Autec s r l R202453D Remote Control Receiver R202453D User Manual LIE LDA0 usa

Autec s.r.l. Remote Control Receiver R202453D LIE LDA0 usa

Users Manual

DC Receiver SystemUSER’S MANUALPrima dell'accensione leggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Before switching on please read the user manual.Adhere to safety rules.Disconnet power source before opening.Vor Inbetriebnahme die Gebrauchsanleitung lesen. Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird Avant d’allumer l’engine, lire le manuel del’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Antes de encenderlo leer el manual.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control.The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual).If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control.Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.The information contained in this manual is subject to modification without notice and is not binding.No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying).
LIE&LDA01Page 1Index & Conventions IntroductionReceiving units Warnings for installationWarnings for maintenanceLight signalsProgrammingReceiving unit diagnostic12345678PageINDEX INDEX & CONVENTIONS125810111214THIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL USAGE WARNINGS ARE GIVEN IN THE TRANSMITTING UNIT MANUAL.BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD CAREFULLY BY ALL PEOPLE WHO INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL.abcd. . . !CONVENTIONSIn this manual, all important information is indicated using the following symbols and conventions:: TECHNICAL DATA : IMPORTANT TEXTSabcd. . . abcd. . . : WARNINGS : INSTRUCTIONSabcd. . .
2LIE&LDA0Page 2TransmittingunitReceivingunitIndustrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself.The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from its own transmitting unit with the same address.This excludes the possibility of an interference activating any system function. If the radio frequency transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system.INTRODUCTION Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permittedPERMITTED USES Material lifting machines (construction cranes, industrial bridge cranes, machines for moving material in general, . . . )FORBIDDEN USESMachines installed in areas where equipment with explosion-proof characteristics are being used.Machines for moving, raising and transporting people.:.!Each radio remote control complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference that may cause undesired operation.! Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
LIE&LDA0Page 3ENGLISHAlll machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled.The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis.Autec cannot be held responsible if the risk analysis is not carried out correctly.To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected.Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.!In any cases of emergencies, faults or damaged parts, ALWAYS stop the “machine + radio remote control” system until the problem has been solved.Any damaged parts can ONLY be replaced by authorised Autec personnel or service representative, and only using original Autec spare parts.
LIE&LDA0Page 4The following minimum documentation is supplied with each radio remote control:- transmitting unit manual- receiving unit manual- battery charger manual- a guarantee certificate- the radio remote control technical data sheet.Make sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number.The conditions of the radio remote control guarantee are given in the “Certificate of Guarantee”.The technical data sheet shows the wiring system between the receiving unit and the machine. It should be compiled and checked by the installer, who has the responsibility of correct wiring. Once all necessary checks have taken place the installer must sign the technical data sheet, which must be kept with the user's manual (always keep a copy of this data sheet in case it is needed for administrative purposes).The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit.The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited.CERTIFICATE OF GUARANTEETECHNICAL DATA SHEETIDENTIFICATION PLATESINSTRUCTIONS FOR DOCUMENT MANAGEMENT902 - 928 MHz 32³ 8<10 exp-11100 m<100 ms<100 ms* 0,35 / 1 sec.Frequency bandProgrammable radio channelHamming distanceProbability of non-recognition of errorTypical working rangeTime of reply to commandsTime of reply to STOPPassive emergency time* refer to paragraph “Programming” in the receiving unit manual, DIP nr. 1 settings.TECHNICAL DATA
RECEIVING UNITS3 ABFEDCDrilling templateA = 150mmB = 75 mmC = 357,5mmD = 118,5mmE = 167mmF = 350,5mmRECEIVING UNIT TYPE R202These receiving units are equipped with a safety function called SAFETY that protects the “radio remote control + machine” system, when it is in neutral (rest position), from involuntary movements caused by possible radio remote control faults.LIE&LDA0A BC D FE Page 5The receiving unit - SERIES LIGHT- SERIES MODULARType R202 and Type R302 can be used with the following transmitting unit:A cable holder (opt. plug) B data technical plate C identification plate D POWER light E ENABLE light F coaxial cable exit for stylus antenna or for blinker (when present))
Receiving unit Type R202 TECHNICAL DATAPower supplyAntennaMax switching capacity of STOP contactsMax switching capacity of SAFETY contactsMax switching capacity of command contactsFuse F1 (STOP circuit)Fuse F2 and F3 (SAFETY circuit)Fuse F4 (POWER SUPPLY)Working temperatureHousingMinimum protection grade Dimensions Weight*Capacity only valid if both terminals are used for each contact.**If the radio remote control output have been cabled by Autec, please see technical data sheet.12 or 24 Vdc ±25% (~15W)integrated or dedicated* 10A (30Vdc)2 x 5A (30Vdc)* 10A (30Vdc)**10A T 250V (5x20 mm)5A T 250V (5x20 mm)1A (24Vdc) or 2A (12Vdc)T 250V (5x20 mm)-4°F - +158°F nylon (20% fg)IP65(202x381x91) mmmax 3,5 kgThe master board in this type of receiving unit is E16B22DC for configurations of up to 22 commands (plus extension interface card).LIE&LDA0Page 6E16B22DCF4F1F2F3F1 STOP circuit protection fuse F2 F3 SAFETY circuit protection fuse F4 POWER SUPPLY protection fuse
Receiving unit Type R302 TECHNICAL DATA8 - 30 Vdc (~7W)dedicated* 10A (30Vdc)* 10A (30Vdc) ** max 6A (30Vdc)10A T 250V (5x20 mm)10A T 250V (5x20 mm)3.15A T 250V (5x20 mm)-4°F - +158°F PolycarbonateIP65(120x200x90) mm max 2 kg*Capacity only valid if both terminals are used for each contact.**If the radio remote control output have been cabled by Autec, please see technical data sheet.Power supplyAntennaMax switching capacity of STOP contactsMax switching capacity of SAFETY contactsMax switching capacity of command contactsFuse F1 (STOP circuit)Fuse F2 (SAFETY circuit)Fuse F3 (POWER SUPPLY)Working temperatureHousingMinimum protection grade Dimensions WeightLIE&LDA0RECEIVING UNIT TYPE R302A BC D E FDrilling templateA=106 mmB=213,5 mmABThe master board in this type of receiving unit is E16B10DC for configurations of up to 10 commands.Page 7A cable holder (opt. plug) D POWER light B identification plate E ENABLE light C data technical plate F antenna E16B10DCF1F2F3F1 STOP circuit protection fuse F2 SAFETY circuit protection fuse F3 POWER SUPPLY protection fuse
WARNINGS FOR INSTALLATION4LIE&LDA0Page 8!PLACE the receiving unit vertically, with the cable holder (or plug) facing down.DO NOT MODIFY or TAMPER WITH the radio remote control, the machine or its electric panel. DO NOT PERFORATE the receiving unit for any reason whatsoever.CHECK that the receiving unit power supply is inside the voltage range given in the “Technical Data”, and that the voltages and currents being used do not exceed the maximum permitted values.DO NOT EXCLUDE the radio remote control safety mechanisms and/or those present inside the machine.NEVER SUPPLY the receiving unit directly from the mains. A main switch should always be present to permit power supply removal.PLACE the receiving unit so that it is not completely screened by metal parts and that it must be easily reachable.REMEMBER to carefully wire the SAFETY contacts in series with the movement commands inside the receiving unit.After installation and wiring, ALWAYS CHECK that the maneuvers carried out are exactly the same as the commands given (in particular check the STOP command).RESPECT all the machines and for hoisting machines (see corresponding ).prescriptions for EN60204-1 and EN60204-32 prescriptions Installation should only be carried out by qualified people and in accordance with installation country rules.THE INSTALLERMUST FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.
The installer must CHECK and/or COMPLETE the "Technical Data Sheet" indicating the date of activation of the system, putting his signature and stamp.WARNING: The stylus of dedicated antenna (always present in the receiving unit Type R302, optional for the receiving unit Type R202), must never come in contact with metal parts.If installing on machines that vibrate, it is advisable to fix the receiving unit to the machine with the appropriate antivibration absorbers.The receiving unit should also be positioned away from heat sources (for example motor/exhaust pipes).LIE&LDA0Page 9! When welding on the machine, REMOVE POWER SUPPLY by disconnecting all the electric connections (both during installation and during normal operation).If present, the switch that is enable to open the ground (e.g. battery negative) MUST OPEN also the receiving unit ground as well.
WARNINGS FOR MAINTENANCE5The correct operation of SAFETY function must be checked every six months. The check can be carried out by inspection of the correct operation of the SAFETY relay when a movement command is activated. The receiving unit requires no special maintenance, but some simple things are necessary to work with apparatus that is always reliable and safe:- check for signs of damage,- remove dust or any other material that has deposited on the receiving unit with a cloth that has been dampened with water (never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or stream cleaners).SERVICE! ALWAYS ENSURE THAT THE RECEIVING UNIT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE CARRYING OUT ANY MAINTENANCE WORK.All the faults should be repaired by authorised Autec personnel using original Autec spare parts only.! In order to close the receiving unit, tighten the upper two screws first and then the lower two.LIE&LDA0Page 10AUTHORIZED SERVICE CENTERWhen it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving:- the serial number- the purchase date (given on the guarantee)- description of the problem found- the address and telephone number of the place where the radio remote control is being used- the name of the person to be contacted- the name of the company that supplied the radio remote control.Before speaking with a service technician, it is advisable to make sure that the given instructions have been followed correctly.DISPOSALEntrust the radio remote control and the its battery to the separate scrap collecting services in the user country.
6On the receiver module there are three LEDs, which indicate:1. power supply2. radio connection3. frequency scanning search.1 2 3LIE&LDA0Page 11LIGHT SIGNALSOn each receiving unit there are:a LED for each relay on the master board, which indicates the activation of that relaya POWER lampindicates the presence of power supply in the receiving unitan ENABLE lamp which indicates radio link on between the transmitting unit and receiving unit
PROGRAMMING7LIE&LDA0! The dip switches must be programmed when the receiving unit is not powered and can be done only by authorised personnel.Page 12The group of eight dip switches found in the module permits the programming of different operating mode and the setting of operating frequency.The programming set in the other group of four dip switches must never be modified. ! These eight dip switches must be programmed in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio module of the transmitting unit (see manual).DIP SWITCHES ON E16SRXUS1 RADIO RECEIVING MODULEGroup of 8 dip switchesGroup of 4 dip switchesGroup of 8dip switches(*) With the MK12 transmitting unit the dip switch should be at ON.DIP POS. DESCRIPTION ON Passive emergency at 0,35 second 1 (*) OFF Passive emergency at 1 second ON Deactivated of low battery warning from horn on machine 2 (**) OFF Activation of low battery warning from horn on machine ON With DIP 8 OFF automatic scan mode of the freque ncies in the 915 - 928 MHz 3 OFF With DIP 8 OFF automatic scan mode of the frequencies in the 902 - 915 MHz 3 - 7 ON/OFF With DIP 8 ON see “Appendix: Frequency Table” ON Manual selection of frequencies with DIP 3 - DIP 7 (see “Appendix: Frequency Tab le”) 8 OFF Automatic scan mode of frequencies in the band selected with DIP 3 (DIP 4 – DIP 7 not relevant)
DIP SWITCHES ON MASTER BOARDSThere are a number of dip switches on the E16B22DC and E16B10DC master boards for programming various functions of the radio remote control, as explained in the following tables:DIP SWITCHES ON E16B22DC MASTER BOARDDIP SWITCHES ON E16B10DC MASTER BOARDLIE&LDA0Page 13DIP SWITCH POS. SEL. DESCRIPTION 1 ON E9 and E10 excite FLOW 1 OFF function disabled 2 ON E11 and E12 excite FLOW 2 OFF function disabled 3 ON E16 activated also E15 3 OFF function disabled 4 ON E18 activated also E17 4 OFF function disabled DIP SWITCH POS. SEL. DESCRIPTION 1 ON E5 and E6 excite SAFETY / FLOW 1 OFF function disabled 2 ON E15 and E17 excite SAFETY / FLOW 2 OFF function disabled
8LIE&LDA0NOPage 14RECEIVING UNIT DIAGNOSTICIf the “machine+radio remote control” system does not start, check if the problem is caused by the radio remote control or the machine. Before carrying out any verifications, check the functioning of the machine with the cable control panel: if it does not switch on, the problem lies with the machine itself.If, on the other hand, the machine can only be switched on using the cable control panel, the problem lies with the radio remote control. In this case, follow diagnostics procedure for the transmitter unit and then proceed as follows:Remove power from the receiving unit and open it. Check fuses. Are they blown?Check the power supply connections.Is the connecting plug between the radio remote control and the machine correctlyconnected?NOCorrectly insert the connecting plug and start the radio remote control.Replace blown fuses. Connect to power source and switch on radio remote control.Does the machine start?Is the “POWER” light lit?CALL TECHNICAL ASSISTANCENONONOCarry out the frequency change procedure(see transmittingunit manual)Does the machine start?NOYES YESYESYESIs the “ENABLE” light lit?
3344885566 77OFF OFF OFF902.150 915.350 ON916.250903.050OFFONOFF OFFONOFFOFF OFFONONON917.050917.850918.675919.525903.850906.325905.525904.650ONONOFF OFFONOFFONONOFF OFFONDIP SWITCH DIP SWITCHMHz MHzONONONONOFFONOFF920.375921.175922.050907.175908.850907.975ONONONOFFOFFONONON909.650910.450912.125912.925911.250913.775914.525923.650922.850926.925927.725926.175925.325924.450ONOFFOFFONONOFFOFFONONONONONONONONONONOFFONON ONONONONON ONONONONONONONONONONONONOFFOFFOFFONOFFOFFOFF OFF OFFONONOFFOFFOFFOFFOFFOFFONOFFOFFONOFFONOFFOFF OFFONOFFOFFONOFFOFFONOFF OFF OFF OFFOFFONOFF OFFOFFOFF OFFOFF OFFONOFFONOFF OFFONONOFFONOFFONOFFOFFOFFOFFONOFFOFFONONONONONONONOFFONONONON ONONONONOFFOFF OFFONONOFFONONONOFFOFFONONOFFONOFFONONONONONONONONONONONONONONONONONOFFONONAppendix: FREQUENCY TABLEE16SRXUS1
Via Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email: info@autec.ithttp://www.autec.it

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