Autec s r l RX97RC52 Remote Control Receiver User Manual Copertina esterna LIPROMA separate

Autec s.r.l. Remote Control Receiver Copertina esterna LIPROMA separate

Users Manual

PRO-MC26PRO SERIES
PRO-MC26PRO SERIES
Carefully read the instructions and warnings about the system or the equipment in which the KTC is installed. Should the manual be damaged or lost, ask AUTEC for a copy of the manual Specifying the KTC serial number.Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.The information contained in this manual is subject to modification without notice and is not binding.No parts of this manual may be produced by any means without the written permission of AUTEC (including recording and photocopying).
- 1 -LIPROMA3-00- 1 Conventions - 1CONVENTIONSAny pieces of text written in bold should be read very carefully.This symbol highlights extremely important indications and informationwhich, if not observed, can create seriously dangerous situations for people,equipment or property.This symbol highlights all important indications and information that dealwith operation. 2CONFORMITYThe C26 PRO series PRO-M radio remote control is in conformity with FCCRules (Part 90 for the transmitting unit and Part 15 for the receiving unit).Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interferencethat may cause undesired operation.Changes or modifications not expressly approved by the party re-sponsible for compliance could void the user’s authority to operatethe equipment.In Technical Data (see chapter 15) there are the characteristics of safety functionsaccording with EN 954-1.All machines must undergo a risk analysis; therefore it is necessary to evaluate, with-in the limits of this analysis, if the machine can be radio remote controlled.The machine producer and/or the person who decides upon radio remote control useand installation is responsible for this analysis.Autec, or its distributors, cannot be held responsible if the risk analysis is notcarried out correctly and if the radio remote control is installed on applica-tions that are different from those permitted:PERMITTED APPLICATIONS:Hoisting and moving machines installed exclusively on vehicles thatuse a battery as electrical power supply source (for example: hy-draulic cranes, concrete pumps…)FORBIDDEN APPLICATIONS- machines installed in areas where equipment with explosion-proof characteristics are being used- AC supplied machines- machines using a DC supply that does not come from a battery- machines where risk analysis regarding verification of radio re-mote control conformity to the application is not possible or hasgiven a negative or uncertain result.To guarantee correct radio remote control operation, all current regulations regardingsafety at work and accident prevention should be respected. All applicable standardsand regulations valid in the user country regarding the use of both the machine andthe radio remote control MUST ALWAYS be respected.Autec cannot be held responsible if the radio remote control is used in un-lawful working conditions.System must be installed by a licensed technician and in accordance with allrelevant local, state/provincial and federal regulations, including but notlimited to NEC, OSHA, CE etc.
- 2 - LIPROMA3-00- 3 Radio remote control description - 3RADIO REMOTE CONTROL DESCRIPTIONIndustrial radio remote controls are used tocommand machines from a distance. Each in-dustrial radio remote control is made up of aportable transmitting unit, from which theuser can remotely control the machine, and areceiving unit installed on board the machineitself. The transmitting unit sends a codedmessage over radio frequency transmission.This message contains a value called “ad-dress”, which lets the receiving unit decodeonly the messages coming from its owntransmitting unit (the one that has the sameaddress).This ensures that no interference can activateany command. If the radio frequency trans-mission is disturbed, incorrect or interrupted,the receiving unit autonomously stops thewhole system. 4WARNINGS REGARDING INSTALLATIONFAILURE TO COMPLY WITH THE FOLLOWING WARNINGS MAY RE-SULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGETO EQUIPMENT.Installation must only be carried out by qualified people and in ac-cordance with the standards and regulations in the country in whichthe system is to be installed. Only a correct installation can ensurethe necessary level of safety during subsequent radio remote con-trol use.GeneralindicationsRespect the machine operational characteristics when connecting the Radio remotecontrol. The safety circuits on the radio remote control and/or present on themachine should not be bypassed (or excluded).The receiving unit wiring can be configured very easily, therefore it can be installedwithout having to modify the machine. Do not modify the machine electric panel with-out the machine manufacturer authorization.Disconnect the receiving unit by detaching all the electrical connec-tions each time some welding operation is performed on the ma-chine.InstallationThe receiving unit must be placed in a position that favours reception of thesignals issued by the transmitting unit.It should therefore be assembled vertically (antenna upwards). The receiving unitshould also be easily accessible to permit operation under safe conditions.If the receiving unit is covered by metal structures or installed inside metal panels,use the appropriate extension kit for external antennas.The antenna must never come into contact with metal parts.It is forbidden to pierce the receiving unit casing. Doing so compromises theprotection degree against external agents (level IP65).The vehicle creates vibrations, therefore antivibration blocks must always be used toreduce the effect that these vibrations have on the receiving unit.The receiving unit must be positioned away from heat sources (exhaust pipes, alter-nators, radiators etc.)WiringMost machines are connected to the receiving unit by multiple-pole plugs which per-mit quick disconnection of the radio remote control for replacement with a hard wiredReceiving unitTransmitting unit
- 3 -LIPROMA3-00- 5 Warnings regarding use -(cabled) control. This connecting technique is advisable even if the machine is notoriginally equipped for it.The reliability of the installation is largely dependent on the quality of the wiring, andconnections should therefore be made to the highest standards using multi-core orsingle-core cables of suitable cross-sectional area for the current to be carried. Cablesshould also be flame retardant (for further information refer to IEC 60204 - 1).Oil resistant cables should be used for connections external to the receiving unit.The receiving unit power supply must pass through an isolationswitch to permit power disconnection during installation, wiringand/or maintenance operations.To improve radio remote control operation, connect the receivingunit immediately downstream of the machine main switch.It is always advisable to check the supply voltage even under maximum load; in thisway the maximum variations can be verified (the limit values of tolerated deviationare given both in the Technical Data and on the technical data sheet of the Radio re-mote control).Receiving unit supply voltage fluctuations that exceed the limit val-ues can compromise regular radio remote control operation.The C26-PRO series radio remote controls are equipped with circuits to protectagainst unintended movements from standstill of the actuators if the wiring indica-tions indicated in the technical data sheet are respected.Proportional outputsettingAutec supplies the radio remote control with the proportional output valuesalready set depending on the valve type(s). During installation, these valuesmust be verified and, if necessary, modified according to machine functionand operator preference (see chapter 12).TestingWhen installation and wiring have been completed, always do the following:- make sure that when the radio remote control STOP pushbutton is pressedthe machine goes into a situation of safety (through direct action on thegeneral solenoid valve of the main circuit), the motor possibly switchesoff and, if present, the main line contactor opens to remove voltage.- make sure that the manoeuvres carried out by the machine and whichhave been commanded by the transmitting unit correspond exactly(this correspondence is given in the technical data sheet)-check safety circuit operation (a simple way of doing this is to removefuse F3, housed on the main board of the Receiving Unit. Make sure thatin these conditions no movement command can be carried out, then insertthe F3 fuse again and check correct operation)The installer must also compile and/or verify the two copies of the technicaldata sheet, where the wiring layout between the receiving unit and the ma-chine is given. The first copy of the technical data sheet is inside the receiv-ing unit, the second is annexed to the user's manual. The installer must putthe date of installation, sign and stamp both copies. 5WARNINGS REGARDING USEFAILURE TO COMPLY WITH THE FOLLOWING WARNINGS MAY RE-SULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGETO EQUIPMENT.The radio remote control can only be used by operators who:- have read and understood this manual,- are qualified and trained,- know the “radio remote control + machine” system well.The radio remote control can only be used by operators who:- have read and understood this manual,
- 4 - LIPROMA3-00- 6 Warnings regarding routine maintenance -- are qualified and trained,- know the “radio remote control + machine” system well.Autec, or its distributors, cannot be held responsible if the radio re-mote control is installed on applications other than those permittedand if used in irregular working conditions.Each time the transmitting unit is powered, make sure that theSTOP pushbutton operates correctly and that, when pressed, ma-chine movement is interrupted instantly.If this does not occur, do not use the radio remote control.The operator should always ensure that both units are complete andthat the gaskets, bellows and hoods of the actuators (joysticks, se-lectors, pushbutton) are whole. If not, the radio remote controlmust not be used before being repaired.To work efficiently and to prevent possible emergency situations, itis necessary to select a position from where it is possible to:- remain inside the typical working range of the radio remote con-trol (see chapter 15)- visually follow the machine, its movements and its load at alltimes.Duringoperation The operator must:- switch off the transmitting unit each time work is stopped- NEVER leave the transmitting unit unattended with the startingkeyswitch inserted- avoid working if the battery is almost flat.The operator should never switch on or activate the transmittingunit unless ready to start working. A radio link can be created evenoutside the active range and from enclosed places, creating the pos-sibility for the radio remote controlled machine to carry out undes-ired commands.In case of danger If a dangerous situation arises, the operator must intervene imme-diately by pressing the STOP pushbutton, which instantly interruptsmachine movement.As not all hazards are caused by the “radio remote control + ma-chine” system, the operator should be careful even when emergen-cy situations are present in the work area. The operator should, alsoin this case, intervene manually by activating the STOP command.In case of fault In case of faults or damaged parts, ALWAYS STOP the “radio remotecontrol + machine” system until the problem has been resolved.Any damaged part can ONLY be replaced by authorized Autec per-sonnel and only using original Autec spare parts. 6WARNINGS REGARDING ROUTINE MAINTENANCEWhile carrying out routine and special maintenance on the radio re-mote control and the machine, remove the battery from the trans-mitting unit and disconnect the connection plug from the receivingunit.All control and maintenance procedures carried out on the radio remote control mustbe verified and recorded by the person in charge of carrying out maintenance on themachine.Routine maintenance carried out as described in this manual is fun-damental for using the radio remote control safely.
- 5 -LIPROMA3-00- 6 Warnings regarding routine maintenance -After each maintenance procedure, always make sure that only theexpected manoeuvres are carried out when the relative commandsare sent by the transmitting unit. SummaryThe prescriptions that follow should be considered as the minimum necessary for safeand correct radio remote control operation. Special applications may need more spe-cific routine maintenance procedures to be carried out at different periods.These recommendations may never be considered as forming a contract, nor replaceany local, state or federal regulations concerning workplace safety. Furthermore,these recommendations do not limit the responsibilities of the purchaser and/or userof the radio remote control regarding safe work practices.All the mentioned prescriptions must be carried out each time the machineand the radio remote control are put into service.If irregularities are noted while carrying out routine maintenance,put the “machine+radio remote control” system out of order, fol-lowing the indications given (see chapter 7).Transmitting unit The following must be completed daily:1. remove dust or accumulations of other material from the transmitting unit. Neveruse solvents or flammable/corrosive materials to clean, and do not use high pres-sure water cleaners or steam cleaners.2. store the transmitting unit in clean and dry areas.3. make sure the transmitting unit's gaskets, joystick bellows, selectors caps andpushbuttons are intact, soft and elastic4. make sure that the battery seat and the battery contacts are always clean5. make sure that the transmitting unit is structurally sound6. make sure that the panel symbols can be easily recognized. If necessary, replacethe panel.7. check identification plate readability and integrityReceiving unit The following must be done every 3 months:1. remove dust or accumulations of other material from the receiving unit. Neveruse solvents or flammable/corrosive materials to clean, and do not use high pres-sure water cleaners or steam cleaners.2. make sure that the receiving unit is structurally sound3. verify the integrity and connection of the internal wiring to the receiving unit4. make sure that the panel symbols can be easily seen. If necessary, replace thepanel.5. check identification plate readability and integrityElectricaloperation The following must be done every 6 months:1. make sure that all the relay contacts of the receiving unit operate correctly, con-trolling contact closing when the corresponding manoeuvre is enabled and con-tact opening when the manoeuvre is disabled.2. verify the correct correspondence between the commands that are sent and themanoeuvres that are carried out.ExternalelectricconductorsThe following must be done every 12 months:1. verify integrity along the full length of the cable which connects the receiving unitto the machine.2. verify the integrity and the electrical connection of the plugs and the connectionsocketPERIODIC CONTROLSComponent IntervalDaily Every 3 monthsEvery 6 monthsEvery 12 monthsTransmitting unit XReceiving unit XElectrical operation XExternal electrical conductors X
- 6 - LIPROMA3-00- 7 Warnings regarding special maintenance -3. verify and if necessary replace the strips or other fixing systems4. make sure that the connecting cable has not deteriorated, particularly at the ca-ble entry point. 7WARNINGS REGARDING SPECIAL MAINTENANCEWhile carrying out special maintenance on the radio remote controland the machine, remove the battery from the transmitting unit anddisconnect the connecting plug from the receiving unit.Any fault should be repaired by authorized Autec personnel (contactService), using original Autec spare parts only.The following radio remote control data must be communicated in order to permitfaster and more reliable service:- serial number- purchase date (given on the guarantee certificate)- problem found- address and telephone number of the place where the device is being used (withthe name of the person to contact)- supplier.It is better to have read and understood all parts of this manual, and madesure that all the instructions it contains have been followed correctly beforecontacting the Service Technicians. 8DOCUMENTATIONThe minimum documentation indicated below is always suppliedwith the industrial radio remote control:- instruction and warnings manual- battery charger manual- the radio remote control technical data sheetMake sure that these documents are present. If they are not, pleaserequest them from Autec or an authorized representative, specify-ing the radio remote control serial number.Instruction and warnings manualThis manual is an integral part of the radio remote control and its safety functions andgives the main information necessary for installing, using and carrying out mainte-nance on the radio remote control.All installation, usage and maintenance operations must be carried out ex-clusively by qualified technicians who are suitably trained in relevant normsand laws.As a minimum, the radio remote control owner, installer, user and the person incharge of its maintenance must therefore read and understand each part of this man-ual.Follow the instructions and warnings given by the machine producer regard-ing the machine controlled by the radio remote control.If this manual is lost or damaged, ask for a copy from Autec or its authorized repre-sentative. Please specify the serial number of the relative radio remote control.The information contained in this manual is subject to modification without notice andis not binding.No parts of this manual may be reproduced by any means without the written per-mission of Autec (including recording and photocopying).Technical data sheet The technical data sheet shows the wiring system between the receiving unit and themachine. It should be filled out and checked by the installer, who has the responsi-bility of a correct wiring.
- 7 -LIPROMA3-00- 9 Transmitting unit and how it works -Once all necessary checks have taken place, the installer must undersign the techni-cal data sheet, which must be kept with the user's manual (always keep a copy of thisdata sheet in case it could be required).Identificationplates The radio remote control identification data are written on a technical data plate bothon the transmitting unit and on the receiving unit.The plates MUST NOT be removed from where they are placed. If damaged,please contact Autec or an authorized representative for a replacement. 9TRANSMITTING UNIT AND HOW IT WORKSPower on and start up Check that the starting keyswitch is in position “O”, gently insert the bat-tery in its housing. Check that the STOP pushbutton has not been pressedand that none of the actuators are out of their respective neutral posi-tions.Turn the starting keyswitch to “I”, activate the START pushbutton and re-lease it when the green light starts to flash.The transmitting unit only switches on if the battery has sufficientcharge and if all the actuators are inactive.CommandsIt is possible to control the radio remote machine only after the transmitting unit hasbeen radio linked to the receiving unit (signalled by the lighting up of the ENABLE pilotlight on the receiving unit (see chapter 10)).After the radio link is established, machine movements are available by acting on theproper actuators.All commands protected by the SAFETY function are approved to category 3 of EN 954- 1 against the undesired movements when in the standstill position (UMFS - Unin-tended Movement From Standstill).Some transmitting unit commands are given below:HornWith the transmitting unit switched on, press the START pushbutton: the machinehorn/alarm activates.STOPTo immediately stop the machine, press the STOP pushbutton: the transmitting unitswitches off automatically.To start working again, rotate the STOP pushbutton in the direction indicated and re-peat the power on and start up procedures.The STOP pushbutton must be used each time the machine has to bestopped immediately due to a dangerous situation.The STOP circuit is approved in category 4 according to the EN 954 -1.Aactuators (joystick or selector)BSTOP pushbuttonCSTART/horn pushbuttonDstarting keyswitchEselector rpm +/-Fspeed selectorGbatteryHidentification plateLtwo signalling LEDs (green and red)AEFCDLHGB
- 8 - LIPROMA3-00- 9 Transmitting unit and how it works -RPM +/- This selector works in two ways:1. during normal operation: increases (rpm +) or decreases (rpm -) themachine motor turns2. during the set-up phase REMOTE SET UP: see chapter 12Speedselector A speed selector may be present, which makes the machine operate at differentspeeds as necessary. This selector can have two, three or four positions which respec-tively activate two, three or four speed levels.Frequency change In case of interference or conflict with other radio systems, it is possible to changethe radio frequency being used.With the transmitting unit powered and started, keep the START pushbutton pressedfor 5-6 seconds: a prolonged beep accompanied by the switching on of both signallinglLEDs indicate that the frequency has changed. During this operation the receivingunit switches off: press the START pushbutton again to start working normally.LEDsignalsSome transmitting unit operating conditions are signalled by two signalling LEDs (onegreen and one red):When the battery is approximately 90% discharged, the green light will start flashingat a faster rate to inform the operator that the battery requires recharging. If the op-erator continues to use the radio control, approximately 3 minutes before the batteryis fully discharged, the red light will start flashing and an acoustic alarm will sound.In this situation, the operator must return the machine to a condition of safety (bypressing the stop pushbutton), switch off the transmitting unit, and recharge the bat-tery or fit a fully charged battery.Power offTurn the ignition key to “O”.Always remember to remove the starting keyswitch and put it in a safe place.Automatic power off The transmitting unit can switch off automatically when:- the battery is not sufficiently charged and/or- the radio remote control has not been used for 3 and a half minutes (to deacti-vate automatic switching off, please contact Autec authorized personnel).Recharging the battery Remove the battery from the transmitting unit and insert in the battery charger.The “ON CHARGING” light will illuminate to indicate that the battery is being charged.Once the battery is fully charged, the “END OF CHARGE” light will illuminate. Batterycharging should be performed at an ambient temperature within the range +5°C to+45°C.See the supplied manual for all instructions, warnings and technicaldata regarding the batteries and the battery changer.Signal typeLEDgreen redSlow blinking normal operation /QuickblinkingWarningthat the battery isalmost dischargedWarningthat the battery isdischargedContinuous lighton starting * /Command operated during start upBoth LEDs steadily lit simultaneously Frequency change occurred* accompanied by an acoustic signal
- 9 -LIPROMA3-00- 10 Receiving unit - 10RECEIVING UNITExternalsignalling The POWER light indicates the presence (on) or not (off) of the power supply in thereceiving unitThe ENABLE light indicates that the connection between the transmitting unit and thereceiving unit is enabled (on) or disabled (off).When the receiving unit is powered, proper operation is indicated when:- POWER and ENABLE lights on, with transmitting unit on;- POWER light on and ENABLE off, with transmitting unit off.Internalsignalling The LEDs that are present show when a relay has activated: when a LED switches on,this indicates that the relative command relay given in the following drawing (alsopresent inside the receiving lid cover) has been activated:SAFETYThe radio remote control is equipped with a safety function called SAFETY which pro-tects the system from involuntary movements caused by possible radio remote con-trol faults.This function constantly controls the rest position (neutral) of the movement actua-tors in the transmitting unit and is available on the receiving unit SAFETY relay out-put.AantennaBPOWER lightCENABLE lightDconnecting plugEidentification plateFtechnical data plateGclosing screwsBPOWER lightCENABLE lightHRI97-08PVZA module Lfuse F1 (POWER SUPPLY)Mfuse F2 (STOP)Nfuse F3 (SAFETY)Pinternal LEDsAEFGGGGDCBCBLMNHP
- 10 - LIPROMA3-00- 10 Receiving unit -FLOWActivating a movement command also activates the FLOW function: this commandsthe solenoid valve which puts the oil in the hydraulic circuit of the main distributorunder pressure.T.S.T.S. (TIMED STOP) is the command that switches off the machine diesel motor: it re-mains active for 10 seconds after the STOP pushbutton has been pressed.FuseThe three fuses inside the receiving unit have the following characteristics:Fuse Function Technical DataF1 POWER SUPPLY circuit protection 4A (32Vdc, autofuse)F2 STOP circuit protection 10A (32Vdc, autofuse)F3 SAFETY circuit protection 10A (32Vdc, autofuse)
- 11 -LIPROMA3-00- 11 RI97-08PVZA module - 11RI97-08PVZA MODULEDip switchesA group of 4 dip switches is present on the RI97-08PVZA module: they are used toprogram some functions.Data memoryThe proportional output calibration values are stored in the removable data memory.Restorepushbutton To reset the initial proportional output values, press the restore pushbutton P untilthe yellow LED stops blinking and remains on.Rotary switchThe rotary switch S is used during the REMOTE SET UP calibration procedure (seechapter 12): each of its positions corresponds to a specific parameter to be adjusted(positions 6 to 9 are not used).LEDThree LEDs are present:- the red LED indicates the status and integrity of the data memory- the green LED indicates the status and integrity of the RI97-08PVZA module- the yellow LED indicates the status of the REMOTE SET UP functionC1 connector for the proportional voltage-outputsC2 connector for the proportional current-outputs (PWM)C3 connector for the on/off inputsC4 connector for the power supplyC5 connector for the connection to the bus boardDdip switchesK1 data memoryLLEDsPinitial calibration restore pushbuttonSrotary switch for calibrationC4 C1 C2PS LK1DC3C5DIP Pos. FUNCTION1ON the REMOTE SET UP function is active(compulsory position during the calibration of the proportional output)OFFthe REMOTE SET UP function is not active(compulsory position during the normal functioning of the radio remotecontrol)2ON the transmitting unit has a speed selector with 2 or more speed levelsOFF the transmitting unit has a speed selector that dynamically increasesand decreases the functioning speed3/do not modify the present programming4/not used
- 12 - LIPROMA3-00- 12 Proportional output setting procedure (REMOTE SET UP) -InputsWhen each of these three inputs is active the values of the proportional outputschanges overriding the function of the speed selector (if present on the transmittingunit). 12PROPORTIONAL OUTPUT SETTING PROCEDURE (REMOTESET UP)Calibration of the proportional outputs must only be set by qualifiedand trained personnel who understand and respect all the warningsgiven in chapters 4, 5, 6 and 7.The proportional outputs of RI97-08PVZA module are programmed at the values giv-en on the relevant technical data sheet.Never leave the DIP 1 in ON when the radio remote control is work-ing: this position is compulsory during the calibration phase and,when inserted, only one proportional command can be activated ata time.Preparation for calibration1. Make sure that the transmitting unit is switched off.2. Remove power from the receiving unit.3. Open the receiving unit and position the DIP 1 in ON.4. Power the receiving unit.5. Switch on and start up the transmitting unit.6. Turn the starting keyswitch to the “ ” (REMOTE SET UP) position.Calibration7. Select one or more positions of the rotary switch S on the RI97-08PVZA moduleto calibrate the related parameters.8. Operate the RPM+/- selector on the transmitting unit (where the + increases thespeed that is being calibrated and - decreases it).Moving the joystick outside of the standstill position during the cal-ibration, a horn/alarm sounds for 0.5 seconds signalling that theminimum calibration zone is approaching.If a speed selector with 2 or more pre-set levels is present on thetransmitting unit, calibration is to be performed for each of the se-lector positions.If the RI97-08PVZA module inputs are used on the receiving unit,calibration is performed for each of these inputs activating them insequence.Signal typeLEDsred green yellowSteady light //the initial values of the proportional out-put are reset when the restorepushbutton Pis pressedBlinking data memoryis damagedthe RI97-08PVZA module is powered and functioning *the REMOTE SET UP function is active(DIP 1 is ON)Lightswitched offthe data memory is functioningthe RI97-08PVZA module is notpowered andis not functioningthe REMOTE SET UP function is not active(DIP 1 is OFF)* if the blinking is slow, there is no radio linkbetween the transmitting and the receiving unit
- 13 -LIPROMA3-00- 13 Radio frequencies -Modulecalibration Position 0: dither frequency (for PWM output only)When the rotary switch S is at 0, the PWM (current) dither frequency can be adjusted.This value should not normally be modified. If necessary operate on the RPM+/- se-lector on the transmitting unit to modify the desired valuePosition 1: minimum and maximum values for Z2-Z7 outputsThe maximum and minimum values of the two semiaxis of each joystick are adjustedwith the rotary switch S in position 1. Proceed as follows:- To set the maximum value, take the joystick to the maximum range of the semi-axis to be calibrated. Keep the same position and use the toggle switch RPM +/-to set the desired value.- Once the maximum values have been set, take the joystick just out of the stand-still position of the semiaxis to be calibrated to set the minimum values. Keep thesame position and use the toggle switch RPM +/- to set the desired value.Position 2: output value when the joystick is in the standstill positionThe voltage value corresponding to the joystick standstill position is adjusted with therotary switch S in position 2. This value should not normally be modified. If necessaryproceed as follows:- take any joystick out of the standstill position- Keep the same position and use the toggle switch RPM +/- to set the desired val-ue.Position 3: maximum and minimum Z8 output valuesPosition 4: maximum and minimum Z9 output valuesWhen the rotary switch S is at 3 and 4, it is possible to regulate the maximum andminimum values of auxiliary outputs Z8 and Z9 respectively. Proceed as follows:- To fix the maximum value, use the related actuator (on the transmitting unit) andtake it to its end limit. Keep the same position and use the RPM +/- toggle switchto set the desired value.- Once the maximum value has been set, use the related actuator (on the trans-mitting unit) and take it to the beginning to fix the minimum value. Keep thesame position and use the toggle switch RPM +/- to set the desired value.Position 5: inversion of the movement directionThe direction of the movement is inverted with the rotary switch S in position 5 (forthe powered outputs only). Proceed as follows:- position the joystick of the axis to be inverted outside the standstill position- keep this position and position the RPM+/- selector on the transmitting unit to +to invert the direction of the semiaxis, and to - to reset the semiaxis direction.Saving thecalibration 9. Switch off the transmitting unit to save the calibration.10. Remove power from the receiving unit.11. Position DIP 1 to OFF.12. Close the receiving unit and connect the power supply. 13RADIO FREQUENCIESA radio remote control can be programmed in AUTOMATIC SCAN or MANUAL SELEC-TION.Automatic scan A radio remote control is normally programmed by the manufacturer in the followingmanner: it can therefore operate in any of the available frequencies. In cases of in-terference or conflict with other systems, the working frequency can be changed (seeparagraph “Frequency change”) without having to touch the inside of either the trans-mitting or the receiving units.Manualselection Only contact Autec authorized personnel if the working radio fre-quency has to be set in this manner.Using the radio remote control in the manual selection mode makes it possible towork at a specific frequency. To set this frequency, you must set the dip switches lo-cated in the transmitting and receiving modules.
- 14 - LIPROMA3-00- 14 Diagnostics - 14DIAGNOSTICSIf the system “radio remote control + machine” does not start, check if the problemis caused by the radio remote control or the machine. Therefore, before carrying outany verification connect the alternative control unit: if the machine does not start, theproblem lies with the machine itself.If, on the other hand, the machine only starts normally when started by the alterna-tive control unit, the problem lies with the radio remote control. In this case, performthe following checks.Diagnostics of transmitting unitDiagnostics of receiving unitIs the greensignalling LEDon flashingslowly?Is the greensignalling LEDflashingquickly?Is the red signalling LED on with a steady light?Carry outreceiving unitdiagnostics.Insert a batterythat is charged.Deactivate, if active, the actuatorand/or the STOPpushbutton.If the transmitting unit does not switch on cor-rectly, CALLTECHNICALASSISTANCEIs the POWERlighton?Is the connection plug between the receiving unit and the machine connected correctly?Correctly insertthe connection plugand start the radio remote control.Carry out thefrequency changeprocedure. Does themachine start?Disconnectthe receiving unitand open it. Is the F1 fuse functional? Replace the fuse.Power and restartthe radioremote control.Is theENABLElight on?Disconnectthe receiving unit andopen it. Are the F2-F3fuses functional?Power and restartthe radioremote control.Replace the fuse.Check the powersupply connections.CALLTECHNICALASSISTANCECALLTECHNICALASSISTANCE
- 15 -LIPROMA3-00- 15 Technical data - 15TECHNICAL DATAGeneralWorking frequency ......................... 902 - 928 MHz in 9 sub-bands (3.2 MHz each)Programmable radio channel ..............64 in any sub-band (manual selection mode)...................... 16 groups of 8 frequencies in any sub-band (automatic scan mode)Channel spacing...........................................................25 kHz (option 12.5 kHz)Hamming distance...................................................................................... ≥ 8Probability of undetected error ............................................................... <10-11Typical working range............................................................................ 150 mPassive emergency time.................................................................. 0.5/1.5 secCommand response time................................................................ 70 - 120 msSTOP command response time........................................................ 70 - 120 msSafety function category according to the EN 954 - 1STOP protection..................................................................................... Cat. 4Protection against unintended movements from standstill positionof the actuators ..................................................................................... Cat. 3Transmitting unit Number of available commands .................... 6+2 analog+12 on/off + start + stopAntenna.............................................................................................. internalType of modulation.................................................................................. GFSKTransmitting power (433 MHz)..............................................................<10 mWTransmitting power (870 MHz).............................................................. < 5 mWPower supply: battery pack ................................................... NiMH 7.2V - 1.3 AhTurn off voltage ..................................................................................... 6.0 VBattery capacity with fully charged battery (at 20°C) ..................... about 10 hours“Flat battery” warning................................................................... about 3 min.Working temperature................................ (-5°F) - (+130°F) [(-20°C) - (+55°C)]Housing ....................................................................................... PA6 fg 20%Protection degree...................................................................... NEMA 4 [IP65]Dimensions .................................... (9.3’’ x 6.3’’ x 6.8’’) [(263 x 160 x 173) mm]Weight (with battery) .................................................................. 4.4 lbs [2 kg]Receiving unit Power supply .......................................................................8 - 30 Vdc (< 40W)Antenna..............................................................................................externalMax rated current of STOP and SAFETY relay contacts.......................10 A (30 Vdc)Max rated current of movement command relay contacts ................... 4 A (30 Vdc)Max rated current of selection command relay contacts ...................... 6 A (30 Vdc)Receiver sensitivity ........................................................ 0,5µV per 20 dB SINADWorking temperature................................ (-5°F) - (+160°F) [(-20°C) - (+70°C)]Housing ........................................................................................ PA6 fg 20%Protection degree....................................................................... NEMA 4 [IP65]Dimensions ....................................... (7.1’’ x 9.1’’ x 3.7’’) [(180 x 230 x 95) mm]Weight..................................................................................... 6.2 lbs [2.8 kg]Drilling template .................................................................. A = 5.8’’ [148 mm]B = 4.6’’ [116 mm]C = 10.0’’ [253 mm]D = 10.0’’ [253 mm]Battery charger and batteryTechnical data inside the related manual
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AUTEC s.r.l. via Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email:info@autec.ithttp://www.autec.it

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