Badger Meter BADGERAC Orion Gas Transmitter User Manual Exhibit D Users Manual per 2 1033 b3

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Document ID	809364
Application ID	4nQ0jBqo6a5VtWFU8TDbrg==
Document Description	Exhibit D Users Manual per 2 1033 b3
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	124.63kB (1557881 bits)
Date Submitted	2007-06-28 00:00:00
Date Available	2007-06-28 00:00:00
Creation Date	2006-05-19 10:46:25
Producing Software	Acrobat Distiller 7.0 (Windows)
Document Lastmod	2007-06-21 07:15:01
Document Title	IOM-39 ORION Integral Transmitter for Gas PageMaker 0306
Document Creator	Adobe PageMaker 7.0
Document Author:	nowakca

ORION®
Automated Meter
Reading System
ORION Integral Transmitter
for Gas Meters
Sensus®/Rockwell®/Equimeter®
Gas Meters
Actaris® Slope Face
Gas Meter
Installation &
Operation Manual
American®
Gas Meter
Actaris® Straight Face
Gas Meter
IMPORTANT: This manual contains important warnings and information.
READ AND KEEP FOR REFERENCE.
ORI-IOM-39
BadgerMeter, Inc.
®
P/N 62014-062 Rev. 2
5-06
Disclaimer
The user/purchaser is expected to read and understand the information provided in this manual,
follow any listed Safety Precautions and Instructions and keep this manual with the equipment for
future reference.
Misuse, mishandling and/or inadequate maintenance may impair performance and/or compromise
safety.
Questions or Service Assistance
If you have questions regarding the product or this document contact:
Badger Meter, Incorporated
P.O. Box 245036
Milwaukee, WI 53224-9536
Telephone: (414) 355-0400, (800) 876-3837
Fax:
(888) 371-5982
On the Web: www.badgermeter.com
or call your local Badger Meter representative.
Product Identification Information
Record the product identification numbers from the nameplate.
Transmitter
Model Number _
______
Serial Number _____________
Tag Number _______________
Table of Contents
Disclaimer ................................................................................................................................. 2
Questions or Service Assistance ................................................................................................ 2
Product Identification Information ............................................................................................... 2
Note Explanations ...................................................................................................................... 4
SCOPE OF MANUAL ................................................................................................................ 4
PRODUCT UNPACKING AND INSPECTION ........................................................................... 4
License Requirements ............................................................................................................... 4
ORION® Integral Transmitters/Hardcase Gas Meters Identification ............................................ 5
Installation Tools and Materials .................................................................................................. 5
Label Information ........................................................................................................................ 5
Installation of ORION Integral Transmitter .................................................................................. 5
SENSUS®/ROCKWELL®/EQUIMETER® MODELS R-175/200/250/275 (11 TOOTH)
With Dial or Odometer Index ...................................................................................................... 7
Before Starting Installation ......................................................................................................... 7
Index Removal From Rockwell Meter......................................................................................... 7
Install ORION Transmitter and Sensus Index on Meter .............................................................. 8
Program the ORION Transmitter .............................................................................................. 10
Complete the Installation .......................................................................................................... 10
AMERICAN® MODELS AL-175/250/425/630 With Dial or Odometer Index ............................ 11
Before Starting Installation Meter ............................................................................................. 11
Index Removal From American Meter ...................................................................................... 11
Install ORION Transmitter and American Index on Meter ......................................................... 12
Program the ORION Transmitter .............................................................................................. 12
Complete the Installation .......................................................................................................... 13
ACTARIS® SLOPE FACE MODELS 175/250/400 With Dial or Odometer Index .................... 15
Before Starting Installation ....................................................................................................... 15
Index Removal From Actaris Slope Face Meter ....................................................................... 16
Install ORION Transmitter and Actaris Index on Slope Face Meter .......................................... 16
Program the ORION Transmitter .............................................................................................. 17
Complete the Installation .......................................................................................................... 18
ACTARIS® STRAIGHT FACE MODELS 175/250/400 With Odometer Index .......................... 19
Before Starting Installation ....................................................................................................... 19
Index Removal From Actaris Straight Face Meter .................................................................... 20
Install ORION Transmitter and Index on Actaris Straight Face Meter ....................................... 20
Program the ORION Transmitter .............................................................................................. 21
Complete the Installation .......................................................................................................... 22
Note Explanations
License Requirements
This device complies with Part 15 of FCC
Rules. Operation of this device is subject to
the following conditions: (1) This device may
not cause harmful interference, and (2) this
device must accept any interference received,
including interference that may cause
undesired operation.
NOTE: Communicates installation, operation or
maintenance information that is safety related but
not hazard related.
SCOPE of MANUAL
This manual contains installation instructions
for the ORION® Integral Transmitter for Gas
Meters.
No FCC license is required by a utility to
operate an ORION meter reading system.
Proper performance and reliability of the
ORION gas meter system depends upon
installation in accordance with these
instructions.
Any changes made, but not approved by
Badger Meter, can void the user’s authority to
operate the equipment.
PRODUCT UNPACKING AND
INSPECTION
Upon receipt of the product, perform the
following unpacking and inspection
procedures:
NOTE: If damage to the shipping container is
evident upon receipt, request the carrier to be
present when the product is unpacked.
Carefully open the shipping package, follow
any instructions that may be marked on the
exterior. Remove all cushioning material
surrounding the product and carefully lift the
product from the package.
Retain the package and all packing material
for possible use in reshipment or storage.
Visually inspect the product and applicable
accessories for any physical damage such as
scratches, loose or broken parts, or any other
sign of damage that may have occurred
during shipment.
NOTE: If damage is found, request an inspection
by the carrier’s agent within 48 hours of delivery
and file a claim with the carrier. A claim for
equipment damage in transit is the sole
responsibility of the purchaser.
ORION® Integral Transmitters/Hardcase
Gas Meter Identification
ORION integral transmitters for gas meters
are designed for use with a variety of major
brands of hardcase gas meters. Please refer
to and use the following identification table.
Identification Table
Gas Meter Manufacturer
Sensus®/Invensys®/
Rockwell®/Equimeter® Meters
American® Meter
Actaris® Slope Face Meter
Actaris® Straight Face Meter
Gas Meter Model
R-175/200/250/275
11 tooth
AL-175/250/425/630
175/250/400
175/250/400
ORION®
Transmitter #
64989-001
64989-002
64989-003
64989-004
Installation of ORION Integral Transmitter
This manual describes installing the ORION
transmitter and index on Sensus, American,
and Actaris gas meters.
Installation Tools and Materials
Use magnetized screwdrivers.
1/8" flat screwdriver
¼” flat screwdriver
#1 Phillips screwdriver
Radix® Hand Held
or
Optical Programming Probe and Laptop
computer
Label Information
Certification markings are noted on the
product label. Label markings include:
Model number 65512-003
08-2005
are completed with proper numbers printed at
003
08-2005.
Battery SAFT LS26500 is a 3.6V Lithium C
cell.
Battery SAFT LSI7500 is a 3.6V Lithium A
cell.
(This page intentionally left blank)
SENSUS®/ROCKWELL®/EQUIMETER® MODELS R-175/200/250/275 11 Tooth
With Dial or Odometer Index
Gas Meter Mfgr
Sensus/Invensys®/
Rockwell/Equimeter Meters
Gas Meter Model
ORION® Transmitter #
R-175/200/250/275 11 tooth
64989-001
Before proceeding with an installation, make
sure the ORION transmitter name matches the
model required for the specific gas meter.
Sensus Gas Meter and Indexes
Transmitter
Name
Gasket
4 Plugs
Index Removal From Sensus Meter
Transmitter
4 Screws
Step 1: Use a screwdriver to puncture and
remove tamper plugs, if present.
2 Stand Offs
Index
(Not part of kit)
2 Phillips Screws
Step 2: Use a screwdriver to remove and
discard the four (4) cover mounting screws
and the cover.
Gasket
Cover
2 Screws
2 Tamper Plugs
ORION® for Sensus Transmitter Kit
Before Starting Installation
Remove the two screws holding the
cover onto the transmitter.
Place a screwdriver in a
hole in the rear of the
transmitter and gently
break the cover and
gasket from the
transmitter.
Step 3: Use a screwdriver to remove and
discard the two (2) index mounting screws.
Step 2: Place the index on the front of the
ORION transmitter.
Line up two front gears. Test to ensure the
gears are engaged and moving freely by
moving the 2 foot dial.
2 foot dial
Index on XMTR
2 Screws
Gears aligned
2 Stand Offs
Transmitter
Step 4: Remove and discard old gasket.
Moving the
dials
two foot dial
Step 3: Secure the index to the transmitter
with the two (2) supplied Phillips screws
placed in the stand offs.
Install ORION® Transmitter and Sensus
Index on Meter
Use care when handling the ORION
transmitter to insure the drive pawl is not
subjected to any physical abuse. Abuse may
cause this spindle to become bent,
misaligned or otherwise inoperative.
When attaching a meter index to an ORION
transmitter, make sure it mounts securely. The
two drive gears must mate without causing
any binding or potential for disengagement.
Step 4: Mount the gasket to the meter.
Step 1: Place the two (2) supplied stand offs
in the transmitter.
Stand Offs
Step 5: Care must be taken when placing a
transmitter/index unit on the meter.
Step 8: There are three (3) different lengths
of mounting screws in the transmitter kit.
Before placing the transmitter/index on the
gas meter put four (4) supplied plugs into the
rear of the transmitter.
Install the shortest screw in the top left (#1)
of the ORION transmitter.
Install the second longest screw in the top
right (#2).
Install the two (2) longest screws in the
bottom (#3 and #4).
Step 6: When mounting an ORION®
transmitter to a gas meter, make sure the gas
meter drive gear engages the transmitter drive
pawl. These two drive pawls must mate
without causing any binding or potential for
disengagement.
Drive Gear
Drive Pawl
Program the ORION Transmitter
Badger Meter uses the Badger®-Radix®
system to display and process screens.
Step 7: There is some adjustment in the
position of the index plate. Make sure the
index is positioned so the shaft turns freely
about ½ turn.
Please reference the document “Instructions
for Installing ORION Gas Meters Using the
Radix Programming Tool”.
The meter is now installed. On the BadgerRadix you’ll see the next meter number and
the process starts again.
Installation of ORION for SENSUS® MODEL
R-175/200/250/275 (11 Tooth) with dial or
odometer index is now complete.
Complete the Installation
Step 1: Place the ORION® cover over the
outside of the index and transmitter.
Step 2: Install the cover with the two (2)
supplied screws.
Step 3: For security purposes, insert the two
(2) supplied red tamper plugs over the screws
and push them in.
10

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Create Date                     : 2006:05:19 10:46:25-05:00
Creator Tool                    : Adobe PageMaker 7.0
Modify Date                     : 2007:06:21 07:15:01-05:00
Metadata Date                   : 2007:06:21 07:15:01-05:00
Format                          : application/pdf
Creator                         : nowakca
Description                     : IOM-39   ORION Integral Transmitter for Gas  PageMaker 0306
Title                           : IOM-39   ORION Integral Transmitter for Gas  PageMaker 0306
Document ID                     : uuid:1a485935-ca28-43bf-84bc-d5dd648d0db0
Instance ID                     : uuid:795c701e-74ef-4e56-9231-998e030ee5ee
Page Count                      : 10
Subject                         : IOM-39   ORION Integral Transmitter for Gas  PageMaker 0306
Author                          : nowakca

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