Autec s r l R102251D Remote Control Receiver R102251D User Manual LIE LQA0 usa
Autec s.r.l. Remote Control Receiver R102251D LIE LQA0 usa
User Manual
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| Document ID | 475304 |
| Application ID | VHL/LzWCr4WB2wIOLnZHYw== |
| Document Description | User Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 38.89kB (486073 bits) |
| Date Submitted | 2004-10-04 00:00:00 |
| Date Available | 2004-09-28 00:00:00 |
| Creation Date | 2004-09-15 10:05:07 |
| Producing Software | Corel PDF Engine Version 9.439 |
| Document Lastmod | 2004-09-15 10:26:35 |
| Document Title | LIE&LQA0-usa.cdr |
| Document Creator | CorelDRAW Version 9.439 |
| Document Author: | Autec |
Rail mounted receiver USER’S MANUAL Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding. No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying). LIE&LQA0 INDEX & CONVENTIONS INDEX Page 1 Index & Conventions 2 Introduction 3 Receiving unit 4 Warnings for installation 5 Warnings for maintenance 6 Installation 12 7 Antenna assembly 13 8 Light signals 14 9 Programming 15 10 Receiving unit diagnostic 16 CONVENTIONS In this manual, all important information is indicated using the following symbols and conventions: abcd. . . : WARNINGS abcd. . . INSTRUCTIONS abcd. . . : TECHNICAL DATA abcd. . . IMPORTANT TEXTS THIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL USAGE WARNINGS ARE GIVEN IN THE TRANSMITTING UNIT MANUAL. BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD CAREFULLY BY ALL PEOPLE WHO INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL. Page 1 LIE&LQA0 INTRODUCTION Industrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from its own transmitting unit with the same address. This excludes the possibility of an interference activating any system function. If the radio frequency transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system. Receiving unit Transmitting unit Each radio remote control complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. Page 2 LIE&LQA0 Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted: PERMITTED USES Material lifting machines (construction cranes, industrial bridge cranes, machines for moving material in general, . . . ). FORBIDDEN USES Machines installed in areas where equipment with explosion-proof characteristics are being used. Machines for moving, raising and transporting people. Alll machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis. Autec cannot be held responsible if the risk analysis is not carried out correctly. To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected. Autec cannot be held responsible if the radio remote control is used in unlawful working conditions. System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc. In any cases of emergencies, faults or damaged parts, ALWAYS stop the “machine + radio remote control” system until the problem has been solved. Any damaged parts can ONLY be replaced by authorised Autec personnel or service representative, and only using original Autec spare parts. Page 3 LIE&LQA0 INSTRUCTIONS FOR DOCUMENT MANAGEMENT The following minimum documentation is supplied with each radio remote control: - transmitting unit manual - receiving unit manual - battery charger manual - a guarantee certificate - the radio remote control technical data sheet. Make sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number. CERTIFICATE OF GUARANTEE The conditions of the radio remote control guarantee are given in the “Certificate of Guarantee”. TECHNICAL DATA SHEET The technical data sheet shows the wiring system between the receiving unit and the machine. It should be compiled and checked by the installer, who has the responsibility of correct wiring. Once all necessary checks have taken place the installer must sign the technical data sheet, which must be kept with the user's manual (always keep a copy of this data sheet in case it is needed for administrative purposes). IDENTIFICATION PLATES The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit. The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited. TECHNICAL DATA Frequency band Programmable radio channel Hamming distance Probability of non-recognition of error Typical working range Time of reply to commands Time of reply to STOP Passive emergency time 902 - 928 MHz 32 ³8 <10 exp-11 100 m <100 ms <100 ms * 0,35 / 1 sec. * refer to paragraph “Programming” in the receiving unit manual, DIP nr. 1 settings. Following from the status of dip switch no.1 or possibly due to a failure (of the dip switch itself), a delay up to max 1 second may occasionally occur between command release and actual deactivation of outputs. This is due to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition). Care must be taken to ensure that this could never lead to. Page 4 LIE&LQA0 RECEIVING UNIT The receiving unit Type R102 may be used with the following transmitting units: - LIGHT SERIES - MODULAR SERIES. F1 F2 F3 light signals data technical plate identification plate output terminal block power supply terminal block connector for antenna These receiving units are equipped with a safety function called SAFETY that protects the “radio remote control + machine” system, when it is in neutral (rest position), from involuntary movements caused by possible radio remote control faults. SUPPLY THE RECEIVING UNIT BY A SAFETY ISOLATING TRANSFORMER (or corresponding IEC 60204-32 paragraph). RECEIVING UNIT TECHNICAL DATA Power supply Antenna Number of available commands Max switching capacity of STOP contacts Max switching capacity of SAFETY contacts Max switching capacity of command contacts Fuse F3 (STOP circuit) Fuse F2 (SAFETY circuit) Fuse F1 (POWER SUPPLY) Working temperature Housing Minimum protection grade Dimensions Weight 10 - 30 Vac/dc (~7 W) dedicated 14 (+ start + stop) 4A (250 Vac) 4A (250 Vac) 4A (250 Vac) 4A T 250V (5x20 mm) 4A T 250V (5x20 mm) 1A T 250V (5x20 mm) -4°F - +158°F NORIL ® IP20 (160x110x75) mm 500 g Page 5 LIE&LQA0 RECEIVER EXTENSION Also available is a receiver extension, which adds another 6 commands to those on the base unit. F4 output terminal block flat cable for connection receiving unit extension In order to connect the receiving unit to its extension, insert the ribbon cable into the connector, which is positioned next to the antenna connector (F). RECEIVING UNIT EXTENSION TECHNICAL DATA Number of available commands Max switching capacity of SAFETY contacts Max switching capacity of command contacts Fuse F4 (SAFETY circuit) Housing Minimum protection grade Dimensions Weight 4A (250 Vac) 4A (250 Vac) 4A T 250V (5x20 mm) NORIL ® IP20 (72x110x75) mm 200 g Page 6 LIE&LQA0 WARNINGS FOR INSTALLATION Installation should only be carried out by qualified people and in accordance with installation country rules. THE INSTALLER MUST MOUNT the receiving unit so that the output terminal blocks always faces upwards. DO NOT MODIFY or TAMPER WITH the radio remote control, the machine or its electric systems. DO NOT PERFORATE the receiving unit for any reason whatsoever. CHECK that the receiving unit power supply is inside the voltage range given in the “Technical Data”, and that the voltages and currents being used do not exceed the maximum permitted values. DO NOT EXCLUDE the radio remote control safety mechanisms and/or those present inside the machine. RESPECT the EN60204-32 (for hoisting machines) and/or EN60204-1 prescriptions (for machines). NEVER SUPPLY the receiving unit directly from the mains. A switch should always be present to permit isolation of the system for service. INSTALL the receiving unit always inside electric cabinets. USE electric cabinets that guarantee a protection level of IP54 or higher (level IP65 is recommended if the cabinet is outdoors). INSTALL the receiving unit away from devices that generate electromagnetic fields (e.g. transformers). REMEMBER to carefully wire the SAFETY contacts in series with the movement commands inside the receiving unit. After installation and wiring, ALWAYS CHECK that the maneuvers carried out are exactly the same as the commands given (in particular check the STOP command). FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT. Page 7 LIE&LQA0 The presence of vibrations can compromise receiving unit performance: it is therefore advisable to use suitable rubber mountings. Antenna assembly is covered in the installation instructions (refer to chapter 7 for details and warnings). SUPPLY THE RECEIVING UNIT BY A SAFETY ISOLATING TRANSFORMER. The source of POWER SUPPLY must be protected from short circuit. WHEN WELDING ON THE MACHINE during installation or use, remove all electrical connections including the aerial from the receiver unit. WHEN WIRING, all relevant standards and regulations must be complied with. The installer must CHECK and/or COMPLETE the "Technical Data Sheet" indicating the date of activation of the system, putting his signature and stamp. Page 8 LIE&LQA0 WARNINGS FOR MAINTENANCE While carrying out maintenance operations, THE RELEVANT PERSONNEL MUST ENSURE T H A T T H E E L E C T R I C PA N E L I S DISCONNECTED FROM ALL SOURCES OF SUPPLY. Any faults should be repaired by authorised Autec personnel using original Autec spare parts only. Failure to comply with this requirement may invalidate the guarantee offered. SE IC RV All control and maintenance interventions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine. Before carrying out maintenance and/or diagnostics it is recommended to replace the battery with a charged one and ensure the efficiency of the START key. Routine maintenance in accordance to the instructions given in this manual is fundamental for the safe use of the radio remote control. Read and strictly respect the warnings given in the battery charger manual in order to lengthen the life of the battery itself. After each maintenance intervention, always make sure that only the expected manoeuvres are carried out when the relative commands are sent by the transmitting unit. Ensure that it is all always completely closed with the relative strip. strip Page 9 LIE&LQA0 ROUTINE MAINTENANCE The following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance interventions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control. All given instructions must be followed correctly each time the machine and the radio remote control are started. If irregularities are noted while carrying out routine maintenance, put the "machine+radio remote control" system out of order, following the indications given (see “Receiving unit diagnostic”) Receiving unit It is recommended every three months to: 1. remove dust or accumulations of other material from the receiving unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners. 2. make sure that the receiving unit are structurally integral 3. verify the integrity and connection of the internal wiring to the receiving unit 4. make sue that the panel symbols can be easily seen. If necessary, replace the panel. 5. check identification plate readability and integrity Electrical operation It is recommended every six months to: 1. make sure that all the relay contacts of the receiving unit operate correctly, controlling contact closing when the corresponding manoeuvre is enabled and contact opening when the manoeuvre is disabled. 2. verify the correct correspondence between the commands that are sent and the manoeuvres that are carried out. 3. verify that the contact for the SAFETY relay is open when no movement command has been sent. External electric conductors It is recommended every twelve months to: 1. verify integrity along the full length of the cable which connects the receiving unit to the machine. 2. verify the integrity and the electrical connection of the plugs and the connection socket 3. verify and if necessary replace the strips or other fixing systems 4. make sure that the connecting cable has not deteriorated, above all near the cable holder Page 10 LIE&LQA0 SPECIAL MAINTENANCE Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only. AUTHORIZED SERVICE CENTER When it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving: - the serial number - the purchase date (given on the guarantee) - description of the problem found - the address and telephone number of the place where the radio remote control is being used - the name of the person to be contacted - the name of the company that supplied the radio remote control. Before speaking with a service technician, it is advisable to make sure that the given instructions have been followed correctly. DISPOSAL When scrapping, entrust the radio remote control to the separate scrap collecting services in the country of use. Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trash. Page 11 LIE&LQA0 INSTALLATION If installed inside an electric cabinet, the receiving unit must be installed exclusively on DIN EN 60 715 rail (ex DIN EN 50 022). Follow instructions below for easy and fast assembly and disassembly. ASSEMBLY Clip the upper part of the receiving unit over the DIN rail. Using a screwdriver, push the hook on the base of the receiving unit downwards until the receiving unit pushes easily onto the DIN rail. DISASSEMBLY Using a screwdriver, push the hook on the base of the receiving unit downwards until the receiving unit is released from the DIN rail. Page 12 LIE&LQA0 ANTENNA ASSEMBLY The antenna must only be assembled by qualified technicians. The antenna stylus should never come into contact with metallic parts. An antenna must be installed outside the electric cabinet to ensure a reliable radio link from the transmitting unit to the receiving unit. Insert the antenna cable into the connector on the receiving unit (see photo 1) and fit the antenna on a metallic surface (e.g. electric panel, bracket . . .) (see photo 2). antenna cable antenna stylus antenna cable metallic surface Page 13 LIE&LQA0 LIGHT SIGNALS RL 14 RL 13 RL 12 RL 11 RL 10 RL 9 RL 8 RL 7 RL 6 RL 5 RL 4 RL 3 RL 2 RL 1 START/ SAFETY STOP/ENA POWER Each receiving unit has lights that indicate the state of the receiving unit and its relays. POWER: indicates that the receiving unit is powered STOP/ENABLE: indicates that the radio link from the transmitter is active. SAFETY: indicates that the SAFETY function has been activated (this function should activate with any movement commands) START/ : indicates activation of the START pushbutton or the horn RL _: indicates that the relay of the corresponding command has been activated (see radio remote control technical data sheet) On the internal receiver module there are three LEDs, which indicate: 1 23 1. power supply 2. radio connection 3. frequency scanning. Page 14 LIE&LQA0 PROGRAMMING The dip switches must be programmed when the receiving unit is not powered and can be done only by authorised personnel. DIP SWITCHES ON E16SRXUS1 RADIO RECEIVING MODULE The group of eight dip switches found in the module permits the programming of different operating mode and the setting of operating frequency. The programming set in the other group of four dip switches must never be modified. Group of 4 dip switches Group of 8 dip switches Group of 8 dip switches DIP 1 (*) 2 (**) POS. ON OFF ON OFF ON OFF 3-7 ON/OFF ON OFF DESCRIPTION Passive emergency at 0,35 second Passive emergency at 1 second Deactivated of low battery warning from horn on machine Activation of low battery warning from horn on machine With DIP 8 OFF automatic scan mode of the freque ncies in the 915 - 928 MHz With DIP 8 OFF automatic scan mode of the frequencies in the 902 - 915 MHz With DIP 8 ON see “Appendix: Frequency Table” Manual selection of frequencies with DIP 3 - DIP 7 (see “Appendix: Frequency Tab le”) Automatic scan mode of frequencies in the band selected with DIP 3 (DIP 4 – DIP 7 not relevant) (*) With the MK10, MK12, MJ transmitting unit the dip switch should be at ON. (**) With the MK12 transmitting unit the dip switch should be at ON. These eight dip switches must be programmed in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio module of the transmitting unit (see manual). Page 15 LIE&LQA0 10 RECEIVING UNIT DIAGNOSTICS If the "machine+radio remote control" system does not start, firstly determine whether the problem is caused by the radio remote control or the machine. Before carrying out any detailed tests, check if the machine functions with the cabled control panel: if it does not operate normally, the problem lies with the machine itself. If, however, the machine operates normally using the cabled control panel, the problem lies with the radio remote control. In this case, firstly follow the diagnostics procedure for the transmitter unit. If the problem remains, check the receiving unit as follows: Is the “POWER” light lit? NO YES Is the “ENABLE” light lit? Are terminal blocks correctly connected? NO YES YES Remove power from the receiving unit and open it. Check fuses with a continuity tester. Are they blown? NO NO Carry out the frequency change procedure (refer to the transmitting unit manual) Does the machine start? Secure the terminal blocks and start the radio remote control. Replace blown fuses. Connect to power source and switch on radio remote control. Does the machine start? NO NO Is the antenna correctly connected? YES CALL TECHNICAL ASSISTANCE NO Correctly connect the antenna. Page 16 Appendix: FREQUENCY TABLE E16SRXUS1 MHz DIP SWITCH DIP SWITCH MHz 3 4 5 6 7 8 3 4 5 6 7 8 902.150 903.050 915.350 916.250 ON OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON 903.850 OFF OFF OFF OFF ON ON 917.050 ON OFF OFF OFF ON ON 904.650 OFF OFF OFF ON ON ON 917.850 ON OFF OFF ON ON ON 905.525 OFF ON OFF OFF OFF ON ON ON OFF OFF OFF ON 906.325 OFF ON OFF ON OFF ON 918.675 919.525 ON ON OFF ON OFF ON 907.175 OFF ON OFF OFF ON ON ON OFF OFF ON ON 907.975 OFF ON OFF ON 920.375 921.175 ON ON 908.850 ON ON OFF OFF ON OFF OFF 909.650 OFF OFF ON ON OFF ON 922.050 922.850 ON OFF ON 910.450 OFF OFF ON OFF ON ON 923.650 ON OFF ON OFF ON ON 911.250 OFF OFF ON ON 924.450 ON OFF ON ON 912.125 OFF ON ON OFF OFF ON 925.325 ON ON 912.925 OFF ON ON ON OFF ON 926.175 ON ON ON 913.775 914.525 OFF ON ON OFF ON ON ON ON ON OFF ON ON ON ON ON 926.925 927.725 OFF OFF OFF OFF OFF ON ON ON ON ON ON ON OFF OFF ON OFF ON ON OFF ON ON ON OFF ON OFF OFF ON ON ON ON OFF ON ON ON ON OFF OFF ON ON OFF ON ON OFF ON ON ON ON ON ON Via Pomaroli, 65 36030 Caldogno (VI) ITALY Tel : ++39 - 0444/901000 r.a. Fax: ++39 - 0444/901011 email: info@autec.it http://www.autec.it
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