Baja Marine Jay Series Year 2006 Users Manual 06 1_ct_jayseries_select_baja

JAY SERIES YEAR 2006 Jayco_2006_Jayco_Camping_Trailers

YEAR 2006 to the manual 481f382e-2674-4d13-a779-e3fd04e7dd4e

2015-02-02

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Model Year 2006
Camping Trailer
Owner’s Manual
www.jayco.com
IWARNING: Read all instructions in this manual and component
manufacturer supplied information before using your RV.
This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions
concerning the operation and maintenance of this vehicle and its components. Nothing in
this manual creates any warranty, either expressed or implied. The only warranty offered
by Jayco, Inc. is as set forth in the limited warranty applicable to this vehicle.
The owner’s failure to provide required service and/or maintenance could result in the loss
of warranty. The owner should review Jayco’s limited warranty and the limited warranties
that apply to specific components that are offered with this vehicle.
Instructions are included in the manual for operating various components which are
optional on some vehicles. In addition, the owner should refer to individual
manufacturer’s operating instructions contained in the owner’s packet.
IWARNING:
VReview the compatibility of your tow vehicle with the trailer you will be
towing. You, as the owner, are responsible for the safety and
compatibility of your tow vehicle and trailer selections.
VYou must not exceed the gross vehicle weight rating (GVWR) of the
trailer. Include all additions, cargo and tank fluids when calculating
the weight of your trailer.
VDo not exceed the towing or cargo capacity of your tow vehicle. You
must clearly understand how your tow vehicle’s capacities are
calculated.
VDo not load your trailer so that it is unbalanced from front to rear or
from side to side.
VKnow your loaded hitch weight and select a hitch that is adequate for
that weight. Consult your hitch and tow vehicle manufacturers with
any questions before you tow your trailer.
VYou are responsible for the maintenance of your tow vehicle and trailer.
Make sure your tow vehicle is mechanically sound for your intended
usage. Pay particular attention to suspension components, tires and tire
pressure.
VWe recommend the use of sway control devices and weight distributing
hitches with all Jayco towable products (excluding fifth-wheels, which
use a different type of hitch).
VObey all traffic laws and use your seatbelts at all times. Many states
have lower speed limit requirements for tow vehicle/trailer
combinations. We recommend that you do not exceed 55 MPH when
towing a trailer.
Consult an expert for specific driver education when towing a trailer. There are private RV
driving schools, and some RV clubs, which offer driving seminars as part of their club
activities. Recreation vehicle publications and the Internet can be a source of information
regarding RV driver education, as well as many other topics to help you learn to safely use
your recreation vehicle.
© 2005 Jayco, Inc. LITHO USA 05/05**06-1 Part # 0181064.2006
YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS,
CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF
JAYCO FAMILIES WHO MAKE UP THE . . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our
local area FLIGHTS at hundreds of weekend camp-outs all over North America each month . . .
WE’RE THE FAMILIES OF JAYCO!
There are special STATE, REGIONAL and INTERNATIONAL RALLIES where you can join
with your fellow JAFARIANS and their flights to enjoy a special kind of togetherness . . . fun,
games, and entertainment provide memories to last a lifetime.
And . . . how about the exotic surroundings of NEW ORLEANS, the sounds and color of
NASHVILLE and the GRAND OLE OPRY, the roar and rush of the INDIANAPOLIS 500, the
quiet surroundings of the CANADIAN ROCKIES, the color of the SMOKY MOUNTAINS in
the Fall. These and many other adventures can be yours when you join the. . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
Fill in the blanks on the reverse side, cut along dotted line and mail along with a check to:
JAYCO JAFARI INT’L TRAVEL CLUB
ATTN: Membership Coordinator
P.O. Box 192
Osceola, IN 46561-0192
Yes, it’s for everyone with a JAYCO RV; young couples just starting out, families spending quality time
together, the young at heart expanding their life experiences. Whether you belong to another camping
club, have always traveled alone, or are just starting, don’t miss out on one of the most priceless benefits
of being an RV family . . . meet new friends and spend a bit of your camping life with some of the finest
people you will ever have the opportunity to share a campfire or treasure a moment of golden living with
a . . FIFTH-WHEEL TRAVEL TRAILER. . .SPORT UTILITY TRAILER . . . CONVENTIONAL
TRAVEL TRAILER . . . TYPE C MOTORHOME . . . FOLDING CAMPING TRAILER . . . it doesn’t
matter. If you are a JAYCO RV FAMILY, then you are eligible to become a Jayco Jafari Member.
YOU WILL NEVER BE SORRY YOU MADE THE DECISION!
Your membership entitles you to:
•Special international decals for your unit.
•The Hitch newsletter with schedules of upcoming events and activities.
•A membership roster - containing the names and addresses of current members of the club will
be sent bi-yearly.
•Discount Cards for several national theme parks including Six Flags and Busch Corp. Parks.
•A special price is available on Wheeler’s Campground Guides.
•Discounts with Hertz Rental Car.
•Discounts with Coach Net, an emergency roadside service.
•Farm & City Insurance has RV insurance available at discounted rates to current Jayco Jafari
International Club members.
•All of this, plus the joy of meeting new friends and enjoy Jafari adventures around the country.
Start with the first phase of your camping life...just complete the following application and forward it to
the Jayco Jafari International Travel Club office. Your membership application may also be completed
online, by visiting our website at www.jaycorvclub.com. If you have further questions, contact the club
office direct at the website or by calling 800-262-5178. Local
calls can be made to 574-258-0571.
WELCOME TO THE JAFARI FAMILY!
TO: Membership Coordinator for the Jayco Jafari International Travel Club
Please enroll us as members in the Jayco Travel Club. We are ready to roll to where the “friends we just
haven’t met yet” have the coffee on the fire and are waiting for us to arrive: We are ...
Name: Spouse:
Address: Phone:
City: State: Zip:
Email:
Ages of Children at Home:
Our JAYCO is a: Our Dealer
(type & size)
Membership Dues:
One year $25.00 Amount enclosed. $
Two years: $45.00 Check #:
Three years: $65.00
(signature) (date)
"
Table of Contents
Welcome............................................1
Warranty/Service.......................................3
Towable Limited Warranty .................................4
Extended Transferable Limited Warranty .........................7
Warranty Registration and Customer Delivery Form ....................9
Limited Warranty Transfer ................................10
Service Procedures ....................................12
Basic Service Procedures................................12
Independent, Authorized Dealer ............................13
Parts ..........................................13
Owner’s Responsibility ................................13
Manufacturer’s Customer Support Directory......................14
Safety.............................................15
Safety Considerations ...................................15
Reporting Safety Defects ................................15
Safety in Using Propane ................................16
Checking for Leaks...................................16
To Leak Test the Propane System ..........................16
If a Leak is Detected.................................17
Carbon Monoxide Detector ..............................17
Electrical System Safety ................................18
Water System Safety ..................................18
Fire Extinguisher ....................................18
Inspection and Maintenance.............................18
Changes, Modifications and Additions .........................19
Safety When Emergency Stopping ...........................19
Additional Safety Considerations ...........................20
Cold Weather/Extended Use................................20
Condensation .......................................21
Insurance .........................................21
Before you travel.........................................23
Weights and Cargo Capacity ...............................23
Loading Cargo.......................................24
Rear Bumper ......................................25
Front Deck (Baja Trailers Only) ............................25
Loading Ramps ...................................25
Roof ..........................................26
Holding Tank(s) and Trailer Weight............................26
Weighing Instructions ...................................27
To Properly Weigh Your Recreation Vehicle ....................27
To Determine the Wheel Position Weight ....................27
Equipment .........................................28
Tow Vehicle ......................................28
Hitches .........................................29
Weight Distributing System.............................29
Sway Control ....................................29
Jay Series/Baja/Select Folding Camping Trailer i
Hitch Height and Hitch Ball Specifications.......................30
The Hitching Procedure ................................30
The Safety Chain ....................................31Table of Contents
Towing ..........................................32
Towing Behind Your Trailer ..............................32
Tires ............................................33
Wheel Lugs ........................................34
Electric Brakes ......................................35
Hydraulic Brakes .....................................36
Backing Your Trailer ..................................37
Breakaway Protection .................................37
When the Camping Trailer is New.............................37
Pre-Travel Checklist....................................38
Setting up Camp... ......................................41
Selecting your Campsite ..................................41
Additional Considerations with a Baja Trailer .....................41
Setting Up Your Trailer ..................................42
Front Deck (Baja Trailers Only) ............................42
Un-Hitching ......................................42
Leveling Your Trailer .................................43
Stabilizer Jacks .....................................43
Tent Set Up .......................................43
Opening Your Folding Camping Trailer ......................44
For Models With Slideout ............................45
To Install Door ..................................46
Closing Your Folding Camping Trailer .......................47
Inside.......................................47
Outside......................................48
For Models With Slideouts............................48
Canopy Set Up .....................................49
Screen Room Set Up ..................................50
Heated Bed Mat (Option)................................50
Dinette to Bed Conversion ...............................51
Dinette Table Exterior Use .............................51
Utility Hookups ......................................51
Electricity .......................................51
Water ..........................................52
To Utilize the City Water Connection ........................52
To Utilize On Board Water .............................52
12 Volt DC On-Demand Pump ...........................53
Water Pressure Regulator ..............................53
Waste Water Disposal................................53
Propane Connections and Start Up ...........................54
At Camp... ..........................................55
Ice Box ..........................................55
Refrigerator (Option) ...................................55
Stove, Range, Oven ....................................55
ii Jay Series/Baja/Select Folding Camping Trailer
Table of Contents
To Use the Stove Outside ................................55
Connecting the Propane Line ..............................56
Microwave (Select Models only) .............................56
Furnace (Option) .....................................56
Water Heater (Option On Some Models) .........................56
Cassette Toilet (Option) ..................................57
Outside Shower (Some Models) ..............................57
Operation........................................57
Water Purification System (Option) ............................57
To replace the filter ...................................58
Air Conditioner Prep (Option)...............................58
Solar Prep (Option - Baja Only) ..............................59
Entertainment .......................................59
BBQ Grill Prep ......................................59
BBQ Grill (Option)...................................60
Utilities & Systems......................................61
Plumbing System .....................................61
Sanitizing the Potable Water System ..........................61
Drainage - Fresh Water .................................61
Sanitation System (With Bath/Shower Option Only) ...................62
Propane System ......................................62
Propane Container ...................................63
Installing Propane Cylinders ............................64
Servicing and Filling Propane Containers ......................64
OPD Overfill Protection...............................65
Single Cylinder Mounted On A-Frame .....................66
Double Cylinder Mounted On A-Frame .....................66
Main Supply Hose – Low Pressure ...........................67
Regulator ........................................67
Propane Consumption................................67
Propane Detector ....................................68
Electrical System .....................................68
General .........................................68
120-Volt AC System ..................................69
Power Cord .....................................69
GFCI ........................................69
Testing Instructions ...............................70
12-Volt DC System...................................70
Power Converter ..................................70
Interior ......................................71
Auxiliary Battery (Independent, Authorized Dealer Installed Option)......71
Battery Charger.....................................72
Trailer Hitch Plug ...................................72
Bulbs ..........................................73
Fuses ..........................................73
Jay Series/Baja/Select Folding Camping Trailer iii
Table of Contents
Preparing to Travel Home... ................................75
Departing Camp Checklist.................................75
Draining Waste Water ...................................76
Drainage Outlet.....................................76
Gray Water Holding Tank ...............................77
Maintaining your Investment..................................79
Maintenance ........................................79
Exterior Finish.......................................79
Aluminum .......................................79
Fiberglass .......................................79
Sealants ..........................................80
Roof Latches........................................81
Lifter System .......................................81
Lifter Posts .......................................81
Winch .........................................81
Frame ...........................................81
Coupler ..........................................81
Tongue Jack ........................................82
E-Z Lube Axle .......................................82
Wheel Bearings.....................................82
Wheel Lugs.......................................82
Electric Brakes and Brake Linings ...........................82
Hydraulic Brake Maintenance and Lubrication ....................83
Tires ............................................83
Rear Bumper Spare Tire Carrier ............................83
To remove the tire from the tire carrier .......................83
To install the tire on the tire carrier .........................83
Changing Tire .....................................84
Vinyl Tire Cover (Option) ...............................84
Clearance Lights......................................84
Doors, Extrusions & Vents ................................84
ABS Plastics........................................84
Bed ............................................85
Bed Slides .......................................85
Bed Braces .......................................85
Heated Bed Mats......................................85
Fabric Components ....................................85
Definitions .......................................85
Interior .......................................85
Exterior .......................................86
Fabric Care ........................................86
Cushions/Bed Mats...................................86
SoftShades™ ......................................86
Tents ..........................................87
Exterior.........................................87
Interior .........................................87
Condensation......................................88
iv Jay Series/Baja/Select Folding Camping Trailer
Table of Contents
Canopy .........................................88
Screen Room ......................................89
Fiberglass Screening ................................89
Paneling ..........................................89
Vinyl Floor ........................................89
Countertops ........................................90
Hardware and Sink or Shower Fixtures ..........................90
Furnace Maintenance ...................................90
Air Conditioner ......................................90
Propane System ......................................90
Propane Cylinders ...................................91
Carbon Monoxide (CO) Detector .............................91
Maintenance Checklist ..................................92
Storing your Unit... .....................................95
Storage Checklist .....................................95
Prior to Storage .....................................95
During Storage Period .................................96
Camping Trailer Covers ..................................96
Winterizing ........................................96
Demand Or Power Plumbing Systems (Fig. 45) ....................97
Drain Traps.......................................97
Cassette Toilet (With Bath/Shower Option Only) ...................97
Index .............................................99
Jay Series/Baja/Select Folding Camping Trailer v
Table of Contents
NOTES
vi Jay Series/Baja/Select Folding Camping Trailer
Table of Contents
WELCOME
Thank you for purchasing your Jayco Recreation Vehicle (RV) and welcome to the world
of recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique
world of camping and leisure in a grand style. Your Jayco RV has been designed and
engineered to offer many comforts of home to make your camping experience as enjoyable
as possible. Jayco RVs are designed, constructed, warranted and intended to be used as
temporary living quarters for recreational, camping and travel uses, as defined in the
bylaws of the Recreation Vehicle Industry Association. Our recreation vehicles are not
intended for hauling of cargo.
This owner’s manual will assist you in understanding the RV’s proper use and operation. If
you are a newcomer to RV travel, you will appreciate the suggestions and “shop talk”
information found throughout this manual.
Keep this manual in your recreation vehicle for handy reference. Get to know your new
vehicle and how it operates. The information in this manual reflects the most current
available to us at the time of publication. This manual is a supplement to various other
instructions supplied by the manufacturers of separately manufactured and warranted
component parts. Carefully read, understand and follow this owner’s manual and all
information supplied by manufacturers of components. This information contains
important operating, safety, and maintenance instructions. Direct questions that are not
answered by the owner’s manual or other booklets, to your independent, authorized dealer.
If they cannot satisfactorily answer your questions, they will call or refer you to the
component part manufacturer or Jayco.
Your vehicle was manufactured based on the applicable requirements of:
•Federal Motor Vehicle Safety Standards
•State Regulations
•Canadian Standards Associations (CSA) (where applicable)
•Requirements of ANSI Standard A119.2, the nationally recognized Standard For
Recreation Vehicles – Installation of Plumbing, Heating and Electrical Systems.
The Recreation Vehicle Industry Association (RVIA) and Canadian Standards Association
(CSA) periodically inspect our production line and assist us in maintaining strict
compliance with installation and safety standards for those systems.
Periodic safety inspections and a program of preventive maintenance are necessary for the
continuation of safe and trouble-free operation.
Camping is a great way to relax and enjoy the outdoors with your friends and family. Please
remember to tread lightly on our beautiful land and leave only your footprints so that others
may enjoy nature as much as you did.
The Jayco Family
Jayco, Inc.
Jay Series/Baja/Select Folding Camping Trailer 1
NOTES
2Jay Series/Baja/Select Folding Camping Trailer
WARRANTY/SERVICE
The following pages contain warranty information. It is our recommendation that you read
through Jayco’s warranty and all other warranties. If there is any part which you do not
understand, consult with your independent, authorized dealer, appropriate component part
manufacturer or Jayco for further explanation. The warranty titles are defined as follows:
•Towable Limited Warranty - This warranty comes direct from the manufacturer to
the original purchaser. It provides limited coverage for your recreation vehicle, when
used only for its intended purpose of recreational travel and camping, for two (2)
years. Beyond this, it can be transferred one time only within the warranty period.
•Extended Transferable Warranty - Our folding camping trailers come with this
warranty, which is also referred to as our Lifetime Coverage Warranty. This warranty
provides extended limited warranties on the tent, frame, floor, lifter system and roof
of your folding camping trailer as defined in the warranty.
•Warranty Registration & Customer Delivery Form - This form is to be completed
by the independent, authorized dealer when you pick up your unit. Once it is
completed and signed, the independent, authorized dealer will forward the
information to us so we can register your trailer.
•Limited Warranty Transfer Application - This is the form required to transfer the
warranty as indicated above in the Towable Transferable Warranty. This form must
be completed and filed as instructed for the transfer to occur. If you have questions,
consult with your independent, authorized dealer.
Jay Series/Baja/Select Folding Camping Trailer 3
Warranty/Service
TOWABLE LIMITED WARRANTY
WHAT AND WHO IS COV ERED
The Jayco war ranty cov ers this rec re ational ve hi cle (“RV”), when used only for its in tended pur pose of rec re ational travel
and camp ing, for two (2) years. The war ranty pe riod be gins on the date that the RV is de liv ered to the first re tail pur chaser
by an in de pend ent, au tho rized dealer of Jayco, or, if the dealer places the ve hi cle in ser vice prior to re tail sale, on the date
the RV is first placed in such ser vice. In the event that a sub stan tial de fect in ma te rial or work man ship, at trib ut able to
Jayco, is found to ex ist dur ing the war ranty pe riod, it will be re paired or re placed, at Jayco’s op tion, with out charge to the
RV owner, in ac cor dance with the terms, con di tions and limitations of this limited warranty.
This lim ited war ranty ap plies to the first con sumer pur chaser, and the next sub se quent owner, only. This lim ited war ranty
may be trans ferred once dur ing the war ranty pe riod. How ever, the sub se quent owner must sub mit a war ranty trans fer
form to Jayco to make the war ranty trans fer ef fec tive. You may con tact an in de pend ent, au tho rized dealer for de tails. All
rights and lim i ta tions within this war ranty are ap pli ca ble to the orig i nal owner and the sub se quent owner of the RV. The
sub se quent owner’s war ranty cov er age pe riod is the re main ing bal ance of the war ranty cov er age pe riod that the prior
owner was entitled to under this limited warranty.
Jayco’s ob li ga tion to re pair or re place de fec tive ma te ri als or work man ship is the sole ob li ga tion of Jayco un der this lim -
ited war ranty. Jayco re serves the right to use new or remanufactured parts of sim i lar qual ity to com plete any work, and to
make parts and de sign changes from time to time with out no tice to any one. Jayco re serves the right to make changes in the
de sign or ma te rial of its prod ucts with out in cur ring any ob li ga tion to in cor po rate such changes in any prod uct pre vi ously
man u fac tured. Jayco makes no war ranty as to the fu ture per for mance of this RV, and this lim ited war ranty is not in tended
to ex tend to the fu ture per for mance of this RV, or any of its ma te ri als, com po nents or parts. In ad di tion, the RV owner’s
ob li ga tion to no tify Jayco, or one of its in de pend ent, au tho rized deal ers, of a claimed de fect does not mod ify any ob li ga -
tion placed on the RV owner to con tact Jayco directly when attempting to pursue remedies under state or federal law.
LIM I TA TIONS, EX CLU SIONS AND DIS CLAIMER OF IM PLIED WAR RAN TIES
ANY IM PLIED WAR RANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FED ERAL LAW, IN -
CLUD ING ANY IM PLIED WAR RANTY OF MER CHANT ABIL ITY OR ANY IM PLIED WAR RANTY OF
FIT NESS, IS LIM ITED IN DU RA TION TO THE DU RA TION SET FORTH IN THIS LIM ITED WAR RANTY
AND IS LIM ITED IN SCOPE OF COV ER AGE TO THE SCOPE OF COV ER AGE OF THIS LIM ITED WAR -
RANTY. Jayco makes no war ranty of any na ture be yond that con tained in this lim ited war ranty. Jayco does not au tho rize
any per son to cre ate any other ob li ga tion or li a bil ity for it re gard ing this RV, and Jayco is not re spon si ble for any rep re sen -
ta tion, prom ise or war ranty made by any dealer or other per son be yond what is ex pressly stated in this lim ited war ranty,
and no one has the au thor ity to en large, amend or mod ify this lim ited war ranty. Any sell ing or ser vic ing dealer is not
Jayco’s agent, but an in de pend ent en tity.
JAYCO SHALL NOT BE LI A BLE FOR ANY IN CI DEN TAL OR CON SE QUEN TIAL DAM AGES THAT MAY
RE SULT FROM BREACH OF THIS LIM ITED WAR RANTY OR ANY IM PLIED WAR RANTY. THIS EX -
CLU SION OF CON SE QUEN TIAL AND IN CI DEN TAL DAM AGES SHALL BE IN DE PEND ENT OF ANY
FAIL URE OF THE ES SEN TIAL PUR POSE OF ANY WAR RANTY, AND THIS EX CLU SION SHALL SUR -
VIVE ANY DE TER MI NA TION THAT THIS LIM ITED WAR RANTY OR ANY IM PLIED WAR RANTY HAS
FAILED OF ITS ES SEN TIAL PUR POSE.
Some states do not al low lim i ta tions on how long an im plied war ranty lasts, or the ex clu sion or lim i ta tion of in ci den tal or
con se quen tial dam ages, so the above lim i ta tions or ex clu sions may not ap ply to you.
Rev. 04/05 Towable Lim ited War ranty Page 1 of 3
4Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
HOW TO GET SER VICE
To ob tain war ranty ser vice the owner must do all of the fol low ing:
1. No tify an in de pend ent, au tho rized dealer of Jayco, or Jayco, of the sub stan tial de fect in ma te rial or work man ship at -
trib ut able to Jayco, within the war ranty cov er age pe riod des ig nated above;
2. Pro vide the no ti fi ca tion men tioned in (1), above, within ten (10) days of when the owner dis cov ered, or should have
dis cov ered, the sub stan tial de fect in ma te rial or work man ship at trib ut able to Jayco;
3. Promptly sched ule an ap point ment with and take the RV to an in de pend ent, au tho rized dealer of Jayco, or Jayco, for
re pairs; and
4. Pays any freight or trans por ta tion costs, im port du ties, fees and all in ci den tal ex penses as so ci ated with ob tain ing war -
ranty ser vice.
For war ranty ser vice, sim ply con tact one of Jayco’s in de pend ent, au tho rized ser vice cen ters for an ap point ment and then
de liver your RV to the ser vice cen ter on the spec i fied ap point ment date. If you need as sis tance you may con tact Jayco, at
P.O. Box 460, Middlebury, In di ana 46540, Attn: Af ter mar ket Ser vice, (574) 825-0608, or http://www.jayco.com.
NOTE: Jayco does not con trol the sched ul ing of ser vice work at the in de pend ent, au tho rized deal er ships. You may en -
coun ter some de lay in sched ul ing or com ple tion of work. Also, you must no tify the sell ing dealer at time of de liv ery to
have work per formed on any de fect that oc curred at the fac tory dur ing man u fac ture at no cost to you as pro vided by this
lim ited war ranty. (See be low under WHAT IS NOT COV ERED).
If two (2) or more ser vice at tempts have been made to cor rect any cov ered de fect that you be lieve im pairs the value, use or
safety of the RV, or if it has taken lon ger than thirty (30) days for those types of re pairs to be com pleted, you must, to the
ex tent per mit ted by law, no tify Jayco di rectly, in writ ing, at the above ad dress, of the un suc cess ful re pair(s) of the al leged
de fect(s) so that Jayco can be come di rectly in volved in mak ing sure that you are pro vided ser vice pur su ant to the terms of
this limited war ranty.
WHAT IS NOT COV ERED
By way of ex am ple only, this Lim ited War ranty does not cover any of the fol low ing: de fects in ma te ri als, com po nents or
parts of the RV not at trib ut able to Jayco, items that are added or changed af ter the RV leaves the pos ses sion of Jayco; ad di -
tional equip ment or ac ces so ries in stalled at any deal er ship, or other place of busi ness, or by any other party, other than
Jayco; any RV used for rental or other com mer cial pur poses (Note: It shall be con cluded that the RV has been used for
com mer cial and/or busi ness pur poses if the RV owner or user files a tax form claim ing any busi ness or com mer cial tax
ben e fit re lated to the RV, or if the RV is pur chased in a busi ness name); any RV not used solely for rec re ational travel and
camp ing; nor mal wear, tear or us age, such as tears, punc tures, soil ing, mil dew, fad ing, or dis col or ation of ex te rior plas tic
or fi ber glass, or soft goods, such as up hol stery, drapes, car pet, vi nyl, screens, cush ions, mat tresses and fab rics; the ef fects
of con den sa tion or mois ture from con den sa tion in side the RV; mold or any dam age caused by mold to the in side or out side
of the RV; im per fec tions that do not af fect the suit abil ity of the RV for its in tended pur pose of rec re ational use or items
that are work ing as de signed but that you are un happy with; prob lems, in clud ing wa ter leaks, re lated to mis use, mis han -
dling, ne glect or abuse, in clud ing fail ure to main tain the RV in ac cor dance with the owner’s man ual, or other rou tine
main te nance such as in spec tions, lu bri cat ing, ad just ments, tight en ing of screws, tight en ing of lug nuts, seal ing, ro tat ing
tires; dam age due to ac ci dent, whether or not fore see able, in clud ing any acts of weather or dam age or cor ro sion due to the
en vi ron ment, theft, van dal ism, fire, or other in ter ven ing acts not at trib ut able to Jayco; dam age re sult ing from tire wear or
tire fail ure; de fac ing, scratches, dents, chips on any sur face or fab ric of the RV; dam age caused by off road use, over load -
ing the RV or al ter ation of the RV, or any of its com po nents or parts; wheel align ment or ad just ments to axles when caused
by improper maintenance, loading or damage from road hazards, including off road travel, wheel damage or balancing or
damage from tire failures.
In ad di tion, this lim ited war ranty does not cover any ma te rial, com po nent or part of the RV that is war ranted by an other
en tity, in clud ing, by way of ex am ple, han dling, brak ing, wheel bal ance, muf fler, tires, tubes, bat ter ies, gauges, gen er a tor,
jacks, in verter, mi cro wave, tele vi sion, VCR, CD player, tape player, ra dio, speak ers, tele vi sion, re frig er a tor, range, wa ter
heater, stove, car bon mon ox ide de tec tor, smoke de tec tor, fur nace or any air con di tioner. (Note: The writ ten war ranty pro -
vided by the man u fac turer of the com po nent part is the direct responsibility of that man u fac turer).
De fects and/or dam age to in te rior and ex te rior sur faces, trim, up hol stery and other ap pear ance items may oc cur at the fac -
tory. These items are usu ally de tected and cor rected at the fac tory or by the sell ing dealer prior to de liv ery to the re tail cus -
tomer. You must in spect your RV for this type of dam age when you take de liv ery. If you find any such de fect or dam age
you must no tify the sell ing dealer at time of de liv ery to have these items cov ered by this lim ited war ranty and to have work
per formed on the items at no cost to you as pro vided by this lim ited war ranty.
Rev. 04/05 Towable Lim ited War ranty Page 2 of 3
Jay Series/Baja/Select Folding Camping Trailer 5
Warranty/Service
EVENTS DIS CHARG ING JAYCO FROM OB LI GA TION UN DER WAR RANTY
Cer tain things com pletely dis charge Jayco from any ob li ga tion un der this war ranty and void it. By way of ex am ple, the
fol low ing shall dis charge Jayco from any ex press or im plied war ranty ob li ga tion to re pair or re place any de fect that re sults
from: any rental or other com mer cial use or pur chase of the RV (as de fined in this war ranty), any de fect in a sep a rately
man u fac tured com po nent part, owner ne glect or fail ure to pro vide rou tine main te nance (See Owner’s Man ual), un au tho -
rized al ter ation, off road use, col li sion or ac ci dent, whether or not fore see able, in clud ing any acts of weather or dam age or
cor ro sion due to the en vi ron ment, theft, van dal ism, fire, ex plo sions, over load ing in ex cess of weight ratings, and
tampering with any portion of the RV.
LE GAL REM E DIES
Any ac tion to en force any por tion of this lim ited war ranty, or any im plied war ranty, shall be com menced within six (6)
months af ter ex pi ra tion of the war ranty cov er age pe riod des ig nated above. Any per for mance of re pairs shall not sus pend
any lim i ta tion pe riod from ex pir ing. Any per for mance of re pairs af ter the war ranty cov er age pe riod has ex pired, or per for -
mance of re pairs re gard ing any thing ex cluded from cov er age un der this lim ited war ranty shall be con sid ered “good will”
re pairs, and they will not al ter the ex press terms of this lim ited war ranty, or ex tend the war ranty cov er age pe riod or this
lim i ta tion pe riod in this para graph. In ad di tion, this war ranty is not in tended to ex tend to fu ture per for mance, and noth ing
in this war ranty, or any ac tion of Jayco, or any agent of Jayco, shall be in ter preted as an ex ten sion of the war ranty or this
lim i ta tion pe riod. Some states do not al low a re duc tion in the stat ute of lim i ta tions, so this reduction may not apply to you.
WAR RANTY REG IS TRA TIONS:
Your war ranty reg is tra tion re cords should be com pleted and de liv ered to the man u fac tur ers of com po nent parts. The sell -
ing deal er ship will as sist you in com plet ing and fill ing out the Jayco prod uct war ranty reg is tra tion form. That form must
be re turned to Jayco within ten (10) days of your tak ing de liv ery of the RV. Your Jayco war ranty will not be reg is tered un -
less this war ranty reg is tra tion is com pleted and re ceived by Jayco. Fail ure to file this war ranty reg is tra tion with Jayco will
not af fect your rights un der this lim ited war ranty as long as you can pres ent proof of pur chase, but it can cause de lays in
ob tain ing the ben e fits of this lim ited war ranty, and it may in hibit any ser vic ing fa cil ity’s ability to provide proper repairs
and/or part replacement.
CARE AND MAIN TE NANCE
It is the Owner’s re spon si bil ity to per form proper care and main te nance of the RV, and to as sure cor rect load dis tri bu tion.
For de tails re gard ing this, please see your Jayco owner’s man ual and the owner’s man u als of other com po nent part man u -
fac tur ers. These out line var i ous care and main te nance that is re quired to main tain your RV. Please re view all man u als sup -
plied with your RV, and con tact your sell ing deal er ship or sup plier of the com po nent part if you have ques tions. Note:
Fail ure to main tain the RV as noted in those man u als voids this lim ited war ranty, and any dam age to the RV as a re sult of
your fail ure to per form such care, is not covered by this limited warranty.
THIS WAR RANTY GIVES YOU SPE CIFIC LE GAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
THAT VARY FROM STATE TO STATE.
JAYCO, INC.
903 South Main * P.O. Box 460 * Middlebury, IN 46540
Tele phone: 574-825-0608
Rev. 04/05 Towable Lim ited War ranty Page 3 of 3
6Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
EXTENDED TRANSFERABLE LIMITED WARRANTY
FOLDING CAMPING TRAILERS
TENT, FRAME, FLOOR, LIFTER SYS TEM, ROOF
SUM MARY OF LIMITED WAR RANTY:
Jayco pro vides ex tended lim ited war ran ties on the tent, frame, floor, lifter sys tem, and roof of fold ing camp ing trail ers
as out lined be low. Jayco war rants that all parts of our man u fac ture are free from sub stan tial de fects in ma te ri als and work -
man ship dur ing the war ranty pe riod un der nor mal use and ser vice, when used for its in tended pur pose of rec re ational
travel and camp ing. The war ranty pe riod shall be gin on the date the ve hi cle is sold to the first re tail con sumer pur chaser or
sub se quent trans feree or, if the dealer prior to sale first places the ve hi cle in ser vice, on the date the ve hi cle is first placed in
such ser vice.
This war ranty may be trans ferred one time only within a two (2) year pe riod from the date the ve hi cle is sold to
the first re tail con sumer pur chaser or, if the dealer prior to sale first places the ve hi cle in ser vice, on the date the ve -
hi cle is first placed in such ser vice with proper ap pli ca tion.
Lifter Sys tem
(1) Jayco ex tends to the orig i nal con sumer pur chaser and sub se quent trans feree, a lim ited war ranty on the lifter sys -
tem against func tional de fects in ma te rial or work man ship for the life time of the fold ing camp ing trailer.
(1A) Ex clu sions:
Nor mal ad just ments to the lift sys tem (such as pe ri odic roof height ad just ment to com pen sate for stretch in ca bles)
are cov ered by this war ranty for the first year only.
The in stal la tion of a roof air con di tioner or any other cargo CAN NOT ex ceed 350 pounds. Ex ceeding this limit
voids the war ranty pro vi sion on the lift sys tem. Do not lift roof with any load in place and al ways un lock all roof
latches be fore rais ing.
Any dam ages re sult ing from al ter ations to the lift sys tem.
Any dam ages caused by im proper main te nance, im proper re pair, im proper use or by use of im proper re pair parts.
Steel Frame
(2) Jayco ex tends to the orig i nal con sumer pur chaser and sub se quent trans feree, a lim ited war ranty on the steel frame
against func tional de fects in ma te rial or work man ship for the life time of the fold ing camp ing trailer.
(2A) Ex clu sions:
This life time pro vi sion does not in clude the frame sur face, axle beam, sus pen sion or run ning gear com po nents.
Floor/Bed Plat forms
(3) Jayco ex tends to the orig i nal con sumer pur chaser or sub se quent trans feree, a lim ited war ranty on the floor against
func tional de fects in ma te rial or work man ship in the struc tural in teg rity of the floor for the life time of the fold ing
camp ing trailer. Jayco ex tends to the orig i nal re tail pur chaser, a lim ited war ranty on the bed wood against func -
tional de fects in ma te rial or work man ship for the life time of the fold ing camp ing trailer and ap plies only to the
struc tural in teg rity of the bed wood.
(3A) Ex clu sions:
Func tional de fects in the vi nyl floor cov er ing are cov ered for the first year of own er ship only. The vi nyl floor cov -
er ing is NOT war ranted against gouges, cuts or tears. Re pair or re place ment of the vi nyl floor cov er ing will be the
sole rem edy for de fects.
Roof
(4) Jayco ex tends to the orig i nal con sumer pur chaser or sub se quent trans feree, a lim ited war ranty on the roof against
func tional de fects in ma te rial or work man ship for the life time of the fold ing camp ing trailer.
(4A) Ex clu sions:
This war ranty pro vi sion for the roof does not in clude main te nance, sur face fin ish, re-seal ing, or dam age due to the
in stal la tion of non-stan dard equip ment. NOTE: Snow loads must be re moved from the roof to avoid dam age to the
roof. All roof seams and mold ings must be re sealed (cap sealed) at least once each year.
Tent Ma te rial
(5) Jayco ex tends to the orig i nal con sumer pur chaser or sub se quent trans feree, a lim ited war ranty on the tent ma te rial
for five (5) years from the date of re tail pur chase against func tional de fects in ma te rial or work man ship on the
fold ing camp ing trail ers. Dur ing the first two years, parts, la bor and freight are cov ered. Dur ing year three, four
and five, parts, Jayco fac tory la bor and re turn freight from Jayco are cov ered. Dealer la bor to re move and re in -
stall the tent plus ship ping costs to Jayco is not cov ered. (In sim ple terms, you send it to us, we will fix it and send
it back dur ing year three, four and five).
(5A) Ex clu sions:
The tent is not war ranted against fad ing, dis col or ation, soil ing, leak ing due to con tam i nants, mil dew from con den -
sa tion or stor ing tent when wet, or prob lems re sult ing from mis use or abuse. Rips, tears and dam age caused by in -
sects and/or ro dents are not cov ered un der any war ranty.
Ex tended Trans fer able Limited War ranty Page 1 of 2
Jay Series/Baja/Select Folding Camping Trailer 7
Warranty/Service
COM PANY’S OB LI GA TIONS:
If the man ual lifter sys tem, steel frame, floor or roof is de ter mined to have a func tional de fect in ma te rial or work man -
ship dur ing the war ranty term, Jayco will rem edy the de fect with out charge for parts or la bor, within a rea son able time af -
ter re ceipt of no tice, ei ther by re pair or re place ment at Jayco’s sole op tion. Cov er age for the tent is for the pro-rated
du ra tion as noted in Pol icy 5 of this war ranty. War ranty ser vice may be ob tained from Jayco or its au tho rized deal ers, or
re pair cen ters des ig nated and au tho rized by Jayco or its deal ers. In the event the pur chaser dis cov ers a func tional de fect in
the man ual lifter sys tem, steel frame, floor or roof, and has one of those com po nents re paired by an un au tho rized ser vice
per son and said re pairs are cov ered by this War ranty, Jayco shall be li a ble only for costs of those re pairs up to the amount
that Jayco would have in curred if Jayco or an au tho rized dealer had made the re pairs. War ranty per for mance will com -
mence within a rea son able time af ter Jayco’s re ceipt of no tice of the de fect and will be com pleted within a rea son able
time, sub ject to avail abil ity of parts and sched ul ing.
ITEMS EX CLUDED FROM WAR RANTY:
This war ranty does not cover de fects caused by:
(A) Neg li gence in op er a tion and main te nance.
(B) Mis use
(C) Dam age not re sult ing from de fect or mal func tion (act of God)
(D) Any dam age caused by al ter ations or ad di tions to orig i nal equip ment.
(E) Claims re lat ing to un au tho rized re pair, dam age or de fects.
(F) Com mer cial or res i den tial use.
PUR CHASER’S OB LI GA TIONS:
Pur chaser shall give no tice on this war ranty within ten days af ter dis cov ery of the de fect to ei ther an au tho rized Jayco
dealer or Jayco. No tice should con tain the name and mail ing ad dress, proof of date of pur chase, model, year and se rial
num ber of the unit, name and ad dress of the sell ing dealer and a de scrip tion of the de fect. All costs in curred by Pur chaser
in trans port ing the Jayco fold ing camp ing trailer for war ranty ser vice shall be borne by Pur chaser. No ac tion to en force
this War ranty shall be com menced later than three (3) months af ter the ex pi ra tion of the war ranty pe riod.
DIS CLAIMER OF CON SE QUEN TIAL AND IN CI DEN TAL DAM AGES:
You and any other user of Jayco prod ucts shall not be en ti tled to any con se quen tial or in ci den tal dam ages,
in clud ing with out lim i ta tion, loss of use of the unit, in con ve nience, lodg ing, dam age to per sonal prop erty, phone
calls, meals, lost in come or earn ings. This war ranty gives you spe cific le gal rights and you may also have other
rights, which vary from state to state.
DIS CLAIMER AND LIM I TA TION OF IM PLIED WAR RANTIES:
Jayco does not au tho rize any per son to cre ate for it any other ob li ga tion or li a bil ity in con nec tion with this ve -
hi cle. Any im plied war ranty of mer chant abil ity or fit ness for a par tic u lar pur pose ap pli ca ble to this ve hi cle is lim -
ited in du ra tion to the du ra tion of this writ ten war ranty. The per for mance of re pairs is the ex clu sive rem edy
un der this writ ten war ranty or any im plied war ranty. Jayco shall not be li a ble for in ci den tal or con se quen tial
dam ages re sult ing from breach of this writ ten war ranty or any im plied war ranty. Some states do not al low lim i ta -
tions on how long an im plied war ranty will last or the ex clu sion or lim i ta tion of in ci den tal or con se quen tial dam ages, so
the above lim i ta tions or ex clu sions may not ap ply to you.
PARTS AND DESIGN CHANGES:
Jayco may make parts and de sign changes from time to time with out no tice and re pairs or re place ments may be made
with new or dif fer ent parts. Jayco re serves the right to make changes in the de sign or ma te rial or its prod ucts with out in cur -
ring any ob li ga tion to in cor po rate such changes in any prod uct pre vi ously man u fac tured.
All in qui ries re gard ing this War ranty should be sent to:
JAYCO, INC.
903 South Main * P.O. Box 460 * Middlebury, IN 46540
Ex tended Trans fer able Limited War ranty Page 2 of 2
8Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
WARRANTY REGISTRATION AND CUSTOMER DELIVERY FORM
Dealer is to assure that this form is properly completed and returned to Jayco within ten (10) working days after delivery.
OWNER’S NAME DEALER’S NAME
ADDRESS ADDRESS
CITY STATE ZIP CODE CITY STATE ZIP CODE
DELIVERY DATE PHONE NUMBER (DAYTIME) ODOMETER READING (MUST BE COMPLETED FOR MOTORHOMES)
JAYCO SERIAL NUMBER CHASSIS VIN (VEHICLE I.D. NUMBER) (SEVENTEEN DIGITS REQUIRED)
DEALER INSTALLED OPTIONS (Dealer installed options are not covered under Jayco’s limited warranties.)
OWNER/DEALER INSPECTION
I HAVE COMPLETED THE ABOVE INSPECTION ON THIS FAMILY CAMPING VEHICLE AND HAVE TAKEN A TEST DRIVE AT THE TIME OF
PURCHASE. I NOTED:
I RECEIVED A COPY OF THE JAYCO LIMITED WARRANTY BEFORE I PURCHASED THIS VEHICLE AND I UNDERSTAND THAT IT IS
DESIGNED TO BE USED ONLY FOR RECREATIONAL CAMPING AND TRAVEL.
THE PURCHASER HAS INSPECTED OR BEEN GIVEN THE OPPORTUNITY TO INSPECT THE VEHICLE AND TAKE THE TEST DRIVE,
SUPPLIED THE INFORMATION ABOUT HIS/HER NAME AND ADDRESS, BEEN GIVEN THE OPPORTUNITY TO MAKE NOTATIONS IN
THE SPACE PROVIDED AND OBSERVED OR RECEIVED SATISFACTORY EXPLANATIONS ABOUT ALL ITEMS LISTED ABOVE.
DATE PURCHASER’S SIGNATURE DEALER’S SIGNATURE
Jay Series/Baja/Select Folding Camping Trailer 9
Warranty/Service
SAMPLE
Jayco, Inc.
P.O. Box 460
903 South Main Street
Middlebury, IN 46540
(574) 825-0608
ALL ITEMS MUST BE MARKED OFF BY THE DEALER IN THE CUSTOMER’S PRESENCE INDICATING
PERFORMANCE OR INSTRUCTION AS REQUIRED.
PLEASE MARK EACH ITEM OK OR NA (NOT APPLICABLE).
1. ELECTRICAL SYSTEM
¾
120-Volt System
¾
120-Volt Auxiliary Generator Operation
¾
12-Volt System
¾
Ground Fault Circuit Interrupter (GFCI)
¾
All Interior Lights/Recepts/Switches
¾
All Exterior Lights/Recepts/Switches
¾
Battery System
¾
Monitor Panel
¾
Slideout Operation and Maintenance
¾
Phone and Cable TV
¾
Audio/Video Entertainment System
¾
Converter Operation and Use
¾
Solar Panel
¾
Interior Fans - All
a. Motorized Only
¾
Inverter Operation and Use
¾
Driver Dash Controls/Switches
¾
Hydraulic Leveling Jacks
¾
Power Cord/Reel
¾
Backup Camera and Monitor
2. PROPANE SYSTEM
¾
Location and Maintenance of Propane
Lines and Connections
¾
Maintenance and Operation of Regulator
¾
Propane Monometer Test (Check for leaks -
repair if needed and retest) Set Pressure at
________in. Water Column
¾
Outside Grill Use and Operation
3. WATER/PLUMBING SYSTEM
¾
Water Intake/Drain Lines
¾
Demand Pump
¾
Faucet(s)/Fixture(s)
¾
Winterizing/Bypass
¾
Outside Shower
¾
Shower
3. WATER/PLUMBING SYSTEM CONT.
¾
Black Holding Tank(s)
¾
Grey Holding Tank(s)
¾
Fresh Water Holding Tanks(s)
¾
Toilet
4. APPLIANCES
¾
Furnace and Thermostat
¾
Range/Oven/Hotplate
¾
Water Heater
¾
Refrigerator
¾
Air Conditioner
¾
Microwave
¾
Central Vacuum
¾
Heat Pump
¾
Washer/Dryer
5. INTERIOR
¾
Curtain/Drapes/Valances/Blinds
¾
Beds/Couches/Tables
¾
Fire Extinguisher (Check CHARGE ONLY)
¾
Interior Trim and Sealants
¾
Windows - Crank Mechanisms/Slides/etc.
6. EXTERIOR
¾
Doors and Locks - all keys
¾
Screen Door
¾
Entrance Step
¾
Finish - spot paint, touch up and rub out if
necessary
¾
TV and/or Satellite Antenna Mechanism
¾
Vents - all
¾
Compartment Doors
¾
Trim and Sealants
¾
Awnings
¾
Bumper/A-Frame - touch up as needed
¾
Window and Roof Sealants
7. CHASSIS - MOTORIZED ONLY
¾
Check all Fluid Levels
¾
Chassis Prep as Recommended by the
Manufacturer
¾
Tires - Condition and Pressure
¾
Wheel Lugs - as outlined in Chassis manual
8. RUNNING GEAR - TOWABLE ONLY
¾
Brake Adjustment and Maintenance
¾
Bearing Lubrication and Maintenance
¾
Brake Wire Connections
¾
Hydraulic Brake Fluid and Maintenance
¾
A-Frame/Coupler Operation
¾
Operate and Lube Jacks
¾
Tires - Condition and Pressure Set
Tire Pressure ________ psi
¾
Wheel Lugs - (Tighten to specs for ft. lb.
torque) Review Maintenance - tighten at
10,25,50 miles
9. FOLDING CAMPING TRAILER ONLY
¾
Complete Set Up and Closing
Demonstration, Proper Leveling
10. GENERAL
¾
Wash Vehicle
¾
Be certain that all required literature is in the
vehicle
¾
Be certain that all accessories including
remotes are in the vehicle
¾
Be certain that all Owner’s Manuals are in
the vehicle
¾
Be certain that the Warranty Forms are
completed
1. Exterior and interior finish.
2. Operate all appliances, optional equipment and accessories and discuss
maintenance.
3. Review operation, maintenance and safety of Propane System.
4. Explain weight ratings, limitations and proper load distribution and
maintenance.
5. Operate all fresh water and plumbing components including faucets, shower,
toilet and drain locations.
6. Review tow vehicle, hitch and sway control set-up - test drive. (towables only)
7.Complete review of owner’s manuals and highlight safety issues.
LIMITED WARRANTY TRANSFER
The warranty on your unit is transferable one (1) time during the warranty period. This
form as shown here and on the next page must be completed and sent to Jayco, Attention:
After Market Services. If you have questions, consult with your independent, authorized
dealer for assistance.
10 Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
Revised 1/2004 MJF
REQUIRED
FIELD
___________________________________________________________________
Vehicle Identification Number
ANEW
OWNER
INFORMATION
Transfer Coverage To:
_________________________________________ ________________________________________
Last Name First Name
_______________________________________________________________________________________
Owner Address 1
_______________________________________________________________________________________
Owner Address 2
_______________________________________________________________________________________
Owner Address 3
__________________________________________________________________________ _________
City State
_________________________ ___________________________________________________________
Zip Phone Number
__ __ / __ __ / __ __ __ __ __ __ __ __ __ __ __ __ __
Date of Transfer Odometer Reading at Transfer MUST BE COMPLETED ON ALL MOTORIZED VEHICLES
BPRIOR
OWNER
INFORMATION
Transfer Coverage From:
_________________________________________ ________________________________________
Last Name First Name
CSELLING
DEALER
INFORMATION
(IF APPLICABLE)
_______________________________________________________________________________________
Dealership Name
_______________________________________________________________________________________
Dealer Address 1
_______________________________________________________________________________________
Dealer Address 2
_______________________________________________________________________________________
Dealer Address 3
__________________________________________________________________________ _________
City State
_________________________ ___________________________________________________________
Zip Phone Number
DALL TITLED
OWNER
SIGNATURES
PLEASE READ TERMS AND REPRESENTATIONS PRIOR TO SIGNING .
I HAVE READ AND AGREE TO THE TERMS AND CONDITIONS ON THE BACK OF THIS FORM.
__________________________________________ ______________________________________________
New Owner’s Signature New Owner’s Signature
__________________________________________ ______________________________________________
New Owner’s Signature Selling Dealer’s Signature
THE LIMITED WARRANTY MAY BE TRANSFERRED ONE (1) TIME DURING THE WARRANTY PERIOD WITH THIS
APPLICATION.
LIMITED WARRANTY TRANSFER APPLICATION
Mail original copy of Jayco, Inc. Limited Warranty Transfer
Application to:
Jayco, Inc.
Warranty Dept.
P.O. Box 460
Middlebury, IN 46540
TERMS AND REPRESENTATIONS
By my signature(s) on the face side of this form, and in order to induce Jayco, Inc. to transfer its
Limited Warranty, I represent the following:
1. That I have received and read a copy of the Jayco Limited Warranty and Owner’s Manual.
2. I understand that the unit is to be used only for recreational camping and travel.
3. That all information provided by me on the face side of this form is true and correct.
4. I understand that I am purchasing a pre-owned recreational vehicle and Jayco, Inc. does not
make any representation as to is present condition.
Jay Series/Baja/Select Folding Camping Trailer 11
Warranty/Service
SERVICE PROCEDURES
Basic Service Procedures
We are interested in your satisfaction. Only by having your complete confidence and
satisfaction with our product and its service can we assure our continued success as
manufacturers of recreation vehicles. We have found that continuing a pleasant and
effective relationship through our independent, authorized dealers is equally as important
as maintaining the technical excellence of our product. Your independent, authorized
dealer will cordially assist you in providing service, maintenance, selection of options and
instructions concerning the operation of your vehicle.
If you have a problem with your trailer that requires service, please follow these
instructions in sequence.
1. Contact your selling independent, authorized dealer’s service department for an
appointment. Describe to the best of your knowledge the nature of the problem.
2. Contact the owner or General Manager of the independent, authorized dealership if
the initial attempt fails with the service department.
3. If further assistance is needed, contact:
After Market Services
Jayco Incorporated
P.O. Box 460
Middlebury, IN 46540
Email: service@jayco.com
Business Hours: Monday – Friday 8:00 – 5:00 EST
Give all the above information as requested, along with the serial number of the unit in
question and we will make every attempt to help you resolve your repair needs. It is
important that you contact your selling independent, authorized dealer before Jayco.
In most cases, the independent, authorized dealer can provide the service you
require.
If you are traveling and are unable to locate an independent, authorized Jayco dealer, or an
authorized dealer for the component part needing service, contact your selling
independent, authorized dealer for assistance.
.NOTE: Service at a non-authorized Jayco dealer needs prior authorization. You
will be asked to return any mechanical parts replaced before reimbursement
consideration is made. Unauthorized or improper repairs may void Jayco’s
warranty and the warranty on the component part.
Please keep your owner’s manual, your copy of the warranty registration form and
any other related papers in your RV.
Please bear in mind that most problems arise from misunderstandings concerning warranty
coverage and service. In most instances, you will be referred to the independent, authorized
dealer level and your repair needs will be resolved at the independent, authorized dealer’s
facilities.
CALIFORNIA LEMON LAW NOTICE: If you have determined that your
vehicle has nonconformities under the California Lemon Law, you must
provide written notice of the claimed defects directly to Jayco in Middlebury,
12 Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
Indiana at the address for warranty service, and permit Jayco to perform a
final repair attempt.
Independent, Authorized Dealer
When you purchased your Jayco RV, we trust you had a pleasant experience. We consider
the network of independent, authorized Jayco dealers to be some of the best in the RV
business. This group of independent contractors is an integral part of Jayco’s continued
success.
Throughout this manual, we will refer you to your independent, authorized dealer for
assistance with certain component parts or procedures. If you are traveling outside your
independent, authorized dealer’s area, you are never far from another independent,
authorized Jayco dealer with over 300 dealerships in our network.
Your independent, authorized dealer has inspected and serviced your new Jayco RV. The
independent, authorized Jayco dealers are available for service and maintenance to your
camping trailer. All warranty repairs should be performed by an independent, authorized
Jayco dealer unless Jayco gives prior approval.
Some RV dealers may be a service center for manufacturers of products warranted
separately. To reduce delays, contact your independent, authorized dealer for service
available through them. If your independent, authorized dealer is not a service center for
the product or component part part in question, they can assist you in finding service.
Parts
Parts are available at dealerships or your independent, authorized dealer can order parts for
you as needed. All retail parts inquiries should be routed through your independent,
authorized dealer.
Owner’s Responsibility
As a new owner of a Jayco recreation vehicle, you are responsible for understanding
how your trailer, and its various component parts, work and need to be maintained.
You are also responsible for the regular and proper maintenance of your RV. This
will help you prevent conditions arising from neglect that are not covered by your
Jayco Limited Warranty.
Maintenance service should be performed in accordance with this owner’s manual and any
other applicable manuals.
As the owner, it is your responsibility and obligation to return the RV to an independent,
authorized dealer for repairs and service. Reference your Jayco Limited Warranty for
additional information. Because the dealer where you purchased your RV is responsible
for its servicing before delivery and has an interest in your continued satisfaction, we
recommend that inspection, warranty and maintenance services be performed by that
independent, authorized dealership.
Jay Series/Baja/Select Folding Camping Trailer 13
Warranty/Service
Manufacturer’s Customer Support Directory
The following chart provides information to contact individual manufacturers of
appliances/component parts that may be part of your trailer. The information listed in this
chart is the latest available at the time of publication of this maual. If you have questions or
concerns on component parts not listed here, contact your independent, authorized dealer
for further assistance.
Component Part Manufacturer Website Phone #
Attic Fan Ventline www.ventline.com 574-848-4491
Axle Dexter Axle www.dexteraxle.com 574-295-7888
Carbon Monoxide
Detector Quantum www.qginc.com/index.html 800-432-5599
Converter Elixir www.elixirind.com/product.php?pid34 800-443-5473
Furnace Hydro-Flame/Atwood www.atwoodmobile.com 815-877-5700
Heated Bed Mats Flair Interiors www.flairinteriors.com 574-534-2163
Loading Ramps
(Baja) Highland www.highlandusa.com 800-234-6992
Outside Grill Vitco www.vitco.com 877-736-2635
Outside Shower B & B Molders www.bandbmolders.com 574-259-7838
Propane Cylinder Manchester Tank www.manchestertank.com 800-877-8265
Propane Detector MTI www.mtiindustries.com 800-383-0269
Propane Regulator Marshall Brass www.marshallbrass.com/rv.htm 800-447-9513
Radio
(Baja & Select Models) Mito www.mitocorp.com 800-433-6486
Range/Oven
(Select Option) Atwood www.atwoodmobile.com 815-877-5700
Refrigerator Norcold www.norcold.com/norcold_home.cfm 800-543-1219
Roof Vent Ventline www.ventline.com 574-848-4491
Smoke Detector MTI www.mtiindustries.com 800-383-0269
Stove Suburban www.suburbanmanufacturing.com 423-775-2131
Thermostat Coleman www.rvcomfort.com/rvp/products/
accessories/accessories.php 316-832-4357
Tires Contact your local tire distributor for assistance
Trailer Frame Leland Engineering www.lelandengineering.com 800-669-7681
Water Filter Flowmatic www.flowmatic.com 800-461-4406
Water Heater Atwood www.atwoodmobile.com 815-877-5700
Water Pump Shur-Flo www.shurflo.com 800-854-3218
14 Jay Series/Baja/Select Folding Camping Trailer
Warranty/Service
SAFETY
SAFETY CONSIDERATIONS
The safe operation of your trailer requires that you use common sense and follow safety
procedures as defined in this manual and all supplied information from specific component
part manufacturers. In this manual, there are specific terms and symbols to indicate areas of
potential hazards, which are based upon the ANSI Z535 series of safety information. Make
sure you understand the use of these terms and symbols as defined here.
. NOTE provides additional information to make a step or procedure easier or clearer.
Disregarding a NOTE could cause inconvenience, and would not be likely to cause damage
or personal injury.
Caution used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
I - This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow to avoid possible injury or death.
I CAUTION: Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. It may also be used to alert against unsafe practices.
I WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
I DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. This signal word is limited to the most extreme situations.
Reporting Safety Defects
If you believe that your vehicle has a defect, which could cause a crash, injury or death,
immediately inform the appropriate agency, in addition to notifying Jayco, Inc. If similar
complaints are received, the agency may open an investigation. If they find a safety defect
exists in a group of vehicles, a recall and remedy campaign may be ordered. The agency
cannot become involved in individual problems between you, your independent,
authorized dealer or Jayco, Inc.
NHTSA Transport Canada Customer Relations Dept.
U.S. Department of
Transportation Road Safety (ASFAD)Jayco Incorporated
Washington, D.C. 20590 2780 Sheffield Road
Ottawa, Ontario K1B 3V9
P.O. Box 460,
Middlebury, IN 46540
Phone: 1-800-424-9393 Fax (613) 993-3632 Email: service@jayco.com
Washington, D.C. Area:
368-0123 (613) 991-5802 Business Hours: 8:00-5:00
Mon.–Fri.
You can obtain other information about motor vehicle safety from the NHTSA Hotline.
Jay Series/Baja/Select Folding Camping Trailer 15
Safety in Using Propane
We recommend that all work on the propane system be performed by your independent,
authorized dealer. The following information is provided to give a basic understanding of
propane.
Your recreation vehicle is equipped with a propane system to help provide some of the
comforts of home. This system is very dangerous. Proper handling of propane, knowledge
of your system and routine maintenance are key factors to your safety and that of others
around you. The following list provides basic information for propane safety:
• Propane is heavier than air. Leaking propane tends to flow to and pocket in low areas,
such as the trailer floor.
•Propane is colorless and odorless. A chemical odorant, smelling similar to rotten
eggs, is added by the propane manufacturer to make sure leaks are identifiable, which
can normally be smelled if there is a leak.
•Never light a match or allow any open flame in the presence of leaking propane or
the smell of propane.
• Turn off propane while refueling the tow vehicle.
• Some states prohibit propane appliances to be operated during travel, especially in
tunnels. Make sure you know the laws for the areas where you travel.
• Never allow propane containers to be filled above the liquid capacity as indicated on
the container. If a container is overfilled, liquid propane may flow through the
regulator causing it to freeze and/or create dangerously excessive pressure in the
lines. Make sure that an overfilled container is taken care of by a propane
professional before it is put into service.Safety
•An overfilled container placed in sunlight may expel excess propane through the
relief valve. This causes susceptibility to ignition by nearby open flame.
Taking time to become educated about propane and how it should be handled are critical to
your camping experience. If you have questions, consult with your independent,
authorized dealer or propane professional.
Checking for Leaks
Propane is both colorless and odorless. For your safety, a chemical agent is added by the
propane manufacturer, which smells similar to rotten eggs. If you are not accustom to the
smell of propane, ask your independent, authorized dealer or propane service personnel to
help you and your family become familiar with it.
Vibration from travel can cause connections to loosen. This requires that the propane
system be checked periodically for leaks. The system has been tested by the manufacturer
and Jayco recommends that the independent, authorized dealer test the system as well.
However, continued maintenance is recommended for safe operation.
TO LEAK TEST THE PROPANE SYSTEM
•Use an appropriate propane detector solution, or create a soapy water solution. If
soapy water is used, make sure that the soap used does not contain ammonia or
chlorine.
•Apply the solution to all propane piping connections.
• If a leak is present, the soap will bubble at the connections.
16 Jay Series/Baja/Select Folding Camping Trailer
Safety
IWARNING: DO NOT USE A FLAME OR LIGHTED MATCH TO
TEST FOR LEAKS.
IF A LEAK IS DETECTED
•Turn off all appliances which utilize propane.
• Make sure that everyone is out of the RV, including pets.
• Turn off the propane at the cylinder(s).
• Take your RV to your independent, authorized dealer and have the system repaired
before using it again.
IWARNING: WE STRONGLY RECOMMEND THAT YOU HAVE A
PROFESSIONAL TEST YOUR PROPANE SYSTEM FOR LEAKS
ONE TIME EACH YEAR AS PART OF NORMAL MAINTENANCE.
Carbon Monoxide Detector
Carbon monoxide (CO) is an odorless, colorless, tasteless propane that is extremely
dangerous to humans and animals. The following symptoms are indicative of individuals
exposed to carbon monoxide:
Symptoms of Carbon Monoxide Exposure
Mild Medium Extreme
Headache Fatigue (often described as “flu”
like symptoms) Unconsciousness
Running nose Dizziness Convulsions
Sore eyes Drowsiness Brain damage
Nausea Confusion Cardio respiratory failure
Vomiting Fast heart rate Death
IDANGER: Any amount of exposure to CO is dangerous and must be
taken care of before reentering the RV. If anyone develops symptoms as
listed, make sure that everyone gets to an area of fresh air. Failure to do
so could result in death or serious injury.
A carbon monoxide detector has been installed in your RV. It is designed to detect the
presence of CO. It is not designed to function as a detector or alarm for other gases such as
propane, fire or smoke. Information has been supplied by the carbon monoxide detector
manufacturer for operation, safety and maintenance. Make sure that you read, understand
and follow all information supplied by the CO detector manufacturer with your RV.
Jay Series/Baja/Select Folding Camping Trailer 17
Safety
Electrical System Safety
Circuit breakers and fuses are installed to protect electrical circuits from overloading. Do
not make unauthorized changes to circuitry or add fixed appliances. If you wish to make
changes, consult your independent, authorized dealer and they will assist you in obtaining
a safe installation.
An approved power cord has been supplied with the vehicle. Always use this cord for
hook-up to 120-volt shoreline power. The cord has a three pin plug, which provides proper
grounding through the third (round) pin. Grounding is personal protection from electrical
shock.
IWARNING: Do not use an adapter, cheater, or extension cord that will
break the continuity of the grounding circuit connected to the third pin.
NEVER remove the grounding pin to connect a non-grounded,
two-prong receptacle. Any deviation from this will potentially cause a
fire from overheating.
Water System Safety
The following warning label is placed on the exterior of your trailer at each water tank
inlet. Make sure you read, understand and follow this label and all applicable instructions.
IWARNING: POTABLE WATER ONLY. SANITIZE, FLUSH AND
DRAIN BEFORE USING. SEE INSTRUCTION MANUAL. FAILURE
TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY.
Fire Extinguisher
A fire extinguisher is installed in each vehicle and is located near the entrance door in the
trailer. Be familiar with its location, operating instructions as printed on the extinguisher
and any material from the extinguisher supplier or manufacturer. It is too late to become
familiar with an extinguisher when an emergency is at hand.
The fire extinguisher is a dry chemical, nonrefillable extinguisher. Do not test this
extinguisher by partially discharging. Doing so will cause loss of pressure making the
extinguisher unusable. The extinguisher must be discarded and replaced by a new one if
any use has occurred.
INSPECTION AND MAINTENANCE
To insure that your fire extinguisher will be ready when needed:
• Read and follow all instructions on label and in owner’s manual.
• Inspect the extinguisher AT LEAST once a month - more frequently if exposed to
weather or possible tampering.
•Check pressure by pressing in white indicator button. If button does not spring back,
extinguisher will not work properly and must be discarded.
•Be sure the yellow lock pin is firmly in place.
•Keep the extinguisher clean. Check for dents, scratches, corrosion or any other
damage.
•Check the discharge nozzle. Make sure it is clean and free of obstructions.
18 Jay Series/Baja/Select Folding Camping Trailer
Safety
ICAUTION: Under certain fire and heat conditions, the dry chemical
powder in this extinguisher (and similar units) will cause damage or
prove extremely difficult to remove from oven surfaces, including
self-cleaning models. Do not use self-cleaning feature to remove ABC
Powder.
ICAUTION: Avoid inhaling the dry chemical agent contained in the
extinguisher. It is not toxic, but may cause skin irritation. In case of
contact, flush affected area with clean, cool water. If irritation persists,
contact a physician immediately. Chemical name of agent is printed on
extinguisher label.
Changes, Modifications and Additions
Your RV has been built/designed with a specific floor plan and equipment. It is
recommended that you do not make changes, modifications, alterations or additions to
your unit. If any changes or additions are made after delivery of your trailer to you, it may
cause a hazardous condition. Consult your independent, authorized dealer before making
any changes, modifications, alterations or additions. Only qualified technicians should
attempt to make changes or additions to the RV, using only approved materials, component
parts, and employing approved methods of installation, which meet safety and code
requirements.
ICAUTION: Any installation not properly performed, or that does not
meet the criteria of the manufacturer’s specification or code
requirements, may damage the RV, including component parts and
VOIDS THE WARRANTY on the RV.
IWARNING: Improper installation of equipment to your trailer creates
potential for a hazardous situation and personal injury. Make sure that
a qualified RV technician performs modifications if you choose to make
them.
Safety When Emergency Stopping
Pull off the roadway as far as possible for emergency situations and turn on the tow
vehicle’s warning flashers. If necessary, display your road flags and/or reflective triangles.
.NOTE: Always carry road flags and/or reflective triangles to be displayed when
necessary.
Jay Series/Baja/Select Folding Camping Trailer 19
Safety
Additional Safety Considerations
IWARNING: For traveling safety, it is extremely important to read,
understand and follow the towing, hitching and loading cargo
information provided in the “Before You Travel...” chapter. If you do
not understand the information provided, please consult your
independent, authorized dealer.
•Sanitize the fresh water supply system periodically (see sanitizing instructions).
•Prevent water connections from coming in contact with the ground or drain hose to
reduce chance of contamination.
•Have a certified RV technician repair and maintain the propane or electrical
appliances.
•Always have a serviceable fire extinguisher placed in an easily accessible location.
•Carefully read the loading section in the “Before You Travel...” chapter related to
your trailer.
•Ensure that the tires are in good condition and properly inflated. Monitor the tire
pressure closely for proper inflation. Neglecting to do so could result in overheating
of a tire, which could result in a blowout.
• Check and tighten the wheel lugs after the first 10 miles, 25 miles and then again
after 50 miles (16, 40 and 80 kilometers). Check periodically as described in the axle
manufacturer’s owner’s manual thereafter.
•Check the brakes in a safe area - not while traveling on a busy highway.
• Always block the trailer wheels solidly before unhitching from the tow vehicle.
• Never move the unit while people are inside.
•Before leaving a camping area towing a trailer, refer to the “Preparing to Travel
Home...” chapter and review all applicable instructions.
• Observe the warning labels attached to your vehicle concerning propane, water,
electricity and loading.
•Observe the maintenance chart in this manual and all applicable information supplied
by component part manufacturers related to your respective unit.
COLD WEATHER/EXTENDED USE
Your trailer has been built for enjoyment in a recreational manner. It is not intended to be
used as full-time living quarters.
Caution: Continuous living in your trailer could cause accelerated wear and
damage to component parts. It also voids the warranty.
•Use of this trailer during cold weather will require more protection. Using skirting or
insulation below floor level will provide additional protection if you are camped in
one area for an extended period.
•Proper care should be taken with the fresh water and drainage systems to avoid
freezing problems. Consult with your independent, authorized dealer or RV supply
house for advice on heat tapes, etc.
20 Jay Series/Baja/Select Folding Camping Trailer
Safety
• Adequate propane and electrical supply is needed along with protection from possible
freeze-ups on the propane regulator. The furnace will substantially increase battery
draw and propane use.
• During cool weather usage, ventilation or the addition of a dehumidifier may be
required to reduce condensation. See the next section for important information on
controlling condensation.
CONDENSATION
Condensation is a natural phenomenon. The amount of condensation will vary with the
climate conditions, particularly the relative humidity. Condensation occurs because there
is water vapor present in the air, which is added by breathing, bathing and cooking. The
water vapor collects where there is available air space, and when the temperature reaches
the ‘dew point’ the water vapor in the air condenses and changes to liquid form. Most
people have experienced a similar phenomenon when moisture forms on kitchen windows
and bathroom mirrors during cool weather.
Proper ventilation and, if needed, the use of a dehumidifier will assist in controlling the
condensation. Many RV and marine dealers carry small dehumidifiers especially sized for
recreation use. Condensation causes dampness, mildew, staining and if allowed to
continue at high levels, damage to the paneling and wood structures. It is the owner’s
responsibility to make sure that condensation is properly removed from the air.
INSURANCE
As with your automobile, it is important that you protect yourself and others with insurance
coverages for personal liability, theft, collision, property damage, etc. Your independent,
authorized dealer can assist you in obtaining appropriate insurance for your protection or
you may check with the company which provides your automobile insurance or other
insurance companies.
Jay Series/Baja/Select Folding Camping Trailer 21
Safety
NOTES
22 Jay Series/Baja/Select Folding Camping Trailer
Safety
BEFORE YOU TRAVEL...
WEIGHTS AND CARGO CAPACITY
The safety of your travel will be affected by your understanding of weights and cargo
distribution for your trailer. Read, understand and follow all information related to the
weight of your trailer. We provide the following labels on your trailer (copies are printed
here):
•The “Federal Certification”
label (Fig. 1) is affixed to the
roadside front corner of your
trailer. It lists the vehicle
weights as well as the tire and
axle rating information.
•The “Trailer Weight
Information” label (Fig. 2) is
typically located inside a
lower cabinet close to the
entrance door. This label is
critical in understanding
trailer weight definitions.
Please read, understand and
follow all of these definitions.
In addition to the label
information, the GAWR is
the maximum weight rating
that component parts of each
axle are designed to support
(i.e. tires, brakes, springs,
axle). Information that seems
unclear should be discussed
with your independent,
authorized dealer.
The weights of your unit are the
model’s dry weights with
standard equipment. It is critical
that you do not exceed the gross
vehicle weight rating (GVWR)
of your trailer. As you begin to
load your personal cargo,
remember that what you load as
well as options that have been
added will affect the overall
weight. Never exceed the gross
vehicle weight rating of your
unit.
SAMPLE
SAMPLE
JAYCO, INC.
MANUFACTURED BY:
FABRIQUÉ PAR:
INC. VEHICLE MFG. BY:
VÉHICULE FABRIQUÉ PAR:
GVWR/PNBV: KG V.I.N./N.I.V.
DATE
GAWR/PNBE: KG
FRONT/DEVANT
INT./CENTRAL
REAR/ARRIÉRE
SIZE/DIMENSION
TIRE/PNEU RIMS/JANTE
PRESS./COLD INFL.
PRESS.DE GONFL. À
PSI/LPC KPA
TYPE OF VEHICLE/TYPE DE VÉHICULE: TAILER / CARAVANE
MULTIPURPOSE PASSENGER VEHICLE/VÉHICULE DE TOURISME À USAGES MULTIPLES
THIS VEHICLE CONFORMS TO ALL APPLICABLE
U.S. FEDERAL MOTOR VEHICLE SAFETY
STANDARDS AND STANDARDS PRESCRIBED UNDER
THE CANADIAN MOTOR VEHICLE SAFETY
REGULATIONS EFFECT ON THE DATE OF
MANUFACTURE SHOWN ABOVE.
CE VÉHICULE CONFORME À TOUTES LES
NORMES QUI LUI SONT APPLICABLES EN
VERTU DU REGLÈMENT SUR LA
SÉCURITÉ DES VÉHICULES AUTOMOBILE
DU CANADA EN VIGUER À LA DATE SA
FABRICATION CI-DESSUS.
FROID
Fig. 1
TRAILER WEIGHT INFORMATION
VIN or SERIAL NUMBER
MODEL
GVWR (Gross Vehicle Weight Rating) is the maximum permissible weight
of this trailer when separated from the tow vehicle.
UVW (Unloaded Vehicle Weight) is the total weight of this trailer as
manufactured at the factory when separated from the tow vehicle. If ap-
plicable, it includes full generator fuel, engine oil, and coolants.
CCC (Cargo Carrying Capacity) is equal to GVWR minus each of the
following: UVW, full fresh (potable) water weight (including the water
heater), full propane weight.
GCWR (Gross Combination Weight Rating) means the value specified by
the trailer manufacturer as the maximum allowable weight of this trailer
with its towed trailer or towed vehicle.
**The GCWR of this trailer is:
CARGO CARRYING CAPACITY (CCC) COMPUTATION
Pounds / Kilograms (kg.)
GVWR
Minus UVW
Minus fresh water weight of gallons @ 8.33 Lbs./gal.
Minus propane weight of gallons @ 4.24 Lbs./gal.
CCC for this trailer*
*Dealer installed equipment will reduce the CCC.
**This trailer is not recommended or intended to be used to tow any
other vehicle or trailer.
CONSULT OWNER MANUAL(S) FOR SPECIFIC WEIGHING
INSTRUCTIONS AND TOWING GUIDELINES.
Fig. 2
Jay Series/Baja/Select Folding Camping Trailer 23
IWARNING: Do not add accessories or component parts that are not
safe and appropriate for this product. These changes will effect weight
specifications, void the warranty and adversely effect handling and
stability of the unit, as well as accelerate wear to other component parts.
Jayco, Inc. DOES NOT provide warranty coverage for equipment
installed by the independent, authorized dealer or owner.
IWARNING: Do not exceed your GVWR. Your recreation vehicle’s load
capacity is designed by weight, not by volume. You can not necessarily
use all available space when loading the vehicle.
Before you travel...
LOADING CARGO
After you have read and understood the overall weight definitions and limits to your trailer,
you are ready to load it for travel. With the excitement of awaiting adventures, everyone
will want to take along everything they might possibly need. This is where careful planning
and preparation will help to insure a safe trip. As you develop a routine for loading your
cargo, it may be helpful to utilize checklists and other resources. You will find a list of
items which are often used at campsites at the end of this chapter. This list will give you a
place to start when preparing your trailer for travel. Keep in mind that your preferences and
specific camping situation will determine items you would eliminate or add to this list.
Of most importance, above personal preferences, is the overall amount of cargo packed and
the way it is placed in the trailer. As cargo is placed in the unit, pay particular attention to
where you place it. Follow these rules of thumb:
•Observe ALL capacity ratings to avoid problems and make sure that you never load
your trailer or tow vehicle in a manner that cause them to exceed the GVWR,
GCWR, GAWR (of any axle) or weight ratings of an individual tire.
•Heaviest items must be stored in lower cabinets and storage areas.
•Keep the majority of the cargo weight over the axles and toward the front of the unit.
• Maintain the proper tongue weight of the trailer. Stay within the target range of
10-15% of the overall gross weight (trailer weight plus contents).
•Always pack items evenly from side to side to maintain trailer balance.
•Make sure that all items are secured in place to prevent shifting during travel.
IWARNING: Ensure you are loading the unit as evenly as you can for
the best possible handling. All items must be secured to avoid shifting
during travel.
24 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
Rear Bumper
ICAUTION: Do not add items to the trailer’s rear bumper. Attachments
to the bumper could damage the trailer and lead to adverse driving and
towing conditions.
Your trailer’s rear bumper is not designed to accommodate items attached to or carried on
it. Damage from improper modifications to the trailer is not covered by the Jayco Limited
Warranty.
Front Deck (Baja Trailers Only)
Your trailer is equipped with a front
deck for hauling extra cargo. Make sure
that you stay within all weight limits for
the deck and the loading ramps, as
supplied with your trailer, when
utilizing this deck. It is critical for
proper handling and trailer maintenance
that you weigh your trailer completely
loaded before heading out on your trip.
Refer to the instructions provided in this
manual for weighing your trailer.
LOADING RAMPS
Your Baja trailer is equipped with aluminum folding ramps to load equipment onto the
trailer’s front deck. These ramps are secured to the front deck to create a railing during
travel.
1. Unlock the padlock securing the cable at the front edge of the front deck. Remove the
cable (Fig. 3A) from the ramps and the front deck and place it with the lock in a
storage area.
2. Remove the two snap pins (Fig. 3B) securing the other end of the ramps to the front
deck. Place these in the storage area along with the cable and lock.
3. Remove one ramp from the front deck and place it on the edge you will be using to
load the front deck. Make sure that the angle (Fig. 3C) is securely in place for
loading. Repeat for the other ramp.
4. Refer to instructions provided by the ramp manufacturer with your trailer for proper
set up and use instructions for the ramps. Read, understand and follow all information
supplied by the ramp manufacturer. If you have further questions, consult with your
independent, authorized dealer and/or visit the ramp manufacturer’s website at
www.highlandusa.com.
5. When you have loaded your equipment onto the front deck for travel, make sure that
you reverse the above procedures and secure the ramps for travel.
IWARNING: It is important that you secure the loading ramps and any
equipment on the front deck before travel. Failure to properly secure
items to the front deck could lead to property damage and personal
injury.
Jay Series/Baja/Select Folding Camping Trailer 25
Before you travel...
Fig. 3
Roof
Additional items secured to the roof of your trailer must be added into the over all trailer
weight. The load capacity of the roof must not be exceeded when loading the trailer. The
maximum weight of equipment secured to the roof of your trailer (in the travel mode) must
not exceed 350#.
It is your responsibility to be aware of the weight of items or equipment that may have been
added to your trailer after leaving the factory. Added equipment will reduce the available
cargo capacity of your trailer. The maximum weight that the roof can lift is 250#. This
maximum includes all attached equipment, such as bike rack, canopy, air conditioner, boat
rack, etc. The following list provides approximate empty weights for Jayco provided
brands. If you purchase other brands, obtain their weights from their literature or sales
people.
Equipment Pounds Kilograms
Canopy 23-28 11-18
Bike Rack 22 10
Boat Rack 19 9
Additional Bike Kits 73
13,500 BTU Air Conditioner Average 100 45
Never mount a storage pod directly to the roof. It is necessary to provide a rack system
which secures to the outer edges of the roof to support and evenly distribute the weight of
the storage pod. Consult with your independent, authorized dealer for proper installation.
Never walk on the roof. The roof of a folding camping trailer is not designed to
accommodate the weight, scratches, dents and punctures that can occur from walking on
the roof.
ICAUTION: Never attempt to raise the roof with cargo secured to it.
HOLDING TANK(S) AND TRAILER WEIGHT
IWARNING: We recommend that you DO NOT travel with waste in
your holding tanks. With one or more full or nearly full holding tank(s),
the towing characteristics of your trailer could change and may result
in property damage or personal injury.
The weight of holding tank contents are not calculated into the cargo carrying capacity of
the trailer. The extra weight will diminish the cargo capacity available to you. Traveling
with full holding tank(s) could possibly causing you to exceed the gross axle weight
rating(s), individual tire ratings and/or the gross vehicle weight rating (GVWR) of the unit.
Potential damage to suspension components, such as springs, tires and axles, could result.
If your trailer’s holding tank(s) are located behind the axles, the weight of the full tank(s)
will reduce the hitch weight. Trailer sway and other handling difficulties can be the result
of the hitch weight being too light.
If you are dry camping and cannot immediately empty the tank(s), use caution when
towing. Maintain lower speeds for better control of the trailer until you reach the nearest
dumping station.
26 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
WEIGHING INSTRUCTIONS
As your packing and loading routine becomes more familiar from experience, physically
weighing your trailer may not be necessary before each trip. While you are developing a
process, it is imperative that you verify compliance within the weight ratings. Overloading
your RV voids the Jayco limited, express warranty and the warranties of many component
part manufacturers. The following process will aid with weighing your trailer. Keep in
mind that individual scales will operate differently. The surroundings of the scale need to
be adequate to accommodate weighing each side of your trailer. Please read through all
weighing instructions before you begin. If you have further questions, consult with your
independent, authorized dealer or the scale operator.
Your recreation vehicle must be weighed fully loaded, that is, with food, clothing, fuel,
water, propane, supplies, etc.
TO PROPERLY WEIGH YOUR RECREATION VEHICLE
1. First, weigh the recreation vehicle including the tongue weight, while detached from
the tow vehicle. This actual overall weight must be less than or equal to the GVWR
for safe operation. If the overall weight is greater than the GVWR, some contents
must be removed until the actual overall weight is less than or equal to GVWR.
2. Next, hitch the recreation vehicle to your tow vehicle. Weigh the recreation vehicle
and the tow vehicle to determine the GCW. Make sure that this rating is less than or
equal to the GCWR as specified by the manufacturer of your tow vehicle. If this
overall weight is greater than the GCWR, some contents must be removed to bring
the combination into compliance with the listed ratings.
3. Next, weigh the recreation vehicle, while attached, but excluding the tow vehicle.
This will result in the actual weight that is exerted on all of the recreation vehicle
tires. This weight may be subtracted from the overall recreation vehicle weight
GVWR to determine the actual “tongue” weight.
4. Next, with the recreation vehicle still attached to the tow vehicle, each wheel position
should then be weighed separately to ensure each tire is not overloaded.
To Determine the Wheel Position Weight
•Pull the recreation vehicle onto the scale so only one tire is on the scale. Record the
weight. Your trailer must remain as level as possible on the scale (even though an
axle or side is not physically on the scale). Obviously, to obtain the side-to-side
weights, there must be enough space on either side of the scale to accommodate the
recreation vehicle being partially off the scale.
•To calculate the opposite side of the vehicle wheel position weight, subtract the first
side’s weight from the weight determined in step #3.
If there is a difference in the weights on one side of the vehicle as compared to weights on
the other side, components (tires, wheels, brakes, springs, etc.) on the heavier side could be
overloaded, even though the total axle load is within the GAWR. It is important to
redistribute the load to avoid component failure, to improve the handling characteristics of
the vehicle and to not void the warranty.
With these actual weights, it is now possible to compare them against the GAWR, GVWR
and tire capacities.
Jay Series/Baja/Select Folding Camping Trailer 27
Before you travel...
EQUIPMENT
The compatibility of your tow vehicle to the load you are towing is of utmost priority for
safety during your travel. There are many resources available to become educated about
tow vehicles and what you will need. Make sure that you understand what it will take to
tow your trailer, and that your tow vehicle matches those needs. If you are unsure of your
particular needs, consult with your independent, authorized dealer or hitch professionals
for assistance.
The following sections are designed as review topics that you need to understand for a safe
and enjoyable traveling experience. They are not intended as a replacement for consulting
your independent, authorized dealer and hitch professionals.
Tow Vehicle
•Crucial to finding the correct tow vehicle, is knowing the actual load weight you are
towing. Refer to the sections found later in this chapter for this calculation on your
trailer.
•When purchasing a tow vehicle, know its tow rating. As a minimum requirement, the
gross vehicle weight rating (GVWR) of your trailer must not exceed your tow
vehicle’s rated towing capacity. To obtain this information, consult the following
resources:
=Tow vehicle owner’s manual
=Manufacturer’s towing guide
=Auto Dealer
=Manufacturer’s information office
=Reliable Internet Source
• Know what the definition is for the tow rating. Adding after market accessories,
camping supplies, liquids (i.e. water, propane, etc.) and people will affect the tow
rating. Read, understand and follow all trailer weight definitions.
•The best way to make sure your tow vehicle/trailer combination does not exceed the
GCWR is to weigh it fully loaded.
•Some vehicles can be purchased with a towing package. This will enhance the
vehicles towing capacity. Make sure that any information given on the vehicle’s
maximum towing capacity is clarified to be with or without the towing package.
•Towing packages are available at different levels. Vehicles can be purchased with no,
light or heavy duty towing packages. Make sure you are purchasing a towing package
that will fit your needs and your camper.
• Most vehicles require additional equipment for towing. Consult with your
independent, authorized dealer for assistance with added requirements. Becoming
familiar with the extra engine requirements from towing will provide you with
vehicle longevity and a more pleasant towing experience.
• Make sure your tow vehicle is mechanically sound for towing your trailer. Pay
particular attention to suspension components, tires and tire pressure.
IWARNING: Be prepared to drive slower. If you must pass, do so with
the utmost care, particularly in strong winds. When being passed or
passing semi-trailers or large buses, be prepared for displaced air, as it
can be severe enough to cause trailer sway. Understand how trailer
brakes, tow vehicle brakes, acceleration, the proper hitch and sway
28 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
controls can affect your control of the trailer when you experience
trailer sway.
Hitches
ICAUTION:
VUsing an oversized or undersized hitch can cause damage to the frame
of your trailer.
VJayco, Inc. cannot be responsible for the suspension system of the tow
vehicle.
VThe final ball height after the trailer is completely hooked up is a factor
to be considered when towing a trailer. It is important that your trailer
be level when hitched to your tow vehicle.
VTo avoid overloading your trailer axles and maximize possible handling
difficulties, your trailer should be level when hooked to your tow
vehicle.
VDo not overload your tow vehicle.
There are many kinds of hitches available for various uses and assuring that you have the
correct hitch installed is critical to a safe towing experience. Your trailer requires a frame
mounted hitch. This type of hitch is assigned a class number, by the manufacturer. The
class is based on the capacity the hitch has for towing and a weight classification. The
weight classification is determined from the hitch’s weight carrying capacity, which is also
known as the tongue weight. Before selecting a hitch, you must know the total towed
weight (trailer weight and all contents of the trailer) and the tongue weight of the trailer.
The rating of the hitch package should be equal to or greater than the trailer’s GVWR and
the hitch weight.
Equipment that sometimes gives autos, trucks and sport utility vehicles a softer ride can
accentuate swaying when pulling a trailer. Conversely, suspension that is too stiff will
increase vibration, bounce and accelerate wear of your tow vehicle and trailer. It is
important that your trailer be level when hitched to your tow vehicle. Educate yourself to
protect you, your family and other motorists.
WEIGHT DISTRIBUTING SYSTEM
A weight distributing hitch system provides a more stable tow vehicle/trailer combination.
This system will spread the weight evenly to distribute it to the tow vehicle front and rear
axles and the trailer axle. Consult with your tow vehicle dealer and or hitch installer to
familiarize yourself with the operation and requirements of the weight distributing hitch
system.
SWAY CONTROL
Sway can be a major factor while traveling. It can be caused by a number of factors,
including gusty wind, air displacement while passing a semi-truck, incorrect weight
distribution and often excessive speed. The use of a sway control device will help to control
the side-to-side movement and keep sway in check.
Suggestions for sway situations:
•Slowly ease your foot off the accelerator.
Jay Series/Baja/Select Folding Camping Trailer 29
Before you travel...
•Turn the steering wheel as little as possible. Natural lag time reaction when
counter-steering to correct sway could possibly make it worse.
•If the trailer is equipped with electric brakes, using the hand control will help to keep
the vehicles aligned.
•As soon as possible, stop to determine the cause of the sway. Check all equipment
and load distribution.
• If the problem can not be solved immediately, take the equipment to a service center.
Travel at a reduced speed on your way there.
IWARNING: A sway control device should be used with your tow
vehicle/trailer combination. Consult with a trained hitch installer to
obtain the proper equipment for your needs.
Hitch Height and Hitch Ball Specifications
To determine the hitch height for your model, make sure that the
trailer is level. Measure from inside the hitch coupler to the ground.
Record this number in the box at the side for future reference. If you
have additional questions, consult with your independent, authorized
dealer.
Jayco, Inc. cannot be responsible for the suspension system of any tow
vehicle. There are a variety of suspension systems available on tow vehicles today which
will affect the ball height, stability and levelness of the RV when hooked to the vehicle.
Make certain your independent, authorized dealer is aware of the type of tow vehicle that
will be used so a compatible hookup can be achieved.
Your trailer’s hitch ball size is 2”.
The Hitching Procedure
Hooking up a camping trailer is not difficult and will become easier with practice. The
following procedure will help you until you become more experienced.
1. Make sure the trailer wheels are blocked.
2. Turn the jack crank to raise the trailer tongue above the hitch ball.
3. Open the coupler latch on the trailer hitch.
4. Back the tow vehicle into the proper position.
5. Turn the jack crank to lower the coupler onto the hitch ball.
6. Close the coupler latch after it is completely seated.
7. Install the weight distributing bars (equalizers) as per recommendations from the
hitch supplier, when required.
8. Remove the dolly wheel or platform and retract the tongue jack to its maximum
height.
9. Attach the breakaway switch cable to the tow vehicle.
10. Attach the safety chains as shown in Fig. 4.
11. Plug in the seven (7) pin connector from the tow vehicle to trailer.
12. Remove the trailer wheel blocks.
Refer to the complete list of suggested items in this manual for pre-trip planning and
departing from camp for additional items to complete before traveling.
30 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
This unit hitch
height is:
The Safety Chain
There are different safety chain requirements determined by the various state laws. Your
vehicle is equipped with chains to meet SAE standard requirements for maximum gross
trailer weight. Always have the safety chains attached when towing. Install them as shown
below (Fig. 4) so they do not restrict sharp turns, but tight enough so they do not drag on the
ground.
IWARNING: It is critical to read, understand and follow all instructions
for hitching and towing your trailer. Improper hitching creates the
potential for trailer sway, towing difficulties and the possibility of the
trailer becoming unhitched from the tow vehicle. Failure to properly
hitch the trailer could lead to property damage, personal injury and
death.
Jay Series/Baja/Select Folding Camping Trailer 31
Before you travel...
1. Inspect chains to determine if they are
properly attached to trailer frame. 2. Criss-cross left chain and attach to right
mounting slot in tow vehicle hitch.
3. Repeat step 2 with right chain. Slack
for each length should be the same but
not more than necessary to permit the
vehicle to turn at their minimum radius.
4. Properly mounted safety chains.
Note that the jack is fully raised
and dolly wheel removed.
Fig. 4
TOWING
While towing your trailer, you need to be aware of the extra weight behind your vehicle.
The following list contains some pointers to remember while traveling, but is not a
substitute for consulting with your independent, authorized dealer and hitch professionals.
•With the trailer attached, you will have slower acceleration and require greater
distance to stop.
•Make sure you have enough area at corners when turning. Wider turns are necessary.
Use your turn signals for your own safety.
• When passing or changing lanes, take into consideration the overall length of your
trailer and allow ample distance and time. DO NOT SPEED AND BE PREPARED
FOR DISPLACED AIR WHEN PASSING OR BEING PASSED BY LARGE
TRUCKS.
•Use your rearview mirrors frequently to observe your vehicle, trailer and traffic
conditions.
•When being passed by a large truck or bus, be prepared for displaced air as it may
cause you to sway slightly. Steer straight and use your trailer brakes, if necessary, to
slow slightly or control the sway of the trailer.
•Upon climbing steep, long grades and again descending, use lower gears even before
it seems necessary. Use your brakes smoothly and evenly.
•Decrease your speed for safety! Most states require vehicles pulling trailers to
maintain slower speeds, usually the same as truck traffic.
•Drive slowly during wet or icy conditions to ensure better control of your vehicle.
• Check all exterior lights before and during each trip.
•Obey traffic laws, allow extra time for stopping and decrease speed when visibility is
limited or roads are wet.
•Have a safe and wonderful trip!
If towing a trailer is new for you, please take time to practice towing, parking and backing
skills prior to traveling. Your independent, authorized dealer can answer many of your
questions, but nothing replaces practice. We recommend that you find a large and quiet
parking lot to practice your skills.
Towing Behind Your Trailer
DO NOT tow anything behind your RV. The RV frame and bumper are NOT designed for
towing.
IWARNING: Towing items behind your trailer, or overloading the rear,
will void the warranty and result in:
VDamage to the trailer or add-on items.
VTowing difficulties.
VProperty damage.
VPersonal injury.
32 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
TIRES
The tires on your RV are specially constructed for the unique requirements of recreation
vehicle travel. They are tested under Department of Transportation (D.O.T.) standards at
the allowed highway speed limits. Proper care and maintenance of your tires is essential to
ensure your safety, as well as the safety of others, as you travel. Taking time to become
educated on the special qualities of RV tires and care they require will enhance your travel
enjoyment. Refer to tire information supplied with your units literature.
Some guidelines to follow for routine tire maintenance include:
• Always follow the recommended tire pressure which is stamped on the tire sidewall.
Keep the air pressure at the recommended psi. You must follow the manufacturer’s
inflation guidelines for maximum load capacity. Underinflation is just as dangerous
as overinflation.
.NOTE: Tires are warranted by the tire manufacturer and are to be serviced and
warranted by an appropriate service center. They are not to be returned to the
independent, authorized dealer or trailer manufacturer.
•Always check the tire pressure when they are cold. As tires are in motion, the
temperature will rise. This will cause the air pressure to increase. DO NOT release air
pressure as tires become hot.
•Check the tire pressure and condition of the tires every day while traveling. Make
sure to look for cracking, bulging, uneven tread wear, etc. If you are parked for an
extended period, check the tire pressure at least once a week.
•Examine your tires frequently for unusual wear. Alignment, balance and bearing
wear will effect tire wear.
IWARNING: It is recommended that the tire pressure be checked at the
beginning of each journey to obtain the maximum life of the tire. Follow
the instructions listed on the certification label, affixed to the roadside
front corner of your trailer, to determine the correct tire pressure.
Underinflation may cause tire failures and swaying. This will result in
loss of control, injury, death or property damage.
•If a tire needs to be replaced, make sure it is the same size and load capacity as those
originally supplied with your trailer. Refer to the unit’s Federal Certification Label
for the proper tire size and load range. If you have further questions, consult with
your independent, authorized dealer or local tire store.
IWARNING: Be sure to use only tires that are rated for trailer use. The
use of passenger tires should be avoided. The load rating/ range
embossed on the sidewall of passenger tires must be de-rated
accordingly they do not have the same load capability as tires that are
specifically identified for trailer use. Failure to use tires that are
properly matched to your recreation vehicle could lead to premature
tire wear or less than optimum trailer handling.
Jay Series/Baja/Select Folding Camping Trailer 33
Before you travel...
WHEEL LUGS
IWARNING: Wheel lug nuts must be applied and maintained at the
proper torque levels to prevent loose wheels, broken studs, and possible
separation of the wheel(s) from your trailer. The lug nuts on the wheels
of your Jayco trailer must be maintained according to the torque values
listed in the chart on the following page. Over torquing and/or under
torquing wheels may result in component failure.
After your first trip, check the wheel lugs periodically for safety. Check the wheel lugs
after winter storage, before starting a trip or following extensive braking. The proper
procedure and sequence for attaching the wheels and torquing lug nuts is as follows.
1. Start all nuts by hand to prevent cross threading.
2. Tighten the nuts in the sequence shown in Fig. 5.
3. Tighten the lug nuts equally in stages as indicated for your trailer's wheels in the
chart.
4. Torque the wheel lug nuts before the first road use and after each wheel removal.
Check and re-torque after the first 10, 25 and 50 miles (16, 40 and 80 kilometers).
Thereafter, check and maintain the torque as defined in the chart on the following
page.
IWARNING: Failure to maintain proper torque of the wheel lug nuts
could lead to separation of the tire and wheel while driving, possibly
resulting in property damage or personal injury.
34 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
Fig. 5
Wheel Torque Requirements
Lug Nut Rim Type Stage 1 Stage2 Stage 3
4-Lug Nuts 12" Steel 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs
5-Lug Nuts 13" Steel 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs
5-Lug Nuts 13" Chrome 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs
5-Lug Nuts 14" Steel 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
5-Lug Nuts 14" Chrome 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
5-Lug Nuts 14" Aluminum 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
5-Lug Nuts 15" Chrome 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
6-Lug Nuts 15" Steel 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
6-Lug Nuts 15" Aluminum 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
6-Lug Nuts 15" Chrome 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
6-Lug Nuts 16" Steel 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
6-Lug Nuts 16" Chrome 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs
8-Lug Nuts 16" Steel 20-25 ft/lbs 70-80 ft/lbs 110-130 ft/lbs
8-Lug Nuts 16" Aluminum 20-25 ft/lbs 70-80 ft/lbs 110-130 ft/lbs
A torque wrench is the best way to assure the proper amount of torque is being applied. Also review the
axle manufacturer’s operation and service manual supplied with your trailer or contact your independent,
authorized dealer for further assistance.
ELECTRIC BRAKES
Your trailer’s electric brakes are designed to work with your tow vehicle’s hydraulic
brakes. To maintain proper braking performance, both trailer and tow vehicle brakes must
be used together. Separate use of the systems will cause accelerated wear and damage.
WHEN YOUR TRAILER IS NEW, IT IS IMPOSSIBLE TO ADJUST YOUR BRAKE
SHOES PRECISELY. IT TAKES APPROXIMATELY 1,000 MILES AND/OR 50
MEDIUM TO HEAVY STOPS TO “BURNISH” FIT OR “SEAT” THE SHOES TO THE
BRAKE DRUM. AFTER THE INITIAL BREAK IN PERIOD YOUR SHOES MUST BE
ADJUSTED ACCURATELY FOR BEST PERFORMANCE AND INCREASED
DURABILITY.
Braking system components include:
•Tow vehicle battery
•Brake controller
•Wire harness/connector plug
•Trailer battery
•Breakaway switch
Tow vehicle battery - The tow vehicle battery is the primary source of power for your
trailer brake operation. To ensure available power when needed, keep your tow vehicle
battery and charging system working properly.
Jay Series/Baja/Select Folding Camping Trailer 35
Before you travel...
Brake Controller - The controller is installed on the tow vehicle dashboard to work in
conjunction with the trailer brakes. Hydraulic or electronic controllers are available.
Consult with your independent, authorized dealer or the controller manufacturer to decide
what is right for you and your trailer.
Wire Harness/Connector Plug - A seven way plug is wired into your trailer to connect
electrical power to the tow vehicle for travel. This supplies power to the brakes, exterior
lights, etc. Wiring to operate your brakes must be the same size in both the tow vehicle and
the trailer. Your trailer is wired with 12 gauge wire.
Make sure the plug is kept clean and protected from road elements as you travel. Consult
the Electrical Section of this manual for further information.
Trailer Battery - A 12-volt auxiliary battery is required to operate the breakaway switch.
Consult with your independent, authorized dealer to purchase a battery and have it
installed.
IWARNING: For the breakaway switch to be operational, an auxiliary
battery needs to be installed on your trailer. Consult with your
independent, authorized dealer to purchase the battery and have it
installed.
Breakaway Switch - The breakaway switch is a crucial part of the braking system.
Located on the trailer tongue, this switch will apply the trailer brakes if it becomes
detached from the tow vehicle. Attach the breakaway switch lanyard to a permanent part of
the tow vehicle (do not attach it to the hitch ball or similar removable parts) when hitching
the trailer. If the trailer is detached from the tow vehicle, the pull pin will be pulled from the
switch. This automatically causes the switch to “close” and activates the trailer brakes.
Refer to the manufacturer’s supplied information for the breakaway switch. Consult with
your independent, authorized dealer or the switch manufacturer if you have questions.
Caution: NEVER use the breakaway switch and trailer brake system as a parking
brake. Doing so would create a high amp draw on the battery and converter. This
can cause damage to wiring, connectors and the breakaway switch.
HYDRAULIC BRAKES
Your trailer may be equipped with hydraulic surge brakes. These brakes operate
automatically as the tow vehicle’s brakes are applied. When the tow vehicle operator
begins to decrease speed and apply the brakes, the weight of the moving trailer pushes
forward and the coupler moved downward. This pressure moves the plunger, which in turn
pushes the piston and rubber cup inside the master cylinder. Brake fluid presses inside of
the wheel cylinder and activates the brake shoes against the drum.
36 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
Backing Your Trailer
As designed, the weight of a trailer pushing forward will activate the surge brake system.
When backing a trailer up hill, the weight of it may activate the brakes, making it difficult
to continue to reverse.
1. Prior to backing up a slope or through soft ground, pull the trailer forward slightly to
assure that the actuator socket is in the forward position.
2. Move the lever knob on the side of the actuator downward from the “towing position”
along the curved slot in the actuator frame to the “backup position”. The slot has a
notch at the bottom of its travel. Push the lever down to engage the locking notch.
3. The trailer will now back up. This lever knob will slide into the correct position when
pulling forward.
.NOTE: It is extremely important to keep the master cylinder full at all times. An
empty cylinder invites moisture.
Breakaway Protection
The hydraulic brake system is equipped with a breakaway cable or chain. When towing,
this cable or chain must be attached loosely to a frame member of the tow vehicle, leaving
enough clearance so the trailer can turn freely without actuating the breakaway device.
If the trailer separates from the tow vehicle, the breakaway cable will actuate the master
cylinder, locking the brakes. This will stop the trailer in the shortest possible distance.
ICAUTION: Breakaway protection must be fully released during the
vehicle operation. Check this before towing. Do not use the breakaway
protection as a parking brake.
WHEN THE CAMPING TRAILER IS NEW
Caution: The following process to “season” your trailer tent is important. If you do
not follow this procedure, you may experience some water seepage during the first
few exposures to rain.
1. Well in advance of any trip, set up your folding camping trailer.
2. Using a garden hose, thoroughly soak the tent with a light spray of water. DO NOT
spray directly on the canvas with a high pressure hose.
3. After the tent dries, repeat the soaking process three additional times.
If you note any water seepage or leaks after seasoning your tent, let the tent dry then spray
water repellant on the INSIDE of the seam where seepage occurs. One or two applications
of water repellant may be necessary to stop all water seepage in seams where thread enters
the fabric.
.NOTE: Touching the tent canvas when it is wet can cause leakage. If leakage
persists, please contact your independent, authorized dealer for assistance.
Jay Series/Baja/Select Folding Camping Trailer 37
Before you travel...
PRE-TRAVEL CHECKLIST
In order to enjoy your travel, having all the right tools and supplies will help. A checklist
may be beneficial to avoid forgetting something essential. This list is meant to be a starting
point, while realizing that personal preference will also play a large roll in your packing.
There are items here which may not apply for you and items which could trigger other
ideas. As you expand your camping experience, you may wish to develop your own list of
needs.
Tow Vehicle/Trailer
0Check fluids
Coil
Ccoolant
Ctransmission fluid
Cwasher fluid
Cpower steering fluid
Cbrake fluid
Cbattery terminal
0Check belts
0Check wheel lugs
0Check tire pressure (include inner wheel and spare, if applicable)
0Check tire wear (uneven wear pattern)
0Check lights
Cheadlights
Cbrake lights
Cclearance lights
Cturn signals
0Trailer safety chains connected
0Breakaway switch and lanyard connected
0Coupler locking pin connected
0Trailer electric cable secure
0Tongue jack fully up
0Dolly wheel removed
0Retract stabilizer jacks
0Retract steps (if applicable)
0Proper tongue weight maintained (10-15% of gross weight - trailer and contents)
0Trailer is level
0Wheel blocks removed
0Test brakes for proper operation
38 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
0Tools
Cjack
Ctorque wrench
Ctire pressure gauge
Cjumper cables
Cduct tape
Cfuses and light bulbs (compatible with your RV)
Cshovel (small folding)
Caxe
Csaw (bow or folding)
Cwork gloves
CAC voltage tester
Ctool kit (screws, hammer, pliers, etc.)
Crope, cord, bungee cord(s) or wire
0Electrical cord
0Water hose
0Disposable rubber gloves
0Sewer hose
0Surge protector
0Telephone and/or cable wire (if applicable)
Supplies
0First aid kit
0Flashlight(s)
0Toilet paper
0Bug spray
0Sun screen
Recreation
0Games - cards, board, dice
0Outdoor activity equipment (fishing poles, tennis rackets, etc.)
0Lawn chairs
0Campfire supplies
Csmores - marshmallows, chocolate, graham crackers
Cskewers, pie irons, etc.
Cfire grate for cooking
Cfirewood, newspapers and/or kindling
Cmatches in waterproof container and/or utility lighter
Bedding
0Sheets
0Blankets
0Comforters
0Pillows
0Sleeping bags
Jay Series/Baja/Select Folding Camping Trailer 39
Before you travel...
Kitchen
0Pots & pans
0Cooking utensils
0Trash bags and/or paper sacks
0Aluminum foil, plastic wrap, etc.
0Paper plates, towels, napkins, coffee filters, etc.
0Dish towels and rags
0Dish soap
0Food supplies
0Charcoal and lighter fluid
Personal Supplies
0Clothing
0Toiletries
0Towels - beach and bath
0Laundry detergent
Before leaving home
0All list items packed in trailer/tow vehicle
0Refrigerator door locked
0Loose items secured
0Membership cards
0Trailer keys
0Vehicle registration
0Proof of insurance
0Roadside assistance phone number, membership card and/or policy
0Road flares
0Map/road atlas/campground directory
0Owner’s manual for RV
0Owner’s manual and information regarding component parts
0Arrange for pet care, mail/newspaper pickup
0Leave itinerary with neighbor/family/friend
0Security watch for house (neighbor/family/friend)
0Weigh fully loaded trailer (cargo and liquids included) and maintain proper weight
distribution (redistribute as necessary)
40 Jay Series/Baja/Select Folding Camping Trailer
Before you travel...
SETTING UP CAMP...
SELECTING YOUR CAMPSITE
In some cases, searching for the right campground prior to traveling might be the first step
in selecting your site. Some campgrounds will allow reservations made in advance.
Depending on the area you are headed to and the time of year (i.e. around a holiday),
reservations may limit your frustration upon arrival.
Your trip experience will be effected by the site you choose to park your RV. With time,
you will know what you are looking for and what best fits your needs. A few items to keep
in mind when selecting your campsite are:
•Arrive before dark, if possible, to make the site selection easier.
•Is the ground level? This will help with leveling your RV and making your stay more
comfortable.
•Is there plenty of space?
=Will it accommodate slideouts, canopy, etc.? (if applicable)
=Is there room for picnic tables, lawn chairs, campfire, etc.?
=Is it void of hanging limbs that may damage your unit?
•Is it located in a convenient area?
=Will you be able to park close enough to hookups (water, sewer, electric)?
=Are you away from noisy areas or things that might detract from a positive
experience?
=Is there plenty of shade?
=Is there good drainage in case of bad weather?
Beyond finding a site that best suits your needs, it is also helpful to keep in mind how you
are affecting your camping neighbors’ experience. Some etiquette items to keep in mind
are:
•Observe the quiet times as posted and abide by the rules of the campground.
• Don’t play loud music or make noise which is going to be disturbing to others around
you.
•If pets are allowed, keep them restrained.
•Show respect to others, don’t make shortcuts through occupied campsites.
• Keep your campsite clean and pick up all trash before departing from the
campground.
Additional Considerations with a Baja Trailer
With your purchase of a Baja Folding Camping Trailer, a new world to camping
experience is open for exploration. As you venture to remote locations, the Baja trailer will
provide some added benefits for the off road experience.
When traveling off main roads to discover where the trails lead, there are additional safety
concerns to consider. Take time to read, understand and follow the owner’s manual as well
as any information that is provided for the safe operation of your trailer.
Information and education that you obtain about traveling off road could help to insure a
safe and enjoyable experience. While experience is a good teacher, there are resources and
schools available to provide insight into the additional requirements of off road travels.
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Some basic items to keep in mind are:
•There are trails that will lead to incredible adventure if you keep the limitations of
your tow vehicle and trailer in mind. Travel only on trails which will accommodate
your tow vehicle and trailer combination.
•While your trailer is built to travel on more rugged trails, taking extra time and
traveling slower will ensure that you do not damage the trailer.
•There are areas you will be able to explore with your tow vehicle that will not
accommodate a trailer. Be aware of where a trail is leading before attempting to tow
your trailer there.
•Make sure that all safety information in this manual and component manufacturers’
manuals has been reviewed and understood before you begin your travels.
Preparation before departing may help to avoid issues as you travel.
SETTING UP YOUR TRAILER
Front Deck (Baja Trailers Only)
Your Baja trailer is equipped with a front deck for hauling extra cargo. Make sure that you
unload the front deck before unhitching your trailer from the tow vehicle. Refer to
information supplied in the "Before you travel..." chapter in this manual and information
supplied by the loading ramp manufacturer for proper use of the front deck and loading
ramps.
Un-Hitching
1. Position the trailer as desired.
2. Level the trailer (side to side). Refer the leveling paragraph below.
3. Block the wheels to prevent the trailer from rolling.
4. Unhook the trailer/tow vehicle electrical connection, safety chains and breakaway
switch cable (if applicable).
5. Install the dolly wheel.
6. Release the weight distributing bars as recommended by the hitch supplier.
7. Open the coupler latch.
8. Turn the jack crank to raise the coupler above the hitch ball.
9. Level the trailer (front to back) with the jack crank.
10. Lower the stabilizer jacks (if applicable). Refer to the steps below.
11. Pull the tow vehicle away, as desired.
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Leveling Your Trailer
Leveling your RV is critical for several
reasons. Your camping experience will
be more pleasant in a level unit. It is
important for your RV to be level for
proper operation of items such as the
refrigerator, the slideout system and
draining tanks, if applicable.
Using blocks under the RV tires is a common way to level the unit. Blocks for this purpose
can be purchased from various RV resources or made out of wood. The proper size of
blocks are required to prevent causing damage to the tires. Make sure the blocks used cover
the entire footprint of the RV tire. Refer to Fig. 6 for proper tire blocking.
Stabilizer Jacks
1. Insert the crank onto the stabilizer jack shaft.
2. Turn it clockwise to lower the jack. Continue lowering the jack until the frame of the
trailer begins to rise slightly.
3. Equalize the jacks for best support. This may require that you adjust each jack several
times. When not parked on cement, you may wish to place a wood or hard plastic
block under the jack for convenience.
IWARNING: DO NOT USE THE STABILIZER JACKS TO LEVEL
THE UNIT. It is important to remember that the stabilizer jacks are to
be used only for support while occupying and moving around the
trailer. They are not designed to bear the weight of the trailer.
Tent Set Up
IWARNING: Never leave your folding camping trailer plugged into the
120-volt AC outlet while it is folded down. This would make the
converter continue to run, which can cause overheating and present a
fire hazard.
ICAUTION: To prevent damage to the lifter system, never move your
folding camping trailer unless the roof is lowered as in the travel
position and the roof latches are fastened.
.NOTE: Make sure that you have followed the procedures for seasoning the folding
camping trailer tent the first time you use it. Refer to the “Before You Travel...”
chapter for instructions to follow.
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Setting Up Camp...
Proper Improper
Fig. 6
OPENING YOUR FOLDING CAMPING TRAILER
Park your camping trailer on level ground and block the tires so the trailer will not roll
away. After parking the trailer, disconnect it from the tow vehicle. If your camping trailer is
not level, you may experience difficulty with its set up, particularly with the fit of the
entrance door.
1. Lower the stabilizer jacks. Place the jack crank onto the jack shaft. Turn it clockwise.
Lower the jacks until the frame begins to rise slightly. Equalize the stabilizer jacks
for best support. You may need to adjust the stabilizer jacks two or three times.
ICAUTION: DO NOT USE THE STABILIZER JACKS TO LEVEL
THE CAMPING TRAILER. THEY ARE INTENDED TO
STABILIZE THE UNIT AND WILL NOT SUPPORT ITS WEIGHT.
.NOTE: Road dirt and grime will sometimes make jacks difficult to operate. You
may need to clean them out before operating. To maintain the stabilizer jacks, keep
them clean. Lubricate them twice a year using only silicone lubricants. Oils will
attract dirt and cause additional problems.
Do not place excessive weight on these jacks as the are intended to stabilize, not
support the folding camping trailer. Make sure the folding camping trailer is level.
2. Unfasten each roof latch. (Fig. 7)
ICAUTION: Never attempt to crank up the roof until
all corner latches are unlocked and free. (Fig. 7)
NEVER LIFT THE ROOF WITH CARGO IN
PLACE.
3. Turn the thumb latch and open the door at the crank
compartment.
4. Insert the crank into the square tube and turn it in a
clockwise direction. (Fig. 8)
5. Raise the roof until the tent is loosely extended.
.NOTE: At this point, the roof needs to be high enough to
ensure that the tent will not be in the path of the bed slide
during the bed setup.
.NOTE: The bed braces and bed bow braces are
stored under the bed mattress. (Fig. 9)
Caution: For slideout models, pull the slideout tent
outside of the unit BEFORE pulling the beds out. Make
sure that all tent material is clear from the bed slide.
6. Before pulling out the front bed, place the flat end of
the bed brace into the slot provided on the frame.
44 Jay Series/Baja/Select Folding Camping Trailer
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Fig. 7
Fig. 8
Fig. 9
Place the bent hook into the bracket attached to the front wall. (Fig. 10)
7. Pull the beds out until the rail hits the bed stop. Distribute the awning panel over the
bunk and place the corners of the tent over the bed corner. Again, be sure the beds are
extended all the way out against the stops.
IWARNING: Do not use bed braces if they are bent or damaged.
Replace all damaged braces.
8. Place the flattened end of the straight bed brace into the slot provided on the frame of
the camper. Place the angled and smashed end of the straight bed brace into the bed
bracket near the outer corner under the plywood bunk bed. (Fig. 10)
9. Now, complete raising the roof until the gray limit cable is almost tight and the tent is
almost taut. DO NOT OVERTIGHTEN. (Fig. 11)
Caution: If the limit cable is raised too high, lifter system/tent
damage could occur and the door will not fit properly.
For Models With Slideout
a. Pull out the slideout using the handle(s) located on the side
of the slideout.
Caution: Do not extend the slideout before pulling the beds out.
b. Pull the tent flaps located on the side of the slideout out
over edge and attach them to the Velcro.
10. Enter the unit and set up the kitchen flip-top. Attach the stove grate.
Jay Series/Baja/Select Folding Camping Trailer 45
Setting Up Camp...
Fig. 11
Fig. 10
11. Inside the unit, for the bed and slideout tent set up, insert the bed bow brace at the bed
bow connector. (Fig. 12) Push the bed bow outward and upward while pressing on
the button farthest from the end and slip it into the bracket mounted on the roof.
Release the button. (Fig. 13)
To Install Door
12. Unsnap the ties holding the door to the roof (Fig. 14).
13. Rotate the turn button (Fig. 15) located on the bottom of the door 1/4 turn to unlock
it.
14. Swing the door down following the ceiling tracks (Fig. 16) and place the bottom of
the door in the threshold opening of the entrance door.
15. Insert the top of the door and rotate the twist locks (Fig. 17) 1/4 turn.
16. Lock the four turn buttons (Fig. 18) on the side of the door.
46 Jay Series/Baja/Select Folding Camping Trailer
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Fig. 14
Fig. 15
Fig. 17
Fig. 18
Fig. 16
Fig. 13
Fig. 12
17. Attach the Velcro® edges of the door to the door frame.
18. On units without a slideout, set up the kitchen flip top and attach the stove grate.
19. Exit the unit and pull bed flaps over the bed corners until the flaps are extended under
the bed. Securely attach all Velcro.
IWARNING: Ensure that all Velcro® fasteners are mated and securely
fastened. Loose areas could result in openings large enough for an
infant, child or adult to fall through. Never leave small children in the
camper unattended.
ICAUTION: The roof has a weight limit of 350 pounds in the travel
mode. The maximum weight that can be lifted is 250 pounds.
CLOSING YOUR FOLDING CAMPING TRAILER
Caution: Let the tent dry thoroughly before storing to prevent mildew and odors. If it
is necessary to put the tent away wet or damp, at the earliest possible time, open the
tent and allow it to dry thoroughly. Mildew is not covered by your warranty.
Inside
1. Enter the camping trailer, make sure all equipment is properly stored and will not
obstruct the roof when lowered.
2. Remove the canvas from the screen door by detaching the Velcro®.
3. Remove the door from the top and bottom tracks. Slide the door to the travel position
along the tracks (Fig. 16) located on the ceiling and lock it in place with the turn
button (Fig. 15) located on the bottom of the door by turning 1/4 turn. Snap the ties
holding the door to the roof (Fig. 14).
Caution: When securing the bottom of the door, insure that the door valance is
placed between the door and the ceiling to avoid damage to the valance.
4. Zip all windows closed.
5. Roll all privacy drapes upward by pressing both buttons on either side of the black
locks and drawing the locks upward.
6. Remove the bow braces located in the bed and slideout areas from the roof bracket
and pull the brace to the center of the trailer. Remove the bow brace from the saddle
plug on the bed bow. Place the bow braces under the bed mattress. (Fig. 9)
7. Remove the stove grate and stove. Place the kitchen flip top in the travel position.
Caution: Failure to properly position the kitchen flip-top for travel can result in roof
damage and prevent the roof from lowering properly.
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Outside
Caution: DO NOT push the beds or slideout in until ALL Velcro® is detached. Push
the bed and slideout in COMPLETELY before beginning to lower the roof. Failure
to push in the beds and slideout completely BEFORE lowering the roof can damage
the tent components. Your warranty does not cover this damage.
For Models With Slideouts
a. Unfasten the Velcro® and snaps from the slideout and place the tent inside the
slideout.
b. Push the slideout into the travel position.
c. Pull the tent out of the slideout to ensure that the bed slides do not rip the tent.
Caution: Make sure the slideout tent is pulled to the outside of the unit before the
beds are pushed in. Failure to do this could result in cutting the slideout area tent.
8. Unfasten all Velcro® located under beds.
9. Remove the straight bed braces and push the beds in carefully and completely.
10. Remove the curved bed braces. Place all braces under the bed mattresses carefully.
(Fig. 9)
11. Lower the roof half to two-thirds down. Reach inside and distribute the awning panel
of the tent and drape it EVENLY across the beds and slideout (if applicable).
12. Continue to lower the roof until the final 6-8". Using both hands and arms, push the
tent from each side, front and rear, into the center of camper evenly and carefully
continue to lower roof.
13. Attach the roof latches to the clips (Fig. 7). Due to air pockets, the roof may need to
be pushed down with your hand the last 1-2".
14. Before removing the crank, tighten the cable system by turning the crank in the “UP”
movement to make it taut taking caution not to overtighten. This will place slight
tension on the cable system and avoid cables becoming loose and entangled.
Caution: It is very important to place tension on the cable system to prevent them
from becoming tangled. If the cables become tangled, it could lead to breakage of
the lifter cables when the roof is raised.
15. Remove the crank and place it in the storage area inside the camper.
16. Close and latch the door to the crank compartment.
17. Raise the stabilizer jacks to their upright position. Insert the crank and turn it
counterclockwise until the jack is tight, then turn crank an additional 1/8 of a turn
(snug tight).
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Canopy Set Up
Your canopy has been designed and built with quality material to give you years of trouble
free service with low maintenance. Read these instructions fully before beginning the
setup. Become familiar with each pole, its description and where it belongs. (Fig. 19)
One person can do the setup, but two people will make it easier.
1. Open the zipper and unroll the canopy fabric.
2. Insert the two end divider bars “C” (with gray caps) and the center spacer bar “D”
(7/8" tube) into the front pocket of the canopy. These bars may be left in the canopy
during travel or storage, but make sure they are removed during winter storage to
avoid corrosion.
3. Assemble the two parts of a tension rafter, Pole “A.” Insert the peg through the “eye”
of the snap button pole “B” and then through the hole in the middle of the center
spacer bar “D.” Compress the tension rafter and place it in the center of the roof side
board, as pictured. The metal tip from the tension rafter will rest against the roof
metal or the canopy bag.
4. If no screen room is being installed, repeat step #3 on the front and rear tension rafter,
inserting the end of the tension rafter through the snap button poles “B” and the end
divider bars “C.” Position the tension rafter as in step #3.
5. After all the poles are installed:
a. Adjust the canopy to fit properly.
b. Adjust the height of the canopy with the snap button poles.
c. Install the three stakes to anchor the canopy in case of strong winds.
Caution: Always install the stakes to avoid wind damage to the poles and the fabric.
In severe wind it is best to remove the canopy. Wind and rain damage are not
covered by the Jayco Limited Warranty.
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Setting Up Camp...
A
BC
D
E
F
F
FF
A -- TENSION RAFTER
B -- SNAP BUTTON POLE
C -- END DIVIDER BAR
D -- CENTER SPACER BAR
E -- STAKE
F -- ANCHOR HOOK
Fig. 19
Screen Room Set Up
1. The canopy must be set up through step #3 before attempting to attach the screen
room. (See Canopy Setup.)
2. Open, unfold and spread the screen room under the canopy area. The enclosure must
be on the outside of the snap button poles. A grassy area or clean floor is suggested.
3. Each upper side panel has a pocket sewn into the fabric. Slide a two-piece tension
rafter into the pocket with the white crutch tip to be placed against the side panel of
the roof. Insert the crutch tip at the outer edge, and push in toward the unit.
4. Insert the peg through the “eye” of the snap button pole “B” and then through the
hole at the outer end of the end divider bar “C”. The white rubber crutch tip will rest
against the roof metal or the canopy bag. Install both ends.
5. Attach the Velcro hook sewn to the inner side of the canopy to the Velcro loop sewn
to the outer side of the screen room, full length.
6. Wrap the lifter post covers around the posts and attach them with the Velcro.
7. Ensure that all snaps are securely fastening the skirt to the frame of the unit.
8. Attach the Velcro from the skirt to the Velcro on the screen room lower corners.
9. Adjust the three snap button poles “B” so the bottom of the screen room is just
touching the ground.
10. Install the seven (7) stakes through the screen room loops to protect against wind
damage.
Heated Bed Mat (Option)
Your heated RV Bedding has been carefully designed and manufactured to provide years
of relaxing, comfortable sleep. The bedding is manufactured to reach gentle, soothing heat
warmth, NOT the pain relieving heat of a heating pad. At first touch it may seem only
slightly warm because it’s conserving energy inside for you, but as your body weight
presses onto the bedding, and a blanket covers you, it will feel considerably warmer and
comfortable.
Caution: Be sure to read all instructions carefully before using this bedding.
•YOUR BEDDING SHOULD ALWAYS REMAIN FLAT, NEVER FOLDED,
ROLLED OR BUNCHED. EXCESSIVE HEATING MAY OCCUR FROM
MISUSE.
•Place the bedding on the mattress, box spring or platform with the label and
connector up.
• The cord should be at the head of the bed.
• Do not tuck in the wired area of the bedding.
•Let the cord hang free - DO NOT route electrical cords between the heated RV
bedding and the mattress, box spring or base platform. Do not allow the cords to be
pinched. NEVER pull the mat by its cord.
• Keep the control away from an open window.
• Do not use pins or any heavy, sharp pointed objects on the bedding. They may
damage the heating elements.
•Be sure this bedding is used on 120 Volt AC circuit
• Turn off the electric current when this bedding is not in actual use.
50 Jay Series/Baja/Select Folding Camping Trailer
Setting Up Camp...
• If improper operation of this bedding is observed, discontinue its use immediately
and consult your independent, authorized dealer or the manufacturer. The bed mat is
manufactured by Flair Interiors. They can be reached at 574-534-2163 or at their
website, www.flairinteriors.com.
•This appliance has a polarized plug (one blade is wider than the other) as a safety
feature. This plug will fit into a polarized outlet only one way. If the plug does not fit
fully into the outlet, reverse the plug. If it still does not fit, contact a qualified
electrician. Do not attempt to defeat this safety feature.
•Refer to the maintenance chapter for complete care instructions.
Dinette to Bed Conversion
1. Remove the table top and cushions. Place them to the side.
2. Remove the table legs from the floor brackets and place them in one of the storage
compartments of the dinette seats. Place the storage cover back on the dinette seat.
3. Place the table top across the middle from one dinette seat to the other resting on the
front edge bracket. For comfort, make sure the table top is level with the top of the
dinette bench.
4. Position the dinette bench cushions in place across the benches and the table top.
To convert back to the booth dinette, reverse the procedures above.
DINETTE TABLE EXTERIOR USE
The dinette table is portable for use on the exterior of the trailer. To set the table up on the
exterior of the trailer:
1. Place the dinette table on the bracket installed on the exterior of the trailer at a 45º
angle.
2. Extend the leg attached to the bottom of the table out.
3. Lower the table to rest on the extended table leg. Make sure the leg is securely
supporting the table before placing items on it.
UTILITY HOOKUPS
To complete the unit set-up, the utilities should be hooked to the proper sources as supplied
by the campground. Make sure that you read, understand and follow all information
provided for complete operation of the utility systems.
Electricity
By connecting the trailer electric system to the campground electric source, or “shoreline”
power, electricity will be supplied to operate the 120-volt AC and 12-volt DC electrical
systems. When hooking up to electricity, follow these steps:
1. Make sure that all lights and electric equipment is turned off in the trailer.
2. Locate the power cord and pull it from the RV to the length required.
3. Plug into the campground power source
IWARNING: Do not use an adapter, cheater or extension cord that will
break the continuity of the grounding circuit. NEVER remove the
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Setting Up Camp...
grounding pin to connect to a non-grounded receptacle. Any deviation
from this will potentially cause a fire from overheating.
Caution: Power surges experienced while plugged in at a campground could
potentially damage electronic component parts in your recreation vehicle. Damage
from power surges are not covered by your Jayco warranty. Consult the component
manufacturer’s owner’s manual and/or your independent, authorized dealer for
recommendations on power surge protection.
Water
A complete fresh water system is included in your RV. Fresh water is supplied to the
system from two sources:
•City fill connection hooked to an exterior water source.
•A gravity fill tank installed on your trailer.
TO UTILIZE THE CITY WATER CONNECTION
1. Attach a fresh water hose from the city water connection
(Fig. 20) to the campground water source.
2. When the water is turned on, you may experience some air in the
water lines. Make sure to let all this air escape before turning off
the faucet.
Caution: The handle should be in the tank water position when
connecting the city water to avoid a city water spill.
TO UTILIZE ON BOARD WATER
1. Remove the cap from the gravity fill connection. (Fig. 21)
2. From an exterior water source, insert the fresh water hose into
the gravity fill connection.
3. Fill the tank as desired. The size of the tank will vary based on
your unit’s floor plan. It is equipped with an overflow outlet.
Make sure that you do not leave the tank unattended while filling
it. Do not overfill the tank.
Caution: Be careful not to overfill the tank. It can pressurize the tank, causing
leakage and water damage and void the warranty. DO NOT leave the tank
unattended while filling.
52 Jay Series/Baja/Select Folding Camping Trailer
Setting Up Camp...
Fig. 21
Fig. 20
12 VOLT DC ON-DEMAND PUMP
To extract water from your water tank, you need 12 volt-DC power to operate the
on-demand water pump. Energy for the pump is supplied by the auxiliary battery or
converter. Depending on your trailer model, the pump will be located under the bed, in a
cupboard, under the unit or under the sink. The switch to operate the pump is located on the
monitor panel or a wall near the pump.
Refer to instructions supplied by the pump manufacturer with your trailer. If you have
questions, consult with your independent, authorized dealer and/or visit the manufacturer’s
website at www.shurflo.com.
.NOTE: The water pump switch should be in the off position when the camper is left
unattended for any amount of time. If something would happen to the water system,
this will help limit water damage to a smaller area.
WATER PRESSURE REGULATOR
Excessive pressure from water supply systems may be encountered in some parks,
especially in mountain regions. Water pressure regulators are available to protect your
system against such high pressure. A regulator of this type is recommended to prevent
damage to the plumbing system or component parts.
Caution: Not using a water pressure regulator when using city water may cause the
o-rings to blow. It is advisable to always use a water pressure regulator when using
the city water connection.
WASTE WATER DISPOSAL
Proper disposal of waste water is important. Most campgrounds and some states prohibit
waste water drainage onto the open ground. Refer to the information in the “Preparing to
Travel Home...” chapter for instructions on waste water disposal. If you have further
questions, consult with your independent, authorized dealer.
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Setting Up Camp...
Propane Connections and Start Up
IWARNING: Propane can be extremely dangerous. Make sure that you
read, understand and follow all information supplied in this manual
and all component part manufacturers’ manuals before operating your
propane system.
After the camper is completely set up and you are prepared for camping enjoyment, follow
these steps for propane operation.
1. Close all the burner valves, controls and pilot light valves.
2. Open the main valve on the propane container slowly to avoid a fast rush through the
excess flow valve causing a “propane freeze.” If you experience a propane
“freeze-up,” close the main valve and wait 15 minutes before trying again.
3. Listen carefully as the propane begins to flow. If “hissing” is heard for more than one
or two seconds, this may indicate a leak. Immediately close the valve and search for
the leak.
4. Light the appliances as needed and directed in the appliance manufacturers
instructions.
Make sure that you read and fully understand ALL safety requirements for handling and
operation of the propane system. Literature is supplied with your unit from the
manufacturer of the various appliances hooked to your propane system. The propane
system provides added benefits to your camping enjoyment, however, it must be handled
with care. If you have any questions or concerns, consult with your independent,
authorized dealer and/or the specific appliance manufacturer.
If you have double cylinders on your trailer, use only one at a time. Otherwise the propane
supply will be drawn equally from both cylinders until the supply has been totally
exhausted. Using one cylinder until it is empty, then using the second cylinder will allow
you to fill the empty cylinder at your convenience without being totally out of propane.
54 Jay Series/Baja/Select Folding Camping Trailer
Setting Up Camp...
AT CAMP...
Your camping trailer is designed with equipment to enhance your outdoor experience. The
features of your individual trailer will vary based on the options purchased and built into
the unit. Make sure that you review all information supplied with your trailer to safely
operate the individual components.
All appliances in your trailer are name brand quality built equipment, guided by current
codes and standards. For propane operation, the appliances in your trailer will operate on
propane only, not on natural gas. All safety precautions for propane, found in this manual
and additional information supplied by appliance manufacturers with your unit, must be
followed during operation of the appliances. Please familiarize yourself with this
information before proceeding.
ICE BOX
If your trailer is equipped with a ice box, make sure you understand its functionality. Read,
understand and follow all information supplied with your trailer from the ice box
manufacturer. If you have further questions, consult with your independent, authorized
dealer.
REFRIGERATOR (OPTION)
A refrigerator may have been installed when your trailer was built. It will provide the same
functions as your home refrigerator, but will operate differently. Make sure that you read,
understand and follow all the information supplied by the refrigerator manufacturer,
Norcold. Consult with your independent, authorized dealer for further information, or visit
their website at www.norcold.com/norcold_home.cfm.
STOVE, RANGE, OVEN
Your trailer may be equipped with a drop in stove or range with oven option (certain
models only). This equipment is designed to operate with propane. Make sure you read,
understand and follow all information supplied by the appliance manufacturer and in this
manual about the use of propane. The appliance will operate similar to a gas cooking
appliance in your home. If you have questions or concerns, consult with your independent,
authorized dealer and/or visit the appliance manufacturer’s website.
To Use the Stove Outside
1. Unhook the propane hose and carry the stove out. Always carry the cabinet assembly
with both hands.
2. Mount the cabinet onto the rail at a 30° angle and slowly lower the outer side until it
is in a horizontal position.
3. If applicable, attach the brace to the underside of the stove and unit.
4. Propane connections are made with a “Quick Coupler” system. This system has a
positive shut-off valve as required by code and standards. See the instructions below
for attaching the propane line.
5. Each stove assembly will has a hinged wind guard attached. Raise the hinged
assembly to a vertical position. The end panels are also hinged and will swing to the
Jay Series/Baja/Select Folding Camping Trailer 55
outer edge of the stove for wind protection, preventing flames from reaching the tent
material.At Camp...
Connecting the Propane Line
IWARNING: Make sure that you read, understand and follow all
information supplied with your RV about propane before operating the
stove. The propane hose must be correctly connected before lighting the
stove. Failure to follow instructions supplied by the stove manufacturer
with your RV or to use any other components than those originally
supplied with the grill could lead to death or serious injury from fire or
explosion.
1. Place the handle in the “OFF” position and push the sleeve back. The valve handle
must be in the “OFF” position to make the connection. (Fig. 22)
2. Insert the plug and release the sleeve. (Fig. 23)
3. Push the plug in until the sleeve snaps forward. This will lock the plug in the socket.
Turn the handle to the “ON” position to turn propane on. (Fig. 24)
4. To disconnect; reverse the order of connection.
MICROWAVE (SELECT MODELS ONLY)
Your microwave has been installed above the range and operates similar to your
microwave at home. Make sure you have reviewed and understand all information supplied
with your unit from the microwave manufacturer. Contact your independent, authorized
dealer if you have more questions, or consult with a Samsung appliance dealer.
FURNACE (OPTION)
Your trailer may be equipped with a propane furnace. Make sure you understand the
properties of propane and follow all safety instructions to operate this appliance. The
furnace manufacturer has supplied an operation manual to guide you with understanding
how to operate your furnace. Refer to this information for complete instructions. If you
have further questions, consult with your independent, authorized dealer.
WATER HEATER (OPTION ON SOME MODELS)
Your trailer may be equipped with a water heater that is manufactured by Atwood Mobile
Products. Complete safety, operating and maintenance instructions are supplied by
Atwood with your trailer. Make sure you read, understand and follow all instructions
before operating the water heater. If you have further questions, consult with your
independent, authorized dealer and/or visit Atwood’s website at www.atwoodmobile.com.
56 Jay Series/Baja/Select Folding Camping Trailer
At Camp...
Socket Plug
Sleeve
“OFF”
Fig. 22
Sleeve
“OFF”
Fig. 23
“ON”
Fig. 24
CASSETTE TOILET (OPTION)
Depending on the trailer floor plan, you may have a cassette toilet installed on your trailer.
Review all instructions as supplied by the toilet manufacturer for its proper operation and
care. If you have questions, consult with your independent, authorized dealer and/or visit
the manufacturer’s website at www.thetford.com.
OUTSIDE SHOWER (SOME MODELS)
A convenient exterior faucet assembly (Fig. 25) with hot and
cold water may be installed on your trailer. This will allow for
washing and rinsing on the outside of the trailer.
Operation
1. Activate pump.
2. Open door with key and allow to hinge down.
3. Remove shower head and open valve.
4. Open faucet valves and adjust to temperature as desired.
5. To cease operation, close valve(s) on faucet and allow
water to drain from shower head.
6. Close valve on shower head.
Water remaining in the hose will drip or run out of vacuum
breaker. This is NOT a leak, but performs as intended. Water in A.B.S. plastic box will
drain out along outer edge. The shower head can be removed to drain the hose faster. If you
choose to remove the shower head to drain the hose, reassemble it for storage. Coil the hose
and arrange it with the shower head inside the faucet assembly. Make sure that the hose is
not being pinched and the shower head is not being damaged when the door is closed. Keep
the door closed when not in use for sanitary reasons.
WATER PURIFICATION SYSTEM (OPTION)
A water purification may be installed as an option on your trailer. This system is equipped
with a long-life cartridge to effectively reduce chlorine, taste, odor, sediment, organic
chemicals and inhibit bacteria growth. Whenever the water system has not been used for
some time, allow water to flow for several minutes to flush the system. When the system is
not in use, store the water filter cartridge in the mounting bracket located near the water
system, and when necessary, out of freezing temperatures.
RV antifreeze will damage the water filter cartridge. A clear plastic bypass hose with
fittings on either end is supplied with your trailer to replace the water filter when the trailer
is winterized. The hose should be stored when the filter is in use and kept available to reuse.
The filter should be replaced the sooner of: reduced water flow causing an inconvenience,
or one time each year.
Jay Series/Baja/Select Folding Camping Trailer 57
At Camp...
Fig. 25
To replace the filter
1. Drain the water system.
2. Remove the cartridge by disconnecting the fitting at either end of the filter and pull it
out of the fittings. It may be helpful to have a container available under the filter to
catch any water left in the lines or filter.
3. If winterizing the unit, install the bypass hose and store the filter as is appropriate.
4. If replacing the filter, install the new filter and tighten the fittings at either end.
ICAUTION: Never allow the filter to freeze or come in contact with RV
antifreeze when the trailer water system is winterized. Refer to
complete instructions supplied by the water purification system
manufacturer.
AIR CONDITIONER PREP (OPTION)
Your trailer is equipped with wiring to install an air conditioner. It is recommended that
you have the installation performed by a qualified RV technician only. Refer to the
“Safety” chapter regarding changes, modifications and additions to your trailer.
To comply with State, Federal, ANSI/NFPA codes and (if applicable) Canadian Standards,
as well as Jayco standards, optional air conditioning units must be installed using the
following:
1. 20-amp receptacle with 12 gauge wire.
2. 20-amp power cord to feed air conditioner.
3. Two twist caps.
The weight limit for air conditioners is 110 lbs. It is your responsibility to insure that an air
conditioner installed on your trailer does not exceed the weight limit. Exceeding this
weight can damage the roof and lifter system which will not be covered by your Jayco
Limited Warranty. Verify that the brand of air conditioner installed on your trailer
complies with all necessary codes and weight limits.
1. Follow the air conditioner installation instructions as supplied with the air
conditioner.
2. Connect the 20-amp power cord to the air conditioner as listed in the above warning.
3. Notch the interior air conditioner shroud so the cord can pass between it and the roof.
The 120-volt cord is held up to the ceiling using the two-part wire cover provided.
4. Measure the distance from the air conditioner shroud to the outer edge of the ceiling
and cut both pieces of the wire cover to this length.
5. The base side of the wire cover has an adhesive tape attached to it. Peel off the
protective film covering the adhesive.
6. Line up the wire cover between the air conditioner shroud and the outer edge of the
ceiling. Press it firmly in place.
7. Place the 120-volt cord in the wire cover base and snap the wire cover cap into the
base.
58 Jay Series/Baja/Select Folding Camping Trailer
At Camp...
SOLAR PREP (OPTION - BAJA ONLY)
Your trailer may be equipped with wiring for solar panel installation. Please consult with
your Jayco dealer for assistance with installation of solar panels. Refer to the “Safety”
chapter regarding changes, modifications and additions to your trailer.
ENTERTAINMENT
Your trailer may be equipped with component parts for your entertainment. Each
component part is supplied with an operation and maintenance manual in your unit’s
information packet. Make sure that you are familiar with the information and how it
operates. Any questions should be directed to the component part manufacturer and/or
your independent, authorized dealer. A Manufacturer’s Customer Support Directory
appears in this manual. It provides some websites and phone numbers for component part
manufacturers.
BBQ GRILL PREP
Your unit is equipped with a propane “quick coupler” connection and support bracket for
easy installation of the optional BBQ grill. The “quick coupler” is directly connected to the
propane system of your trailer. Make sure that you read, understand and follow all
information about propane supplied with your unit by various component manufacturers
and this manual.
IWARNING: Make sure that you read, understand and follow all
information supplied with your RV about propane before operating the
BBQ grill. The propane hose must be correctly connected before
lighting the grill. Failure to follow instructions supplied by the grill
manufacturer with your RV or to use any other components than those
originally supplied with the grill could lead to death or serious injury
from fire or explosion.
The “quick coupler” connection can be attached to the BBQ grill as follows:
1. Place the “quick coupler” handle in the OFF position and push back the sleeve. The
valve handle must be OFF to make the connection. (Fig. 26)
2. Insert the plug at the end of the BBQ grill propane hose and release the sleeve.
3. Push the plug until the sleeve snaps forward, locking the plug into the socket.
(Fig. 27)
4. Turn the handle ON to allow propane to flow to the BBQ grill. (Fig. 28)
Jay Series/Baja/Select Folding Camping Trailer 59
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Socket Plug
Sleeve
“OFF”
Fig. 26
Sleeve
“OFF”
Fig. 27
“ON”
Fig. 28
BBQ Grill (Option)
IWARNING: The maximum weight limit for the bracket on the side of
your trailer is 50 lbs. This limit includes the weight placed on the BBQ
gill. Exceeding this weight limit could cause damage to the unit and
possibly cause personal injury from hot equipment.
An option for your trailer is a BBQ grill. This grill is for use outside of the trailer. Never
use this grill inside a compartment or the trailer. The bracket and “quick coupler”
propane connection are installed on your trailer as standard equipment. The following list
will supply basic operations for the grill. Make sure to read, understand an follow all
instructions included with the BBQ grill.
1. Install the grill bracket on the support bracket
installed on the side of your trailer. Make sure
that it is securely placed on the support bracket.
2. Place the BBQ grill into the grill bracket. (Fig.
29)
3. Attach the propane hose from the grill to the
“quick coupler” propane connection as directed
above.
4. Open the lid to the BBQ grill.
5. Using and electric match, light the grill using
the following procedures:
=Light the electric match.
=Insert it into the middle slot on the bottom of
the BBQ grill.
=On the BBQ grill control knob, depress and
turn the knob to the desired temperature.
=The grill should light at this point.
6. If the grill does not light, turn the propane off,
wait five (5) minutes and repeat the above steps.
7. Use the temperature control knob to adjust the
grill to the desired temperature. (Fig. 30)
The BBQ grill grate is coated with standard grill
enamel and can be cleaned as you would a grill at
home. Underneath the grate, there is a heat diffuser. This is formed and ventilated to
distribute the heat from the burner. Do not use lava rocks in this grill.
To disconnect the BBQ grill, turn the temperature control to OFF. Reverse the above
propane hose hookup procedures. Wait until the grill is completely cooled, then store it in
the supplied carrying case. This carrying case will ONLY accommodate a cool grill. The
grill carrying case has a pocket for accessories such as the propane hose in the lid. The
bracket will not fit inside the carrying case and will need to be stored in a separate location.
ICAUTION: The BBQ grill must be COMPLETELY cooled before
storing to avoid damaging the carrying case and causing injury from
handling the grill when it is hot.
60 Jay Series/Baja/Select Folding Camping Trailer
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Fig. 29
Fig. 30
UTILITIES & SYSTEMS
.NOTE: Make sure you read, understand and follow all safety information found in
this manual and manufacturer supplied information.
PLUMBING SYSTEM
For set up instructions of your plumbing system, refer to the “Setting Up Camp...” chapter.
If you have further questions on setting up the system, consult with your independent,
authorized dealer.
Sanitizing the Potable Water System
IWARNING: Failure to sanitize the potable water system could result in
death or serious injury.
Potable water systems require periodic maintenance to deliver a consistent flow of fresh
water. Depending on use, and the environment the system is subject to, sanitizing is
recommended prior to storing and before using the water system after a period of storage.
Systems with new components, or ones that have been subjected to contamination, should
also be disinfected as follows:
1. Use one of the following methods to determine the amount of common household
bleach needed to sanitize the tank.
=Multiply “gallons of tank capacity” by 0.13; the result is the ounces of bleach
needed to sanitize the tank.
=Multiply “liters of tank capacity” by 1.0; the result is the milliliters of bleach
needed to sanitize the tank.
2. Mix the proper amount of bleach into a container of water.
3. Pour the solution (water/bleach) into the tank and fill the tank with potable water.
4. Open all faucets allowing water to run until the distinct odor of chlorine is detected.
5. The standard solution must have four (4) hours of contact time to disinfect
completely. Doubling the solution concentration allows for contact time of one (1)
hour.
6. When the contact time is completed, drain the tank. Refill with potable water and
purge the plumbing of all sanitizing solution.
If there is a problem of excessive chlorine odor and taste after the sanitizing process, follow
the above procedures using a solution of baking soda (1/2 cup added to one gallon (4 liters)
of water per 15 gallons (60 liters) of tank capacity) or vinegar (one quart added to five
gallons (20 liters) of water per 15 gallons (60 liters) of tank capacity.)
Your demand water system is now ready for use. Refer to instructions on filling the tank
and utilizing the system in the “Setting Up Camp...” chapter.
Drainage - Fresh Water
Permanent water tanks may be drained through a valve located near the tank. Any camper
with a demand pressure pump system will have low-point drains attached to the water lines
normally located near the water tank. These low-point drains will release water in the
supply lines by opening the valves and all faucets. The water heater has its own drain plug.
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SANITATION SYSTEM (WITH BATH/SHOWER OPTION ONLY)
Refer to manufacturer’s information for complete operating instructions of the cassette
toilet if applicable to your trailer. If you have questions, consult your independent,
authorized dealer or the toilet manufacturer’s website at www.thetford.com.
Caution: For the protection of your sanitation system and the environment, always
use biodegradable toilet paper that is specifically rated for recreation vehicle.s If
you have questions, consult with your independent, authorized dealer.
PROPANE SYSTEM
IWARNING: Propane can be extremely dangerous. Improper use of the
propane system will present an immediate hazard situation where
death or serious injury will result. It is possible that mechanical or
property damage will also occur. Make sure you read, understand and
follow all information supplied with your unit in this manual and all
component part manufacturer’s literature.
It is because of the propane system that your RV has the convenience of a refrigerator,
stove, water-heater, and furnace. The components of the propane system are:
• Propane container or cylinder
•A two stage regulator
•Pipes, hoses and tubing to deliver the propane to appliances
When correctly used, the propane system is a safe and effective way to operate the
appliances in your RV. This system is also potentially very dangerous and should be used
with care. Carefully read, understand and follow all information supplied with your trailer
for the propane system and its components and consult with your independent, authorized
dealer about the proper operation of the propane system.
A warning label has been placed in your RV to warn against asphyxiation (inability to
breathe). The label has been located in the cooking area to remind you to provide an
adequate amount of fresh air for combustion. Please read, understand and follow the
information in the label.
IWARNING: IT IS NOT SAFE TO USE THE COOKING APPLIANCE
FOR COMFORT HEATING.
1. Cooking appliances need fresh air for safe operation. Before operation:
a. Open overhead vent or turn on exhaust fan.
b. Open window.
2. Unlike homes, the amount of oxygen supply is limited due to the size of
the recreation vehicle, and proper ventilation when using the cooking
appliance(s) will avoid dangers of asphyxiation. It is especially
important that cooking appliances not be used for comfort heating, as
the danger of asphyxiation is greater when the appliance is used for
long periods of time.
FAILURE TO COMPLY COULD RESULT IN EXPLOSION
RESULTING IN DEATH OR SERIOUS INJURY.
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Utilities & Systems
The following label has been placed in the trailer near the range area. Please read,
understand and follow the information in this label.
IDANGER
IF YOU SMELL PROPANE
1. Extinguish any open flames, pilot lights, and all smoking materials.
2. Do not touch electrical switches.
3. Shut off the propane supply at the cylinder valve(s) or propane supply
connection.
4. Open doors and other ventilating openings.
5. Leave area until odor clears.
6. Have the propane system checked and leakage source corrected before
using again.
FAILURE TO COMPLY COULD RESULT IN EXPLOSION
RESULTING IN DEATH OR SERIOUS INJURY.
As noted above, the presence of any propane smell is dangerous. Make sure that everyone,
including pets, are out of the RV. Do not return to the RV until the source of the propane
odor has been determined and corrected by a propane professional.
Propane Container
The container or “cylinder” is a D.O.T. approved container to hold propane in liquid form,
and is normally a 20# or 30# (9 or 14 kilograms) capacity. The open/close valve is to be
closed at all times unless hooked up to the propane system or filling the container. When
the container is disconnected from the hose, install the valve cover that is attached to the
container. This is required by the National Fire Protection Association (NFPA), other
applicable local codes and for your own safety. Do not allow the container (filled or empty)
to move or roll around while transporting to and from the filling location.
IDANGER: All pilot lights, appliances and their igniters (see operating
instructions) must be turned off before refueling of motor fuel tanks
and/or propane containers. FAILURE TO COMPLY COULD
RESULT IN DEATH OR SERIOUS INJURY.
The components of the propane container are:
Jay Series/Baja/Select Folding Camping Trailer 63
Utilities & Systems
11
11
2
22
333
VAPOR
LIQUID
20%
VAPOR
SPACE
4
1. Knob to open valve to fill or to use camper.
2. Complete valve assembly.
3. “10%” valve, small brass knob or slot screw.
4. Container mounting stand.
The following warning label has been located near your trailer’s propane container(s).
Make sure you read and follow all information on this label. Failure to do so could result in
death or serious injury.
INSTALLING PROPANE CYLINDERS
1. Place the cylinder onto the steel angle rack.
(Fig. 31)
2. Insert 2-1 / 4 x 1 / 2 ” bolts through the hole in
center of angle.
3. Attach lock washer and nut onto bolt.
IWARNING: Ensure that all fasteners are
secured before traveling.
SERVICING AND FILLING PROPANE CONTAINERS
Your propane containers should only be serviced and filled by a qualified person who
know the proper inspection and safety procedures. If a propane container is new, make sure
the service person is aware of it so they can be purged prior to being filled. Propane
containers must never be filled beyond 80% of capacity to allow for expansion with
increases in temperature. The following warning label is located near the propane
container(s). Make sure that you read, understand and follow these warning labels.
IWARNING: DO NOT FILL CONTAINER(S) TO MORE THAN 80
PERCENT OF CAPACITY.
VOverfilling the propane container can result in uncontrolled propane
flow, which can cause fire or explosion.
VA properly filled container will contain approximately 80 percent of its
volume as liquid propane.
64 Jay Series/Baja/Select Folding Camping Trailer
Utilities & Systems
IWARNING:
THIS PROPANE PIPING SYSTEM IS DESIGNED FOR USE OF PROPANE
ONLY. DO NOT CONNECT NATURAL GAS TO THIS SYSTEM. DO NOT
FILL CONTAINER(S) TO MORE THAN 80 PERCENT OF CAPACITY.
FAILURE TO COMPLY COULD RESULT IN A FIRE OR PERSONAL
INJURY. Securely cap inlet(s) when not connected for use. After turning on
propane, except after normal container replacement, test propane piping and
connections to appliances for leakage with soapy water or bubble solution. Do
not use products that contain ammonia or chlorine. AS-34
Single
Cylinder
Double Cylinder
(Certain Models)
Fig. 31
IWARNING: Propane cylinders shall not be placed or stored inside the
vehicle. Propane cylinders are equipped with safety devices that relieve
excessive pressure by discharging propane to the atmosphere.
FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS
INJURY.
IWARNING: Do not bring or store propane cylinders, gasoline, or other
flammable liquids inside the vehicle because a fire or explosion can
result.
IWARNING: Portable fuel-burning equipment, including wood and
charcoal grills and stoves, shall not be used inside the recreation vehicle.
The use of this equipment inside the recreation vehicle may cause fires
or asphyxiation.
When a propane cylinder gets low, sometimes there is a concentration of garlic-like odor,
which may be mistaken for a propane leak. After a change over to a full cylinder, the odor
usually will disappear. If not, turn off the propane cylinder and have the system checked by
a qualified technician.
IWARNING: DO NOT use tools to open or close the cylinder valve.
HAND TIGHTEN ONLY. The use of tools to tighten the cylinder valve
creates the potential to overtighten the valve. This could cause damage
to the interior seals on the cylinder valve seat. If damage occurs, you will
not be able to close the cylinder properly, creating a false sense of
security that the propane cylinder is shut off. Consult with your
independent, authorized dealer or a qualified propane dealer if you
have further questions.
IDANGER: Never smoke during the filling of propane cylinders. Keep
the RV away from the immediate filling area when possible or
extinguish all propane pilot lights. Failure to follow this safety rule
could lead to death or serious injury from fire or explosion.
OPD OVERFILL PROTECTION
Your propane cylinder(s) are equipped with Type 1 ACME propane connections. No tools
are required to tighten or loosen the connections. They are designed so propane will not
flow from the cylinder unless the correct connection is made.
Make sure you read, understand and follow the information supplied with your unit that is
relevant to the propane cylinder connections for your safety and convenience of use of the
OPD overfill protection.
The position of the propane cylinder(s) and the hoses are critical to proper operation and
propane flow. Follow these instructions to make sure your propane cylinder(s) are
connected properly.
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Utilities & Systems
Single Cylinder Mounted On A-Frame
1. Connect the 3/8" low pressure hose to
the outlet of the two stage regulator.
2. Attach the regulator with the “Z”
bracket on the center of the front wall
with the vent pointing down.
3. Attach the protective plastic cover to
the regulator.
4. The regulator has a 90° elbow that
directs the inlet toward the trailer
curbside.
5. Place the cylinder on the bracket
provided on the A-frame and position
is so the outlet of the cylinder valve is
pointed directly outward to the curbside wall.
6. If a vinyl cylinder cover is provided, slip it over the cylinder and leave the zipper
open.
7. Attach the 1/4" inverted flare x 24" Type 1 pigtail hose to the regulator inlet and the
right hand swivel nut to the cylinder valve.
8. If applicable, close the cylinder cover zipper up to the hose.
9. Secure the cylinder to the A-frame bracket using the bolts, nuts and washers
provided.
Double Cylinder Mounted On
A-Frame
When a second cylinder is
installed, a tee check is used to
replace the 90° elbow at the top
of the regulator and another 1/4"
inverted flare x 24" Type 1
pigtail is added. The regulator
stays in the original position.
1. Place the second cylinder on
the A-frame bracket so the
cylinder valve is pointed to
the roadside of the folding
camping trailer.
2. Secure the second cylinder
to the A-frame using the
bolts, nuts and washers
provided.
3. If a vinyl cylinder cover is
used, slip it over the new single cylinder, or a double cylinder cover may be used in
lieu of single covers.
4. Attach the second 24" hose to the tee check on the regulator and the right handed
swivel nut to the cylinder valve.
66 Jay Series/Baja/Select Folding Camping Trailer
Utilities & Systems
Flexible Pigtail Hose
Flexible Pigtail Hose
Cylinder
Valve Cylinder
Valve
Regulator
Cylinder
Collar
Cylinder
Collar
Type 1
Acme
Connector
Type 1
Acme
Connector
Cylinder Cylinder
Fig. 33
Cylinder
Type 1
Acme
Connector
Cylinder
Collar
Regulator
Flexible Pigtail Hose
Cylinder Valve
Fig. 32
Main Supply Hose – Low Pressure
The main supply hose (Fig. 34) will be attached from the regulator to the brass manifold
fitting in the frame of the trailer. The swivel brass nut on the main hose will be your final
attachment.
Several things to remember each time the propane container is removed:
1. Check that ALL fittings are tight.
2. Check that ALL connections are tested with leak solution. Consult with your
independent, authorized dealer or propane service personnel.
3. Open the main valve slowly to avoid a fast rush of propane to excess flow valve
causing propane freeze up. If you experience a propane “freeze-up,” close the main
valve and wait at least fifteen (15) minutes before trying again. Refer to the document
found with your trailer literature from the regulator manufacturer.
4. Listen carefully - a “hissing” sound longer than one second may indicate a propane
leak. Close the valve and search for the leak.
Regulator
The regulator is in integral part of the propane system. It is required to reduce the pressure
of the propane before it is sent to the system to operate your appliances. It is critical to your
safety that you read, understand and follow all literature supplied with your unit on the
operation and maintenance of the regulator.
IWARNING: Propane regulators must always be installed with the
diaphragm vent facing downward. Regulators that are not in a
compartment have been equipped with a protective cover. Make sure
that the regulator vent faces downward and that the cover is kept in
place to minimize vent blockage, which could result in excessive
propane pressure causing fire, explosion, death or serious injury.
PROPANE CONSUMPTION
Most propane appliances are operated intermittently. Unless there is heavy use of hot
water, the water heater consumption is minimal. During freezing weather and high wind
conditions, furnace consumption can be extremely high.
Propane consumption depends upon the length of time appliances are operated. Each
gallon (3.86 liters) of propane produces about 91,500 BTUs (46,514 kilojoules) of heat
energy.
.NOTE: The following chart is an example of RV appliances that may be part of
your trailer. Consult your independent, authorized dealer or appliance
manufacturer’s information for complete information.
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Utilities & Systems
3/8" MPT x 1/2" Female
Flare Swivel
Fig. 34
Appliance Average BTU
Consumption Per Hour Kilojoules/Hour
Water Heater 8,800 9,280
Refrigerator 640 672
Furnace 16,000-20,000 16,880-21,100
Stove 6,500 - 9,000 6,825 - 9,450
Outside Grill 10,000 10,550
Propane Detector
All recreation vehicles with a propane
system require a propane leak detection
device (Fig. 35) for safety protection. A
converter or auxiliary battery is required to
supply 12-volt DC energy to operate the leak
detector. Carefully read, understand and
follow the information supplied by the
propane detector manufacturer which is
supplied with your trailer. Consult with your independent, authorized dealer and/or visit
the manufacturer’s website at www.mtiindustries.com if you have any questions on the
operation or maintenance of this detector.
IWARNING: For your safety, make sure that the propane detector is
properly maintained and functioning. The detector requires 12-volt DC
energy through the converter or from an auxiliary battery to operate.
Without a proper energy source, the detector will not work and you will
not be warned of leaking propane.
ELECTRICAL SYSTEM
General
The electrical system in your trailer consists of 120-volt AC
(alternating current) and 12-volt DC (direct current) circuits
and components. All installations are made in compliance
with safety requirements of ANSI standard A.1192,
National Electric Code, and Canadian Standards
Association.
All trailers will have 30-amp service pre-wired into the breaker box.
Caution: Power surges experienced while plugged in at a campground could
potentially damage electronic component parts in your recreation vehicle. Damage
from power surges are not covered by your Jayco warranty. Consult the component
part manufacturer’s owner’s manual and/or your independent, authorized dealer
for recommendations on power surge protection.
68 Jay Series/Baja/Select Folding Camping Trailer
Utilities & Systems
Fig. 35
30-amp
125-volt
Fig. 36
120-Volt AC System
POWER CORD
Your trailer is equipped with a 30-amp power cord pre-wired into the breaker box. By
opening the cable hatch door, you can pull the power cord from the compartment and attach
it to the campground power source. For Canadian units, the power cord is protected with a
30-amp main circuit breaker. Power is distributed through circuit breakers to receptacles
built into walls and cabinets. The cord extends approximately 25’ (7 meters) from the
trailer depending on the floor plan. Your RV power cord must be fully extended and not left
coiled in the compartment or on the ground. If the cord is left coiled, it creates potential for
heat to melt the cord’s casing together.
To prevent accidental electrical shock, insure that the ground pin on the attachment plug
cap is intact to the earth ground through the RV park receptacle. Any accidental short of a
live circuit conductor will trip the circuit breaker indicating a shorted circuit. Make sure
that the polarity of the external power is not reversed, in order to avoid harm to appliances
and personal electrical shock. Polarity indicators may be purchased in most electrical and
hardware stores.
It is strongly recommended to avoid the use of extension cords. Using an improper
extension cord will cause overheating of the cord and equipment, and it voids the warranty.
It may also cause premature failure of the AC equipment. If you choose to use an extension
cord, it MUST be the same amperage rating as the RV power cord and be identified for
heavy-duty outdoor use. However, the use of an extension cord can still cause all of the
problems discussed here and will void the warranty.
IWARNING: Do not use an adapter, cheater or extension cord that will
break the continuity of the grounding circuit connected to the third pin.
NEVER remove the grounding pin to connect a non-grounded,
two-prong receptacle. Any deviation from this will potentially cause a
fire from overheating.
GFCI
IWARNING: Make sure you read, understand and follow all
instructions supplied by the GFCI receptacle manufacturer with your
RV. Failure to follow these instructions could lead to death or serious
injury from shock or electrocution.
Each trailer has a GFCI receptacle installed. These initials mean “Ground Fault Current
Interrupter.” This special receptacle has been designed to reduce the possible injury caused
by electrical shock.
An example of ground fault current is the current which would flow through a person who
is using or touching an appliance with faulty insulation and, at the same time, is in contact
with an electrical ground such as a plumbing fixture, wet floor, or earth.
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Utilities & Systems
When this GFCI receptacle is tripped, it has interrupted ground fault current caused by
such things as faulty insulation or wet wiring inside some appliance or equipment
connected to the circuit. The faulty equipment should be repaired before is it used again.
This GFCI receptacle will not protect against short circuits or overloads. The circuit
breaker or fuse in the electrical panel which supplies power to the circuit provides this
protection.
The GFCI receptacle should be tested monthly while the trailer is being used. Any
suspected problems with the GFCI should be checked by an independent, authorized
dealer.
Testing Instructions
1. Plug a 120 volt electrical device into the receptacle on the face of the GFCI.
2. Push and release the RESET button.
3. The 120 volt electrical device should operate at this time.
4. Press the TEST button.
5. The RESET button should pop out indicating it has been “tripped” and the 120 volt
electrical device should go out. (If the GFCI is manufactured with an indicator light,
the light should glow when the GFCI has tripped.)
6. If the GFCI did not trip, do not use the outlet. Call a qualified electrician to service or
replace the receptacle. The ground fault protection is no longer working properly.
7. To restore power after “tripping”, press in the RESET button. It must remain in. (If an
indicator light is furnished, it will be off.)
12-Volt DC System
The 12-volt DC system is composed of numerous items such as a power converter, battery,
fuses, wire, and bulbs, both interior and exterior lighting. Explanation on these items will
follow in this section.
IWARNING: For the breakaway switch to be operational, an auxiliary
battery needs to be installed. Consult with your independent,
authorized dealer to purchase the battery and have it installed.
Caution: Your camping trailer has many 12-volt DC loads. When combined, they
total more power consumption than is available with the 12-volt DC converter.
Periodic overloads can be handled with the optional auxiliary battery for short
periods of time. It is suggested to conserve your 12-volt DC system at most times.
Prolonged overload may shorten the performance life of the power converter.
POWER CONVERTER
.NOTE: The power converter is a complicated feature. There are no customer
serviceable parts in or on the converter. If the converter is opened, it will void the
converter warranty. If you have questions or concerns, consult with your
independent, authorized dealer.
A power converter utilizes 120-volt AC power and transforms this energy into 12-volt DC
power, which is used inside of your trailer. 12-volt DC energy supplies power to all interior
70 Jay Series/Baja/Select Folding Camping Trailer
Utilities & Systems
lights and various appliances. The floor plan, and size of the camping trailer dictates the
model and output size of the converter required.
Inside the converter is an electronic device which converts 120-volt AC incoming power to
12-volt DC output power. An auxiliary battery as correctly installed will be charged when
the trailer is connected to 120-volt AC power. The converter will supply power to
individual components through fuses located behind the converter face plate.
IWARNING:
VTurn off all interior lights before folding the camping trailer to transit
as the bulbs may cause a fire hazard in the stored position and burn
holes in the tent.
VDo not block power converter ventilation.
Interior
All 12-volt power comes from the converter or the black lead in the wire harness from the
tow vehicle battery. Remember, to receive power from the converter, you must have a
120-volt energy source available. 120-volt power may be turned off or on by switching the
120-volt breaker in the converter.
The “bunk” light will attach to the bed bow brace with a clip on the back of the light. To
operate the light with 12-volt power, plug the cord into the receptacle located on the ceiling
light, front or rear. A switch to control the bunk light is built into the light assembly.
A camping trailer with a porch light will have the on/off switch built into the light
assembly. The bunk light may also be used outside by clipping it to the optional canopy.
When attached to the canopy, the bunk light will be connected to the porch light receptacle.
Auxiliary Battery (Independent, Authorized Dealer Installed Option)
All camping trailers are prewired to accept an auxiliary battery. The battery must be
hooked up directly to the red (positive) and white (negative) wires at the battery hold down
bracket near the trailer hitch.
The auxiliary battery will help miniminze tow vehicle battery discharge when 120-volt
power is not available.
A battery is required to operate the breakaway switch and also provides a source of energy
when traveling and camping.
All battery packages require an “in-line” fuse and holder attached to the battery for circuit
protection. Consult with an independent, authorized dealer for correct installation of the
auxiliary battery.
ICAUTION: When drawing current from the tow vehicle battery, avoid
discharging the battery to a level at which the tow vehicle will not start.
All camping trailers have a ceiling light circuit fed through a master shut-off switch which
prevents 12-volt current from flowing to the ceiling lights with the roof lowered.
Periodically test the light and switch to be sure the switch adjustment is correct. The switch
is located along the bottom edge of the roof on the roadside of the unit.
Jay Series/Baja/Select Folding Camping Trailer 71
Utilities & Systems
72 Jay Series/Baja/Select Folding Camping Trailer
Ground
Left Turn/
Brake
Right Turn/
Brake
Brake
Charge
Line
Running
Lights
Bulbs
IWARNING: Replacement light bulbs must be of the type, voltage and
wattage listed on the lamp fixture. Use of incorrectly sized bulbs can
overload lamp circuits and may create a fire hazard by overheating the
fixture.
Bulbs Interior Ceiling, Bunk Lights #921
Exterior Porch Light #912
Exterior Tail Light/Signal #1157
Exterior Clearance #194
Fuses
IWARNING: Do not replace circuit breakers or fuses with a higher
current rating than those supplied with the camping trailer. Over
fusing can cause a fire hazard by overheating the electrical wiring.
Fuses Operation Location Circuit
Number Fuse Size Type
Interior Lights, Water Pump, Radio In converter 115 Blade
Refrigerator In converter 215 Blade
Furnace In converter 315 Blade
Battery Charge In converter 415/20/30* Blade
Battery Prep In line by battery -- 30 Blade
Propane Detector Behind propane Detector N/A 1Blade
*15-amp with 12-amp converter
*20-amp with 20-amp converter
*30-amp with 30-amp converter
When attaching wire leads to your tow vehicle, carefully insulate all connections for
protection. Follow the instructions on the instruction sheet provided with the covered
harness.
Jay Series/Baja/Select Folding Camping Trailer 73
Utilities & Systems
NOTES
74 Jay Series/Baja/Select Folding Camping Trailer
Utilities & Systems
PREPARING TO TRAVEL HOME...
DEPARTING CAMP CHECKLIST
When the time arrives to return home, it is again critical that you complete the necessary
procedures to ensure a safe trip. As you develop a routine, it is possible that a checklist will
be helpful. This is a general list, which you may want to customize as you determine your
own needs. In addition, make sure you follow the hitching procedures listed in the “Before
You Travel...” section of this manual.
Safety
0Make sure you follow all safety precautions noted in this manual and in any
information from component part manufacturers when preparing to travel home.
Interior
0Counter items put away or tied down
0Latch drawers, cabinets & doors
0Refrigerator door locked
0Set refrigerator to 12-volt (if applicable)
0Close windows & latch blinds
0Close roof vents
0Lower antenna & satellite dish (if applicable)
0Position the booth dinette in the bed position for travel (if applicable)
0Furnace turned off
0Water heater turned off
0Water pump turned off
0Lights turned off
0Move slideout in and lock it in place (if applicable)
Exterior
0Retract awning and secure in place
0Retract slideout (if applicable)
0Retract step
0Pack equipment into compartments and secure it
0Propane turned off
0Water hose & electric cord unhooked and stored
0Visually look under RV for items missed
0Lock all exterior compartments
0Empty gray holding tank (if applicable)
Tow Vehicle/Trailer
0Check fluids
Coil
Ccoolant
Ctransmission fluid
Cwasher fluid
Cpower steering fluid
Cbrake fluid
Cbattery terminal
0Check belts
Jay Series/Baja/Select Folding Camping Trailer 75
0Check wheel lugs
0Check tire pressure (include inner wheel and spare, if applicable)
0Check tire wear (uneven wear pattern)
0Check lights
Cheadlights
Cbrake lights
Cclearance lights
Cturn signalsPreparing to Travel Home...
0Safety pin or locking lever must be seated
0Trailer safety chains connected
0Breakaway switch and lanyard connected
0Coupler locking pin connected
0Trailer electric cable secure
0Tongue jack fully up
0Dolly wheel removed
0Retract stabilizer jacks
0Proper tongue weight maintained (5-10% of gross weight - trailer and contents)
0Trailer is level
0Test brakes for proper operation
DRAINING WASTE WATER
.NOTE: Make sure you review the information in the “Before You Travel...”
chapter for specific information related to the weight of holding tank contents.
Depending on your trailer floor plan and options purchased, there are several options for
waste water disposal. Determine which option applies to your trailer and follow the
instructions listed below.
Drainage Outlet
Connect a hose to the drainage outlet. (Fig. 38) This connection
may be located on the sidewall or under the trailer. Drain the
sink either into a container to hold the waste water or to a direct
sewer inlet supplied by some campgrounds.
.NOTE: Most campgrounds and some states prohibit
sewer water drainage onto the open ground.
76 Jay Series/Baja/Select Folding Camping Trailer
Preparing to Travel Home...
Fig. 38
Gray Water Holding Tank
With Bath/Shower Option
A permanent gray water tank may be installed on your
folding camping trailer. To drain this tank:
1. Pull the trailer to an approved dump station.
2. Remove the cap and attach a hose to the outlet of the
trailer and place the other end in the dump station
drain.
3. Pull the gray tank drain lever on the termination
valve (Fig. 39) to release the water from the tank.
4. When the tank is empty, push in on the drain lever to close the termination valve.
5. Replace the cap.
No special initial preparation is required. However, placing a small quantity of chemicals
into this tank, such as baking soda or a Thetford chemical, will reduce odors from food
particles in the system.
Jay Series/Baja/Select Folding Camping Trailer 77
Preparing to Travel Home...
Fig. 39
NOTES
78 Jay Series/Baja/Select Folding Camping Trailer
Preparing to Travel Home...
MAINTAINING YOUR INVESTMENT...
MAINTENANCE
Your trailer is designed to be as maintenance free as possible. However, maintenance is
important to retain its condition as near new as possible and preserve the warranty. The
information in the following pages is supplied to provide guidance for your maintenance
routine. Many of the component part manufacturers supply information for their
equipment. The features of your trailer will vary based on the floor plan and options. Refer
to all instructions supplied with your trailer when performing maintenance. Proper
maintenance will give you many trouble free miles.
.NOTE: Some areas in this chapter may not be applicable to your trailer.
.NOTE: Failure to properly maintain your trailer can cause numerous problems and
it voids Jayco’s warranty as well as the warranties of many of the component part
manufacturers.
Caution: We recommend that you do not take your recreation vehicle through
automatic car washes. Extreme caution should be used if utilizing any type of
pressure sprayer around all attachments, doors, windows, appliance vents, etc.
Avoid forcing water inside the unit, which could possibly damage component parts.
EXTERIOR FINISH
Depending on your trailer’s features, the exterior is constructed of aluminum or fiberglass.
Refer to the general instructions that follow for care information.
Aluminum
The aluminum on the outside of your trailer can be cleaned and washed the same as an
automobile finish. It is suggested that a spray wax or wash and wax combination be used
for waxing due to the texture of the aluminum. The textured aluminum siding will reduce
excess scratching. The roof aluminum skin material should be washed and polished to
maintain its finish.
Fiberglass
Fiberglass parts are very durable and easy to maintain. To keep them looking nice, wax and
buff them once a year. Standard automotive cleaning soaps and waxes work well for
general cleaning and maintenance. In addition, do not dry wipe the surface. Special
cleaners and waxes are available at automotive and RV stores.
Scratches, chips and other cosmetic cracks can be easily fixed by an experienced fiberglass
repair shop. Any major damage should be repaired as soon as possible to keep cracks from
spreading.
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Maintaining Your Investment...
SEALANTS
Water is a recreation vehicle’s worst enemy when it is allowed to enter where it is not
intended. Sealants perform a very important function, must be inspected closely and
regularly maintained. We incorporate many different types of sealants, including
butyl/putty, black butyl-encapsulated foam, silicone (clear and colored), roof sealant and
foam. In general, sealants do not have “set” lifetimes. Varying environmental factors affect
the pliability and adhesiveness of sealants. Sealants can be affected by ultraviolet
exposure, air pollution, extreme temperatures and exposure to other elements. Conditions
such as rain, salt, dust and pollution may increase the need to maintain your RV’s sealants.
Checking your sealants is routine maintenance. It is recommended that you or your
independent, authorized dealer:
•Inspect all sealants, a minimum of every six months. Make sure to check the roof
and all four sides of the RV including all moldings, windows, doors, vents, and
exterior attachments. Reseal as necessary and at least one time each year as
preventative maintenance.
•Cap seal (if applicable) or replace the sealant if you notice any cracks, gaps, lifting,
looseness, peeling, shrinkage, voids or any sign of physical deterioration. Complete
repairs immediately to prevent damage to your RV.
• Always use the same type of sealant originally used to build your RV. Consult with
your independent, authorized dealer for the proper sealant(s) to use on your RV.
• If you notice water inside the unit,
immediately have the independent,
authorized dealership check for the
source of the leak. Failure to correct the
leak may result in serious damage to
your RV. This damage will not be
covered under the limited warranty.
Caution: To check the exterior sidewall
sealants, use a stepladder placed safely
beside the RV. Do not prop a ladder against
the body of the RV as it may damage the
finish.
Caution: Failure to properly maintain or
reseal your RV may result in serious water
damage to the roof and other parts of the
unit. This damage will not be covered
under the warranty.
.NOTE: Although Fig. 40 may not
accurately reflect the exact model of
your RV, make sure you inspect all
sealants as indicated in the text. If
you have questions and/or need
assistance with sealing your RV,
consult with your independent,
authorized dealer.
80 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
6
43
3
3
3
22
2
2
2
1
1
7
5
4
3
3
3
3
2
2
2
2
1
1
7
Fig. 40
1 = Roof Latches
2 = All metal extrusions
(including box top and corner
moldings)
3 = Clearance & Tail Lights
4 = Appliances & Utility Hook ups
5 = Slideout (if applicable)
6 = Entrance Door
7 = Roof Attachments
ROOF LATCHES
Inspect the roof latches to make sure they are tight and have not been damaged.
Periodically adjust them to maintain tension. If the latches become damaged, have them
replaced.
LIFTER SYSTEM
Lifter Posts
The telescoping posts should be lubricated semi-annually. Use a light coat of silicone spray
to insure smooth, trouble-free operation. Do not permit the the spray to come in contact
with the tent. Do not use grease or oil on the posts. Grease and oil will attract dirt, causing
the tent to become dirty.
Winch
The winch should be lubricated one time each year,
preferably at the beginning of the camping season.
Access the winch through the lifter system crank
door, or if necessary, inside the cupboard opposite
the crank door on the interior of the trailer. If
accessing the winch from the interior of the trailer,
you will need to remove the winch cover. For ease of
access to the winch from the interior, perform this
maintenance just prior to closing the camping trailer.
Utilizing an oil can, place a small quantity of light oil
on the pressure washer and tubing spacer (Fig. 41)
before operating the lifter system to set up or close
the trailer. As you raise/lower the roof of the trailer,
the oil will be distributed to lubricate these
components.
FRAME
It is recommended you periodically inspect the exterior exposed areas, clean and repaint
the steel members, occasionally and whenever you notice rust or paint chipped away, to
insure long life. Road debris will chip paint, inviting rust and other deterioration. To
prevent rust or corrosion, you may wish to purchase a commercially available rust
treatment application. If damage would occur, the frame needs to be painted with e-coat
paint and not a gloss black paint. This type of paint is available in a spray can from the
vendor, Leland. Contact the vendor at their website, www.lelandengineering.com or by
phone at 800-669-7681. Rust or frame damage resulting from lack of routine maintenance
voids the warranty.
COUPLER
Use a small quantity of silicone spray on the moving mechanisms of the coupler. Also
lubricate all moving parts in the actuator to insure ease of operation. It is recommended that
you use conventional grease on the hitch ball.
Jay Series/Baja/Select Folding Camping Trailer 81
Maintaining Your Investment...
Fig. 41
TONGUE JACK
Lubricate the tongue jack by extending it to the full down position and insert SAE 30 oil
through the oil hole in the top of the jack. Do this several times per camping season.
E-Z LUBE AXLE
The E-Z Lube feature on your axles provides the ability for the bearings to be periodically
lubricated without removing the hubs from the axle. This feature consists of axle spindles
that have been specially drilled and fitted with grease zerks in their ends. When grease is
pumped into the zerk, it is channeled to the inner bearing and then flows back to the outer
bearing and eventually back out the grease cap hole.
A manual is supplied with your trailer which covers the maintenance of your axles. Refer to
this information for information regarding how and when to maintain the axle. If you have
further questions, consult with your independent, authorized dealer and/or visit the
manufacturer’s website at www.dexteraxle.com.
.NOTE: The convenient lubrication provisions of the E-Z Lube and the oil
lubrication must not replace periodic inspection of the bearings.
Wheel Bearings
Your trailer wheel bearings require axle maintenance just as any vehicle wheel bearings.
Make sure you read, understand and follow the manufacturer’s information on
maintenance requirements. If you have further questions, consult with your independent,
authorized dealer and/or visit the manufacturer’s website at www.dexteraxle.com.
Wheel Lugs
Refer to the specific instructions supplied by the axle manufacturer and information found
in this manual. Make sure that all instructions are understood and followed to insure safe
operation of your trailer. If you have further questions, consult with your independent,
authorized dealer and/or visit the manufacturer’s website at www.dexteraxle.com.
IWARNING: DO NOT ignore checking the wheel lug nuts. Failure to do
so can cause wheel loss, an accident, injury or death.
Electric Brakes and Brake Linings
Refer to the brake manufacturer’s supplied information for a complete maintenance
schedule on the brakes and brake linings. Information may also be obtained by visiting
their website at www.dexteraxle.com. Make sure that your brakes are in good working
condition before each trip.
.NOTE: Canadian transportation laws require that brake linings be replaced if there
is any cracking for semi-tractor and trailers only. This does not apply to recreation
vehicles.
82 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
IWARNING: Failure to maintain the brakes in proper working
condition as specified in the manual supplied by the axle manufacturer
will cause property damage, personal injury, and possibly death.
Consult with your independent, authorized dealer for assistance.
Hydraulic Brake Maintenance and Lubrication
•Lubricate the hitch ball with standard automotive
grease.
•Remove the master cylinder fill cap (Fig. 42) and
ensure that it is full of automotive brake fluid.
•Check and adjust the brakes at least once per year.
Consult your individual brake owner’s manual for
additional information or consult your independent,
authorized dealer regarding this item.
Caution: Check the fill cap before each trip for
tightness. A loose cap can allow moisture to
contaminate the brake fluid.
TIRES
Your trailer tires are specifically manufactured for recreation vehicle use. Make sure you
understand the specific needs of RV tires. Consult with your tire supplier, independent,
authorized dealer or the tire manufacturer for complete information and maintenance
instructions. Basic guidelines for your tires are also listed in this manual’s “Before You
Travel...” chapter.
Rear Bumper Spare Tire Carrier
The optional spare tire for your unit is mounted on the rear
bumper.
TO REMOVE THE TIRE FROM THE TIRE CARRIER
1. Remove the lug nuts holding the tire in place.
2. Pull the tire from the tire carrier.
TO INSTALL THE TIRE ON THE TIRE CARRIER
1. Place the tire on the tire carrier .
2. Install the lug nuts.
3. Make sure the lug nuts are tightened securely before
returning to travel.
Jay Series/Baja/Select Folding Camping Trailer 83
Maintaining Your Investment...
Fill Cap
Fig. 42
Fig. 43
Changing Tire
1. Keep the trailer attached to the tow vehicle. Block the tire on the opposite side of the
unit from the tire you are changing.
2. Loosen the wheel lug on the tire you are changing before jacking up the trailer. DO
NOT remove the lug nuts, only loosen them for ease of removal when the tire is off
the ground.
3. Locate the main frame rail of the trailer. It spans from the front to the back just inside
the tires.
4. To raise the trailer, place the jack (hydraulic or screw) under the main frame rail. It
must be just ahead of the front tire or just behind the rear tire.
IWARNING: Never raise the trailer by placing the jack under the axle
beam, springs or any attachment parts. Failure to comply could result
in property damage, personal injury or death.
Vinyl Tire Cover (Option)
Your tires are manufactured with components that cause “bleeding” onto the tire cover. To
prevent this, it is recommended to use a separator (garbage bag, paper, cloth, etc.) between
the tire and the cover.
CLEARANCE LIGHTS
Inspect all exterior lights to make sure they do not have moisture trapped inside. The
“weep” holes at the bottom of the lights must be kept open to allow moisture to escape from
the light fixture.
DOORS, EXTRUSIONS & VENTS
Locks on entrance and baggage doors need biannual lubrication. Silicone lubricant is
recommended. Conditions such as rain, salt, dust and pollution may increase the
maintenance needs.
ABS PLASTICS
Various components of your trailer are made of ABS plastic, which is light, strong and rust
proof. A few suggestions are given here to ensure long cap life.
•Wash ABS plastic with detergent and water, followed by a water rinse. Always mix
the detergent with the water before washing. If you squirt detergent directly on the
cap, you may discolor the cap.
•Do not wax ABS plastic. Excess wax will be trapped in the textured surface finish.
The wax will trap dirt.
•Do not apply any product containing petroleum, as oil softens the plastic. Examples
of products to avoid are bug and tar remover, mineral spirits or similar solvents,
motor oil, charcoal lighter or any industrial cleaner that contains petroleum
distillates.
•Abrasive cleaners will dull the surface and may rub through the weatherproof outer
covering. When the cover is damaged, the plastic may yellow and become brittle.
Caution: Avoid using “Citrus” or biodegradable cleaners which contain
“D-Limonene.” They will damage plastic materials.
84 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
BED
Bed Slides
Lubricate the bed slides two times each year. Use only a silicone spray to avoid attracting
dirt and soiling the bed mats.
Bed Braces
Inspect the bed braces prior to each camping trip. Never use the braces if they are bent or
damaged.
HEATED BED MATS
Caution: Do not use dry cleaning fluid on this bedding. Cleaning solvents may have
a deteriorating effect on the insulation of the heating element.
Unplug the unit first. Wipe gently or blot the soiled area, using a damp cloth treated with a
mild detergent. DO NOT IMMERSE. Allow to dry thoroughly before plugging in for use.
FABRIC COMPONENTS
Your folding camping trailer is a combination of several fabric components used to enclose
the living area. The canvas used to construct the bunk end and side panels is made of 10.10
ounce army duck cotton, treated to pass the required Federal Fire Retardant Standards. The
folding camping trailer awning (refer to awning definition) is made of an embossed vinyl
with textile backing. On the interior of the folding camping trailer tent, the material is a
100% polyester backing. The following definitions will assist you in providing the proper
care for your folding camping trailer tent components.
Definitions
INTERIOR
1. Bed mat - Upholstery covered foam mattress which provides softness to the bed
extensions.
2. Cushions - Upholstery covered foam pad used in the dinette area for your comfort.
3. Upholstery - Fabric used to cover the interior cushions and bed mats of the folding
camping trailer.
4. SoftShades™ - Window covers with a valance used to help create privacy for your
camping experience.
5. Privacy Curtains - Fabric panels provided between bed extensions and the folding
camping trailer area to provide a “bedroom” area.
Jay Series/Baja/Select Folding Camping Trailer 85
Maintaining Your Investment...
EXTERIOR
1. Awning - Top or “roof” part of the folding camping trailer tent that is located over the
bed extensions.
2. Window Panels - Side and end panels of the folding camping trailer which are made
of canvas or charcoal vinyl with a zip down section to provide light and ventilation
through an attached “screen” panel.
3. Tent - Complete assembly of the folding camping trailer “soft” wall and roof areas.
The tent is made up of the awning and the window panels.
4. Canopy - Added feature to create a shaded area around your folding camping trailer
door for outside enjoyment.
5. Screen Room - Available feature to enhance the canopy area by providing an added
“room” to your folding camping trailer. This “room” is attached to the canopy and the
camper.
FABRIC CARE
Cushions/Bed Mats
Please use common sense and treat your furniture as you would at home. Remember, your
folding camping trailer is a small living area, so soiling may occur more frequently and the
fabric will probably need more attention than your furniture at home. Please follow these
guidelines for cleaning upholstery fabrics on the cushions/bed mats.
Frequent vacuuming with a brush attachment or a light hand brushing will help remove
dust, hair, sand and other particles which may dull the look of the fabric and accelerate
wear.
Water base cleaners are recommended. If a spill does occur, blot up the spot, but do not rub
it in. Solvents are not recommended since they may have an adverse reaction to the specific
backing of your upholstery fabric. Do not saturate the area. Clean it in a well ventilated area
and avoid products containing toxic materials. Always pre-test a small area before
proceeding. Use a professional furniture cleaning service for an overall cleaning.
A reminder: The upholstery fabrics have been manufactured using quality materials.
However, if abused, they are not completely resistant to damage.
Caution: Do not dry clean the covers of the cushions/bed mats. If the covers are dry
cleaned, the vinyl will become hard and crack.
SoftShades™
SoftShades™ should be dry cleaned by a professional for best results. However, they may
be washed in cool water on the delicate cycle. Line dry only.
Caution: Care must be taken to follow the above instructions or results may not be
satisfactory.
86 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
Tents
Caution: The tent fabric of your folding camping trailer is a mildew resistant fabric.
This does not, however, mean that it is mildew proof. Priority in taking proper care
of your tent will help to prolong its life. For warranty coverage, it is imperative that
you read and follow the listed recommendations in this manual and all related
literature.
Proper care and maintenance are important for the life of your folding camping trailer’s
tent. Be aware that the canvas portion of the tent will take longer to dry than the vinyl. If
you are forced to store the tent wet, we recommend that the camping trailer be set up at the
earliest possible convenience and left for several days to dry completely. After the tent is
dry, brush all dirt and debris from the fabric, taking care in corners and crevices. Make sure
the entire tent is completely dry before refolding it and storing the camping trailer. We
recommend the following list of suggestions to adhere to when there is a need to clean the
tents.
Exterior
•If the tent becomes dirty, use a damp cloth or sponge with water. Do not use
detergents, soaps or solvents since they may remove water repellency, fire
retardants and damage the surface or color.
•Do not use aerosol type cleaners.
•Do not use insect repellent, hair sprays or suntan lotions around the fabrics as they
may stain them and damage or destroy the water repellency. If accidental contact
occurs, apply a fabric protector or utilize a professional to provide water repellant
treatment.
•Be sure to clean bird droppings, tree sap, dirt and soot from campfires off of the tent.
•Assure that your canvas and trailer have good ventilation, especially after a
rainy period. The most common cause of a damaged canvas is mildew, which is
the result of storing your unit for any period of time with a damp or wet canvas,
even for short periods. This is even more important in humid climates. If the
tent must be stored wet, open the unit and allow it to dry thoroughly as soon as
possible.
•For the vinyl awning, use only non-abrasive cleaners with warm water and a sponge
to remove excess dirt and grime. Do not use cleaners with a bleach ingredient.
Chlorine or bleach will strip the finish and color from your vinyl.
• If water seepage occurs in the seams of the vinyl awning, you may want to apply a
spray type water sealant on sewn seams.
Interior
The material used on the interior of the tents is a 100% polyester backing. This material
contains inhibitors that help prevent the growth of mildew on the fabric. It is not
mildew-proof. Mildew or fungus may attach to the material, however, the material will aid
in preventing the growth. If mildew does attach itself to the fabric, brush the mildew dust
with a soft bristle brush making sure there is plenty of ventilation and air circulation. Using
a mild soap and water solution, thoroughly clean the area. Rinse with clean water.
Jay Series/Baja/Select Folding Camping Trailer 87
Maintaining Your Investment...
Caution: Use of bleach or products containing bleach could potentially damage the
tent material causing it to rot away. If such products are used, make sure that the
cleaning is followed by several thorough rinses with clean water.
Condensation
Condensation can be
prevalent in folding
camping trailers if proper
ventilation is not used. It
can exist whether or not a
heater is used. During
periods of rain, avoid
contact with the tent. The
natural body oils in skin
will neutralize the tent
waterproofing and cause the rain to soak through. We recommend that you leave a small
opening (Fig. 44) in each bunk zipper to permit air to flow through and allow the tent to
“breathe.” This will help minimize moisture gathering above the bunk area on the vinyl.
Use only breathable fabric camper covers, such as those available through your
independent, authorized dealer, when storing your camping trailer.
Canopy
Heavy rain can damage both the canopy fabric and the poles if it is allowed to “pocket” on
the fabric. It is very important to have the correct slope in the canopy. The side of the
canopy at the twist poles should be about 19” lower than the side that is attached to the
awning rail on the roof. If heavy rain is anticipated, lower one side to allow adequate run
off.
The canopy is to be removed for winter storage due to winter condensation accumulation.
ALWAYS roll up your canopy dry. If you ever need to roll up the canopy when it is wet,
unroll it withing 24 hours and allow it to dry. Mildew will develop on damp and wet
canopies.
Be sure to follow the list of Do’s and Don’ts below when caring for your canopy.
DO...
• ...Keep your canopy clean. This is the best protection against mildew. Even on
mildew resistant fabric, mildew can grow on accumulated dirt or foreign materials
which remain on the top or bottom surface. This will eventually damage or stain the
fabric. We cannot be responsible for such damage.
• ...Wash down your canopy; brushing lightly with a cloth or soft brush.
• ...Hose your canopy down occasionally (every month) with a garden hose. We
recommend doing this on a hot, sunny day.
• ...Keep the underside of your canopy clean by simply brushing it with a clean
household broom. The underside can be washed in the same manner as the top.
• ...Keep shrubbery and vines away from the canopy, as many bushes contain acid
which can be harmful.
88 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
Fig. 44
DO NOT...
•...Fold or roll in extreme cold temperatures.
•...Drag your canopy across any abrasive surfaces, such as a cement drive.
•...Get insect spray on the fabric, as some solutions may impair the water repellency of
the fabric and cause staining.
•...Allow water to stand on the canopy, causing pocketing and possible stretching.
• ...Wash your canopy with a harsh strong solution, or scrub too vigorously with an
abrasive cleaner.
•...Force or yank your canopy when raising or lowering it. Do it gradually.
• ...Charcoal grill underneath the canopy.
•...Store the canopy when it is damp or wet. Mildew is a fabric’s greatest enemy and is
caused by dampness. Mildew may grow on the surface of a damp canopy and
permanently stain the fabric.
•...Permit leaves, twigs, etc. To remain on your canopy as they might cause a staining
of the fabric.
• ...Wrap steel or aluminum hardware with the canopy.
Screen Room
Care should be taken when setting up and putting the screen room away to avoid tears and
cuts. When putting away the deluxe screen room, the curtains should be in the down
position and secured to the bottom with their strings.
1. Wash off any droppings or foreign matter from trees with clear water and keep the
vinyl clean when putting away.
2. DO not roll stakes or hardware with the screen room.
3. Never roll the vinyl screen room up wet for any extended period of time.
4. If mildew is apparent, it should be treated promptly with a light solution of Naphtha
soap and water. A soft brush or cloth is recommended for cleaning vinyl.
FIBERGLASS SCREENING
When possible, the fiberglass screening should be loosely folded, not crushed when
opening and putting away the screen room. Do not allow poles and stakes to punch holes in
the screen.
PANELING
The wall paneling in your trailer is a vinyl covered wood panel. If deep scratches occur,
putty sticks can be used to cover them. These can be obtained from hardware stores and
lumber yards. For decor paneling, replacement vinyl covering can be purchased for repairs
if needed. Your independent, authorized dealer’s parts department can assist you with this.
To clean, use a mild solution of soap and lukewarm water with a soft sponge or cloth. DO
NOT use abrasive cleaners. It could cause the vinyl to scratch and turn dull. Grease spots
and stubborn dirt can be cleaned off with an all-purpose spray cleaner.
VINYL FLOOR
To care for the vinyl floor covering, use a damp mop with water and a mild cleaner. DO
NOT SOAK FLOORING.
Jay Series/Baja/Select Folding Camping Trailer 89
Maintaining Your Investment...
Caution: To avoid problems of “yellowing” linoleum, the manufacturer
recommends to avoid using cleaners that contain oil based solvents (i.e. cleaners
containing lemon oil, Murphy’s Oil Soap, etc.).
COUNTERTOPS
Glass rings, food spills, water spots and smudges usually wipe off with a damp sponge.
Stubborn stains can be removed with a general purpose spray cleaner. Some stains can be
removed by squeezing fresh lemon juice over the stain and allowing the juice to soak for
approximately forty-five minutes. After forty-five minutes, sprinkle baking soda over the
lemon juice and rub with a soft cloth.
Hot pots and pans should be placed on hot pads. Never place a hot iron or lighted cigarettes
on the countertop.
For lasting beauty, avoid using harsh abrasives, scouring powders, peroxide or bleaches.
These may dull the surface making it mor susceptible to staining.
HARDWARE AND SINK OR SHOWER FIXTURES
Use mild dish soap and water to clean these fixtures. Never use harsh chemicals or sprays.
A mild solution of vinegar and water works well to remove hard water spots and stains
from the sink or shower fixtures.
FURNACE MAINTENANCE
Preventive maintenance and safety checks should be performed by a qualified technician at
least once a year, or more, depending on the use of the furnace. Failure to properly maintain
the furnace may void the furnace warranty and can result in unsafe furnace operation.
Preventive maintenance is NOT covered under the warranty. Power should be
disconnected before servicing. Refer to the furnace manufacturer’s supplied instructions
for information regarding the furnace and its maintenance.
.NOTE: To increase motor life, the furnace should be wired directly to the battery.
AIR CONDITIONER
If you have an air conditioner that was installed by your independent, authorized dealer,
consult the information supplied by the air conditioner manufacturer for maintenance
information.
PROPANE SYSTEM
Your propane system is designed to function properly with regular maintenance and
inspection. Make sure that you regularly check for any propane leaks as outlined in the
safety information in this manual, as well as any appliance manufacturer’s supplied
information. It is recommended that you have your system inspected at least annually by a
qualified independent, authorized dealer or propane supplier.
90 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
IDANGER: DO NOT smoke while changing cylinders or working on
your propane system. See the use, danger and warning instructions
throughout this manual for the propane system.
Propane Cylinders
1. The propane cylinder must be painted with a light color, such as white or silver plate,
to reflect heat and light.
2. Rust, scratches, and/or dents can affect the safety of the cylinder. The D.O.T. requires
that a visual inspection be made prior to each filling.
3. Any cylinder that has been exposed to fire, leaks or appears to be damaged should not
be refilled.
4. A propane cylinder must always be placed in an upright position. Assure that the
cylinder is secured in place prior to moving the vehicle.
5. The D.O.T. requires that propane cylinders be inspected, certified and labeled when
they are twelve years old. (The number of years for certification may vary in your
area.) Following the initial twelve-year period, the cylinder must be certified every
five years.
6. The valve of the cylinder must be CLOSED at all times except when it is connected
to the recreation vehicle propane system or is being refilled.
7. Inspect the cylinder at regular intervals. If there is a problem, have it evaluated by a
qualified technician and discard it, if necessary. Verify with your local propane dealer
that all required inspections and certifications have been completed on the propane
cylinder within the correct time period before refilling the cylinder.
CARBON MONOXIDE (CO) DETECTOR
Maintenance and testing information for your carbon monoxide (CO) detector are supplied
by the CO detector manufacturer. Make sure you read, understand and follow all
instructions and safety requirements to maintain the unit's proper operation. If you have
questions, consult with your independent, authorized dealer and/or contact the CO detector
manufacturer.
IWARNING: If the CO detector is not maintained and functioning
properly according to the CO detector manufacturer's supplied
instructions, you will not be warned if CO is present in the air. Death or
serious illness could result from asphyxiation (inability to breathe) if
CO is present.
Jay Series/Baja/Select Folding Camping Trailer 91
Maintaining Your Investment...
MAINTENANCE CHECKLIST
This list is a quick reference sheet for suggested areas of regular maintenance. Make sure
that you review all literature supplied with your trailer by the various component
manufacturers. To perform maintenance items as suggested here, refer to specific
information found in literature supplied with your unit from component part manufacturers
and in this manual.
Prior to First Trip
0Check propane lines for leaks.
0Test propane, smoke and carbon monoxide detectors.
0Sanitize fresh water system.
0Check wheel nuts at specified intervals to listed torque values. Re-torque as needed.
Refer to the axle manufacturer’s manual.
0Open all windows and the door and start the furnace. Leave the windows and door
open and the furnace on until the odor from the initial use of the furnace is fully
dissipated.
First Two-Hundred Miles
0Check wheel nuts at specified intervals to listed torque values. Re-torque as needed.
Refer to the axle manufacturer’s manual.
0Have brakes adjusted by a qualified service technician.
Each Trip
0Check propane lines for leaks.
0Test propane, smoke and carbon monoxide detectors.
0Check battery water level. (If equipped with battery.)
0Check tire pressure and wear. Make sure the tires are cold when checking the tire
pressure.
0Check running lights.
0Inspect safety chains for signs of wear.
0Test brakes.
0Flush out water heater tank.
After Every Tire Change
0Tighten wheel nuts to specified torque values at 10, 25 and 50 miles (16, 40, and 80
kilometers) to assure that they are correctly “seated” after the tire change. Refer to the
axle manufacturer’s manual.
Daily
0Recharge battery after each use.
0Ensure propane detector operation light is green in color.
Weekly
0Check propane lines for leaks.
0Test propane, smoke and carbon monoxide detectors.
0Check tire pressure and wear. Make sure tires are cold when checking the tire pressure.
92 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
Monthly
0Clean and lubricate the coupler.
0Check fire extinguisher pressure. Refer to the fire extinguisher label for specific
instructions.
0Test the ground fault circuit interrupter (GFCI)
Every Three Months or 3,000 Miles
0Compare water heater pilot flame with ideal flame. Refer to the water heater owner’s
manual for ideal flame. Have cleaned and adjusted as necessary by a qualified
technician.
0Compare refrigerator pilot flame with ideal flame. Refer to the refrigerator owner’s
manual for ideal flame. Have cleaned and adjusted as necessary by a qualified
technician. (RV type refrigerator only)
0Inspect refrigerator door seals.
0Inspect refrigerator combustion seals. Have cleaned and adjusted as necessary by a
qualified technician. (RV type refrigerator only)
0Check propane lines for leaks.
0Inspect propane cylinders for rust, pits, gouges, scrapes or sharp dents. Repaint
cylinders if rust is present.
0Drain and sanitize fresh water system.
0Check, clean, tighten and lubricate battery cables.
0Check wheel nuts at specified intervals to listed torque values. Re-torque as needed.
Refer to the axle manufacturer’s manual.
0Examine the tires for unusual wear, sidewall defects from possible cuts, bulging and
abrasions.
0Lubricate tongue jack.
0Lubricate hitch ball.
0Have brakes adjusted by a qualified service technician.
Every Six Months or 6,000 Miles
0Clean drains with approved drain cleaners.
0Check pipe connections for tightness. Tighten if necessary.
0Lubricate all moving parts on the entrance steps.
0Lubricate entrance and baggage door locks.
0Clean and lubricate stabilizer jacks.
0Inspect wheels for cracks, dents or distortion.
0Inspect and reseal your trailer as defined earlier in this chapter.
0Have suspension system serviced by a qualified service technician.
0Perform routine preventative maintenance on entire trailer and all component parts.
Jay Series/Baja/Select Folding Camping Trailer 93
Maintaining Your Investment...
Every Year or 12,000 Miles
0Lubricate moving parts on the awning hardware. (Awning option only.)
0Manually operate the pressure-temperature control lever on the water heater.
0Clean city water entry strainer.
0Check demand tank vent for obstructions.
0Check water pump connections and mountings for tightness.
0Rotate fluorescent tubes in the light fixtures.
0Replace battery on the carbon monoxide detector. (if applicable)
0Have propane system inspected and serviced by a qualified technician.
0Have the refrigerator inspected and serviced by a qualified technician.
0Have brakes inspected and serviced by a qualified technician.
0Repack wheel bearings.
0Have furnace inspected and serviced by a qualified technician.
0Inspect and reseal your trailer as defined earlier in this chapter.
0Perform routine preventative maintenance on entire trailer and all component parts.
Every Five Years
0Replace propane and carbon monoxide detectors.
94 Jay Series/Baja/Select Folding Camping Trailer
Maintaining Your Investment...
STORING YOUR UNIT...
Depending upon your area and where your unit is stored, your camper may be a target for
damage from rodents and insects. To protect your camper, never leave food inside the unit
and ensure that all surfaces are clean. You may want to place rodent control products in the
unit during periods of storage. Mice and other rodents can do a tremendous amount of
damage to the tent, drapes, cushions, etc. particularly during the winter months. Storing
units in fields make them particularly inviting to rodents. Periodically inspect your unit
during storage and seal off any areas which can offer an entry point to rodents or insects.
Please remember to remove any screens or tape you have used to seal openings before you
use the camper again. Special interest publications, such as articles and books offered
through TL Enterprises (Trailer Life, Motorhome, etc.) can offer additional and practical
advice on the proper storage of your camper. Damage from rodents or insects is not
covered under your Jayco Limited Warranty.
.NOTE: When storing your trailer, it is recommended that the battery be unhooked
to avoid draining the battery.
STORAGE CHECKLIST
Prior to Storage
.NOTE: If storing for the winter, be sure all winterizing steps are followed. Refer to
winterizing section.
0Drain and flush all holding tanks; fresh water, gray water, black water and hot water
tanks. (if applicable)
0Drain all water lines.
0Close the propane cylinder valve(s). If your cylinders do not already have a cover,
purchase at least a vinyl propane cylinder cover. Make sure the regulator is covered.
0Disconnect 120-volt electric power to the RV.
0Remove all batteries from the RV and store in a place where they won’t freeze.
Batteries that have been frozen will never hold a proper charge.
0Check your roof and other surfaces to ensure there is no damage and potential leakage
that might otherwise go unnoticed until it is too late.
0Inspect and reseal your trailer as defined in the "Maintaining Your Investment..."
chapter of this manual.
0Turn off 12-volt/120-volt/propane to the refrigerator; defrost and clean. Use crumpled
newspaper or open boxes of baking soda in the refrigerator to eliminate odors during
storage.
0Remove all perishable items from the interior. Include in this any items that are
susceptible to freezing, if storing during the winter months.
0Cover all external outlets, such as furnace, exhaust, etc. to prevent “critters” from
entering.
0Thoroughly wash the interior and the exterior of your RV.
0Close all windows and roof vents.
Jay Series/Baja/Select Folding Camping Trailer 95
0Cover tires that are exposed to sunlight to prevent weather checking and other UV
damage.
0Cover the roof air conditioner.
0Store your RV indoors, under a roof or purchase a tarp to cover your RV during
storage. Make sure you invest in a good tarp that can “breathe.
0Turn all cushions on edge to prevent the entrapment of moisture/mildew during long
term storage.
0Do not use hydraulic leveling jacks during storage.Storing Your Unit...
During Storage Period
0Remove snow loads from the top of your RV to prevent damage to the unit’s structure.
Caution: Excessive snow, 8" or more, or ice, 2" or more, places excessive weight on
roof. Remove excessive snow or ice as needed. Care MUST be exercised to not
damage the roof material when removing snow & ice. Excessive weight can damage
the roof, seals, etc. Water leaks and poor fit or operation are the results of this
damage.
CAMPING TRAILER COVERS
Use only breathable fabric camper covers, such as those available through your
independent, authorized dealer, when storing your folding camping trailer.
Caution: DO NOT store the camping trailer under a dark colored cover. Use only
light colored breathable covers to prevent extreme heat. Consult with your
independent, authorized dealer for the proper products to use.
WINTERIZING
Preparing your recreation vehicle for winter is very important for most states and Canada.
Failure to prepare the trailer will cause the supply lines and the water heater to freeze
causing breakage. Repairs due to freezing are not be covered under the terms of your Jayco
Limited Warranty.
Please keep in mind that your trailer was not designed for use during sub-freezing weather.
There is no commodity or product that can be added to the fresh water system to ensure
freeze protection while the system is in use, other than RV antifreeze. Do not drink water
that contains antifreeze. This includes non-toxic RV antifreeze.
IWARNING: Do not use Ethylene Glycol (automotive antifreeze) or
Methanol (windshield washer antifreeze) in your fresh water system.
They are harmful to the water system and may be fatal if swallowed.
96 Jay Series/Baja/Select Folding Camping Trailer
Storing Your Unit...
Demand Or Power Plumbing Systems (Fig. 45)
1. Drain all tanks and fresh water lines by opening the tank drain valve V3 & V4. The
tank drain is outside of the left front corner of the camper. Also open all faucet valves
for air to replace the water space. The lines may not drain completely if the faucets
are not open.
2. Close valve V3 & V4.
3. Close Valve V1 to prevent anti-freeze from entering the tank.
4. Open valve V2 and insert the siphon hose into a container full of non-toxic RV
anti-freeze.
5. Start the demand pump to circulate anti-freeze throughout the system.
Drain Traps
Since all water can not be drained from the sink and optional shower trap assemblies, pour
one (1) pint of non-toxic anti-freeze into the traps.
Cassette Toilet (With Bath/Shower Option Only)
If your trailer is equipped with the optional cassette toilet, refer to the toilet manufacturer’s
supplied instructions for winterizing the cassette toilet. If you have questions, consult your
independent, authorized dealer or the toilet manufacturer’s website at www.thetford.com.
Jay Series/Baja/Select Folding Camping Trailer 97
Storing Your Unit...
Water
Heater
Water
Tank
To Shower
Siphon
Hose
Dinette Cabinet
Wall (Paneling)
Pump
V2
V1
V3
V4
V1 = Valve that isolates water tank system
V2 = Valve to siphon hose
V3 & V4 = Low point drain valves
Fig. 45
NOTES
98 Jay Series/Baja/Select Folding Camping Trailer
Storing Your Unit...
INDEX
A
ABS Plastics ...............84
Additional Considerations-Baja .....41
Additions .................19
Air Conditioner
maintenance ..............90
prep ..................58
Aluminum Exterior ............79
Appliances
furnace.................56
ice box .................55
microwave...............56
oven ..................55
range..................55
refrigerator ..............55
stove ..................55
water heater ..............56
Awning
definition ...............86
Axle Maintenance ............82
B
Backing Your Trailer-hydraulic brakes .37
Baja
additional considerations .......41
camp set up ..............42
front deck ...............25
loading ramps .............25
Battery
auxiliary ............36,70,71
auxiliary - propane related ......68
charger.................72
tow vehicle ..............35
trailer .................36
BBQ Grill Prep and Operation ......59
Bed
brace maintenance...........85
dinette to bed conversion .......51
heated mat
maintenance ............85
operation ..............50
mat definition .............85
mat maintenance............86
slide maintenance ...........85
Biodegradable Toilet Paper .......62
Booth Dinette...............51
Brakes
breakaway
electric ...............36
hydraulic ..............37
electric.................35
electric brake controller ......36,72
hydraulic................36
maintenance ..............82
Breakaway
and auxiliary battery..........70
electric brakes .............36
hitching ................30
hydraulic brakes ............37
unhitching ...............42
Bumper - Rear ..............25
C
Canadian Standards Association......1
Campsite Selection ............41
Canopy
campsite selection ...........41
definition ...............86
maintenance ..............88
set up .................49
Carbon Monoxide Detector
maintenance ..............91
safety .................17
Cargo Capacity ..............23
Cargo Carrying Capacity .........23
Cassette Toilet
operation................57
winterizing ..............97
Caution
personal injury related - definition ..15
property related - definition ......15
Changes, Modifications and Additions..19
Changing Tire ..............84
Checklist
departing camp ............75
maintenance ..............92
pre-travel ...............38
storage .................95
City Fill Connection ...........52
Clearance Lights .............84
Closing Your Trailer ...........47
Cold Weather Use ............20
Condensation .............21,88Index
Jay Series/Baja/Select Folding Camping Trailer 99
Index
Converter
12-volt DC system ..........70
propane related ............68
Countertops................90
Coupler
hitching procedure...........30
maintenance ..............81
unhitching procedure .........42
Cushion
definition ...............85
maintenance ..............86
Customer Support
component part manufacturer directory14
Jayco customer relations department .15
D
Danger - definition ............15
Dealer...................13
Department of Transportation
propane cylinder............63
propane cylinder maintenance ....91
tires ..................33
Dinette
convert to bed .............51
table exterior set up ..........51
Door Maintenance ............84
Drain Traps ................97
Draining
fresh water...............61
holding tank ..............77
waste water ..............76
E
Electric ..................68
120-volt AC system ..........69
12-volt DC system ..........70
adapter.................69
campsite selection ...........41
circuit breakers ............18
consumption - 12-volt DC.......70
converter................70
extension cord .............69
fuses ..................18
ground fault current interrupter ....69
hook up ................51
power cord...............69
power cord safety ...........18
power surges ............52,68
safety .................18
wire harness ..............36
Electric Brakes ..............35
breakaway ...............36
controller ..............36,72
maintenance ..............82
Emergency Stopping Safety .......19
Empty Holding Tank ...........77
Equipment
entertainment .............59
hitch ..................29
towing .................28
Extended Transferable Warranty
definition ................3
form ...................7
Extended Use ...............20
Extension Cords .............69
Exterior
maintenance ..............79
table set up ..............51
E-Z Lube Axle ..............82
F
Fabric Care ................86
Fabric Components ............85
Federal Certification Label ........23
Fiberglass Exterior ............79
Filter Replacement
water purification system .......58
Fire Extinguisher .............18
Frame ...................81
Front Deck-Baja
camp set up ..............42
loading.................25
Furnace ..................56
maintenance ..............90
Fuses ...................72
G
Gray Water Tank
to empty ................77
weight of full tank ...........26
Gross Axle Weight Rating ......23,24
Gross Combination Weight Rating 23,24,28
Gross Vehicle Weight
Rating .........23,24,26,27,28,29
Ground Fault Current Interrupter.....69
100 Jay Series/Baja/Select Folding Camping Trailer
Index
H
Heated Bed Mats
maintenance ..............85
operation................50
Hitch ...................29
ball size ................30
coupler
hitching...............30
unhitching .............42
coupler maintenance .........81
dolly wheel ..............30
height specifications..........30
hitching procedures ..........30
sway control ..............29
tongue jack ..............82
weight distributing ..........29
hitching...............30
unhitching .............42
Holding Tank
draining ................77
weight of full tank ...........26
Hydraulic Brakes .............36
backing your trailer ..........37
breakaway protection .........37
lubrication ...............83
maintenance ..............83
master cylinder maintenance .....83
I
Ice Box ..................55
Insurance .................21
L
Leaking Tent ...............37
Leveling Trailer .............43
Lifter System
maintenance ..............81
Light Bulbs ................72
Limited Warranty Transfer
definition ................3
form ..................10
Linoleum .................89
Load Capacity-Roof ...........26
Loading Cargo ..............24
Loading Ramps-Baja ...........25
Low Point Drains.............61
Lugs
maintenance ..............82
proper torquing ............34
M
Maintenance ...............79
checklist ................92
exterior ................79
Master Cylinder Fill Cap .........83
Microwave ................56
Mildew Prevention & Removal .....87
Modifications ...............19
N
National Highway Transportation Safety
Administration .............15
Note - definition .............15
O
Outside Shower..............57
Oven ...................55
Owner’s Responsibility..........13
P
Paneling .................89
Parts Ordering ..............13
Plumbing .................61
Potable Water System
sanitizing ...............61
Power Cord ................69
Power Surges .............52,68
Privacy Curtains .............85
Propane ..................62
BBQ grill ...............59
checking for leaks ...........16
connections ..............54
consumption ..............67
container
servicing & filling .........64
correcting a leak ............17
cylinder
components of ...........63
description .............63
hook up...............66
installing ..............64
maintenance ............91
detector ................68
freeze up................67
if you smell propane..........63
leak test ................16
main supply hose ...........67
maintenance ..............90
OPD overfill protection ........65
Jay Series/Baja/Select Folding Camping Trailer 101
Index
quick coupler
BBQ grill ..............59
stove ................55
regulator ................67
safety .................16
start up.................54
system components ..........62
Type 1 ACME connection ......65
Propane Detector .............68
Pump ...................53
Q
Quick Coupler
BBQ grill ...............59
stove connection............55
R
Recreation Vehicle Industry Association .1
Range ...................55
Rear Bumper ...............25
Refrigerator................55
Regulator .................67
Roof
latches .................81
load capacity .............26
S
Safety
additional considerations .......20
carbon monoxide detector.......17
considerations .............15
cooking ................62
defects .................15
electric.................18
emergency stopping ..........19
fire extinguisher ............18
propane ................16
tires ..................20
water system..............18
Safety Alert Symbol ...........15
Safety Chain ...............31
hitching ................30
unhitching ...............42
Sanitation .................62
campsite selection ...........41
waste disposal .............53
Sanitizing Potable Water System.....61
Screen Room
definition ...............86
maintenance ..............89
set up .................50
Sealants ..................80
Service Procedures ............12
Set Up
canopy .................49
screen room ..............50
slideout ................45
tent...................44
trailer .................42
Shoreline Power .............51
Shower
maintenance ..............90
outside .................57
Sink Fixture................90
Slideout
campsite selection ...........41
set up .................45
take down ...............48
Snow & Trailer Maintenance.......96
SoftShades
definition ...............85
maintenance ..............86
Solar Prep.................59
Stabilizer Jacks ..............43
Storage Pod ................26
Storing the Trailer ............95
Stove ...................55
Sway Control ...............30
T
Table
convert to bed .............51
exterior use ..............51
Tent
definition ...............86
drying .................47
leaking.................37
maintenance ..............87
mildew prevention & removal ....87
seasoning ...............37
set up .................44
take down ...............47
Termination Valve ............77
102 Jay Series/Baja/Select Folding Camping Trailer
Index
Tire ....................33
changing ................84
covers .................84
pressure ................33
safety .................20
spare ..................83
Toilet ...................57
winterizing ..............97
Toilet Paper................62
Tongue
jack maintenance ...........82
weight .................24
Tow Rating ................28
Tow Vehicle ...............28
battery .................35
brake controller ............36
Towable Limited Warranty
definition ................3
Towing
behind your RV ............32
your RV ................32
Trailer
additions ................19
battery .................36
changes ................19
cover..................96
frame .................81
hitch plug ...............72
hitching ................30
leveling ................43
modifications .............19
set up .................42
unhitching ...............42
weight & holding tank.........26
weight information label .......23
Trailer Weight Information Label ....23
Transport Canada/Road Safety ......15
U
Unhitching ................42
Unloaded Vehicle Weight ........23
Upholstery ................85
Utility Hookups..............51
V
Vacuum Breaker .............57
Vinyl Floor ................89
W
Warning - definition ...........15
Warranty
extended transferable warranty
definition ..............3
extended transferable warranty form ..7
limited warranty transfer application
definition ..............3
limited warranty transfer application
form ................10
registration & customer delivery
definition ..............3
registration & customer delivery form .9
towable transferable warranty
definition ..............3
towable transferable warranty form ..4
Warranty Registration & Customer Delivery
definition ................3
form ...................9
Washing Trailer .............79
Waste Water
disposal ................53
draining ................76
Water
campsite selection ...........41
city fill connection ..........52
demand pump .............53
draining fresh water ..........61
filter cartridge .............57
heater .................56
hook up ................52
pressure regulator ...........53
safety .................18
seepage ................37
waste water disposal..........53
water tank usage............52
Water Seepage in Tent ..........37
Weighing Instructions ..........27
Weight
BBQ grill capacity ..........60
capacity ................23
capacity rating .............24
cargo carrying capacity definition...23
distributing hitch ...........29
gross axle weight rating ......23,24
gross combination weight rating 23,24,28
Jay Series/Baja/Select Folding Camping Trailer 103
Index
gross vehicle weight
rating........23,24,26,27,28,29
of full holding tanks ..........26
tongue weight .............24
unloaded vehicle weight........23
Weight Capacity .............23
Weight Distributing Bars
hitching ................30
unhitching ...............42
Wheel
bearings ................82
lugs .................34,82
torque requirements ..........34
Winch Maintenance ...........81
Window Panels ..............86
Winterizing ................96
demand plumbing system .......97
water purification system .......58
Wire Harness ...............36
104 Jay Series/Baja/Select Folding Camping Trailer
Index

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