Symbol MeaningThis symbol indicates the typical machine's speed.This symbol indicates a reduction in the machine's speed(the reduction is set by the manufacturer).This symbol, if present, indicates a further reduction inthe machine's speed (the reduction is set by the manu-facturer).
WorkingAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 21ENG6.6 Low Power functionThe LOW POWER function allows transmission at a lower power than the nomi-nal power (see paragraph 1.1) and reduces the radio remote control workingrange.This function aims at:- making it easier to work with several systems in the same working environ-ment (i.e.: many working machines in the same working area)- extending the battery run-time.This function is established by the machine manufacturer (see technical datasheet).ENGINEThis switch is used to switch on and off the engine of the remotecontrolled machine.Symbol MeaningThis symbol indicates that the engine is powered on.This symbol indicates that the engine is switched off.DISPLAY pushbutton (if the transmitting unit has a display)This pushbutton is used to:- activate the display lighting, if it is off- cyclically scroll the information on the display in two differentmodes:- manual: the lines scroll up each time the pushbutton ispressed- automatic: when the DISPLAY pushbutton is pressed for3 seconds, the lines scroll automatically. If the DISPLAYpushbutton is pressed another time, it switches back tomanual mode.It is not possible to scroll the lines if icons only are displayed.The display lighting stays on for a time set by the machine man-ufacturer.
Dynamic Series Part A: Description, warnings and instructionsWorking A - 226.7 Cable controlThe wire control is used:- in particular working conditions, established by the machine manufacturer- when it is not possible to build a radio link between the radio remote controlunits- when working in environments where using radio frequencies is not allowed oris dangerous- when a fully charged battery is not available.When using the wire control, it is not possible to eliminate the electricshock hazard when working near in-ground or overhead high voltage elec-trical cables.6.7.1 Description The wire control connects the transmitting unit to the receiving unit through a ca-ble that replaces the radio link. The cable shall be plugged in the suitable connec-tors, one on the transmitting unit and the other on the receiving unit (or placedwhere established by the machine manufacturer).When using the wire control, the working features do not change (i.e. the mean-ing of actuators and the Data Feedback function).6.7.2 OperationBefore starting to work, make sure that the cable and the corresponding connec-tors are intact.The wire control can only be connected and disconnected when the transmittingunit is switched off.After connecting or disconnecting the wire control, start up the radio remote con-trol (see paragraph 5.1) to control the machine.During operation with wire control:- radio link is off- leave the battery inside the transmitting unit, even though the power supplycomes from the receiving unit.The battery is not, in any case, recharged through the wire control: it can onlybe recharged through its appropriate battery charger provided together withthe system.When you finish working with the wire control, disconnect the cable from thetransmitting unit and from the machine, and protect the connectors with theircaps.
TroubleshootingAUTEC Dynamic SeriesLIDYNE00-01.fm Part A: Description, warnings and instructionsA - 23ENG7 TroubleshootingWhen the radio remote control does not work:- bring the transmitting unit close to the receiving unit to avoid radio interferenceand disturbances- establish whether the problem lies with the radio remote control or with the ma-chine.Therefore, before any inspection, try to control the machine from a control unitdifferent from the radio remote control, if present.If the problem persists, it lies with the machine.If not, the problem may lie with the radio remote control. In such case, pleaserefer to paragraph 7.3.7.1 Radio remote controls with Data Feedback functionIt is still possible that the transmitting unit sends commands to control the ma-chine even though the Data Feedback function does not work properly, or if thereis no information and/or signals coming from it.To check that the radio remote control works properly, please refer toparagraph 7.3.When the display or the LED array does not work, please contact the supportservice of the machine manufacturer, even if no one of the problems indicated inparagraph 7.3 has been detected.7.2 Radio remote controls with wire controlPlease refer to paragraph 7.3 to check that the radio remote control works prop-erly.Possibly use the wire control to check if radio interference occurs.On the contrary, if you want to check that the wire control works properly: - connect the cable to the transmitting unit and to the machine- check that the manoeuvres carried out by the machine correspond to the com-mands sent by the transmitting unit.7.3 Solutions in case of malfunctionLook up in “Part C” and/or in “Part D” to identify the radio remote control malfunc-tion signalled by light signals on the units. If the problem persists after the suggested solution has been carried out, contactthe support service of the machine manufacturer.
Dynamic SeriesPart A: Description, warnings and instructionsA - 24
ConformityAUTEC Dynamic SeriesLIDY2E00-01.fm Part B: Conformity e frequenciesB - 1ENGDYNAMIC SERIESPart B: Conformity e frequencies1 ConformityEach of these radio remote controls complies with the following requirements:- FCC (Federal Communication Commission) Part 15- IC (Industry Canada) RSS-102Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference thatmay cause undesired operation.Changes or modifications not expressly approved by the party responsible forcompliance could void the user’s authority to operate the equipment.2 FrequenciesThe radio link between the units of Autec Dynamic series radio remote controlsis built at one of the frequencies permitted by the US, Canadian and Australianstandards in force when the system is put on the market.Frequency band in dynamic mode ............................................................... 915 - 928 MHzFrequency band in static mode .................................................................... 915 - 928 MHzTransmitting power .............................. meets the requirements for free-license apparatusAvailable radio channels................................................................................................ 260Unit FCC ID IC numberFJS OQA-FJSNF022 9061A-FJSNF022FJL OQA-FJLNF022 9061A-FJLNF022FJM OQA-FJMNF022 9061A-FJMNF022CRS OQA-CRSNA022 9061A-CRSNA022ARM OQA-ARMNB022OQA-ARMNC0229061A-ARMNB0229061A-ARMNC022ARS OQA-ARSND022 9061A-ARSND022
Dynamic Series Part B: Conformity e frequenciesMarket B - 2Available radio channels with static mode .................................................................... 260Channel spacing ....................................................................................................... 50 kHzDynamic series industrial radio remote controls communicate either in dynamicor static mode. Mode is set by the machine manufacturer.2.1 Dynamic modeA radio remote control communicating in dynamic mode:- uses a working frequency in the band 915 - 928 MHz- checks that the frequency is free before using it- continually changes the working frequency to maintain the radio link evenwhen interference occurs.2.2 Static modeA radio remote control communicating in static mode:- uses a working frequency in the band 915 - 928 MHz- checks that the frequency is free before using it- always works at the same frequency until the stop function is activated.3 MarketDynamic series radio remote controls working within the frequency band 915 -928 MHz are allowed to be used in the US, Canadian and Australian market.
AUTEC SRL via pomaroli, 65 Caldogno (VI) Italy - phone: +39.0444.901000 - mail: info@autecsafety.com - www.autecsafety.com

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