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TS400 Sine Wave Inverter

Owner’s Guide

TS400 Sine Wave Inverter

Owner’s Guide

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Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from

50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup

power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery

chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute

electrical power.

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TS400 Sine Wave Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex

International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used

herein for identification purposes only.

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UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,

INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH

INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

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July 2003 Revision A

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Telephone: 1-800-670-0707 (toll free in North America)

1-604-422-2777 (direct)

Fax: 1-604-420-2145

Email: CustomerService@xantrex.com

Web: www.xantrex.com

975-0055-01-01 iii

About This Guide

Purpose

The TS400 Sine Wave Inverter Owner’s Guide contains information for

installing, operating, and troubleshooting the TS400 Sine Wave Inverter

(TS400).

Scope

This Guide provides safety guidelines, installation, operation,

troubleshooting, and warranty information for the TS400.

Basic information on battery types and sizes is provided in Appendix B,

“Battery Types and Sizes”. For comprehensive information about your

battery, refer to the battery manufacturer’s guide.

Service information is not included as the unit does not contain user-

serviceable parts.

Audience

This Guide is intended for anyone who needs to install and operate the

TS400 Sine Wave Inverter. Installers should be certified technicians or

electricians.

Organization

The Owner’s Guide is organized into four chapters and two appendixes.

Chapter 1, “Introduction”, outlines the main performance and safety

features of the TS400. Reading this chapter will give you a clear

understanding of the inverter’s capabilities.

Chapter 2, “Installation”, provides detailed information for installing the

TS400.

About This Guide

iv 975-0055-01-01

Chapter 3, “Operation”, provides information about operating the TS400.

Details are provided on how to read the front panel indicators to monitor

the TS400.

Chapter 4, “Troubleshooting”, explains how to identify and solve

problems that can occur with the TS400.

Appendix A, “Specifications”, provides the electrical and physical

specifications of the TS400.

Appendix B, “Battery Types and Sizes”, provides information that will

help you to select, connect, and maintain batteries that are most

appropriate for your application.

“Warranty and Product Information”, contains the product warranty,

explains how to return a product for service, and describes how to prepare

for a call to Xantrex Customer Service.

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal

injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in

damage to the TS400 Sine Wave Inverter or to other

equipment.

Note: Notes describe additional information which may add to

your understanding of how to use the TS400.

Important:

These notes describe an important action item or an

item that you must pay attention to.

About This Guide

975-0055-01-01 v

Acronyms and Terminology

Related Information

You can find more information about Xantrex Technology Inc. as well as

its products and services at www.xantrex.com

AC Alternating current

DC Direct current

CSA Canadian Standards Association

FCC Federal Communications Commission

GFCI Ground fault circuit interrupter

UL Underwriters Laboratories Inc.

Hardwiring to make a permanent electrical connection

975-0055-01-01 vii

Important Safety Instructions

General Precautions

1. Before installing and using the inverter, read all appropriate sections

of this guide and any cautionary markings on the inverter and the

batteries.

2. Do not operate the inverter if it has received a sharp blow, been

dropped, or otherwise damaged. If the unit is damaged, see “Warranty

and Product Information” on page WA–1.

3. Do not dismantle the inverter; it contains no user-serviceable parts.

Attempting to service the unit yourself could cause electrical shock or

fire. Internal capacitors remain charged after all power is

disconnected. See “Warranty” on page WA–1 for instructions on

obtaining service.

WARNING

This Owner’s Guide contains important safety and operating

instructions.

Before using your TS400 Sine Wave Inverter, be sure to read,

understand, and save these safety instructions.

WARNING: Restrictions on Use

The TS400 Sine Wave Inverter shall not be used in connection

with life support systems or other medical equipment or

devices.

WARNING: Shock hazard

The TS400 has On/Standby mode only. It does not have an Off

mode, that is, DC power is permanently connected to the unit.

Important Safety Instructions

viii 975-0055-01-01

4. To reduce the risk of electrical shock, disconnect DC power from the

inverter before working on any circuits connected to the inverter.

Turning the On/Standby switch to Standby ( ) will not reduce this

risk.

5. Protect the inverter from rain, snow, spray, and water.

6. To reduce the risk of overheating, keep the ventilation openings clear,

and do not install the inverter in a compartment with limited airflow.

Precautions When Working With Batteries

1. To reduce the risk of battery explosion, follow all instructions

published by the battery manufacturer and the manufacturer of the

equipment in which the battery is installed.

2. Make sure the area around the battery is well ventilated.

3. Never smoke or allow a spark or flame near the engine or batteries.

4. Use caution to reduce the risk of dropping a metal tool on the battery.

It could spark or short circuit the battery or other electrical parts and

could cause an explosion.

Explosive Gas Precautions

1. Batteries generate explosive gases during normal operation. Be sure

you follow all relevant instructions exactly before installing or using

your inverter.

2. This equipment contains components which tend to produce arcs or

sparks. To prevent fire or explosion, do not install the inverter in

compartments containing batteries or flammable materials or in

locations that require ignition-protected equipment. This includes any

space containing gasoline-powered machinery, fuel tanks, as well as

joints, fittings, or other connections between components of the fuel

system.

WARNING: Explosion and Fire Hazard

Important Safety Instructions

975-0055-01-01 ix

FCC Information to the User

This Class B device complies with Part 15 of the FCC Rules and all

requirements of the Canadian Interference-Causing Equipment

Regulations. Operation is subject to the following two conditions: (1) this

device may not cause harmful interference, and (2) this device must

accept any interference received, including interference that may cause

undesired operation.

975-0055-01-01 xi

Important Safety Instructions

General Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii

Precautions When Working With Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii

Explosive Gas Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii

FCC Information to the User - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -ix

Introduction

How TS400 Works - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Premium Power and Ease of Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3

TS400 Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4

Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4

Back Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–5

Optional Accessory: Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6

Dimensions of Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6

Part number of Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6

Installation

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2

Preparing for Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3

Installation Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3

Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4

Installation Tools and Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4

Installing the TS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6

Step 1: Designing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6

Step 2: Mounting Your Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–10

Step 3: Connecting the Chassis Ground - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11

Step 4: Installing the Optional S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - -2–12

Step 5: Getting Ready to Connect the DC Cables - - - - - - - - - - - - - - - - - - - - - - - -2–14

Step 6: Routing the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15

Step 7: Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–16

Step 8: Connecting Your Equipment to the GFCI Outlets - - - - - - - - - - - - - - - - - - -2–18

Step 9: Hardwiring the AC Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–19

Step 10: Performing Checks Prior to Initial Start-up - - - - - - - - - - - - - - - - - - - - - -2–22

Step 11: Testing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–22

Contents

xii 975-0055-01-01

Operation

Front Panel Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2

Operating the TS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3

Turning the TS400 On - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3

Turning the TS400 to Standby When Not in Use - - - - - - - - - - - - - - - - - - - - - - - - - 3–3

Using the Optional S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4

Recharging Your Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5

Recovering from Low Battery Voltage Shutdown - - - - - - - - - - - - - - - - - - - - - - - - 3–5

Restarting or Operating Multiple Pieces of Equipment - - - - - - - - - - - - - - - - - - - - - 3–5

Monitoring the Operating Status- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6

Resetting After a Fault or Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7

Troubleshooting

Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

Specifications

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2

Physical Specifications with Projections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2

Regulatory Approvals- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3

Fan Cooling System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3

Battery Types and Sizes

Battery Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2

Automotive Starting Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2

Deep-Cycle Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2

Battery Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–3

Estimating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4

Battery Sizing Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4

Battery Sizing Worksheet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–5

Using Multiple Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6

Two Batteries Connected In Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–6

Two Separate Battery Banks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6

Battery Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–7

Warranty and Product Information

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1

Disclaimer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–2

Product - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–2

Contents

975-0055-01-01 xiii

Exclusions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–2

Warning: Limitations On Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–2

Return Material Authorization Policy- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3

Return Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3

Out of Warranty Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3

Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–4

Index

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -IX–1

xiv

Introduction

Congratulations on your purchase of the Xantrex TS400 Sine

Wave Inverter!

The TS400 has been designed to give you premium power,

ease of use, and outstanding reliability.

Please read this chapter to familiarize yourself with the main

performance and protection features of the TS400.

To ensure quality customer service for your inverter, be sure to

keep your proof of purchase. Also, take a few minutes at this

time to complete the form, “Information About Your System”

on page WA–4.

Introduction

1–2 975-0055-01-01

How TS400 Works

TS400 is a sine wave inverter which converts 12 volts direct-current (DC)

power from your battery to 120 volts alternating current (AC) power. This

AC power is the same as the electricity you get from your utility. In terms

of output, TS400 provides 400 watts of sine wave power for operating

your equipment.

Premium Power and Ease of Use

TS400 provides premium power for your portable power needs. The

inverter’s sine wave output provides clean power for small power tools,

test equipment, television monitors and battery chargers.

Superior features and rugged durability have been combined with ease of

use:

•400 watt inverter with 800 watt surge

•Filtered sine wave output will not cause distortion on sensitive

electronics

•DSP control technology starts complex loads with ease

•Two GFCI outlets and hardwire AC connections

•Easy-to-read indicator lights on the front panel

•Optional S400 Remote Switch provides On/Standby control from a

convenient location

•Audible alarm for low battery voltage

•Automatic cooling fan

Comprehensive Protection

975-0055-01-01 1–3

Comprehensive Protection

TS400 is designed to meet UL 458 and CSA C22.2 No. 107.1 safety

standards and it is compliant with FCC Class B.

TS400 comes equipped with numerous protection features to guarantee

you safe and worry-free operation.

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Low voltage alarm and

shutdown Protects the battery from becoming completely discharged. The

Low Battery light and audible alarm indicate that input voltage is

low (10.7 volts). If the input voltage drops below 10.3 volts, the

TS400 shuts down automatically and the Inverter ON light turns

off. The TS400 recovers automatically when the input voltage

comes up to about 12.6 volts.

High voltage shutdown Protects the TS400 by disabling the AC output when the input

voltage rises to 15.3 volts or more. The AC output is enabled when

the input voltage drops to 14.5 volts.

Over-temperature

shutdown Disables the AC output of the TS400 when the internal temperature

rises to unacceptable levels due to higher ambient temperature or

overloading. The TS400 recovers automatically when it cools

down.

Overload protection Disables the AC output of the TS400 if the appliance connected to

the inverter exceeds the 400 watt rating of the inverter. The TS400

will have to be reset. (See “Resetting After a Fault or Shutdown” on

page 3–7.)

Supplemental circuit

protection Trips and disables the AC output when a current in excess of 7.5

amps is drawn from the TS400. The supplemental circuit protector

can be reset to enable the unit to operate again after clearing the

overload condition. (See “Resetting After a Fault or Shutdown” on

page 3–7.)

Short circuit protection Disables the AC output of the TS400 when a short circuit is applied

on the AC output. Once the short circuit is cleared, the TS400 will

have to be reset. (See “Resetting After a Fault or Shutdown” on

page 3–7.)

Ground fault circuit

interrupter (GFCI) Trips and disables the output of the TS400 when a ground fault

current is detected. The output can be enabled again by resetting the

GFCI, once the ground fault is cleared. (See “Ground Fault” on

page 3–7.)

Introduction

1–4975-0055-01-01

TS400 Features

Front Panel

Figure 1-1

Front Panel of the TS400

Table 1-1

Front Panel Features

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1On/Standby Switch turns the inverter to On ( ) or to Standby ().

2Inverter ON light illuminates when the TS400 is powering

equipment from the battery.

3Low Battery light illuminates when your battery voltage is lower

than 10.7 volts.

4Fault light illuminates for fault conditions such as over

temperature, output overload, or battery over voltage.

5Supplemental Circuit Protection button trips if there is an over-

current (over 7.5 amps) or a short circuit.

6GFCI outlets for connecting your equipment.

7Ventilation openings provide air circulation for peak performance.

TS400 Features

975-0055-01-01 1–5

Back Panel

Figure 1-2

Back Panel of the TS400

Table 1-2

Back Panel Features

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1 DC terminal, negative

2 DC terminal, positive

3 Wiring box access panel (For a view with the panel removed, see

“Completing the Hardwiring” on page 2–21.)

4 Knockout for AC output hardwiring

5 Chassis ground lug

6 Jack for optional remote switch

7 Mounting flanges

8 Ventilation openings provide air circulation.

12 3

Introduction

1–6975-0055-01-01

Optional Accessory: Remote Switch

An optional remote switch can be plugged into the remote switch jack at

the back of the TS400. It lets you switch the TS400 from on to standby

from a convenient location—up to 25 feet (7.5 m) away from the inverter

(using the cable supplied with the switch).

Dimensions of Remote Switch

Part number of Remote Switch

To purchase a remote switch, please contact Customer Service for a

referral to a distributor. Please provide the part number 808-2400. See

page ii for contact information.

+HLJKW 2.5 inches (63.5 mm)

:LGWK 2 inches (50.8 mm)

'HSWK 1.1 inches (28.3 mm)

&DEOHOHQJWK 25 feet (7.5 m)

Note: The remote switch jack at the back of the TS400 may not be

accessible once the inverter has been mounted.

If you intend to use the remote switch with an TS400 that has already

been installed, consult a qualified service technician before installing

and connecting the remote switch.

Installation

Chapter 2, “Installation”, provides detailed information for

installing the TS400 and the optional S400 Remote Switch.

This chapter provides:

•a system diagram

•safety instructions and installation codes that must be

observed during installation

•a list of installation tools and materials

•detailed installation procedures

•chassis ground and DC cabling information

•procedures for hardwiring the AC output

•an illustration of inverter dimensions

CAUTION

Be sure to read all instructions before installing and operating

the TS400.

Installation

2–2975-0055-01-01

Introduction

The system diagram shown in Figure 2-1 is the basic installation. Review

this diagram carefully before installing the TS400.

Figure 2-1

System Diagram

AC OUTLETS

AC HARDWIRING

GFCI OUTLET

BATTERY (S)

INVERTER

DC FUSE AND DISCONNECT

DC CIRCUIT BREAKER

GFCI OUTLET

TS400 Configuration

Inverter ON

S400 REMOTE

SWITCH

(OPTIONAL)

ADDITIONAL

LOADS

Preparing for Installation

975-0055-01-01 2–3

Preparing for Installation

Read this entire installation chapter so you can plan the installation from

beginning to end. Prior to beginning your installation, review the

“Important Safety Instructions” on page vii.

Installation Codes

It is the installer’s responsibility to determine which codes apply and to

ensure that all applicable installation requirements are met.

Applicable installation codes vary depending on the specific location and

application of the installation. Some examples are:

•The U.S. National Electrical Code (NEC)

•The Canadian Electrical Code (CEC)

•Canadian Standards Association (CSA), and RV Industry Association

(RVIA) requirements for installation in RVs.

WARNING: Electrical shock and fire hazards

Xantrex recommends all wiring be done by qualified personnel.

Disconnect all power sources to prevent accidental shock.

Disable and secure all disconnect devices and automatic

generator starting devices.

It is the installer’s responsibility to ensure compliance with all

applicable installation codes and regulations.

WARNING: Fire hazard

To meet regulatory requirements, the TS400 must be mounted

on a flat horizontal surface with the front panel in the upright

position.

WARNING: Restrictions on use

The TS400 Sine Wave Inverter shall not be used in

connection with life support systems or other medical

equipment or devices.

Installation

2–4975-0055-01-01

Materials List

Your TS400 Sine Wave Inverter package includes:

•One TS400 Sine Wave Inverter

•TS400 Sine Wave Inverter Owner’s Guide

After you unpack your TS400, be sure to record the product information

in the form “Information About Your System” on page WA–4.

If any of these materials are missing or unsatisfactory, please contact

Customer Service.

Installation Tools and Materials

You will need the following tools and materials to install the TS400 and

the optional S400 Remote Switch:

Tools

To install the TS400, you need:

❐Phillips screwdriver: #2

❐Slot screwdrivers: 1/8 inch and 1/4 inch

❐Wrench for DC terminals: 10 mm or adjustable

❐Wire stripper

To install the optional S400 Remote Switch, you need:

❐Power drill with 1/8-inch bit

❐Jigsaw (optional)

❐Feed wire (optional)

Materials for TS400 and Optional S400 Remote Switch

To install the TS400 and optional S400 Remote Switch, you require:

❐DC cables (See Table 2-1 on page 2–9.)

Telephone 1-800-670-0707 (toll free in North America)

1-604-422-2777 (direct)

Fax 1-604-420-2145

Email CustomerService@xantrex.com

Web www.xantrex.com

Preparing for Installation

975-0055-01-01 2–5

❐Appropriately sized connectors. Two DC connectors suitable for ¼

inch (6 mm) that go on the DC input cable terminals. The other cable

connectors will depend on your installation.

❐Crimping tool for fastening lugs and terminals on DC cables (You

may find it more convenient to have the crimp connectors attached by

the company that sells you the cable.)

❐DC fuse and Disconnect or DC circuit breaker (See page 2–9.)

❐Four #10 hardware fasteners to mount the TS400

❐Four #6 self-tapping screws to mount the S400 Remote Switch

Materials for AC output hardwiring

❐Cable requirements:

•within the range of No. 14 to No. 18 AWG (minimum size)

•3 conductors

•solid or stranded

❐1/2 inch cable clamp

Installation

2–6975-0055-01-01

Installing the TS400

Overview

This chapter provides detailed information on installing the TS400. The

overall procedure is divided into 11 steps:

1. Designing your installation (page 2–6)

2. Mounting your inverter (page 2–10)

3. Connecting the chassis ground (page 2–11)

4. Installing the optional S400 Remote Switch

(page 2–12)

5. Getting ready to connect the DC cables (page 2–14)

6. Routing the DC cables (page 2–15)

7. Connecting the DC cables (page 2–16)

8. Connecting your equipment to the GFCI outlets (page 2–18)

9. Hardwiring the AC output (page 2–19)

10. Performing checks prior to initial start-up (page 2–22)

11. Testing your installation (page 2–22)

Step 1: Designing Your Installation

Before doing anything else, you need to determine how you are going to

use your TS400, and then design a power system that will give you

maximum performance. The more thorough your planning, the better

your power needs will be met. In particular, you will need to:

•Be aware of installation codes

•Choose an appropriate location

•Calculate your battery requirements and appropriate battery size

•Calculate the DC cable size

•Select the correct DC fuse and Disconnect or the DC circuit breaker

Installation Codes

See “Installation Codes” on page 2–3 for more information.

Installing the TS400

975-0055-01-01 2–7

Choosing a Location

The inverter should only be installed in a location that meets the

following requirements:

WARNING: Risk of fire or explosion

This equipment contains components that could produce arcs or

sparks. To reduce the risk of fire or explosion, do not install this

equipment in compartments containing batteries or flammable

materials, or in locations that require ignition-protected

equipment. This includes any space containing gasoline-

powered machinery, fuel tanks, or joints, fittings, or other

connections between components of the fuel system.

WARNING: Fire hazard

Do not cover or obstruct the ventilation openings. Do not install

this equipment in a compartment with limited airflow.

Overheating may result.

Dry Choose a dry location. Do not allow water or other fluids

to drip or splash on the inverter. Do not expose to rain,

snow or splashing water.

Cool Normal air temperature should be between 32 °F (0 °C)

and 104 °F (40 °C) — the cooler the better within this

range.

Ventilated The inverter requires air circulation to maintain optimum

operating temperature and provide best performance. If the

unit has inadequate ventilation, it may shut down due to

overheating. Allow as much space around the ventilation

openings as possible. Xantrex recommends that other

objects be at least 3 inches (76 mm) away from the

ventilation openings for best performance. The air vented

through the openings should also have a path to circulate

away from the inverter.

Safe Do not install the inverter in the same compartment as

batteries or in any compartment containing flammable

liquids like gasoline.

Installation

2–8975-0055-01-01

Battery Requirements

The batteries that you use strongly affect the performance of the TS400. It

is important to connect the inverter to the correct size and type of battery.

See Appendix B, “Battery Types and Sizes” on page B–1 for more

information.

Close to

battery

compartment

Long DC cables must be very large (and expensive), so

they should be kept short (see Table 2-1 on page 2–9).

However, the unit should NOT be installed in the battery

compartment due to the possible presence of explosive

hydrogen gas from the batteries.

Protected

from battery

acid and

gases

Never allow battery acid to drip on the inverter or its

wiring when filling the batteries or reading their specific

gravity. Do not mount the unit where it will be exposed to

gases produced by the batteries. These gases are corrosive

and prolonged exposure will damage the inverter.

Orientation To meet regulatory requirements, the TS400 must be

mounted on a flat horizontal surface with the front panel in

the upright position.

CAUTION

The TS400 Sine Wave Inverter must only be connected to

batteries with a nominal output voltage of 12 volts. The TS400

Sine Wave Inverter will not operate from a 6 volt battery and

will be damaged if connected to a 24 volt battery.

Installing the TS400

975-0055-01-01 2–9

DC Cables

For the best load starting performance, the DC cables should be as short

and large as possible. See Table 2-1 for minimum recommended cable

size. Using a smaller cable may cause the inverter to shut down under

heavy load. A larger cable may be used.

DC Fuse and Disconnect or DC Circuit Breaker

If you are using a DC fuse and Disconnect, a maximum 80 amp Class T

fuse shall be used for the DC fuse. A fuse of lower rating can be used, but

it shall not be lower than 60 amp Class T. The Disconnect shall be rated at

least 50 amps.

Additionally, a DC circuit breaker rated 50 amps can be used.

Table 2-1

Minimum Recommended DC Input Cable (copper) — AWG

&DEOH/HQJWK%DWWHU\WR,QYHUWHU

HDFKFDEOH

0LQLPXP5HFRPPHQGHG

&DEOH6L]H³$:*

0–10 feet (0–3 meters) No. 6

10–15 feet (3–4.5 meters) No. 4

15–30 feet (4.5–9 meters) No. 2

30–40 feet (9–12 meters) No. 0

Installation

2–10 975-0055-01-01

Step 2: Mounting Your Inverter

Mount your inverter before you connect any wires or cables.

For your convenience, the inverter dimensions are provided in

Figure 2-9 on page 2–23.

To mount your TS400:

1. Turn the On/Standby switch on the front panel of the inverter to

Standby ( ) position.

2. Select an appropriate mounting location and orientation.

See “Choosing a Location” on page 2–7.

3. Hold the inverter against the mounting surface, mark the position of

the mounting screws, and then remove the inverter.

Use “Inverter Dimensions” on page 2–23 to mark the position of the

mounting screws.

You can also download a full-scale version of the mounting template

from www.xantrex.com

4. Pilot drill the four mounting holes.

5. Fasten the inverter to the mounting surface with four #10 hardware

fasteners.

WARNING: Fire hazard

To meet regulatory requirements, the TS400 must be mounted

on a flat horizontal surface with the front panel in the upright

position.

Installing the TS400

975-0055-01-01 2–11

Step 3: Connecting the Chassis Ground

The chassis ground lug is used to connect the chassis of the inverter to

your system’s chassis grounding point, as required by installation codes.

Use copper cable that is either bare or provided with green insulation. Do

not use the chassis ground lug for your AC output grounding wire.

To connect the chassis ground:

Refer to Figure 2-2.

1. Using the 1/4 inch slot screwdriver, loosen the screw on the chassis

ground lug.

2. Connect a No. 8 AWG copper cable between the inverter’s chassis

ground lug and the DC grounding point for your system.

In an RV or vehicle installation, this will usually be the vehicle

chassis or a dedicated chassis ground bus.

3. Tighten the screw to a torque of 6–7 lbf-in (0.68–0.79 Nm).

Figure 2-2

Connecting the Chassis Ground

Installation

2–12 975-0055-01-01

Step 4: Installing the Optional S400 Remote Switch

Installing the S400 Remote Switch (Xantrex product number 808-2400) is

optional. The TS400 operates normally without the remote switch.

The S400 Remote Switch is designed to be flush mounted on a wall,

bulkhead or panel. A 25 foot (7.5 meter) telephone cable is supplied with

the remote switch.

If you want to extend the cable, use a high quality, 4-wire telephone

extension cable with 6-position, 4-contact connectors. The maximum

recommended cable length is 50 feet (15 meters).

For your convenience, a full-scale mounting template is provided on

page 2–24.

To install the remote switch:

1. Choose a location that is dry, free from corrosive or explosive fumes,

and otherwise appropriate for installing an electronic device.

2. Using the template, pilot-drill the mounting holes. Cut an opening

about 2 inches x 1.2 inches (50 mm x 30 mm) and 1.4 inches (35 mm)

deep.

3. Route the telephone cable inside the wall and through the opening to

the inverter.

WARNING: Shock hazard

Before making an opening in a wall, bulkhead or panel, ensure

there is no wiring or other obstruction within the wall.

WARNING: Shock hazard

Ensure both the S400 Remote Switch and the TS400 are in

Standby ( ) mode before installing.

Note: The S400 Remote Switch connects to a jack at the back of the

inverter. See “System Diagram” on page 2–2.

Installing the TS400

975-0055-01-01 2–13

4. Connect one end of the telephone cable to the back of the inverter as

shown in Figure 2-3.

5. Connect the other end of the telephone cable to the remote switch as

shown in Figure 2-4.

6. Place the remote switch in the opening and secure it with the four #6

fasteners.

Figure 2-3

Connecting Cable to the TS400

Figure 2-4

Connecting Cable to the S400 Remote Switch

Installation

2–14 975-0055-01-01

Step 5: Getting Ready to Connect the DC Cables

The DC cables should be as short as possible and large enough to handle

the required current, in accordance with the electrical codes or regulations

applicable to your installation. The minimum recommended DC cable

size is specified in Table 2-1 on page 2–9. For the recommended DC fuse

and Disconnect or DC circuit breaker, see page 2–9.

To prepare the DC cables:

Refer to Figure 2-5, “Connection Order for DC Cables” on page 2–16.

1. Cut the negative cable to the recommended length. (See Table 2-1 on

page 2–9 for DC cable size.) Strip off enough insulation so you can

install the terminal you will be using.

Xantrex recommends the use of crimp connectors such as a ring lug

type. The connector should be designed for a 6 mm or 1/4 inch stud

size to connect to the TS400 Sine Wave Inverter. If a crimp connector

is used, it should be crimped using the tool indicated by the connector

manufacturer.

2. Cut two lengths of positive cable. One cable (maximum 18 inches)

goes from the battery to the DC fuse and Disconnect or to the DC

circuit breaker. The other cable goes from the DC fuse and

Disconnect or to the DC circuit breaker to the positive DC terminal.

3. Attach the connectors to the ends of both cables. Make sure no stray

wire strands protrude from the terminals.

Installing the TS400

975-0055-01-01 2–15

Step 6: Routing the DC Cables

Guidelines for Routing the DC Cables

•Do not attempt to use the chassis in place of the battery negative

connection for grounding. The inverter requires a reliable return path

directly to the battery.

•To reduce the chance of interference, keep the positive and negative

cables close together—ideally, tied together at regular intervals as

shown in Figure 2-5, “Connection Order for DC Cables” on page 2–

16.

•To ensure maximum performance from the inverter, do not route your

DC cables through a DC distribution panel, battery isolator, or other

device that will cause additional voltage drops. The exception is the

DC fuse and Disconnect or the DC circuit breaker which is required

to protect the DC wiring.

WARNING: Fire and shock hazard

Route the cables away from sharp edges which might damage

the insulation. Avoid sharp bends in the cable.

Installation

2–16 975-0055-01-01

Step 7: Connecting the DC Cables

Figure 2-5

Connection Order for DC Cables

CAUTION: Reverse polarity

Before making the final DC connection, check cable polarity at

both the battery and the inverter. Positive (+) must be connected

to positive (+); negative (–) must be connected to negative (–).

Reversing the positive (+) and negative (–) battery cables will

damage the inverter and void your warranty.

WARNING: Fire hazard

Use only appropriately sized copper cable. Make sure all DC

connections are tightened to a torque of 2.2–2.6 lbf-ft

(3.0–3.5 Nm). Loose connections will overheat.

Inverter

Battery 3

Installing the TS400

975-0055-01-01 2–17

To connect the DC cables:

Connect the DC cables as shown in Figure 2-5, in the order shown by the

numbers.

1. Switch the On/Standby switch to the Standby ( ) position.

2. Route the DC cables from the battery bank to the inverter.

See “Step 6: Routing the DC Cables” on page 2–15.

3. Install a DC fuse and Disconnect or a DC circuit breaker in the

positive side of the circuit within 18 inches of the battery.

This protects your battery and wiring in case of accidental shorting.

(See “DC Fuse and Disconnect or DC Circuit Breaker” on page 2–9

for recommended fuse size and type.) Open the DC fuse and

Disconnect or turn off the DC circuit breaker.

4. Connect one connector on the POSITIVE (+) cable to the POSITIVE

DC terminal on the inverter. Tighten the nut to a torque of

2.2–2.6 lbf-ft (3.0–3.5 Nm).

5. Connect the other connector to the positive (+) terminal DC fuse and

Disconnect or to the DC circuit breaker. Use a wrench to tighten the

connection according to the manufacturer’s recommendations. Test

that the cable is secure.

6. Attach a short DC cable from the unconnected end of the DC fuse and

Disconnect or DC circuit breaker. Tighten appropriately.

7. Observing polarity carefully, connect the other end of the fused cable

to the POSITIVE (+) terminal of the battery. Tighten this connection

to the battery manufacturer’s recommended torque.

8. Connect one connector on the NEGATIVE (–) cable to the

NEGATIVE (–) battery terminal. Tighten the connection according to

the battery manufacturer’s recommended torque.

9. Check that the polarity of the DC connections is correct: positive (+)

on the inverter is connected to the positive (+) on the battery, and

negative (–) is connected to the negative (–).

10. Connect the other connector of the NEGATIVE (–) cable onto the

NEGATIVE (–) terminal on the TS400 Sine Wave Inverter.

11. Use a wrench to tighten the nut to a torque of 2.2–2.6 lbf-ft

(3.0–3.5 Nm). Test that the cable is secure.

Installation

2–18 975-0055-01-01

Step 8: Connecting Your Equipment to the GFCI Outlets

To connect your AC equipment to the GFCI outlets:

1. Turn the inverter’s On/Standby switch to Standby ( ).

2. Turn your AC equipment off.

3. Connect your AC equipment to the GFCI outlets in the front panel.

4. If you wish to connect more equipment, use a multiple-outlet

extension cord. Ensure that the total power drawn does not exceed

400 watts.

Note: Ensure that the Reset button on the GFCI outlets is not tripped.

Important:

If you have more permanent loads to connect to the

inverter, Xantrex recommends that they be hardwired. See “Step 9:

Hardwiring the AC Output” on page 2–19.

Installing the TS400

975-0055-01-01 2–19

Step 9: Hardwiring the AC Output

If you wish to permanently connect additional AC outlets, Xantrex

recommends hardwiring the AC output connections.

To hardwire the AC output connections:

1. Turn the On/Standby switch to Standby ( ).

2. Remove the knockout using a slot screwdriver as shown in

Figure 2-6. Do not leave the knockout inside the wiring box.

WARNING: Fire, shock, and energy hazards

Make sure wiring is disconnected from all electrical sources

before handling. All wiring must be done in accordance with

local and national electrical wiring codes. Do not connect the

output leads of the inverter to any incoming AC source.

Figure 2-6

Removing the Knockout

Installation

2–20 975-0055-01-01

3. Locate the wiring box access panel, and remove the three screws to

access the wiring box as shown in Figure 2-7.

4. Remove the wiring box access panel from the unit.

5. Install a 1/2 inch cable clamp.

6. Locate the terminal block.

The three terminals are labelled as follows:

•L Line

•N Neutral

• Ground

7. Strip about 2 inches (50 mm) off the jacket of the AC output cable.

The AC output cable must be either solid or stranded, within the

range of No. 14 to No. 18 AWG, and have three conductors.

8. Strip approximately 3/8 inch (10 mm) off the insulation of the cable.

9. Run the AC cable through the cable clamp and into the wiring box.

10. Using the 1/8 inch slot screwdriver, loosen the wire attachment

screws on the terminals by five turns.

11. Insert and fasten the Ground wire into the corresponding terminal.

12. Insert the Line and Neutral wires into the corresponding terminals.

Figure 2-7

Removing the 3 Screws on the Wiring Box Access Panel

Installing the TS400

975-0055-01-01 2–21

13. Tighten the wire attachment screws to a torque of 1.3–1.8 lbf-ft

(1.76–2.44 Nm) as shown in Figure 2-8. Leave some slack inside the

output wiring box.

14. Secure the cable clamp on the cable jacket.

15. Attach the wiring box access panel and tighten the three screws.

Figure 2-8

Completing the Hardwiring

Installation

2–22 975-0055-01-01

Step 10: Performing Checks Prior to Initial Start-up

Before starting up your inverter, ensure these conditions are met:

❐Chassis ground is properly installed

❐On/Standby switch is in the Standby ( ) position on the TS400

❐Positive (+) battery cable is connected to the positive (+) battery

terminal through the DC fuse and Disconnect or DC circuit breaker

❐Negative (–) battery cable is connected to the negative (–) battery

terminal

❐Battery voltage is within the proper range for this unit

(10.3–15.3 volts DC)

❐DC Fuse is intact (not blown)

Step 11: Testing Your Installation

When you are ready to test your installation and operate the TS400, close

the DC fuse and Disconnect or the DC circuit breaker to supply DC power

to the TS400.

To test the TS400:

1. Turn the inverter’s On/Standby switch to the On ( ) position. If the

optional S400 Remote Switch is installed, turn the On/Standby switch

on the remote switch to the On ( ) position.

The green Inverter ON indicator illuminates.

2. Plug an appliance of 400 watts or less into one of the GFCI outlets.

3. Turn the appliance on to verify that it operates.

4. If the appliance operates, your installation is successful.

5. If the red Fault light illuminates, see “Troubleshooting” on page 4–1.

WARNING: Shock hazard

The On/Standby switch on the TS400 does not disconnect DC

power to the TS400.

Installing the TS400

975-0055-01-01 2–23

Figure 2-9

Inverter Dimensions

This drawing is not to scale. A full-scale mounting template is available at www.xantrex.com

Installation

2–24 975-0055-01-01

Figure 2-10

S400 Remote Switch Mounting Template (Scale approximately 1:1)

2.5" (63.5)

2" (50.8)

Inverter ON

2.1" (53.5)

1.6" (40.8)

0.2" TYP (5.0)

1.1" (28.3)

DRILL Ø0.125 (1/8") HOLE

4 PLACES FOR #6/32 SELF

TAPPING SCREW

CUTOUT PANEL 2" X 1.2" (50.8 X 30.5)

(DASHED LINE)

Operation

Chapter 3, “Operation” explains how to use your TS400

effectively. This chapter explains how to turn the TS400 to

On () or Standby ( ) from the front panel or from the optional

S400 Remote Switch, monitor the status of the TS400, and

reset the inverter.

CAUTION

Read this chapter before operating the TS400 Sine Wave

Inverter.

WARNING: Restrictions on use

The TS400 Sine Wave Inverter shall not be used in connection

with life support systems or other medical equipment or

devices.

Operation

3–2975-0055-01-01

Front Panel Features

Before you begin to operate the TS400, review the front panel features in

Figure 3-1.

For a detailed description of each of the different features, see “Front

Panel of the TS400” on page 1–4 in the “Introduction” chapter.

Figure 3-1

Front Panel of the TS400

Table 3-1

Front Panel Features

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1 On/Standby Switch

2 Inverter ON light

3 Low Battery light

4 Fault light

5 Supplemental Circuit Protection button

6 Two GFCI outlets

7 Ventilation openings

Operating the TS400

975-0055-01-01 3–3

Operating the TS400

On/Standby switch You can turn the TS400 to On () or to Standby ( ) using the On/Standby

switch (see “Front Panel of the TS400” on page 3–2).

Optional remote

switch If you have installed the optional S400 Remote Switch, you can also use

the remote switch to turn the TS400 to On () or to Standby ( ). See

“Using the Optional S400 Remote Switch” on page 3–4.

Resetting the TS400 The On/Standby switch on the TS400 or the S400 Remote Switch is also

used to reset the TS400 after a Fault condition. See “Resetting After a

Fault or Shutdown” on page 3–7.

Turning the TS400 On

When the On/Standby switch is turned to On (), the TS400 powers your

equipment using energy from the battery.

To turn the TS400 on:

1. Turn the On/Standby switch on the TS400 to the On () position.

The Inverter ON light illuminates on the TS400.

AND

If you have installed the S400 Remote Switch, turn the S400 Remote

Switch to On ().

2. Operate your equipment.

Turning the TS400 to Standby When Not in Use

When you are not using the TS400 and want to conserve battery power,

turn the inverter’s On/Standby switch to the Standby ( ) position.

To turn the TS400 to standby:

1. Turn your equipment off.

2. Turn the On/Standby switch on the TS400 or the optional S400

Remote Switch to the Standby ( ) position.

The Inverter ON light turns off.

With the On/Standby switch in Standby ( ) position, the TS400 draws no

current from the battery.

WARNING: Shock hazard

The TS400 has On mode and Standby mode only. It does not

have an Off mode, that is, DC power is permanently connected

to the unit.

Operation

3–4975-0055-01-01

If the On/Standby switch on the TS400 is in the On () position and the

optional S400 Remote Switch is in the Standby ( ) position (see

“Important” on page 3–4), the TS400 draws very little current (about

1 mA) from the battery.

Using the Optional S400 Remote Switch

The S400 Remote Switch performs the same function as the On/Standby

switch on the TS400.

Purpose The S400 Remote Switch provides On/Standby control of the TS400 from

a convenient location of up to 25 feet (7.5 meters) away using the

supplied telephone cable.

Cable length You can use a longer cable up to a maximum recommended length of 50

feet (15 meters). Xantrex recommends using a high quality 4-wire

telephone cable wth 6-position, 4-contact connectors.

Important: For the Remote Switch to function, the On/Standby switch

on the TS400 must be turned to the On () position.

Figure 3-2

S400 Remote Switch

Inverter ON

Recharging Your Batteries

975-0055-01-01 3–5

Recharging Your Batteries

Low Battery light If the Low Battery light illuminates on the TS400 and you hear the low

battery alarm, your battery level is low (less than 10.7 volts). As long as

the Inverter ON light is illuminated on the TS400, the unit will continue

to supply inverter power to your equipment.

However, Xantrex highly recommends that you recharge your battery.

Turn off your equipment and recharge your battery. When the Low

Battery light and the audible alarm turn off (at 12.6 volts), you can restart

your equipment. See “Restarting or Operating Multiple Pieces of

Equipment”.

Importance of

recharging Xantrex recommends that you recharge your batteries before they are

50% discharged. This gives them a much longer life cycle than recharging

them when they are almost completely discharged. See “Battery State of

Charge” on page B–8.

More information For more information about battery chargers and battery monitors, see the

Xantrex web site at www.xantrex.com.

Recovering from Low Battery Voltage Shutdown

If the Low Battery light illuminates, you hear an alarm, and the Inverter

ON light on the front panel turns off when you are operating the unit, the

TS400 has shut down due to low battery voltage (10.3 volts). Output

power is interrupted.

To recover from a low battery voltage shutdown:

1. Turn off your equipment and recharge your battery. The alarm will

turn off when battery voltage reaches 11.6 volts.

2. When the Low Battery light turns off (12.6 volts) and the Inverter ON

light illuminates, you can restart your equipment.

Restarting or Operating Multiple Pieces of Equipment

The TS400 can handle several pieces of equipment simultaneously as

long as they do not draw more than 400 watts in total.

To restart or operate several pieces of equipment:

◆Turn each device on separately after the TS400 has started.

This action ensures that the TS400 does not have to deliver the

starting current for all the loads at once and will help to prevent an

overload shutdown.

Operation

3–6975-0055-01-01

Monitoring the Operating Status

The operating status of the TS400 is indicated by three lights on the front

panel and an audible alarm. See Table 3-2.

For an illustration of the indicator lights on the front panel, see “Front

Panel of the TS400” on page 3–2.

If none of the front panel lights are on, see “Troubleshooting Reference”

on page 4–2.

Table 3-2

Status of Indicator Lights and Alarm

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Inverter ON Green When the TS400 is on, the Inverter

ON light illuminates. You can run your equipment using

energy from the battery.

Low Battery &

Inverter ON

(with audible

alarm)

Yellow &

Green When the Low Battery and

Inverter ON lights illuminate, your

battery level is low. (The battery

voltage has dropped below 10.7

volts DC.)

You can run your equipment but your

battery level is low. Charge your

battery.

Low Battery

(with audible

alarm)

Yellow When only the Low Battery light

illuminates, your battery level is

critically low. (The battery voltage

has dropped below 10.3 volts DC.)

You cannot run equipment. Charge

your battery.

Fault Red The Fault light illuminates

whenever there is a battery over-

voltage fault condition (exceeds

15.3 volts), output overload fault

condition or over-temperature

fault condition.

You cannot run equipment as the AC

output is disabled. Clear the fault

condition. Reset the TS400 by

turning the On/Standby switch to

Standby () and then to On ( ).

Resetting After a Fault or Shutdown

975-0055-01-01 3–7

Resetting After a Fault or Shutdown

This section provides explanations and procedures for resetting the TS400

after a fault or shutdown.

If you are unable to resolve the problem after referring to Table 3-3, refer

to the “Troubleshooting” section on page 4–2.

Table 3-3

Resetting After a Fault or Shutdown

)DXOW 6WDWXV $FWLRQ

Shutdown The TS400 needs to be reset. Turn the On/Standby switch on either the

inverter’s front panel or the optional S400

Remote Switch to Standby ( ) and then to

On ( ).

Short Circuit If there is a short circuit, the

Supplemental Circuit

Protection button trips.

Remove the short circuit condition then press

the Supplemental Circuit Protection button.

Ground Fault When a fault condition is

detected, the Reset button on

the GFCI outlet trips and

power to the appliance is

interrupted.

Reset: To resume normal operation, determine

and correct the ground fault, then press the

Reset button.

Test: Press the Test button on the GFCI outlet

with the TS400 turned to On ( ). The Reset

button should trip. Press the Reset button to

reset the GFCI and continue with normal

operation. This test should be performed on a

monthly basis.

If the Reset button does not trip, the GFCI may

have failed. Contact your dealer to have a

qualified service person examine the TS400.

Overload The TS400 is designed to

provide 400 watts continuously

and 800 watts surge capability

for five seconds. If the

connected equipment draws

more than the rated power, the

TS400 will shut down and the

red Fault light illuminates.

Disconnect the equipment connected to the

inverter and then turn the On/Standby switch

on either the inverter’s front panel or the S400

Remote Switch to Standby ( ) and then to

On ( ).

See also “Recharging Your Batteries” on

page 3–5.

3–8

Troubleshooting

The TS400 is designed for high reliability and has a number of

protection features for trouble-free operation. If, however, you

have any problems operating your inverter, refer to the

“Troubleshooting Reference” on page 4–3.

Read this troubleshooting chapter before calling your dealer or

Xantrex Customer Service. See page ii for contact

information.

If you cannot resolve the problem, record the information

asked for on the form, “Information About Your System” on

page WA–4. Providing this information to our Customer

Service Representatives will help them to assist you better.

Troubleshooting

4–2975-0055-01-01

Troubleshooting Reference

This section provides you with troubleshooting tips to identify and solve

most problems that can occur with the TS400.

Before contacting your dealer or customer service, please refer to the

table, “Troubleshooting Reference”.

If the “Troubleshooting Reference” table does not help you resolve the

problem, contact your dealer or Xantrex customer service.

For a detailed description of the different features, see “TS400 Features”

on page 1–4.

WARNING: Electrical shock and fire hazard

Do not disassemble the TS400. It does not contain any user-

serviceable parts. Attempting to service the unit yourself could

result in electrical shock or fire.

Figure 4-1

Front Panel

Troubleshooting Reference

975-0055-01-01 4–3

Table 4-1

Troubleshooting Reference

3UREOHP 3RVVLEOH&DXVH 6ROXWLRQ

No output voltage. No

indicator lights are

illuminated.

The switch is in Standby ( )

mode.

No input power to the

inverter.

DC fuse open (external)

Turn the On/Standby switch on the inverter

to On ( ).

Check the DC wiring to the inverter for

loose connections, frayed wiring or an open

DC Disconnect.

Have a qualified service technician check

and replace the fuse.

No output voltage. Inverter

ON light is illuminated. Supplemental Circuit

Protection button has tripped.

GFCI has tripped.

Disconnect all equipment to reduce the

overload. Check the AC wiring and reset

the Supplemental Circuit Protection button.

Clear the ground fault, and reset the GFCI

by pressing the Reset button on the GFCI.

No output voltage. Fault light

is illuminated. Inverter may be overloaded.

Battery voltage may be too

high.

Over temperature.

Disconnect all equipment connected to the

inverter, and reset the inverter by turning

the On/Standby switch to Standby () and

then to On ( ).

The inverter will restart if the battery

voltage drops below 14.5 volts DC.

Allow the inverter to cool down. The

inverter will restart automatically.

No output voltage. Low

Battery light is illuminated

and alarm is on.

Battery voltage is too low.

Poor DC wiring.

Recharge the battery to more than 12.6

volts DC. The inverter will restart

automatically.

Turn the inverter to Standby ().

Disconnect the DC wiring. Use proper

wiring and ensure all connections are tight.

Troubleshooting

4–4975-0055-01-01

Output voltage is present.

Inverter ON light and Low

Battery light are illuminated

and alarm is on.

Battery voltage is low. Disconnect all equipment. Charge the

batteries.

Fan does not turn on. The internal components of

the inverter are not warm. No action. The fan will run automatically

when necessary to cool the internal

components of the inverter.

Fan runs all the time. The amount of power being

consumed by the equipment

is high.

The ambient temperature is

high.

No action. The fan will run at lower speeds

and stop automatically when the internal

temperature of the inverter falls.

No action. The fan will run at lower speeds

and stop automatically when the ambient

temperature falls.

For more information on the “Fan Cooling

System”, refer to page A–3.

Table 4-1

Troubleshooting Reference

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Specifications

Appendix A, “Specifications”, contains the electrical and

physical specifications for the TS400.

All specifications are subject to change without notice.

Specifications

A–2975-0055-01-01

Electrical Specifications

Physical Specifications with Projections

Output power at 12 VDC input

•Continuous

•Surge capacity for 5 seconds

400 VA1, 32 °F to 104 °F

(0 °C to 40 °C), derated

linearly to 300 VA at

122 °F (50 °C)

800 VA

1.The term “watts” has been used throughout the guide to refer to output

power. More correctly, the actual unit of power used is “VA”.

Input voltage 12 VDC nominal

10.3 to 15.3 VDC

Output voltage 120 VAC RMS ± 3 VAC

Output frequency 60 Hz ± 0.05 Hz

Output wave form Sine wave

Total harmonic distortion of output waveform <3%

High battery shutdown 15.3 ± 0.3 VDC

Low battery indication and audible alarm 10.7 ± 0.3 VDC

Low battery shutdown 10.3 ± 0.3 VDC

Maximum efficiency 88%

No load current draw with switch turned to On ( ) 1.25 ADC Maximum

No load current draw with switch set to Standby ()0 ADC

Supplemental circuit protector 7.5 AAC

Length 13.5 inches (343 mm)

Width 7.36 inches (187 mm)

Height 3.27 inches (83 mm)

Weight 10 lb (4.54 kg)

Regulatory Approvals

975-0055-01-01 A–3

Regulatory Approvals

Fan Cooling System

A fan cools the internal heat-generating components of the inverter. The

fan begins to operate when the internal temperature rises. The speed of the

fan increases with internal temperature.

The fan turns off if the internal temperature of the inverter drops.

CSA/NRTL approved to CSA C22.2 No. 107.1 and UL 458

FCC Class B

A–4

Battery Types and

Sizes

The batteries that you use strongly affect the performance of

the TS400. It is important to connect the inverter to the correct

size and type of battery.

The information in Appendix B will help you to select,

connect, and maintain batteries that are most appropriate for

your application.

Battery Types and Sizes

B–2975-0055-01-01

Battery Types

Automotive Starting Batteries

The lead-acid battery you are most familiar with is probably the starting

battery in your vehicle. An automotive starting battery is designed to

deliver a large amount of current for a short period of time (so it can start

your engine). Only a small portion of the battery’s capacity is used when

starting the engine, and the spent capacity is quickly recharged by the

running engine.

The starting battery in your vehicle is not designed for repeated deep-

discharge cycles where the battery is almost completely discharged and

then recharged. If a starting battery is used in this kind of deep discharge

service, it will wear out very rapidly.

Deep-Cycle Batteries

Deep-cycle batteries are designed for deep discharge service where they

will be repeatedly discharged and recharged. They are marketed for use in

recreational vehicles, boats, and electric golf carts—so you may see them

referred to as RV batteries, marine batteries, or golf cart batteries.

For most applications of the TS400, Xantrex recommends that you use

one or more deep-cycle batteries that are separated from the vehicle’s

starting battery by a battery isolator.

A battery isolator is a solid-state electronic circuit that allows equipment

to be operated from an auxiliary battery without danger of discharging the

vehicle’s starting battery. During vehicle operation, the battery isolator

automatically directs the charge from the alternator to the battery

requiring the charge.

Battery isolators are available at marine and RV dealers and most auto

parts stores.

Battery Size

975-0055-01-01 B–3

Battery Size

Battery size or capacity is as important as the battery type for efficient

operation of your loads. Xantrex recommends that you purchase as much

battery capacity as you need.

A number of different standards are used to rate battery energy storage

capacity. Automotive and marine starting batteries are normally rated in

cranking amps. This is not a relevant rating for continuous loads like an

inverter. Deep-cycle batteries use a more suitable rating system, either

“amp-hours” (“Ah”) or “reserve capacity” in minutes.

Battery Reserve Capacity Battery reserve capacity is a measure of

how long a battery can deliver a certain amount of current—usually 25

amps. For example, a battery with a reserve capacity of 180 minutes can

deliver 25 amps for 180 minutes before it is completely discharged.

Amp-hour (Ah) Capacity Amp-hour capacity is a measure of how

many amps a battery can deliver for a specified length of time—usually

20 hours. For example, a typical marine or RV battery rated for 100 Ah

can deliver 5 amps for 20 hours (5 A x 20 hours = 100 Ah).

This same battery can deliver a higher or lower current for less or more

time, limited approximately by the 100 Ah figure (for example, 50 A for 2

hours, or 200 A for 1/2 hour), but usually the capacity figure given is only

accurate at the specified rate (20 hours).

To calculate the battery capacity you require, read “Estimating Battery

Requirements” on page B–4 and “Battery Sizing Example” on page B–4,

and then complete the “Battery Sizing Worksheet” on page B–5.

CAUTION

The TS400 Sine Wave Inverter must only be connected to

batteries with a nominal output voltage of 12 volts. The TS400

Sine Wave Inverter will not operate from a 6 volt battery and

will be damaged if connected to a 24 volt battery.

Battery Types and Sizes

B–4975-0055-01-01

Estimating Battery Requirements

To determine how much battery capacity you need:

1. Determine how many watts are consumed by each appliance that you

will operate from the TS400. You can normally find the watt rating

labelled on the product. If only the current draw is given, multiply it

by 115 to get the power consumption in watts.

2. Estimate how many hours each appliance will be operating each day.

3. Calculate the daily watt-hours needed for each appliance.

4. Add the total number of watt-hours needed for all the equipment and

multiply it by the number of days between charges.

5. Divide the total watt-hours of AC load between charges by 10. This

gives the battery Ah used between charges.

6. Double the total Ah used between charges to get the recommended

battery size in Ah.

See the battery sizing example that follows.

Battery Sizing Example

This battery sizing example illustrates a typical calculation, assuming an

opportunity to charge the batteries every three days:

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TV 100 W 4 hours 400 Wh

Fan 60 W 4 hours 240 Wh

3 lamps, 60 W each 180 W 4 hours 720 Wh

Laptop computer 60 W 4 hours 240 Wh

Small hand drill 300 W 1 hours 300 Wh

Other loads 100 W 3 hours 300 Wh

Total daily watt-hours of AC load 2200 Wh

x Number of days between charges 2

= Total watt-hours of AC load between charges 4400 Wh

Battery Ah used between charges (divide by 10) 440 Ah

Recommended Battery Bank Size in Ah (multiply by 2) 880 Ah

Estimating Battery Requirements

975-0055-01-01 B–5

This example illustrates how quickly your battery needs can escalate. To

reduce the required battery size, you can conserve energy by eliminating

or reducing the use of some loads or by recharging more frequently.

When sizing your battery, resist the temptation to skip the last step of this

calculation (multiplying by 2). More capacity is better since you will have

more reserve capacity, be better able to handle large loads and surge

loads, and your battery won’t be discharged as deeply. Battery life is

directly dependent on how deeply the battery is discharged. The deeper

the discharge, the shorter the battery life.

Battery Sizing Worksheet

Use the following worksheet to calculate your battery needs. To ensure

sufficient battery capacity, be generous when estimating the operating

time per day for each of the loads you will run.

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W hours Wh

W hour Wh

W hours Wh

Whours Wh

Total daily watt-hours of AC load Wh

x Number of days between charges

= Total watt-hours of AC load between charges Wh

Battery Ah used between charges (divide by 10) Ah

Recommended Battery Bank Size in Ah (multiply by 2) Ah

Battery Types and Sizes

B–6975-0055-01-01

Using Multiple Batteries

As your power requirements increase, you may need to use more than one

battery to obtain sufficient capacity. Read “Two Batteries Connected In

Parallel” on page B–6 and “Two Separate Battery Banks” on page B–6 to

determine whether two batteries or two battery banks are more

appropriate for your applications.

Two Batteries Connected In Parallel

Two identical batteries can be connected positive (+) to positive (+) and

negative (–) to negative (–) in a parallel system. A parallel system doubles

capacity and maintains the voltage of a single battery.

Two Separate Battery Banks

If you need more than two batteries (or are using different makes or

models of batteries), Xantrex recommends that you install two separate

battery banks and a battery selector switch.

By installing a battery selector switch, you can select between the two

battery banks, use both banks in parallel, or disconnect both banks from

the load. Battery selector switches are available at marine and RV dealers.

CAUTION

Do not connect the following in parallel:

•batteries made by different manufacturers

•different types of batteries

•batteries that have different Ah ratings

Decreased battery life and improper charging will result.

Battery Tips

975-0055-01-01 B–7

Battery Tips

Explosive/Corrosive Gases Lead-acid batteries may emit hydrogen

gases, oxygen, and sulfuric acid fumes when recharging. To reduce the

risk of explosion:

•Vent the battery compartment to prevent the accumulation of gases.

•Do not install electronic or electrical equipment in the battery

compartment.

•Do not smoke or use an open flame when working around batteries.

Temperature Sensitivity The capacity of lead-acid batteries is

temperature sensitive. Battery capacity is rated at 77 ºF (25 ºC). At 0 ºF

(–20 ºC), the Ah capacity is about half the rated capacity. You should

consider temperature when designing your system.

•Low Temperatures If extremely low temperatures are expected

where the inverter is going to be located, you should consider a

heated equipment room. If the system is located in an unheated

space, an insulated battery enclosure is recommended.

•High Temperatures The batteries should also be protected from

high temperatures. These can be caused by high ambient

temperatures, solar heating of the battery enclosure, or heat

released by a nearby engine or generator. High battery

temperatures shorten battery life and therefore you should

ventilate the enclosure and use shade and insulation as

appropriate.

Discharged Batteries Do not leave batteries in a discharged state for

more than a day or two. They will undergo a chemical process (sulfation)

that can permanently damage the battery. As well, batteries self-discharge

over a period of three to six months, and they should be recharged

periodically even if they are not being used.

Electrolyte Level If your batteries are not the “maintenance-free” type,

check the electrolyte level at least once a month. Excessive fluid loss is a

sign of overcharging. Replenish the electrolyte using only distilled water.

Battery Connections Connections to battery posts must be made with

permanent connectors that provide a reliable, low-resistance connection.

Do not use alligator clips. Clean the connections regularly and prevent

corrosion by using a protective spray coating or Vaseline.

WARNING: Explosion and fire hazard

Review “Precautions When Working With Batteries” on

page viii before you work with the batteries in your system.

Battery Types and Sizes

B–8975-0055-01-01

Battery State of Charge You can measure battery state of charge with

a hydrometer or approximate state of charge with a voltmeter. Use a

digital voltmeter that can display tenths or hundredths of a volt when

measuring 10 to 30 volts. Make your measurements when the battery has

not been charged or discharged for several hours. For a deep-cycle battery

at 77 ºF (25 ºC), use the following table:

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12.7–13.0 100%

12.5–12.6 80%

12.3–12.4 60%

12.1–12.2 40%

11.9–12.0 20%

975-0055-01-01 WA–1

Warranty and Product

Information

Warranty

What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.

("Xantrex") and covers defects in workmanship and materials in your TS400 Sine Wave Inverter. This

warranty lasts for a Warranty Period of 12 months from the date of purchase at point of sale to you, the

original end user customer.

What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of charge,

provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex

through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty.

Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building

replacement products. Xantrex reserves the right to use parts or products of original or improved design in the

repair or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining

portion of the original Warranty Period or 90 days from the date of the return shipment to the customer,

whichever is greater. All replaced products and all parts removed from repaired products become the property

of Xantrex.

Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a

Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska and

Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments

outside of the contiguous United States and Canada.

How do you get service? If your product requires troubleshooting or warranty service, contact your

merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact

Xantrex directly at:

Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in

your product manual. For some products, Xantrex maintains a network of regional Authorized Service

Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.

In any warranty claim, dated proof of purchase must accompany the product and the product must not have

been disassembled or modified without prior written authorization by Xantrex.

Proof of purchase may be in any one of the following forms:

•The dated purchase receipt from the original purchase of the product at point of sale to the end user, or

•The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status, or

•The dated invoice or purchase receipt showing the product exchanged under warranty

Phone: 1-800-670-0707 (toll free)

1-604-422-2777 (direct)

Fax: 1-604-420-2145

Email: CustomerService@xantrex.com

Disclaimer

WA–2975-0055-01-01

What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the

product or costs related to the removal, installation, or troubleshooting of the customer’s electrical systems.

This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:

a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either

internally or externally, or damaged from improper use or use in an unsuitable environment;

b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or input

voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex

product specifications including high input voltage from generators and lightning strikes;

c) the product if repairs have been done to it other than by Xantrex or its authorized service centers

(hereafter "ASCs");

d) the product if it is used as a component part of a product expressly warranted by another manufacturer;

e) the product if its original identification (trade-mark, serial number) markings have been defaced, altered,

or removed.

Disclaimer

Product

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION

WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES,

CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED,

STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT,

TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER’S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR

OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY,

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE

PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.

IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING

WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY

PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE

INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.

Exclusions

If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the

extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they

are limited to the duration of this Limited Warranty. Some states and provinces do not allow limitations or

exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of

incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This

Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to

state or province to province.

Warning: Limitations On Use

Please refer to your product manual for limitations on uses of the product.

Return Material Authorization Policy

975-0055-01-01 WA–3

SPECIFICALLY, PLEASE NOTE THAT THE TS400 Sine Wave Inverter SHOULD NOT BE USED IN CONNECTION WITH LIFE

SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE

FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX

TS400 Sine Wave Inverter IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR

DEVICES.

Please note that the TS400 Sine Wave Inverter is not intended for use as an uninterruptible power supply and

Xantrex makes no warranty or representation in connection with any use of the product for such purposes.

Return Material Authorization Policy

Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA)

number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product shipments

will be refused and returned at your expense if they are unauthorized, returned without an RMA number

clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the

wrong location.

When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be

prepared to supply:

•The serial number of your product

•Information about the installation and use of the unit

•Information about the failure and/or reason for the return

•A copy of your dated proof of purchase

Record these details in “Information About Your System”on page WA–4.

Return Procedure

1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your

product is shipped fully insured in the original packaging or equivalent. This warranty will not apply

where the product is damaged due to improper packaging.

2. Include the following:

•The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the box.

•A return address where the unit can be shipped. Post office boxes are not acceptable.

•A contact telephone number where you can be reached during work hours.

•A brief description of the problem.

3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.

If you are returning a product from outside of the USA or Canada In addition to the above, you

MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.

If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return

material authorization (RMA) number is not required. However, you must contact the ASC prior to returning

the product or presenting the unit to verify any return procedures that may apply to that particular facility.

Out of Warranty Service

If the warranty period for your TS400 Sine Wave Inverter has expired, if the unit was damaged by misuse or

incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is

available, your inverter may be serviced or replaced for a flat fee.

Information About Your System

WA–4975-0055-01-01

To return your TS400 Sine Wave Inverter for out of warranty service, contact Xantrex Customer Service for a

Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure” on

page WA–3.

Payment options such as credit card or money order will be explained by the Customer Service

Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units with

excessive damage, an additional fee will be charged. If applicable, you will be contacted by Customer Service

once your unit has been received.

Information About Your System

As soon as you open your TS400 Sine Wave Inverter package, record the following information and be sure to

keep your proof of purchase.

If you need to contact Customer Service, please record the following details before calling. This information

will help our representatives give you better service.

❐Serial Number _________________________________

❐Purchased From _________________________________

❐Purchase Date _________________________________

❐Type of installation (e.g. RV, truck) __________________________________

❐Length of time inverter has been installed __________________________________

❐Battery/battery bank size __________________________________

❐Battery type (e.g. flooded, sealed gel cell, AGM) __________________________________

❐DC wiring size and length __________________________________

❐Alarm sounding? __________________________________

❐Description of indicators on front panel __________________________________

❐Equipment operating when problem occurred __________________________________

❐Description of problem __________________________________

______________________________________________________________________________________

AC output cable, requirements 2–20

amp-hour (Ah) capacity B–3

back panel features 1–5

batteries

amp-hour (Ah) capacity B–3

automotive starting B–2, B–3

connecting two in parallel B–6

deep-cycle lead-acid B–2

depth of discharge B–5

discharged B–7

electrolyte level B–7

golf cart B–2

marine B–2

recharging 3–5

reserve capacity B–3, B–5

RV B–2

self-discharge B–7

temperature sensitivity B–7

using multiple B–6

using two battery banks B–6

battery banks

connecting 2–17

described B–6

battery chargers 1–2, 3–5

battery connections B–7

battery isolator

avoiding voltage drops 2–15

using B–2

battery monitors 3–5

battery reserve capacity B–3

battery selector switch B–6

battery size

estimating example B–4

estimating worksheet B–5

estimating your needs B–3, B–4

battery tips B–7

battery voltage, range of 2–22

cable clamp

installing 2–20

size of 2–5

Canadian Electrical Code (NEC) 2–3

Canadian Standards Association (CSA) 2–3

chassis ground lug, connecting 2–11

chassis ground, connecting 2–11

clearance, recommended 2–7

connectors, appropriately sized 2–5

copper cable, recommended 2–9, 2–11, 2–16

crimp connectors, recommended 2–14

Customer Service

email WA–1

fax number WA–1

phone number WA–1

preparing to call WA–4

DC cables

connecting 2–17

guidelines for routing 2–15

lengths 2–9

preparing 2–14

DC circuit breaker

See DC fuse and Disconnect.

DC distribution panel 2–15

DC fuse and Disconnect

80 amps 2–9

closing 2–22

installing 2–17

location of 2–14

required 2–15

DC ground bus (dedicated) 2–11

DC grounding point 2–11

depth of discharge (DOD) B–5

(

electrolyte level B–7

email, contacting Customer Service by WA–1

equipment

current draw B–4

power consumption B–4

explosive gases B–7

Index

IX–2975-0055-01-01

)

fan

cooling system A–3

Fault light

described 1–4

illustrated 1–4, 3–2

fax number for Customer Service WA–1

front panel features

described 1–4, 3–2

illustrated 1–4, 3–2

fuse type 2–9

gases, explosive 2–8, B–7

GFCI

protection 1–3

resetting 3–7

GFCI outlets 1–2

connecting appliances to 2–18

described 1–4

illustrated 1–4, 3–2

hardwire, AC output connections 2–19

high voltage shutdown 1–3

hydrometer B–8

Information about Your System form WA–4

installation codes 2–3

installation procedures

choosing a location 2–7

connecting the chassis ground 2–11

connecting the DC cables 2–16

mounting inverter 2–10

testing 2–22

invert mode

operating in 3–3

inverter

purchase date WA–4

serial number WA–4

Inverter ON light

described 1–4

illuminated 2–22

illustrated 1–4, 3–2

knockout for AC (output) hardwiring

illustrated 1–5

removing 2–19

location, choosing 2–7

Low Battery light

described 1–4

illustrated 1–4, 3–2

low battery voltage shutdown 1–3, 3–5

materials, AC output hardwiring 2–5

materials, list of 2–4

mounting requirements

S400 Remote Switch 2–12

TS400 2–10

On/Standby switch

described 1–4

illustrated 1–4, 3–2

optional remote switch 1–6

turning on 2–22

overload protection 1–3

overload, resetting after 3–7

over-temperature shutdown 1–3

polarity of DC connections 2–17

polarity, avoiding reverse 2–16

power output 1–2

power tools 1–2

preparing for installation 2–3

proof of purchase WA–4

protection features 1–3

purchase date WA–4

recreational vehicles, chassis grounding 2–11

regulatory approvals A–3

reserve capacity B–3

reverse polarity, caution 2–16

Index

975-0055-01-01 IX–3

RV Industry Association (RVIA) 2–3

S400 Remote Switch

convenience of 1–2

installing 2–12

mounting template 2–12

part number 1–6

resetting 3–7

serial number WA–4

short circuit protection 1–3

shutdown

high voltage 1–3

low voltage 1–3

over-temperature 1–3

sine wave, effect on sensitive electronics 1–2

specifications of TS400

electrical A–2

physical A–2

standby

definition 3–3

TS400 not in use 3–3

starting batteries B–3

start-up, checklist 2–22

state of charge B–8

Supplemental Circuit Protection button

described 1–3

illustrated 1–4, 3–2

resetting 3–7

telephone number for Customer Service WA–1

television monitors 1–2

test equipment 1–2

tools, list of 2–4

troubleshooting 4–3

TS400

limitations on use WA–2

specifications A–1

U.S. National Electrical Code (NEC) 2–3

vehicle chassis 2–11

ventilation B–7

ventilation openings

described 1–4

illustrated 1–4, 3–2

recommended clearance 2–7

voltage drop, avoiding 2–15

voltmeter B–8

warranty

out of warranty service WA–3

terms and conditions WA–1

voiding 2–16

IX–4

Xantrex Technology Inc.

604 422 2777 Tel

604 420 2145 Fax

800 670 0707 Toll Free North America

CustomerService@xantrex.com

www.xantrex.com

975-0055-01-01 Printed in China

Baldor TS400 User Manual To The 781a7e03 3340 41a9 Aff6 168450023f05

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