Avery Dennison Deutschland AP44-AP54 RFID Label Printer User Manual A54SpzMe
Avery Dennison Deutschland GmbH RFID Label Printer A54SpzMe
Users Manual
05/04 Rev. 1.2- 03 USER / SERVICE MANUAL AP 4.4 – AP 5.4 Specifications Device Types, Application ............................. 2 AP 4.4 ........................................................ 2 AP 5.4 ........................................................ 2 Options ...................................................... 3 Technical Specifications ............................... 4 Dimensions ............................................... 4 Performance Data ..................................... 4 Labelling Material ...................................... 7 Thermotransfer Ribbon ..............................8 Connections, Interfaces ............................. 8 Electronic Configuration ............................. 9 Specifications only for AP 5.4 dispenser / int. rewinder .....................................................9 Environmental Conditions .......................... 9 Noise .......................................................... 9 Test Marks ...............................................10 Index ............................................................11 2 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Device Types, Application AP 4.4 • Monotone printing of labelling materials for thermal and thermotransfer processes • Printing on different materials, e.g. cardboard or self-adhesive labels • Processing roll and fan-folded material • Resolution: 200 dpi • Print speed up to 200 mm/sec (8”/s) • Print width up to 105 mm • Interfaces: RS -232, USBCentronics, and connection for foot switch AP 5.4 The AP 5.4 additionally offers the following equipment features: • Resolution: the AP 5.4 is optionally available with 203 or 300 dpi resolution • There arethree different versions of the AP 5.4 to choose from: – Basic Like the AP 4.4, but additionally equipped with the following: Keyboard connection, slot for CF card, Ethernet port The following options can be integrated: -- Reflex sensor -- I/O board – Peripheral Like the AP 5.4 basic, but with capability to add the following extra option: -- External cutter -- External rewinder -- Internal rewinder – Peripheral with internal winder Like the AP 5.4 peripheral with additional built-in internal rewinder. In connection with an optional dispensing edge, this printer can also be used as a dispenser. 3 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Options The optional features – with the exception of the foot switch – can only be integrated into the AP 5.4. Internal Options …should be factory-fitted or installed by a service engineer: • Reflex Sensor Kit: Light barrier fitting that apart from the transmission sensor, also contains a reflex sensor. • Internal rewinder kit: To retrofit the internal rewinder; contains the rewinder as well as the driver board and material guide • I/O board: RS- 422/485 interface, signal interface External Options …do not require any special alterations to the printer, however, the printer must be prepared for the use of peripheral devices: • Cutter • Rewinder for material rolls with 38 mm (1.5”), 75 mm (3”) or 100 mm (4”) cores • Keyboard for offline operation • Foot switch for foot-operated label dispensing (printer must additionally be equipped with an I/O board) • Dispensing edge (only for dispensing versions) 4 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Technical Specifications Dimensions B/W dr T/D Fig. 1: Dimensions of the AP 4.4 and AP 5.4. H: 272 mm W: 260 mm (including cover grip) D: 462 mm Weight Printer Weight AP 4.4 14 kg AP 5.4 basic / peripheral 14 kg AP 5.4 dispenser / internal rewinder 16 kg Tab. 1: Printer weight Performance Data Print Technology Thermodirect and thermotransfer printing Printer Head Type • “Flat Head” type (ceramic thin film flat head) • 8.0 dot/mm (203 dpi): Kyocera KPA 104 • 11.8 dot/mm (300 dpi): Kyocera KPA 106 Printhead Characteristics Printer Resolution Resolution Printspeed Printspeed Max. printdot/mm dpi mm/s inch/s width / mm AP 4.4 8.0 203 50-200 2-8 104 AP 5.4 8.0 11.8 203 300 50-200 50-150 2-8 2-6 104 105 Tab. 2: Important printhead data. 5 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Punch sensor Transmission sensor, adjustable from the left side about half of the material width (0-60 mm) (see Fig. 2). Sensor type Setting range Punch length (Size c) (Size b) Punch width (Size a) Transmission sensor (Standard) 0–60 mm 0,8–14 mm min. 4 mm Reflex-sensor (optional) 6–66 mm 4 mm 12 mm (recommended) (recommended) Tab. 3: Required punch measures. Reflex sensor • The Reflex sensor for AP 5.4 is optionally available (for reflex marks on the material underside) • Adjustable from the left side about half of the material width (6-66 mm) Punch sensor Punch / Reflex mark Label web Z0211.cdr Fig. 2: Max. print length Printer Resolution Max. printing length AP 4.4 8.0 dot/mm (203 dpi) approx. 3810 mm AP 5.4 8.0 dot/mm (203 dpi) approx. 11226 mm AP 5.4 11.8 dot/mm (300 dpi) approx. 6207 mm Tab. 4: Zero line Measures and setting range of the punch / reflex mark. Maximum printing length of the different printer types. Offset of the material zero line to the print zero line: 1 mm Fonts • 17 Fixsize fonts , including OCR-A and OCR-B • 2 scalable fonts (Speedo fonts) • Truetype fonts are supported • Optionally can Truetype, Speedo and Fixsize fonts be stored on a CF-card Modifying Fonts • Up to factor 8 scaling in x/y direction • Rotation by 0, 90, 180 and 270 degrees 6 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Impression accuracy Max. misalignment of the printing position Max. misalignment at printing position 2 = 2,5 mm +1% +3,0 mm Max. misalignment at printing position 1 = 1,0 mm +2,0 +1,5 +1,0 +0,5 - 0,5 50 100 150 200 mm 300 Distance punch - printing position -1,0 -1,5 -2,0 -2,5 -3,0 -1% Punch position Printing position 1 Printing position 2 Z00521E.cdr Punch Printing direction Label Fig. 3: The impression accuracy depends on the print position on the label: the further away the printing is from the punch, the less accurate is the impression. Image formats BMP, PCX, JPEG, TIFF, GIF, Easy Plug logos Bar codes EAN 8 and EAN 13 with Add-On 2 and 5, UPC-A, UPC-E, Code 39, Code 39, Ratio 3:1 and Ratio 2.5:1, Code ITF, Codabar, Code 128, Code 2/5, Code 2/5 1, Code 2/5 5, Code 2/5 Interleaved Ratio 1:3, Code 2/5 Matrix Ratio 1:2.5; Code 2/5 Matrix Ratio 1:3; Code MSI, Code EAN 128; Postcode (sort and ID code), UPS Code 128 All barcodes are scalable in height and 16 different widths 2-D bar codes Data Matrix Code, Maxi Code, PDF 417, Codablock F, Code 49 RSS & CC bar codes Reduced Space Symbology (RSS) and Composite Component (CC) bar codes: RSS-14, RSS-14 truncated, RSS-14 stacked, RSS-14 stacked omnidirectional, RSS limited, RSS expanded, UPC-A +CC-A/CC-B, UPC-E +CCA/CC-B, EAN 13 + CC-A/CC-B, EAN 8 +CC-A/CC-B, UCC/EAN 128 + CCA/CC-B, UCC/EAN 128 + CC-C 7 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Labelling Material Material Types Thermodirect material, thermotransfer material, synthetic ribbons: PE, PP, PVC, PA in rolls or fan-folded. Material Thickness Self-adhesive labels: 60 - 160 gsm Cardboard labels: max. 240 gsm Material Width Printer type / Application Material width AP 4.4, AP 5.4 basic, AP 5.4 peripheral 15-120 mm AP 5.4 with internal rewinder 15-120 mm AP 5.4 dispenser 30-110 mm AP 5.4 dispenser, if a footswitch is used instead of the la- 15-110 mm bel sensor to trigger the printer Tab. 5: Admissible material width of the different printer types. Label Length 5 mm up to max. print length, or 15- 200 mm with dispenser operation Gap size Gap size between the labels on the backing material: • min.: 1.0 mm • max.: Label length -15 mm Label Roll • W inding Direction: Labels facing inward or outward, internal rewinder: labels facing outwards • Roll diameter: Roll / Conditions Roll Ø Label roll for normal printing operation max. 210 mm Label roll for dispensing operation (with 100 mm core-Ø) max. 190 mm Take-up roll for winding/dispenser operation Tab. 6: max. 125 mm Diameter of material and winding roll • Core diameter: 38.1 mm (1.5“), 76.2 mm (3“) oder 101.6 mm(4“); cores with 76.2 (3“) or 101.6 mm (4“) can be applied with the core adapter supplied with the printer. • Material width: 12 to 120 mm, for dispenser version: 15 to 110 mm 8 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Thermotransfer Ribbon Ribbon Roll • W inding Direction: Colour-side preferably rolled inwards (colour side facing outwards can be used) • Roll measurements: External Ø max. 80 mm Core Ø 25 mm (1”) Width 25 -114 mm Length max. 500 m Tab. 7: Measurements of the ribbon roll Connections, Interfaces Mains Voltage 100-240 V (AC) Mains Frequency 50- 60 Hz Power Consumption Current Consumption Interfaces • Max. 250 W • In standby mode depending on the equipment 30-40 W max. 3.2A Interface AP 4.4 AP 5.4 Details Centronics Bi-directional; conforms with IEEE 1284; nibble mode; connector at the printer: type C RS-232 Baud: 1200-115200, 8- bit; suitable connection cord: 1:1 DSub 9 extension lead (connector-jack) RS-422/485 Baud: 1200-115200, 8- bit Ethernet 10/100 Base T, LPD, RawIP printing, DHCP, HTTPD, FTPD, SMTP, NTP Transmission rate 12 Mbps. If the printer is connected to a host running under Windows, the hosts OS will search for a matching printer driver. Keyboard Connector PS/2 Connector for Additional Devices USB slave V1.1 Tab. 8: X =present; O=optionally available 9 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 H You can find detailed information on the interfaces in the Service Handbook, under the “Service Electronics” heading in the section on “CPU Boards”, “Plug Connectors”. Electronic Configuration Characteristic AP 5.4 Processor 32- bit IDT with 32- bit data bus SDRAM ROM Plug-in Cards AP 4.4 16 MB 8 MB 4 MB Flash 2 MB Flash A slot for Compact Flash cards of type T1 with up to 64 MB Real-time Clock Present; printout of date and time possible Control Panel Tab. 9: -- -- 4 buttons; LCD graphics display with 122x 32 pixels; typically used to display two text lines with 16 characters each. Electronic Configuration Specifications only for AP 5.4 dispenser / int. rewinder • Speed, while the rewinding-Ø is calculated: 75 mm/s (3“/s) • Speed, while the material is fed back: 75 mm/s (3“/s) • Distance dispensing edge - print zero line: 25 mm • Distance punch sensor - print zero line: 71 mm Environmental Conditions Operating Temperature 4 to 38°C Storage Temp. -4 to 60°C Relative Humidity 30- to 85% (non-condensing) Noise <70dB(A) 10 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Test Marks CE The devices fulfil the requirements of the following EC directives: • Machinery Directive (98/37/EC) • EMC Directive (89/336/EC) • Low Voltage Directive (73/23/EC) Further information on CE conformity and relevant documentation is available from the manufacturer. GS GS test mark: German ‘Safety Tested’ mark TÜV TÜV test mark: German test mark; tested according to IEC/EN 60950 FCC FCC Part 15B : 2002 (Class B) CAN/CSA Class 3862 10 - Information Technology Equipment - Certified to Canadian Standards C22.2 No 60 950-00 - 3rd Edition ANSI/UL Class 3862 90 - Information Technology Equipment - Certified to US Standards 60950-2000 - 3rd Edition 11 05/04 Rev. 1.2- 03 USER / SERVICE MANUAL Specifications AP 4.4 – AP 5.4 Index Barcodes6 CE10 Colour side8 Control Panel9 Cutter3 Dimensions4 Dispensing edge3 Environmental Conditions9 Foil roll8 Fonts5 Foot switch3 German GS Standard10 I/O board3 Image formats6 Interfaces8 Keyboard3 Label Roll7 Labelling material7 Material thickness7 Material Width7 Operating Temperature9 Options3 Plug-in cards9 Power Consumption8 Printer head type4 Printing length, max.5 Processor9 Punch sensor5 Real-time Clock9 Reflex sensor3 Relative Humidity9 ROM9 SDRAM9 Standby mode, power consumption8 Thermotransfer Ribbon8 TÜV test mark10 Weight4 Winder3 Zero line5
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