Autec s r l FJSNF022 Remote Control - portable unit User Manual LIUDYN2AC0 00 eng

Autec s.r.l. Remote Control - portable unit LIUDYN2AC0 00 eng

Users Manual

LIUDYN2AC0-00flex safe architectureFSADynamic seriesuser manual
Dynamic seriesuser manual
AUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual1INDEX1 User manual ............................................................................................................. 531.1 General instructions ........................................................................................... 531.2 Symbol conventions ........................................................................................... 542 Documentation ........................................................................................................ 552.1 Battery charger manual ...................................................................................... 552.2 Technical data sheet .......................................................................................... 552.3 Guarantee .......................................................................................................... 553 Dynamic series description .................................................................................... 563.1 Conformity .......................................................................................................... 563.2 Applications ........................................................................................................ 573.3 Radio link ........................................................................................................... 573.4 Frequencies ....................................................................................................... 583.5 Classification of commands ............................................................................... 583.6 Safety functions ................................................................................................. 593.7 Dynamic series technical data ........................................................................... 603.8 Identifying the radio remote control .................................................................... 614 Risk analysis ............................................................................................................ 634.1 Risk analysis for radio remote controlled machines ........................................... 634.2 Working conditions ............................................................................................. 645 FJS transmitting unit ............................................................................................... 655.1 Description ......................................................................................................... 655.2 Technical data .................................................................................................... 655.3 Light signals ....................................................................................................... 666 FJL transmitting unit ............................................................................................... 686.1 Description ......................................................................................................... 686.2 Technical data .................................................................................................... 686.3 Light signals ....................................................................................................... 697 FJM transmitting unit .............................................................................................. 707.1 Description ......................................................................................................... 707.2 Technical data .................................................................................................... 717.3 Light signals ....................................................................................................... 718 ARM receiving unit .................................................................................................. 738.1 Description ......................................................................................................... 738.2 Mother board ...................................................................................................... 748.3 Technical data .................................................................................................... 748.4 Light signals ....................................................................................................... 759 Warnings .................................................................................................................. 789.1 Before starting to work ....................................................................................... 789.2 During normal operation .................................................................................... 789.3 After using the radio remote control ................................................................... 7910 Radio remote control lifecycle ............................................................................... 8010.1 Transportation and storage ................................................................................ 80
AUTEC - Dynamic SeriesUser manual210.2 Installation .......................................................................................................... 8010.3 Use ..................................................................................................................... 8110.4 Radio remote control maintenance .................................................................... 8110.5 Machine maintenance ........................................................................................ 8410.6 Disposal ............................................................................................................. 8411 General operating instructions .............................................................................. 8511.1 Starting up the radio remote control ................................................................... 8511.2 Command activation .......................................................................................... 8511.3 Data Feedback Function .................................................................................... 8511.4 Radio link interruption ........................................................................................ 8611.5 Transmitting unit automatic switch off ................................................................ 8611.6 Switching off the transmitting unit ...................................................................... 8711.7 Switching off the receiving unit .......................................................................... 8712 Working .................................................................................................................... 8812.1 BATTERY .......................................................................................................... 8812.2 S-KEY ................................................................................................................ 8812.3 START pushbutton ............................................................................................ 8912.4 STOP ................................................................................................................. 8912.5 Command meaning ............................................................................................ 9012.6 Low Power function ............................................................................................ 9112.7 Wire control ........................................................................................................ 9213 Values of proportional outputs .............................................................................. 9413.1 REMOTE SETUP procedure ............................................................................. 9413.2 Restoring factory settings .................................................................................. 9514 Data memory backup .............................................................................................. 9615 Troubleshooting ...................................................................................................... 9715.1 Radio remote controls with Data Feedback function ......................................... 9715.2 Radio remote controls with wire control ............................................................. 9715.3 Solutions in case of malfunction ........................................................................ 98The documentation enclosed with the user manual of Dynamic series radio remote controlsalways consists at least of:- battery charger manual- technical data sheet- guarantee booklet and its related validation slip.When purchasing a radio remote control, make sure that all the following documents are sup-plied: if they are not, please ask for a copy from Autec, reporting the radio remote control serialnumber (S/N).The documentation must be kept for the whole life of the radio remote control: after reading it,keep it on hand for future reference.
User manualGeneral instructionsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual31 User manualThis manual is intended for Autec Dynamic series radio remote controls. It contains warnings, information and instructions for:- FJS, FJL and FJM transmitting units- ARM receiving units.1.1 General instructionsThis manual is an integral part of the radio remote control and it aims at providingthe instructions needed for using and maintaining the system, with an eye on itssafety functions. Always remember that:- photos and drawings in this manual are useful examples that help understandthe instructions and warnings of each radio remote control configuration - if necessary, contact Autec if any of the instructions and/or warnings given inthis manual are not clear.FJS transmitting unitARM receiving unitFJL transmitting unitFJM transmitting unit
AUTEC - Dynamic SeriesUser manualUser manualSymbol conventions4No part of this manual may be reproduced, in any form or by any means, withoutwritten permission of Autec (including recording and photocopying).If this manual is lost or damaged, ask Autec for a copy. Please specify the serialnumber of the related radio remote control.Information contained in this manual adds to and completes the information pro-vided by the manufacturer of the remote controlled and/or by those who install theradio remote control on the machine.All installation, usage and maintenance operations must be carried out by quali-fied technicians who are suitably trained with respect to the relevant norms andlaws.Therefore, this manual must be read and understood in all its parts by the userand by:- the radio remote control owner and/or installer- the person responsible for and in charge of maintenance and/or safety in theworkplace where the radio remote control is used.As for instructions and warnings regarding the machine where the radio remotecontrol is installed, follow the instructions given in the machine's manual.1.2 Symbol conventionsThree symbols are employed in this manual, which are used to highlight specificsafety-related issues. They are classified according to the hazardous situationthat may arise and on the possible consequences:This symbol is also used, and it identifies texts to be read carefully.SymbolIf the highlighted instructions are not respected, this leads tohazardous situations with the following characteristics:dangeroussituation gravity of consequences for peoplegravity of consequences for property…highlyprobable.… critical (death orphysical damage). … critical.… probable. … critical (death orphysical damage). … critical.… probable. … moderate (non-severe physical damage). … moderate.
DocumentationBattery charger manualAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual52 Documentation2.1 Battery charger manualThe battery charger manual contains instructions and warnings for a correct useof the battery charger and of batteries.It is included in the battery charger package.2.2 Technical data sheetThe technical data sheet contains the transmitting unit configuration and showsthe matching between commands sent and machine functions/movements. It also contains the wiring diagram showing the connection between the receivingunit and the machine.Two copies of the technical data sheet are provided together with the ARM re-ceiving unit: one is inside the receiving unit and the other one is enclosed with thismanual. Both technical data sheets must be filled in, checked and signed by theinstaller, who is responsible for a correct wiring.Please keep one technical data sheet inside the receiving unit and the other to-gether with this manual (always keep a copy of this data sheet for administrativepurposes).The wiring of the receiving unit outputs must always reflect the wiring indi-cated in the technical data sheet.2.3 GuaranteeGuarantee terms and conditions for the radio remote control are stated in the re-lated booklet.
AUTEC - Dynamic SeriesUser manualDynamic series descriptionConformity63 Dynamic series descriptionAutec Dynamic series industrialradio remote controls are used tocontrol machines from a distance,without physical connections (i.e.wires or connecting cables) be-tween the user and the machine. Each of these industrial radio re-mote controls consists of a porta-ble transmitting unit, from whichthe user can remotely control themachine, and a receiving unit in-stalled on board the machine it-self.3.1 ConformityDynamic series radio remote controls working within the frequency band 915 -928 MHz are allowed to be used in the North American market.Each of these radio remote controls complies with the following requirements:- FCC (Federal Communication Commission) Part 15 IC (Industry Canada) RSS-102Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference thatmay cause undesired operation.Changes or modifications not expressly approved by the party responsible forcompliance could void the user’s authority to operate the equipment.Unit FCC ID IC numberFJS OQA-FJSNF022 9061A-FJSNF022FJL OQA-FJLNF022 9061A-FJLNF022FJM OQA-FJMNF022 9061A-FJMNF022ARM OQA-ARMNB022 9061A-ARMNB022
Dynamic series descriptionApplicationsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual73.2 ApplicationsIn compliance with the risk analysis (see chapter 4), this radio remote control canbe installed on hoisting and material handling machines and on machines formoving, raising and transporting people (i.e. hydraulic cranes, aerial work plat-forms, telehandlers, concrete pumps).This radio remote control cannot be installed:- on machines installed in places where equipment with explosion-proofcharacteristics is required- on machines where the receiving unit power supply does not come froma battery or from a power supply unit with safety isolating transformer- to control loads that are not isolated from AC power supply (if that is thecase)- on machines that may generate dangerous situations if they stop due tothe loss of radio link- on machines for which a risk analysis (see chapter 4) is not possible orgave negative results.Autec cannot be held responsible if the radio remote control is installed on forbid-den applications.3.3 Radio linkThe two units constantly communicate with one another through a radio link. Thisis an essential requirement to ensure safety for the radio remote controlled ma-chine.An address is stored in the S-KEY (see paragraph 12.2) and in the address keyon the IDK connector in the receiving unit (see paragraph 8.1); the units use thisaddress to code their messages. This address is unique (Autec produces it onlyonce), univocal (specific for each radio remote control) and not reproducible.Each unit can only decode the messages coming from the unit with the same ad-dress. This prevents messages from other radio equipment from activating anysystem function.The units send coded messages to one another:- messages sent by the transmitting unit contain operational commands to becarried out by the machine- messages sent by the receiving unit contain information useful for the auto-matic management of the working frequency and information about measure-ments collected from the machine (Data Feedback function).
AUTEC - Dynamic SeriesUser manualDynamic series descriptionFrequencies83.4 FrequenciesThe radio link between the units of Autec Dynamic series radio remote controlsis built at one of the frequencies permitted by the European standards in forcewhen the system is put on the market.Dynamic series industrial radio remote controls communicate either in dynamicor static mode. Mode is set by the machine manufacturer.3.4.1 Dynamic modeA radio remote control communicating in dynamic mode:- uses a working frequency in the band 863 - 870 MHz- checks that the frequency is free before using it- continually changes the working frequency to maintain the radio link evenwhen interference occurs.3.4.2 Static modeA radio remote control communicating in static mode:- uses a working frequency in the band 869.7 - 870 MHz- checks that the frequency is free before using it- always works at the same frequency until the stop function is activated (seeparagraph 3.6.1).3.5 Classification of commandsCommands sent by the transmitting unit are classified according to their type.3.5.1 Command type: analogue, digital or direction commandCommands sent by the transmitting unit can either be analogue or digital.Analogue commands generate proportional outputs as a function of the positionof the corresponding actuator.Digital commands switch the status of their corresponding output, according tothe position of the related actuator. This status can either be on or off.Direction commands are digital commands paired with analogue commands, andare used to specify the movement direction.3.5.2 Name of commandsAll commands sent by the transmitting unit are identified by abbreviations, whichare also written in the technical data sheet to highlight the match between com-mands sent and machine functions. The names of outputs in the receiving unit are not the names of commands.Check the technical data sheet to know which name they were given.
Dynamic series descriptionSafety functionsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual93.6 Safety functionsAutec radio remote controls are equipped with some functions that provide highsafety levels, in order to safeguard the safety of people and property.3.6.1 Stop function The stop function brings the machine to a safe state every time it is necessary tostop it due to a potentially hazardous situation. This function is either voluntarilyenabled by the user (active stop), as appropriate, or it cuts in automatically andautonomously (passive stop).Active stopActive stop is a function enabled by the STOP pushbutton (see paragraph 12.4).The transmitting unit sends to the receiving unit a command that immediatelystops the machine. When the STOP pushbutton is pressed, the machine stops inshorter time than when passive stop cuts in.Passive stopPassive stop is a function that cuts in when a fault occurs during operation. Whenthe radio link is incorrect or interrupted, the receiving unit autonomously stops theradio remote control. The cut-in time of this function (passive stop cut-in time) isset by the machine manufacturer (see technical data sheet).3.6.2 Protection against unintended movements from the standstill position(UMFS)This safety function protects the system “machine+radio remote control” from un-intended movements, namely machine movements not activated intentionally bythe user, but resulting from possible electrical and mechanical failure of the radioremote control.Such safety function checks the neutral (rest) position of the actuators that controlthe machine's movements. Each time one of those actuators is operated, thetransmitting unit sends both the movement command and the “SAFETY” com-mand. Depending on the specific application, outputs related to these commandsare wired in series; alternatively the SAFETY command's outputs drive the safetydevice provided on the machine.
AUTEC - Dynamic SeriesUser manualDynamic series descriptionDynamic series technical data103.7 Dynamic series technical dataFrequency band in dynamic mode ............................................................... 915 - 928 MHzFrequency band in static mode .................................................................... 915 - 928 MHzTransmitting power .............................. meets the requirements for free-license apparatusAvailable radio channels................................................................................................ 260Available radio channels with static mode .................................................................... 260Channel spacing ....................................................................................................... 50 kHzHamming distance ........................................................................................................ ≥ 15Probability of undetected error.................................................................................. <10-15Typical working range....................................................................... 100 m [approx. 330 ft]Working range with Low Power function............................................. 30 m [approx. 100 ft]Command response time ................................................................................. 80 - 130 msActive stop cut-in time (typical) ............................................................................... < 80 msActive stop cut-in time (maximum)........................................................................... 130 msPassive stop cut-in time1 ............................................................................... 0.5 / 1.2 / 2 sPerformance Level of safety functions according to EN ISO 13849-1:STOP protection .................................................................................. PL e (4-wire wiring)STOP protection .................................................................................. PL d (2-wire wiring)Protection against unintended movements from the standstill position (UMFS) ......... PL d1. Passive stop cut-in time is set by the machine manufacturer (see technical datasheet)
Dynamic series descriptionIdentifying the radio remote controlAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual113.8 Identifying the radio remote controlThe serial number (S/N) is the only reference to be used to uniquely identify theradio remote control, both if maintenance is needed and when providing state-ments to competent bodies.The serial number (S/N) and other information regarding the radio remote controlare provided in some plates both on the transmitting and on the receiving unit.These plates must not be:- removed from their position (removal will invalidate the guarantee)- altered or damaged (contact Autec for replacement).3.8.1 Plates on the transmitting unitThe transmitting unit has three plates.Plate Position Contentradio remote control identification plateOn the S-KEY: remove the S-KEY to read the plate.Radio remote control serialnumber (S/N).transmitting unitidentification plateIn the battery housing: removethe battery to read the plate.Manufacturing year, bar codeand transmitting unit identifi-cation number (TU ID). technical data plate In the battery housing: removethe battery to read the plate.MODEL, TYPE and maintransmitting unit technicaldata, marking and possibleradio remote control marks. radio remote controlidentification platetechnical data plate transmitting unit identification plate
AUTEC - Dynamic SeriesUser manualDynamic series descriptionIdentifying the radio remote control123.8.2 Plates on the receiving unitThe receiving unit has two plates.Plate Position Contentradio remote control identification plateOn the cover of the receivingunitManufacturing year, bar codeand radio remote control serialnumber (S/N). technical data plate On the cover of the receivingunitMODEL, TYPE and mainreceiving unit technical data,marking and possible radioremote control marks. technical data plateradio remote controlidentification plate
Risk analysisRisk analysis for radio remote controlled machinesAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual134 Risk analysisAs required by the standards, all machines must undergo a risk analysis. It istherefore necessary to evaluate, within the limits of this analysis, if the machinecan be radio remote controlled.The radio remote control can only be used if this analysis gives positive results.4.1 Risk analysis for radio remote controlled machinesAll warnings listed in this manual must also be taken into account during risk anal-ysis and when setting out protection measures for the controlled machine.When carrying out risk analysis for the machine or for the system where the radioremote control is installed, the following must be considered:- some machines cannot be radio remote controlled by Dynamic series radio re-mote controls (see paragraph 3.2)- the radio link between the two units may be interrupted due to persistent dis-turbance or interference.Whenever the radio link is interrupted (i.e. due to active stop, passive stop, lowbattery, automatic switch off, receiving unit not powered):- all outputs in the receiving unit are disabled (if this generates a hazardous sit-uation, it is necessary that the corresponding commands are kept active)- it is not possible to enable or disable the machine commands until the radioremote control is started up again.Due to the characteristics of radio propagation (i.e.: EM interference, near out-of-range condition), a delay up to the “Passive stop time” (see paragraph 3.7) mayoccasionally occur from the moment a command in the transmitting unit is re-leased to the moment its corresponding output in the receiving unit is deactivated.Those who decide upon the installation of the radio remote control must makesure that this delay never leads to a dangerous situation in the specific uses.The transmitting unit housing is manufactured so that it protects the actuatorsfrom unintentional activation, while meeting at the same time the operatingneeds, the comfort requirements and law limits.Assessment shall be made to establish possible additional protection measuresfor the actuators (i.e. commands requiring two-hand operation, “dead-man” func-tion) if particular environments, equipment and working modes could cause acci-dental bumps to the actuators.The machine manufacturer and/or the person who decides upon radio remotecontrol use and installation is responsible for this risk analysis.Autec cannot be held responsible if this analysis is not carried out correctly.
AUTEC - Dynamic SeriesUser manualRisk analysisWorking conditions14If required by the risk analysis, draw up protection measures to prevent, reduceand report potential hazard situations.4.2 Working conditionsTo guarantee correct radio remote control operation, all current regulations re-garding safety at work and accident prevention should be respected. All applica-ble standards and regulations valid in the user country regarding the use of boththe machine and the radio remote control must always be respected.Autec cannot be held responsible if the radio remote control is used in unlawfulworking conditions.
FJS transmitting unitDescriptionAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual155 FJS transmitting unit5.1 Description5.2 Technical dataPower supply (battery MBM06MH)................................................................. NiMH 7.2 VAntenna ................................................................................................................... internal Housing material ........................................................................................... PA 6 (20% fg)Protection degree ..........................................................................................................IP65Dimensions ............................................................ 258 x 170 x 126 mm [10.2’’ x 6.7’’ x 5’’]Weight............................................................................................................1.3 kg [2.9 lbs]Run time (at 20°C) ....................................................................................................... 11 h Run time with Data Feedback (at 20°C) ..................................................................... 9.5 h Run time with Low Power (at 20°C) ............................................................................. 14 hRun time with Data Feedback and Low Power (at 20°C) ......................................... 12.5 hAconnector for wire control (if present) Bactuators (joysticks, selectors,pushbuttons)CSTOP pushbutton Ddisplay or LED (if present)ELEDs FSTART pushbuttonGS-KEY (electronic starting key)ABDCFGE
AUTEC - Dynamic SeriesUser manualFJS transmitting unitLight signals165.3 Light signalsFJS transmitting units may have two or three LEDs near the STOP pushbutton.5.3.1 Light signals with two LEDsThe left LED is green, the right LED is red, andthey provide information regarding the radio re-mote control.The green LED ... Meaning... is off The transmitting unit is switched off.... blinks fast The transmitting unit is switched on and there is noradio link.... blinks slowly The radio remote control is started and the radio link ispresent.The red LEDa...a. An acoustic signal is also heard when the red LED is illuminated.Meaning... is off The transmitting unit works correctly....blinks The battery is nearly flat.... is on for 2 secondsbb. After this signal, the transmitting unit switches off.The transmitting unit does not work correctly.... blinks oncebAt power on, the transmitting unit detects that theSTOP pushbutton is activated or damaged.... blinks twicebAt power on, the transmitting unit detects that one ofthe commands D2-D20 or SAFETY is activated ordamaged (see technical data sheet).... blinks three timesbAt power on, the transmitting unit detects that the bat-tery is flat.... blinks four timesbAt power on, the transmitting unit detects that one ofthe commands A1-A8, L1-L8 and H1-H8 is activated ordamaged (see technical data sheet).
FJS transmitting unitLight signalsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual175.3.2 Light signals with three LEDsSide LEDs are red and provide informationcoming from the machine (Data Feedback func-tion).The central LED is bicolour, green and red. Thegreen LED is inhibited when the red one is on:the green LED signals only appear when the redones pause. The central LED provides informa-tion about the radio remote control.Central LED is green and it ... Meaning... is off The transmitting unit is switched off.... blinks fast The transmitting unit is switched on and there is noradio link.... blinks slowly The radio remote control is started and the radio link ispresent.Central LED is red and it ...aa. An acoustic signal is also heard when the red LED is illuminated.Meaning... is off The transmitting unit works correctly....blinks The battery is nearly flat.... is on for 2 secondsbb. After this signal, the transmitting unit switches off.The transmitting unit does not work correctly.... blinks oncebAt power on, the transmitting unit detects that theSTOP pushbutton is activated or damaged.... blinks twicebAt power on, the transmitting unit detects that one ofthe commands D2-D20 or SAFETY is activated ordamaged (see technical data sheet).... blinks three timesbAt power on, the transmitting unit detects that the bat-tery is flat.... blinks four timesbAt power on, the transmitting unit detects that one ofthe commands A1-A8, L1-L8 and H1-H8 is activated ordamaged (see technical data sheet).
AUTEC - Dynamic SeriesUser manualFJL transmitting unitDescription186 FJL transmitting unit6.1 Description6.2 Technical dataPower supply (battery MBM06MH)................................................................. NiMH 7.2 VAntenna ................................................................................................................... internal Housing material ........................................................................................... PA 6 (20% fg)Protection degree ..........................................................................................................IP65Dimensions ........................................................... 221 x 170 x 134 mm [8.7’’ x 6.7’’ x 5.3’’]Weight............................................................................................................1.4 kg [3.1 lbs]Run time (at 20°C) ....................................................................................................... 11 h Run time with Data Feedback (at 20°C) ..................................................................... 9.5 h Run time with Low Power (at 20°C) ............................................................................. 14 hRun time with Data Feedback and Low Power (at 20°C) ......................................... 12.5 hAconnector for wire control (if present) Bactuators (joysticks, selectors,pushbuttons)CSTOP pushbutton Ddisplay or LED (if present)ELEDs FSTART pushbuttonGS-KEY (electronic starting key)ABDCFGEB
FJL transmitting unitLight signalsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual196.3 Light signalsFJL transmitting units have four LEDs on the left of the STOPpushbutton:- a green LED, identified with , providing informationabout the radio remote control.- a red LED, identified with , providing information aboutthe radio remote control.- two red LEDs (the two lower ones) that may provide informationcoming from the machine (Data Feedback function).The green LED ... Meaning... is off The transmitting unit is switched off.... blinks fast The transmitting unit is switched on and there is noradio link.... blinks slowly The radio remote control is started and the radio link ispresent.The red LEDa...a. An acoustic signal is also heard when the red LED is illuminated.Meaning... is off The transmitting unit works correctly....blinks The battery is nearly flat.... is on for 2 secondsbb. After this signal, the transmitting unit switches off.The transmitting unit does not work correctly.... blinks oncebAt power on, the transmitting unit detects that theSTOP pushbutton is activated or damaged.... blinks twicebAt power on, the transmitting unit detects that one ofthe commands D2-D20 or SAFETY is activated ordamaged (see technical data sheet).... blinks three timesbAt power on, the transmitting unit detects that the bat-tery is flat.... blinks four timesbAt power on, the transmitting unit detects that one ofthe commands A1-A8, L1-L8 and H1-H8 is activated ordamaged (see technical data sheet).
AUTEC - Dynamic SeriesUser manualFJM transmitting unitDescription207 FJM transmitting unit7.1 DescriptionAconnector for wire control(if present) Bactuators (joysticks, selectors, push-buttons)CSTOP pushbutton Ddisplay or LED (if present)ELEDs FSTART pushbuttonGS-KEY (electronic starting key)CAFEBDBBBBBBG BB
FJM transmitting unitTechnical dataAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual217.2 Technical dataPower supply (battery MBM06MH)................................................................. NiMH 7.2 VAntenna ................................................................................................................... internal Housing material ........................................................................................... PA 6 (20% fg)Protection degree ..........................................................................................................IP65Dimensions ......................................................... 310 x 210 x 190 mm [12.2’’ x 8.3’’ x 7.5’’]Weight............................................................................................................2.5 kg [5.5 lbs]Run time (at 20°C) ....................................................................................................... 11 h Run time with Data Feedback (at 20°C) ..................................................................... 9.5 h Run time with Low Power (at 20°C) ............................................................................. 14 hRun time with Data Feedback and Low Power (at 20°C) ......................................... 12.5 h7.3 Light signalsThe FJM transmitting units may have two or four LEDs.In both cases, two LEDs are always available, providing information regarding theradio remote control.- a green LED identified with - a red LED identified with The green LED ... Meaning... is off The transmitting unit is switched off.... blinks fast The transmitting unit is switched on and there is noradio link.... blinks slowly The radio remote control is started and the radio link ispresent.
AUTEC - Dynamic SeriesUser manualFJM transmitting unitLight signals22If it has 4 LEDs, the side LEDs are red and provide information coming from themachine (Data Feedback function).The red LEDa...a. An acoustic signal is also heard when the red LED is illuminated.Meaning... is off The transmitting unit works correctly....blinks The battery is nearly flat.... is on for 2 secondsbb. After this signal, the transmitting unit switches off.The transmitting unit does not work correctly.... blinks oncebAt power on, the transmitting unit detects that theSTOP pushbutton is activated or damaged.... blinks twicebAt power on, the transmitting unit detects that one ofthe commands D2-D20 or SAFETY is activated ordamaged (see technical data sheet).... blinks three timesbAt power on, the transmitting unit detects that the bat-tery is flat.... blinks four timesbAt power on, the transmitting unit detects that one ofthe commands A1-A8, L1-L8 and H1-H8 is activated ordamaged (see technical data sheet).
ARM receiving unitDescriptionAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual238 ARM receiving unit8.1 DescriptionThe receiving unit communicates with the machine through the outputs and theirwiring and/or through a CAN network (of which it is a slave node).The STOP (STOP_1 and STOP_2) and SAFETY (SAF_1 and SAF_2) outputsare some of the receiving unit's outputs.Amounting holesBantennaCLEDsDTEACH pushbuttonEconnector for cable controlFplugA BFACEED
AUTEC - Dynamic SeriesUser manualARM receiving unitMother board248.2 Mother board8.3 Technical dataPower supply ......................................................................................................... 8-30 V Antenna ................................................................................................................ dedicatedRated current of outputs STOP_1 and STOP_2 ........................................... 7.5 A (30 V )Rated current of output SAF_1 ..................................................................... 7.5 A (30 V )Rated current of output SAF_2 ........................................................................ 3 A (30 V )Rated current of digital outputs ........................................................................ 4 A (30 V )Rated current of analogue outputs (PWM) ...................................................... 2 A (30 V )Rated current of analogue outputs (voltage) .............................................. 10 mA (28 V )Protection SAF_2 (fuse F1) ............................................................. 3 A (32 V , autofuse)Protection of power supply (fuse F2) ............................................. 7.5 A (32 V , autofuse)Protection STOP_1 (fuse F3) ....................................................... 7.5 A (32 V , autofuse)Protection STOP_2 (fuse F4) ....................................................... 7.5 A (32 V , autofuse)Protection SAF_1 (fuse F5) .......................................................... 7.5 A (32 V , autofuse)Housing material ............................................................................................ PA6 (30% fg)Protection degree ..........................................................................................................IP65Dimensions ............................................................. 200 x 230 x 95 mm [7.9’’ x 9.1’’ x 3.7’’]Weight...............................................................................................................3 kg [6.6 lbs]Afuse F1Bfuse F2Cfuse F3Dfuse F4Efuse F5FDTK connector (for data memory)GIDK (for address key)HBKK connector (for backup datamemory)A BCDEFG H
ARM receiving unitLight signalsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual258.4 Light signalsThe ARM receiving unit has sixLEDs:- POWER is green- ALARM is red-STATUS is blue- RUN is green- ERR is red- SETUP is yellow.1. POWER LED (green)The POWER LED indicates the status of the receiving unit and of the radio link.2. ALARM LED (red)The ALARM LED warns about anomalies in the receiving unit.The POWER LED ... Meaning... is off The receiving unit is switched off....blinks Radio link has been built.... is on No radio link.The ALARM LED ... Meaning... is off The receiving unit works correctly.... blinks once Error on the STOP outputs.... blinks twice Error on the SAFETY outputs.... blinks three times Error on the outputs corresponding to direction com-mands.... is on The receiving unit does not work correctly.
AUTEC - Dynamic SeriesUser manualARM receiving unitLight signals263. STATUS LED (blue)The STATUS LED warns about anomalies on the outputs or on the power supplyand indicates the reception of data from the transmitting unit.4. RUN LED (green)The RUN LED indicates the status of the communication between the receivingunit and the CAN network Master node.RUN LED signals reflect the guidelines of the CANopen®, standard, CiA recom-mendation 303-3.5. ERR LED (red)The ERR LED indicates the status of the CAN communication.ERR LED signals reflect the guidelines of the CANopen® standard, CiA recom-mendation 303-3.The STATUS LED ... Meaning... is off No radio link.... blinks slowly Over-voltage on power supply.... blinks fastThe receiving unit receives data from the transmittingunit.... is on Over-current in one of the PWM analogue outputs.The RUN LED ... Meaning... is off The receiving unit does not work as a CAN networknode....blinks The receiving unit does not send commands in theCAN network.... is on The receiving unit is working correctly as a node in theCAN network.The ERR LED ... Meaning... is off The CAN communication is working correctly....blinks The CAN communication does not work correctly.... is on No CAN communication.
ARM receiving unitLight signalsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual276. SETUP LED (yellow)The SETUP LED shows the status of the data memory and of the address key,depending on the receiving unit's working status.The SETUP LED ... Meaning... is off The receiving unit works correctly.... blinks once Error on the address key.... blinks twice Error on the data memory.... blinks three timesThe receiving unit is storing the data set through theREMOTE SET UP (see paragraph 13.1) or throughthe “Data memory backup” (see chapter 14).... blinks slowly A data memory is connected to the BKK connector.... blinks fastThis signal has two meanings, depending on the cur-rent working status:- the receiving unit is restoring factory settings (seeparagraph 13.2)- an error occurred during the “Data memory backup”(see chapter 14).... is on The receiving unit is in REMOTE SET UP mode (seeparagraph 13.1).
AUTEC - Dynamic SeriesUser manualWarningsBefore starting to work289 WarningsIn addition to all instructions provided by the machine manufacturer, by the install-er of the radio remote control and by the person responsible for the safety of thework area, users shall always respect the following warnings.9.1 Before starting to workThe transmitting unit shall be used in a simple and comfortable way, avoid-ing accidental falls. The harness provided with the radio remote controlserves as such.Stand in a position that allows the direct supervision of the remote control-led machine and its load, and stay in a place ensuring safety conditions inrespect of other operations and/or activities and/or processes that are car-ried out in the working environment.Never start up or use the transmitting unit if the working conditions presentthe risk of losing balance or tripping.Always check that the mechanical operation of the STOP pushbutton is cor-rect. If it is impossible or difficult to press this pushbutton, do not use theradio remote control.Only start up the transmitting unit when starting work: improper use maycause hazardous situations.Never start up or use the transmitting unit in closed spaces, with the ma-chine not in sight, or outside the radio remote control typical workingrange: in such cases it is in fact still possible to build a radio link, thuscausing the risk that unwanted commands be carried out by the machine.9.2 During normal operationVisually and directly follow all movements of the machine and its load andremain inside the radio remote control working range.Pay particular attention to warnings and visual and acoustic signals, andtake all measurements and steps to avoid that movements of the remotecontrolled machine may lead to hazardous situations for people and/orproperty.Pay attention to the entire work area. Immediately press the STOP pushbut-ton when a hazardous situation occurs.
WarningsAfter using the radio remote controlAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual29In case of malfunction, disable the system “machine+radio remote control”until the problem has been completely solved.9.3 After using the radio remote controlSwitch off the transmitting unit when work is stopped or temporarily inter-rupted. Do not leave the load hanging (even when changing the battery).Never leave the transmitting unit unguarded when the S-KEY is inserted.Always store the S-KEY in a safe place each time it is removed from thetransmitting unit. If this key is lost, the radio remote control cannot work,since the transmitting unit needs the address stored in the key to work withits receiving unit.
AUTEC - Dynamic SeriesUser manualRadio remote control lifecycleTransportation and storage3010 Radio remote control lifecycleTo ensure a safe and long-lasting operation of Dynamic series industrial radio re-mote controls, carefully follow the instructions provided for each stage of theproduct lifecycle.10.1 Transportation and storageRadio remote controls must always be transported and stored inside their originalpacking until they are installed on the machine.Environmental transportation and storage conditions are given in the following ta-ble.10.2 InstallationThe radio remote control can only be installed and tested by competent staff thatmasters the technical knowledge required to carry out these procedures and isqualified according to the regulation of the country where the radio remote controlis mounted.Only if the radio remote control is installed correctly can it be used safely.Always follow the instructions provided in the technical data sheet to carryout correct installation.Please contact the machine manufacturer or the person who decided uponthe installation of the radio remote control for instructions and warnings re-garding the installation.Instructions to calibrate the minimum and maximum values of proportional out-puts are reported in chapter 13.Temperature Relative Humidity Air PressureTransportationClass 2K3 -40°C to +70°C[-40°F to +158°F]Class 2K395%Class 2K3 70 kPa to 106 kPaStorageClass 1K5 -40°C to +80°C[-40°F to +176°F]Class 1K35% to 95%Class 1K570 kPa to 106 kPa
Radio remote control lifecycleUseAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual3110.3 UseThe use of industrial radio remote controls is strictly limited to skilled and properlytrained personnel.When the radio remote control is installed on mobile machines, switch offthe receiving unit when the vehicle travels.All warnings for a correct use are given in chapter 9.All instructions for a correct use are given in chapters 11 and 12.Environmental working conditions are given in the following table.10.4 Radio remote control maintenanceThe following instructions provide information to safely carry out routine and spe-cial maintenance operations for the radio remote control.They shall be completed by:- instructions provided by the machine manufacturer- directions provided by the installer of the radio remote control on the machine- regulations regarding safety at work and accident prevention in force in thecountry where the radio remote control is used.All fine-tuning, checking and maintenance actions carried out on the radio remotecontrol shall be verified and recorded by the person in charge of carrying outmaintenance on the machine.In case of failure, emergencies or damaged parts, disable the system “radioremote control+machine” until the problem has been completely solved.Before any maintenance operation:- remove the battery from the transmitting unit- disconnect power from the receiving unit.Temperature Relative Humidity Air PressureTransmitting unitClass 5K4H -25°C to +55°C[-13°F to +131°F] Class 5K25% to 95%Class 5K270 kPa to 106 kPaReceiving unitClass 5K2 -25°C to +70°Ca[-13°F to +158°F]a. The receiving unit can work at 70°C [+158°F] only if the sum of currents corre-sponding to the loads simultaneously activated by digital and analogue out-puts does not exceed 10 A.
AUTEC - Dynamic SeriesUser manualRadio remote control lifecycleRadio remote control maintenance32After any maintenance operation:- always make sure that commands sent by the transmitting unit only ac-tivate the corresponding expected operations- if a unit has been opened, close it correctly, in order not to endanger itsprotection degree from dust and water: check that the gasket is intact,correctly overlay the two parts of the housing and tighten the screws.10.4.1 Routine maintenanceRoutine maintenance consists of operations needed to preserve the radio remotecontrol normal usage conditions, thus implementing fine-tuning, checks, plannedreplacement actions that necessarily arise from the normal use of the product.All given instructions must be followed correctly at each commissioning, that is:- whenever the radio remote control and/or the machine is installed or assem-bled- whenever the machine location/position changes- after special maintenance.Routine maintenance carried out as described in this manual is fundamental forusing the radio remote control safely.Special applications may need more specific routine maintenance actions to becarried out at different periods (i.e. if the working environment is particularly dirt,in case of heavy applications or if the system is used very frequently, some main-tenance actions may be required more frequently, depending on the decision ofthe person in charge for safety in the worksite).10.4.2 Daily routine maintenanceBefore starting to work:- make sure that the battery housing and the battery contacts are always clean- make sure that the gaskets, bellows and caps of the actuators (joysticks, se-lectors and pushbuttons) are intact, soft and elastic- make sure that the transmitting unit panel symbols can be easily recognisedand replace the panel if necessary- check that the three plates on the transmitting unit are readable and intact- make sure that the mechanical operation of the STOP pushbutton is correct.During normal operation:- check structural integrity of the transmitting unit- make sure that materials that could endanger the transmitting unit usage andsafety (such as concrete, sand, lime, dust) do not deposit on it.
Radio remote control lifecycleRadio remote control maintenanceAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual33After using the radio remote control:- clean the transmitting unit: never use solvents or flammable/corrosive materi-als and do not use high-pressure water cleaners or steam cleaners- store the transmitting unit in clean and dry areas.10.4.3 Three-month routine maintenanceEvery three months:- remove dust or deposit of material from the receiving unit: never use solventsor flammable/corrosive materials to clean it, and do not use high-pressure wa-ter cleaners or steam cleaners- check structural integrity of the receiving unit- make sure that the wiring of the receiving unit is intact and connected- make sure that the receiving unit panel symbols can be easily recognised andreplace the panel if necessary- check that the plates on the receiving unit are readable and intact.10.4.4 Special maintenanceSpecial maintenance consists of repairs needed due to radio remote control fail-ure, damage or malfunction, carried out with the aim of restoring the original us-age and working conditions.Prior to contacting the support service technicians of the machine's manufacturer:- read and understand all parts of this manual, and make sure that all the in-structions it contains have been accomplished correctly- follow the instructions to detect possible malfunctions and their origins (seechapter 15).Any fault should be repaired by authorised personnel only (contact the sup-port service of the machine's manufacturer), using original Autec spareparts only.The following radio remote control data must be reported in order to make inter-ventions faster and more reliable:- radio remote control serial number (S/N) and TU ID (transmitting unit identifi-cation number)- purchase date (given on the certificate of guarantee)- description of the problem found- address and telephone number of the place where the device is being used(with the name of the person to contact)- local supplier.
AUTEC - Dynamic SeriesUser manualRadio remote control lifecycleMachine maintenance3410.5 Machine maintenanceFollow instructions provided by the machine manufacturer and by the installer ofthe radio remote control, in order to carry out machine maintenance.When carrying out maintenance operations on the machine:- always remove the S-KEY from the transmitting unit- disconnect power from the receiving unitDisconnect the plug and the antenna from the ARM receiving unit whenevermachine maintenance is carried out (i.e. when soldering).10.6 DisposalWhen disposing of a radio remote control, give it to the waste separate collectingservices in the user's country.Please pay particular attention when recycling the batteries: apply local rules. Donot throw them away with domestic trash.
General operating instructionsStarting up the radio remote controlAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual3511 General operating instructions11.1 Starting up the radio remote controlStarting up the radio remote control consists in building a radio link between thetransmitting and the receiving unit. For this purpose, you need to:1. power on the receiving unit respecting the voltage limits provided in the tech-nical data (see paragraph 8.3). The POWER LED switches on2. power on the transmitting unit:- insert a charged battery in the transmitting unit (see paragraph 12.1)- insert the S-KEY in the transmitting unit. The green LED starts blinking fast3. press the START pushbutton in the transmitting unit until the POWER LED inthe receiving unit and the green LED in the transmitting unit start blinking slowly.11.2 Command activationWith the radio remote control started, act on the joysticks, pushbuttons andswitches corresponding to the command to be performed.The user must be properly trained about the symbols on the transmitting unit pan-el, to be aware of the matching between actuators and movements on the ma-chine (symbols used are defined by the machine manufacturer according to thefunctions of the machine).Some specific commands may be present on the transmitting unit: seeparagraph 12.5.11.3 Data Feedback FunctionThe user receives information and/or signals concerning the controlled machineby means of the Data Feedback function.During normal radio remote control operation, pay particular attention to the indi-cations displayed and signalled by the display or through the LEDs: they can behelpful to evaluate the machine working status.Any information shown and signalled on the display or through the LEDscan never be considered or used as a safety signal or for legal metrology.When operating and moving the machine, remember that the radio remotecontrol does not intervene autonomously when potential hazard situationsare displayed and signalled.
AUTEC - Dynamic SeriesUser manualGeneral operating instructionsRadio link interruption3611.3.1 Operation with displayIf the transmitting unit has a display, it is possible to show signal icons, measure-ments collected from the machine and their description.Information displayed and how it is displayed (icons and/or measurements and/or descriptions) depend on the settings chosen by the machine manufacturer.In addition, two indicators are always present:- battery charge level (at the bottom on the left)- quality of radio link (at the bottom on the right).11.3.2 Operation with LEDIf the transmitting unit has an LED array, particular machine conditions are sig-nalled if they are on (i.e. load limits, limit switch, …).The signalled conditions depend on the settings chosen by the machine manu-facturer.11.4 Radio link interruptionWhen the radio link is incorrect or interrupted for a certain period of time, the pas-sive stop function automatically cuts in (see paragraph 3.6.1).The green LED on the transmitting unit switches from blinking slowly to fast blink-ing.The POWER LED on the receiving unit switches from blinking to steady on.Press the START pushbutton to start the radio remote control.11.5 Transmitting unit automatic switch offThe transmitting unit automatically switches off when:- the battery is flat (see paragraph 11.5.1)- the radio remote control is not used for a certain time (see paragraph 11.5.2)- the transmitting unit is powered and never switched off for eight hours non-stop (see paragraph 11.5.3).The green LED on the transmitting unit switches off.The POWER LED on the receiving unit switches from blinking to steady on.Press the START pushbutton to start the radio remote control.11.5.1 Low batteryThe transmitting unit indicates if the battery is not sufficiently charged (the redLED blinks and an acoustic signal sounds).The transmitting unit automatically switches off after 3.5 minutes from the begin-ning of the signal. The battery shall be replaced with a charged one (see paragraph 12.1).
General operating instructionsSwitching off the transmitting unitAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual3711.5.2 When the transmitting unit is not usedThe transmitting unit automatically switches off after the “automatic switch off time”has elapsed; during that time, the unit stays on without movement commands ac-tivated.The activation of this function and its cut-in time are set by the machine manufac-turer (see technical data sheet).11.5.3 Non-stop useThe transmitting unit indicates if it has been used for eight hours non-stop (thered LED blinks and an acoustic signal sounds).The transmitting unit automatically switches off after 3.5 minutes from the begin-ning of the signal.11.6 Switching off the transmitting unitThe transmitting unit shall be switched off each time work is stopped: remove theS-KEY (see paragraph 12.2) and always store it in a safe place.11.7 Switching off the receiving unitThe receiving unit shall be switched off each time the radio remote control is notused to control the machine. Remove power from the unit to switch it off.When the radio remote control is installed on mobile machines, switch offthe receiving unit when the vehicle travels.
AUTEC - Dynamic SeriesUser manualWorkingBATTERY3812 Working 12.1 BATTERYFJS, FJL and FJM transmitting units can only be powered through Autec re-chargeable batteries. See the battery charger manual enclosed in the packaging with the battery charg-er for any warnings and instructions regarding the batteries.Batteries shall be inserted in their housing in the transmitting unit, with the tech-nical data plate facing down and their contacts towards the contacts on the trans-mitting unit.To insert a battery, proceed as follows:1. push the battery towards the contacts on the transmitting unit2. push the battery downwards.To remove a battery, proceed as follows:3. push the battery towards the contacts on the transmitting unit4. lift the battery. 12.2 S-KEYIn the transmitting unit, the radio remote control addressis stored in the S-KEY. For this reason, the radio remotecontrol cannot work without this key.The S-KEY can only be used in the transmitting unitof the radio remote control where it belongs (maintransmitting unit).2143
WorkingSTART pushbuttonAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual39As the radio remote control address is stored in the S-KEY, use it with ut-most care to reduce risks that may result from incorrect handling.If the main transmitting unit cannot be used because it has been lost ordamaged, the back-up transmitting unit can be used instead. In this case,insert the S-KEY in the back-up unit. The back-up unit is identical to themain unit; the only difference is the presence of the plate “BACK-UP UNIT”on the battery housing.12.3 START pushbutton12.4 STOPThe STOP pushbutton should be pressed when it is necessary to stop themachine immediately when a dangerous condition should occur.When the STOP pushbutton is pressed, the machine stops(active stop: see paragraph 3.6.1), and the transmitting unitswitches off.To start working again after the STOP pushbutton has beenpressed:1. make sure that the working and usage conditions aresafe2. turn the STOP pushbutton in the arrow direction to un-lock it3. start up the radio remote control (see paragraph 11.1).The START pushbutton is used to:- start up the radio remote control (see paragraphs 11.1,11.4 and 11.5)- activate the horn when the radio remote control is start-ed.
AUTEC - Dynamic SeriesUser manualWorkingCommand meaning4012.5 Command meaningCommands on the transmitting unit are established according to the machine'soperations and functions. They are established by the machine manufacturer,who also chooses the symbols used.Some of the commands available on the transmitting unit may be those providedbelow; in this case, symbols used are generally those given here:RPM+/- (during normal operation)This switch increases (rpm +) or decreases (rpm -) the enginerevolutions of the remote controlled machine.TEACH (during REMOTE SETUP)This switch is used to calibrate minimum and maximum valuesof proportional outputs (see chapter 13).MOVEMENT SPEED SELECTORThis switch is used to modify the movement speed. Accordingto the configuration:- it sets two or three speed levels- it increases and/or decreases speed.These three symbols are used:Symbol MeaningThis symbol indicates the typical machine's speed.This symbol indicates a reduction in the machine'sspeed (the reduction is set by the manufacturer).This symbol, if present, indicates a further reduction inthe machine's speed (the reduction is set by the manu-facturer).
WorkingLow Power functionAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual4112.6 Low Power functionThe LOW POWER function allows transmission at a lower power than the nomi-nal power (see paragraph 3.7) and reduces the radio remote control workingrange.This function aims at:- making it easier to work with several systems in the same working environ-ment (i.e.: many working machines in the same working area)- extending the battery run-time.This function is established by the machine manufacturer (see technical datasheet).ENGINEThis switch is used to switch on and off the engine of the remotecontrolled machine.Symbol MeaningThis symbol indicates that the engine is powered on.This symbol indicates that the engine is switched off.DISPLAY pushbutton (if the transmitting unit has a display)This pushbutton is used to:- activate the display lighting, if it is off- cyclically scroll the information on the display in two differentmodes:- manual: the lines scroll up each time the pushbutton ispressed- automatic: when the DISPLAY pushbutton is pressed for3 seconds, the lines scroll automatically. If the DISPLAYpushbutton is pressed another time, it switches back tomanual mode.It is not possible to scroll the lines if only icons are displayed.The display lighting stays on for a time set by the machine man-ufacturer.
AUTEC - Dynamic SeriesUser manualWorkingWire control4212.7 Wire controlThe wire control is used:- in particular working conditions, established by the machine manufacturer- when it is not possible to build a radio link between the radio remote controlunits- when working in environments where using radio frequencies is not allowed oris dangerous- when a fully charged battery is not available.When using the wire control, it is not possible to eliminate the electricshock hazard when working near in-ground or overhead high voltage elec-trical cables.12.7.1 Description The wire control connects the transmitting unit to the receiving unit through a ca-ble that replaces the radio link. The cable must be plugged in its connector on thetransmitting unit and on the receiving unit.Connector on the transmitting unitConnector on the receiving unit
WorkingWire controlAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual43When using the wire control, the working features do not change (i.e. the mean-ing of actuators and the Data Feedback function).12.7.2 WorkingBefore starting to work, make sure that the cable and the corresponding connec-tors are intact.The wire control can only be connected and disconnected when the transmittingunit is switched off.After connecting or disconnecting the wire control, start up the radio remote con-trol (see paragraph 11.1) to control the machine.During operation with wire control:- radio link is off- leave the battery inside the transmitting unit, even though the power supplycomes from the receiving unit.The battery is not, in any case, recharged through the wire control: it can onlybe recharged through its appropriate battery charger provided together withthe system.When you finish working with the cable control, disconnect the cable from thetransmitting unit and from the machine, and protect the connectors on the unitswith their caps.
AUTEC - Dynamic SeriesUser manualValues of proportional outputsREMOTE SETUP procedure4413 Values of proportional outputsProportional outputs in the ARM re-ceiving unit are factory set: values aregiven in the technical data sheet.Maximum and minimum values of pro-portional outputs (joystick semi-axes)can be modified using the REMOTESETUP procedure (see paragraph13.1). After modifying the values it ispossible to restore factory settings, ifnecessary.13.1 REMOTE SETUP procedureProportional outputs can only be calibrated by qualified and trained per-sonnel.This calibration is used to set maximum and minimum values for the semi-axesof each joystick.1. Ensure that the transmitting unit is switched off.2. Power on the receiving unit.3. Press the TEACH pushbutton in the receiving unit and do not release it untilthe SETUP LED illuminates.4. Insert the S-KEY in the transmitting unit.5. Set the maximum and minimum value for the semi-axes of each joystick to becalibrated, as described here below:- press the START pushbutton in the transmitting unit- to set the maximum value, move the joystick to the maximum range of thesemi-axis to be calibrated. Maintain the position and use the TEACH selec-tor on the transmitting unit to set the desired value.- to set the minimum value, move the joystick slightly out from the standstillposition of the semi-axis to be calibrated. Maintain the position and use theTEACH selector on the transmitting unit to set the desired value.- after calibrating one joystick in the transmitting unit, press the STOP push-button to save calibrations.Calibrations are saved in the data memory on the DTK connector.6. To leave the procedure, press the TEACH pushbutton on the receiving unitand do not release it until the SETUP LED switches off.Check that the new values of proportional outputs correctly fit the machine oper-ation and then save a copy of the data memory (see chapter 14).SETUP LED in the receiving unitTEACH push-button in thereceiving unit
Values of proportional outputsRestoring factory settingsAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual45If a speed selector is present on the transmitting unit, calibration is to be per-formed for each of the selector positions.If inputs of the module FSAAMI01A are used in the receiving unit to select differ-ent speeds, calibration must be performed while these inputs are active.13.2 Restoring factory settingsThis procedure is used to restore factory settings for the proportional outputs.1. Ensure that the transmitting unit is switched off.2. Power on the receiving unit.3. Press the TEACH pushbutton and do not release it until the SETUP LED illu-minates.4. Press the TEACH pushbutton three times and do not release it at last pres-sure; the SETUP LED blinks fast: this indicates that factory settings are beingrestored.5. Release the TEACH pushbutton when the SETUP LED is steadily illuminatedagain.If the TEACH pushbutton is released before the SETUP LED is steadily illumi-nated, factory settings of proportional outputs will not be restored.6. To leave the procedure, press the TEACH pushbutton on the receiving unitand do not release it until the SETUP LED switches off.
AUTEC - Dynamic SeriesUser manualData memory backupRestoring factory settings4614 Data memory backupThe receiving unit has two data memories: one is in the DTK connector on themother board and one is attached inside the cover (backup data memory).When data of proportional outputs are modified, they are saved in the data mem-ory present in the DTK connector.The data memory in the DTK connector can be copied into a backup data mem-ory. This is useful in case you need to restore the information contained. In thiscase, use the data memory attached inside the cover.If one of the data memories is lost or damaged, ask the machine manufacturerfor a new one.Please note that information contained in the data memory in the DTK connectoroverwrites the data memory of the BKK connector during the backup procedure.Perform the following steps to copy the information of the data memory.1. Make sure that the transmitting unit and the receiving unit are not powered.2. Open the receiving unit3. Make sure that a data memory is plugged in the DTK connector4. Insert the memory attached inside the receiving unit cover in the BKK connector5. Close the receiving unit6. Power on the receiving unit: the SETUP LED blinks slowly7. Press the TEACH pushbutton: the SETUP LED blinks fast (indicating that dataare being copied); release the button when the LED starts blinking slowly again.If the TEACH pushbutton is released before the SETUP LED starts blinkingslowly again, data contained in the data memory will not be copied.8. Disconnect power from the receiving unit.9. Open the receiving unit, remove the data memory from the BKK connector andattach it inside the cover.10.Close the receiving unit.DTK connectorBKK connectorIDK connector
TroubleshootingRadio remote controls with Data Feedback functionAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual4715 TroubleshootingWhen the radio remote control does not work:- bring the transmitting unit close to the receiving unit to avoid radio interferenceand disturbances- establish whether the problem lies with the radio remote control or with the ma-chine.Therefore, before any inspection, try to control the machine from a control unitdifferent from the radio remote control, if present.If the problem persists, it lies with the machine.If not, the problem may lie with the radio remote control. In such case, pleaserefer to paragraph 15.3.15.1 Radio remote controls with Data Feedback functionIt is still possible that the transmitting unit sends commands to control the ma-chine even though the Data Feedback function does not work properly, or if thereis no information and/or signals coming from it.To check that the radio remote control works properly, please refer toparagraph 15.3.When the display or the LED array does not work, please contact the supportservice of the machine manufacturer, even if no one of the problems indicated inparagraph 15.3 has been detected.15.2 Radio remote controls with wire controlPlease refer to paragraph 15.3 to check that the radio remote control works prop-erly.Possibly use the wire control to check if radio interference occurs.On the contrary, if you want to check that the wire control works properly: - connect the cable to the transmitting unit and to the machine- check that the manoeuvres carried out by the machine correspond to the com-mands sent by the transmitting unit.
AUTEC - Dynamic SeriesUser manualTroubleshootingSolutions in case of malfunction4815.3 Solutions in case of malfunctionIdentify the radio remote control malfunction according to the light signals on theunits. If the problem persists after the suggested solution has been carried out,contact the support service of the machine manufacturer.15.3.1 Malfunction signalled by the transmitting unitSignals Possiblereason SolutionsThe green LED doesnot switch on when theSTART pushbutton ispressed, even thoughboth the battery and theS-KEY are inserted.The battery is flat. Replace the battery with a chargedone.The green LED blinksfast. No radio link. Bring the transmitting unit close to thereceiving unit.The red LED switcheson for 2 seconds andthen the unit switchesoff.The transmitting unitdoes not work correct-ly.Contact the support service of themachine manufacturer.The red LED blinksonce during start up.The STOP pushbuttonis locked or damaged.Unlock the STOP pushbutton.If this signal persists, contact the sup-port service of the machine manufac-turer.The red LED blinkstwice during start up.At least one of theactuators correspond-ing to commands D2-D20 is activated ordamaged.Bring the actuators to the rest posi-tion. If this signal persists, contact thesupport service of the machine manu-facturer.The red LED blinksthree times during startup.The battery is flat. Replace the battery with a chargedone.The red LED blinks fourtimes during start up.At least one of theactuators correspond-ing to commands A1-A8 and H1-H8 is acti-vated or damaged.Bring the actuators to the rest posi-tion. If this signal persists, contact thesupport service of the machine manu-facturer.
TroubleshootingSolutions in case of malfunctionAUTEC - Dynamic SeriesLIUDYN2AC0-00_eng.fm User manual4915.3.2 Malfunction signalled by the receiving unitSignals Possiblereason SolutionsThe POWER LED isoff.The receiving unit isswitched off.Make sure that fuse F2 is intact.Correctly plug in the connecting plugand power on the receiving unit.The POWER LED ison. No radio link. Bring the transmitting unit close to thereceiving unit.The ALARM LEDblinks once.Error on the STOP out-puts.Make sure that fuses F3 and F4 areintact.Correctly plug in the connecting plug.Make sure that the STOP outputs arewired correctly.The ALARM LEDblinks twice.Error on the SAFETYoutputs.Make sure that fuses F1 and F5 areintact.Correctly plug in the connecting plug.Make sure that the SAFETY outputsare wired correctly.The ALARM LEDblinks three times.Error on the outputs ofdirection commands.Contact the support service of themachine manufacturer.Make sure that the outputs of direc-tion commands are wired correctly.The ALARM LED is on.The receiving unitdoes not work correct-ly.Contact the support service of themachine manufacturer.The STATUS LEDblinks slowly.Over-voltage on powersupply.Make sure that the receiving unitpower supply is within the voltage lim-its provided in the technical data.The STATUS LEDblinks fast and irregu-larly.The receiving unitloses some data sentby the transmittingunit.Bring the transmitting unit close to thereceiving unit.If this signal persists, contact the sup-port service of the machine manufac-turer.The STATUS LED ison.Over-current in one ofthe PWM analogueoutputs.Contact the support service of themachine manufacturer.The RUN LED blinks.The receiving unitdoes not send com-mands in the CAN net-work.Contact the support service of themachine manufacturer.The ERR LED blinks. CAN communicationerror.Contact the support service of themachine manufacturer.
AUTEC - Dynamic SeriesUser manualTroubleshootingSolutions in case of malfunction50The SETUP LEDblinks once.Error on the addresskey.Contact the support service of themachine manufacturer.The SETUP LEDblinks twice.Error on the data mem-ory.Replace the data memory on the DTKconnector with the backup data mem-ory attached inside the cover (seechapter 14).The SETUP LEDblinks slowly.A data memory is con-nected to the BKK con-nector.If you are not performing a backup ofthe data memory, remove the memo-ry from the BKK connector (seechapter 14).Signals Possiblereason Solutions
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