Badger Meter 2010G ORION SE GAS User Manual Exhibit D Users Manual per 2 1033 b3

Badger Meter Inc ORION SE GAS Exhibit D Users Manual per 2 1033 b3

Exhibit D Users Manual per 2 1033 b3

ORION® SE Integral Endpoint for American® Residential Gas Meters Installation DataORI-I-56 (1-11)62014-097 Rev. 3IMPORTANT: This manual contains important information.READ AND KEEP FOR REFERENCE.
ORION® SE Integral Endpoint for American® Residential MetersPage ii (1-11)
Installation DataCONTENTSDISCLAIMER .....................................................................................................................................5QUESTIONS OR SERVICE ASSISTANCE ...........................................................................................5PRODUCT IDENTIFICATION ............................................................................................................. 5SCOPE OF MANUAL .........................................................................................................................5PRODUCT UNPACKING AND INSPECTION ......................................................................................6LICENSE REQUIREMENTS ................................................................................................................6INSTALLATION TOOLS AND MATERIALS ........................................................................................6LABEL INFORMATION ......................................................................................................................6AMERICAN GAS METERS .................................................................................................................7Meter and Indexes Before Endpoint............................................................................................................................7Index Removal From an American Gas Meter ............................................................................................................7ORION AMERICAN METER INSTALLATION MATERIALS ................................................................9ASSEMBLE THE ORION ENDPOINT AND INDEX ...........................................................................10Endpoint Gaskets Attachment ..................................................................................................................................... 10Place Four (4) Screws Into the Endpoint .....................................................................................................................11INDEX INSTALLATION ....................................................................................................................12Place Screws in Slotted Index ......................................................................................................................................12Place Screws in Index With Holes .................................................................................................................................12Drive Pawl Engagement And Index Installation ........................................................................................................ 13PLACE THE ENDPOINT AND INDEX ON AN AMERICAN GAS METER ...........................................14Placing a Two-Feet Dial ................................................................................................................................................15Placing a One-Foot Index .............................................................................................................................................15PLACE THE COVER OVER THE ENDPOINT AND INDEX ................................................................. 16PROGRAM THE ENDPOINT ............................................................................................................17INSERT TAMPER PLUGS .........................................................................................................18 INSTALLATION COMPLETE ............................................................................................................18Page iii (1-11)
ORION® SE Integral Endpoint for American® Residential MetersPage iv (1-11)
Installation DataDISCLAIMERThe user/purchaser is expected to read and understand the information provided in this manual, follow any listed safety precautions and instructions and keep this manual with the equipment for future reference.Misuse, mishandling and/or inadequate maintenance may impair performance and/or compromise safety.QUESTIONS OR SERVICE ASSISTANCEIf you have questions regarding the product or this document contact:Badger Meter, Inc.P.O. Box 245036Milwaukee, WI 53224-9536Telephone: (414) 355-0400, (800) 876-3837Fax: (888) 371-5982On the Web: www.badgermeter.com or call your local Badger Meter representative.PRODUCT IDENTIFICATIONRecord the product identication numbers from the nameplate.Endpoint:Model Number ________________________________________ Serial Number _________________________________________Tag Number ___________________________________________SCOPE OF MANUALThis manual contains installation instructions for the Badger Meter ORION® and the Badger Meter ORION® SE integral endpoint for American® Meter residential aluminum-case gas meters. Proper performance and reliability of the ORION gas meter system depends upon installation in accordance with these instructions. (1-11) Page 5
ORION® SE Integral Endpoint for American® Residential MetersPRODUCT UNPACKING AND INSPECTIONNOTE: If damage to the shipping container is evident upon receipt, request the carrier to be present when the product is unpacked.Carefully open the shipping package, follow any instructions that may be marked on the exterior. Remove all cushioning material surrounding the product and carefully lift the product from the package.Retain the package and all packing material for possible use in reshipment or storage.Visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.NOTE: If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and le a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.LICENSE REQUIREMENTSThis device complies with Part 15 of FCC Rules. Operation of this device is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. No FCC license is required by a utility to operate an ORION meter reading system.Any changes made, but not approved by Badger Meter, can void the user’s authority to operate the equipment.CAUTION! In accordance with FCC Regulations, “Code of Federal Regulations” Title 47, Part 2, Subpart J, Section 1091, transmitters (endpoints) pass the requirements pertaining to RF radiation exposure. However, to avoid public exposure in excess of limits for general population (uncontrolled exposure), a 12 CM distance between the transmitter (endpoint) and the body of the user must be maintained during testing.INSTALLATION TOOLS AND MATERIALSMagnetized screwdrivers:• 1/8" at screwdriver• 1/4” at screwdriver• #1 Phillips screwdriverIf battery powered driver is used, ensure torque maximums are not exceeded (usually 15 in-lb).Putty knife or at blade scraperBadger Meter handheld programmer/data collectorLABEL INFORMATIONCertication markings are noted on the product label. Label markings include:• Serial number and bar code plus product description• FCC identication• Certication markingsPage 6 (1-11)
Installation DataAMERICAN GAS METERS Gas meter models: AL, AC, AT, AM, AR with suxes: 175, 210, 225, 250, 310, 350, 425, 630Meter and Indexes Before Endpoint Index Removal from an American Gas Meter1. Use a large screwdriver to puncture and remove tamper plugs, if present.2. Use a large screwdriver to remove and discard the four (4) mounting screws and the cover.TamperPlugTamperPlugOdometer Style Index Dial Index (1-11) Page 7
ORION® SE Integral Endpoint for American® Residential Meters3. Completely remove and discard the old gasket. Use a putty knife to clean the meter surface of all gasket remnants that might limit the eectiveness of the new gasket.4. Use a small screwdriver to remove the index. Discard the two (2) screws.Use a putty knife to clean the meter surface of all gasket remnants that might limit the eectiveness of the new gasket.Page 8 (1-11)
Installation DataShown below is an American gas meter with the tamper plugs, index and gasket removed.ORION AMERICAN METER INSTALLATION MATERIALS Rear GasketEndpoint4 Screws¼-20 X 3/8"FrontGasketIndexFrom Existing Meter2 Screws #8-16 X ½"2 Screws #8-16 X ¼"4 Screws#8-16 X ½"Cover4 Tamper PlugsOR (1-11) Page 9
ORION® SE Integral Endpoint for American® Residential MetersASSEMBLE THE ORION ENDPOINT AND INDEXEndpoint Gaskets AttachmentThe gaskets should be attached to the endpoint at the factory. If the gaskets are not attached:1. Place the rear gasket on the back of the endpoint. Place the rear gasket so the tab is at the top of the endpoint, the drain slots are pointing down, facing towards the gas meter.Drain Slots Pointing DownDrain Slots Towards Gas Meter2. Place the front gasket on the other side of the endpoint. • Place the gasket so that its two holes go over the two protruding tines. • Be sure the notched end goes around the guide pin on the right side of the endpoint.Holes Over Tines Notched End Around Guide Pin on Right of EndpointTab on TopPage 10 (1-11)
Installation Data• Be certain that the stepped edge is toward the endpoint boot and seated between the endpoint sealing face and the alignment tabs.Place Four (4) Screws Into the Endpoint1. Place the four (4) ¼-20 X 3/8" screws through the endpoint and rear gasket from the front.2. The screws are temporarily held in place by the rear gasket.Endpoint Sealing FaceEndpoint BootStepped EdgeAlignment TabsGasket Lip Tab Up Screws Held in PlaceDrain Slots Facing Down and Towards the Gas Meter (1-11) Page 11
ORION® SE Integral Endpoint for American® Residential MetersINDEX INSTALLATIONThere are two (2) index capacities, ONE-FOOT and TWO-FEET; and two (2) index mounting styles, slots and holes. Place Screws in Slotted IndexPlace two (2) #8 X ½" self-tapping screws between the top metal dial and the lower plastic frame and into the holes on each side of the index.Place Screws in Index With HolesPlace two (2) #8 X ¼" self-tapping screws between the dial and lower plate and into the holes on each side of the meter.2 Screws2 ScrewsPage 12 (1-11)
Installation DataDrive Pawl Engagement and Index Installation1. Use care when handling the ORION endpoint and index to insure the endpoint rear drive pawl and the mating drive pawls are not subjected to any physical abuse. Abuse may cause the spindles to become bent, misaligned or otherwise inoperative. When attaching an index to a ORION endpoint, make sure the index mounts securely to the endpoint. The front and rear drive pawls must mate without causing any binding or potential for disengagement.2. Align the two (2) screws in the endpoint holes. On a TWO-FEET dial, engage the index drive pawl into the half round connection in the endpoint. On a ONE-FOOT dial, place the index pawl hole into the pawl sticking out of the endpoint. Half Round Connection in EndpointIndex Drive PawlEndpoint PawlHole in Index Pawl (1-11) Page 13
ORION® SE Integral Endpoint for American® Residential Meters3. Tighten the two (2) screws (6 in-lbs max).4. Test the drive pawl connection by turning the shaft on the rear of the endpoint several times. If dragging or friction is felt, reposition the index to eliminate any drag. The dials should turn smoothly.PLACE THE ENDPOINT AND INDEX ON AN AMERICAN GAS METERVerify that the rear gasket does not interfere with the endpoint drive shaft. Verify that the gasket ts around the semi-circular cut out guide.Testing the Drive Pawl ConnectionRear GasketEndpoint Drive ShaftCut Out GuidePage 14 (1-11)
Installation DataPlacing a Two-Feet DialAlign the rear endpoint drive pawl and the gas meter pawl. Place the four (4) ¼-20 X 3/8" endpoint screws against the holes in the gas meter.Placing a One-Foot IndexPlace the endpoint against the gas meter. Place the endpoint drive pawl so it is around the gas meter pawl.Tighten the four (4) endpoint screws (20 in-lbs max).Move the TWO-FEET or ONE-FOOT dial back and forth to verify pawl connections.Endpoint PawlGas Meter PawlGas Meter PawlEndpoint Pawl (1-11) Page 15
ORION® SE Integral Endpoint for American® Residential MetersPLACE THE COVER OVER THE ENDPOINT AND INDEX1. Verify the front gasket is set properly.2. Place the cover on the gas meter and tighten it with the four (4) remaining screws (15 in-lbs max). The endpoint unit is now ready for programming.Page 16 (1-11)
Installation DataPROGRAM THE ENDPOINTBadger Meter uses a handheld programmer/data collector system to process and display screens.Please reference the Programming Guide for ORION gas endpoints and the manual for the handheld system, ORI-IOM-52 Trimble Ranger Installation and Operation Manual.Programming ProcedureTo program the endpoint, position the handheld optic read head with the endpoint IR port. Align the IR port of the handheld optic read head with the endpoint IR port.Trimble Rangerand IR Read Headand CableEndpoint IR PortLine up the Handheld IR Port with the Endpoint IR Port Optic Read Head (1-11) Page 17
ORION® SE Integral Endpoint for American® Residential MetersINSERT TAMPER PLUGSAfter programming the endpoint is complete and for security purposes, insert the four (4) red tamper plugs (supplied) in the screw holes and push them in.INSTALLATION COMPLETEInstallation of ORION for American residential gas meter with dial or odometer index is now complete.Tamper PlugPage 18 (1-11)
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Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists.Badger Meter | P.O. Box 245036, Milwaukee, Wisconsin 53224-9536 800-876-3837 | infocentral@badgermeter.com | www.badgermeter.comORION® is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Copyright © 2011 Badger Meter, Inc. All rights reserved.

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