Balluff 0001 HF RFID CONTROLLER User Manual 3

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COBALT HF-CNTL-IND-02
RFID CONTROLLER
High Frequency Passive Radio Frequency Identification Controller
I NSTALLATION G UIDE
How to Install and Setup
Cobalt HF-CNTL-IND-02 RFID Controller
HF-CNTL-IND-02 INSTALLATION GUIDE – REV. 05
Copyright © 2010 Datalogic Automation S.r.l., all rights reserved
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 1 OF 21
REGULATORY COMPLIANCE
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the autority to use the equipment.
This device complies with PART 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference that may cause
undesired operation.
FCC ID : E36-0001
NOTE:
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
-- Consult the dealer or an experienced radio/TV technician for help.
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 2 OF 21
RADIO COMPLIANCE
ENGLISH
Contact the competent authority responsible for the management of radio frequency
devices of your country to verify any possible restrictions or licenses required. Refer to
the web site:
http://ec.europa.eu/enterprise/sectors/rtte/ for further information.
ITALIANO
Prendi contatto con l'autorità competente per la gestione degli apparati a radio
frequenza del tuo paese, per verificare eventuali restrizioni o licenze. Ulteriori
informazioni sono disponibili sul sito:
http://ec.europa.eu/enterprise/sectors/rtte/
FRANÇAIS
Contactez l'autorité compétente en la gestion des appareils à radio fréquence de votre
pays pour vérifier d'éventuelles restrictions ou licences. Pour tout renseignement vous
pouvez vous adresser au site web:
http://ec.europa.eu/enterprise/sectors/rtte/
DEUTSCH
Wenden Sie sich an die für Radiofrequenzgeräte zuständige Behörde Ihres Landes,
um zu prüfen ob es Einschränkungen gibt, oder eine Lizenz erforderlich ist. Weitere
Informationen finden Sie auf der Web Seite:
http://ec.europa.eu/enterprise/sectors/rtte/
ESPAÑOL
Contacta la autoridad competente para la gestión de los dispositivos de radio
frecuencia de tu país, para verificar cualesquiera restricciones o licencias posibles
requerida. Además se puede encontrar mas información en el sitio Web:
http://ec.europa.eu/enterprise/sectors/rtte/
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with
«Class 2» or LPS power source
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 3 OF 21
CHAPTER 1:
CONTROLLER INFORMATION
1.1
H F- C NT L - I ND - 0 2 O V E R V I E W
Welcome to the Cobalt HF-CNTL-IND-02 RFID Controller – Installation Guide, this
document will assist you in the installation and setup of the Cobalt HF-CNTL-IND-02
RFID Controller.
The Cobalt HF-CNTL-IND-02 is a feature-rich, high frequency, Radio-Frequency
Identification device that provides read/write RFID data transmission and control
solutions to shop floor, item-level tracking and material handling applications.
The controller is designed to be compact, rugged and reliable, in order to meet and
exceed the requirements of the industrial automation industry.
1.1.1 Package Contents
Unpack the Cobalt Controller hardware and accessories. Retain the original shipping
carton and packing material in case any items need to be returned. Inspect each piece
carefully, if an item appears to be damaged, notify your EMS product distributor.
The Cobalt HF-CNTL-IND-02 RFID Controller product package contains the following
components:
P AR T N U M B E R
QTY
DESCRIP TION
HF-CNTL-IND-02
Cobalt HF-Series RFID Controller (-IND)
17-3124
HF-CNTL-IND-02 Installation Guide
20-1950
Screw (Socket Head Cap, M5 x 20mm, Hex #4,
18-8 SS)
20-3915
Washer (Spring Lock, M5, 18-8 SS)
69-1289
Wrench Tool (Hex #4, 4mm, L-key)
00-3000
Cobalt HF-Series Configuration Tag
CBL-1487
Field Mountable Connector (Straight, 5-pos,
Female, M12 - for connecting power)
Table 1-1: HF-CNTL-IND-02 - Package Contents
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 4 OF 21
1.1.2 Power & Communications Interface
Connection Type:
Ethernet
Communication Interface:
TCP/IP, Ethernet/IP, Modbus TCP
Data Interface Connector:
4-Pin, Female, M12, D-Code (for Ethernet data)
Power Interface Connector:
5-pin, Male, M12 (for power)
Maximum Cable Length:
100m
1.1.3 HF-CNTL-IND-02 Controller Dimensions
Figure 1-1: HF-CNTL-IND-02 Controller Dimensions
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 5 OF 21
1.2
C O B A L T H F- S E R I E S R FI D A N T E N N A S
The Cobalt HF product family currently includes four different RFID
antenna models. Because Cobalt HF Antennas are designed with
different dimensions, they each generate unique RF field pattern and
read/write range.
Figure 1-2: Cobalt HF-Series RFID Antennas
C O B A L T HF RF ID A N T E N N A S – M O D E L S A N D S I Z E S
ANTENNA MODEL
ANTENNA SIZE
HF-ANT-1010-01
10cm x 10cm
HF-ANT-2020-01
20cm x 20cm
HF-ANT-3030-01
30cm x 30cm
HF-ANT-0750-01
7cm x 50cm
Table 1-2: Cobalt HF RFID Antennas – Models and Sizes
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 6 OF 21
1.2.1 HF-ANT-1010-01 Antenna Dimensions
Figure 1-3: HF-ANT-1010-01 Antenna Dimensions
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 7 OF 21
1.2.2 HF-ANT-2020-01 Antenna Dimensions
Figure 1-4: HF-ANT-2020-01 Antenna Dimensions
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 8 OF 21
1.2.3 HF-ANT-3030-01 Antenna Dimensions
Figure 1-5: HF-ANT-3030-01 Antenna Dimensions
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 9 OF 21
1.2.4 HF-ANT-0750-01 Antenna Dimensions
Figure 1-6: HF-ANT-0750-01 Antenna Dimensions
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 10 OF 21
CHAPTER 2:
CONTROLLER INSTALLATION
2.1
PREPARING
FOR
INSTALLATION
2.1.1 Power Requirements
The Cobalt Controller requires an electrical DC supply voltage. See Technical
Specifications for details. Use a dedicated and regulated power supply connected to a
suitable AC power source that is capable of delivering these requirements. Do not
apply power until the entire system is wired and checked.
2.1.2 Installation Guidelines
2.2
•
RF performance and read/write range can be negatively impacted by the
proximity of metallic objects. Avoid mounting the antenna within 15cm (6
inches) of any metallic object or surface.
•
Do not route cables near unshielded cables or near wiring carrying high
voltage or high current. Cross cables at perpendicular intersections and
avoid routing cables near motors and solenoids.
•
Avoid mounting the controller near sources of EMI (electro-magnetic
interference) or near devices that generate high ESD (electro-static
discharge) levels.
•
If electrical interference is encountered (as indicated by a reduction in
read/write performance), relocate the controller to an area free from
potential sources of interference.
•
Conduct a test phase where you will construct a small scale, independent
network that includes only the essential devices required to test your RFID
application. To avoid possible interference with other devices, do not initially
connect your RFID testing environment to an existing local area network.
•
Always use adequate ESD prevention measures to dissipate potentially high
voltages.
CONNECTING
THE
ANTENNA
Cobalt HF-Series RFID Antennas mount directly to the top of the Cobalt HF-Series
RFID Controller’s housing. The antenna is first attached to the RF port on the
controller and is then fastened to the controller’s housing using the two M5 screws and
matching spring lock washers included with each Cobalt HF-Series RFID Controller.
Use the provided 4mm hex key wrench to tighten both M5 screws.
TORQUE SPECIFICATION
Screws should be tightened to the following torque setting:
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 11 OF 21
1.7 Nm or 15 lbs / inch ± 10%
ITEM
QTY
DESCRIPTION
Cobalt Controller (HF-CNTL-IND-02)
Cobalt Antenna (HF-ANT-1010-01)
Washer (Spring Lock, M5, 18-8 SS)
Screw (Socket Head Cap, M5 X 20mm, 18-8 SS)
2.2.1 Minimum Distance between Antennas
When installing multiple Cobalt HF-Series Controllers/Antennas, refer to the table
below to determine the recommended minimum distance to maintain between
adjacent Cobalt Antennas.
C O B AL T
AN T E N N A
-1010
-2020
-3030
-0750
-1010
60cm
75cm
90cm
50cm
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 12 OF 21
-2020
75cm
90cm
1.2m
65cm
-3030
90cm
1.2m
2m
90cm
-0750
50cm
65cm
90cm
50cm
Table 2-1: Minimum Distance between Antennas
For example, an HF-ANT-3030 RFID Antenna and an HF-ANT-1010 RFID Antenna
should be located no closer than 90 centimeters apart.
2.3
INSTALLING
THE
H F- C NT L - I ND - 0 2
Note: review Section 2.1.2: “Installation Guidelines” prior to installing the
controller.
1.
Attach the Cobalt HF Antenna to the Cobalt HF Controller as per the
instructions in Section 2.2: “Connecting the Antenna.”
2.
Select a suitable location for the Cobalt HF Controller/Antenna. If
necessary, fabricate mounting brackets from durable plastic.
3.
Fasten combined controller and antenna to your mounting fixture using two
M5 (#10) diameter screws (not included). Pass screws through antenna’s
mounting holes and secure them with appropriate washers and nuts.
Tighten screws to 1.7 Nm or 15 lbs per inch ± 10%.
4.
Connect the three wires from your power supply to pins 1-3 on the 5-pin,
female, M12 connector (P/N: CBL-1487 included).
5.
Attach the CBL-1487 connector to the 5-pin, male, M12 connector on the
Cobalt Controller.
6.
Attach the 4-pin, male, M12, D-Code connector from a CAT 5E (or better)
industrial Ethernet cable (P/N: CBL-1515-05 not included) to the 4-pin,
female, M12, D-Code connector on the Cobalt Controller.
7.
Connect the other RJ45S end of the CBL-1515-05 (or compatible) cable to
an available Ethernet port on the host PC.
8.
Turn the power supply ON. The green power LED on the unit will illuminate.
After installation is complete, the yellow Node ID 8 LED will be lit when the controller is
operating using its default IP address. The yellow Node ID 16 LED will be lit when the
controller is operating with a user assigned IP address.
HF-CNTL-IND-02 DEFAULT IP ADDRESS:
192.168.253.110
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 13 OF 21
2.4
CABLING INFORMATION
Figure 2-1: 4-Pin, Female, M12, Connector (Ethernet) & 5-Pin, Male, M12 Connector
(Power)
4- P I N F E M A L E M1 2 D- C O D E C O N N E C T O R - E T H E R N E T
PIN #
DESCRIPTION
Tx+
Rx+
Tx-
RxTable 2-2: 4-Pin, Female, M12, D-Code Connector (Ethernet)
5- P I N M A L E M1 2 C O N N E C T O R - P O W E R
PIN #
DESCRIPTION
NOT CONNECTED
VDC PWR
0VDC (POWER GND)
NOT CONNECTED
NOT CONNECTED
Table 2-3: 5-Pin, Male, M12 Connector (Power)
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 14 OF 21
2.4.1 Optional Digital I/O Connector (*)
The Cobalt HF-CNTL-IND-02 may have an optional digital I/O connector to interface with
external devices. This additional connector is placed in the bottom plate, on the right side of
normal connectors.
8- P I N , R E V E R S E K E Y E D F E M A L E D I G I T A L I /O C O N N E C T O R
Figure 2-2: 8-Pin, Reverse Keyed Female Digital I/O Connector
PIN #
DESCRIPTION
+ VDC
VGND
AUX1_OUT+
AUX1_OUT-
AUX2_OUT+
AUX2_OUT-
AUX_IN+
AUX_INTable 2-5: 8-Pin, Reverse Keyed Female Digital I/O Connector
(*) Feature soon available in the next Cobalt HF-Series’ release with
different P/N.
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 15 OF 21
Figure 2-3: CBL-1487 (5-Pin, Female, M12, Straight Field Mountable Connector)
Figure 2-4: CBL-1515-05 (5-Pin, Male, Ethernet/M12, D-Code Cable 5m)
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 16 OF 21
ATTENTION:
For operating instructions for the HF-CNTL-IND-02 RFID Controller, refer to the:
Cobalt HF-Series RFID Controllers – Operator’s Manual
available online at: www.ems-rfid.com.
Also available online at www.ems-rfid.com is Escort Memory Systems’ Cobalt
Dashboard™ software utility. The RFID Dashboard is a Windows-based application
that provides users with complete control over their EMS RFID hardware. Users can
monitor their entire RFID system - from the tag level, to the RFID Controller, to the
Host.
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 17 OF 21
CHAPTER 3:
TECHNICAL SPECIFICATIONS
3.1
C O B AL T H F CO NT RO L L E RS
EL EC TR IC AL
DC input Voltage Range
12-30VDC
DC Input Current
500-300mA
RA DIO
Frequency
13,56MHz
Air Interface
ISO15693, ISO14443
Conducted Output Power
1W
CO MMU N IC ATI O N
HF-CNTL-IND-02
10/100Mbit/s, Ethernet/IP, MODBUS TCP,
TCP/IP
Max cable length : 100m
ME C HA NI CA L
Dimensions
104mm (4.11 inches) H x 111mm (4.35
inches) L x 45mm (1.76 inches) W
Weight
0.44 Kg (0.97 lb., 440 grams)
Enclosure
Powder-coated Aluminum
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 18 OF 21
EN V IR O N ME NT AL
Operating Temperature
-20° to 50°C ( -4° to 122°F )
Storage Temperature
-20° to +70°C ( -4° to 158°F )
Humidity
90% non-condensing
Protection Class
IP65
3.2
H F A NT E N N AS
EL E CTR IC AL
All models
Frequency
13,56MHz
Input Impedence
50 ohm
Gain HF-ANT-1010-1
-36,6dBi
Gain HF-ANT-2020-1
-26,3dBi
Gain HF-ANT-3030-1
-22,9dBi
Gain HF-ANT-0750-1
-37,8dBi
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 19 OF 21
ME CHANICAL
HF-ANT-1010-1
Dimensions
100x100x42mm ( 3.95x3.95x1.67in)
Weight
280g ( 9.88oz )
HF-ANT-2020-1
Dimensions
200x200x42mm ( 7.87x7.87x1.67in)
Weight
500g ( 17.64 oz )
HF-ANT-3030-1
Dimensions
300x300x42mm ( 11.81x11.81x1.67 oz )
Weight
740g ( 26.10 oz )
HF-ANT-0750-1
Dimensions
70x500x42mm ( 2.76x19.69x1.59in )
Weight
635g ( 22.4 oz )
NOTE : This device and its antenna are intended for idoor use only
NOTE : Specifications are subject to change without notice
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
PAGE 20 OF 21
WARRANTY
Datalogic Automation warrants that all products of its own manufacturing conform
to Datalogic Automation’s specifications and are free from defects in material and
workmanship when used under normal operating conditions and within the
service conditions for which they were furnished. The obligation of Datalogic
Automation hereunder shall expire one (1) year after delivery, unless otherwise
specified, and is limited to repairing, or at its option, replacing without charge,
any such product, which in Datalogic Automation’s sole opinion proves to be
defective within the scope of this Warranty. In the event Datalogic Automation is
not able to repair or replace defective products or components within a
reasonable time after receipt thereof, Buyers shall be credited for their value at
the original purchase price. Datalogic Automation must be notified in writing of
the defect or nonconformity within the warranty period and the affected product
returned to Datalogic Automation factory or to an authorized service center within
thirty (30) days after discovery of such defect or nonconformity. Shipment shall
not be made without prior authorization by Datalogic Automation.
This is Datalogic Automation's sole warranty with respect to the products
delivered hereunder. No statement, representation, agreement or understanding
oral or written, made by an agent, distributor, representative, or employee of
Datalogic Automation which is not contained in this warranty, will be binding upon
Datalogic Automation, unless made in writing and executed by an authorized
Datalogic Automation employee.
Datalogic Automation makes no other warranty of any kind what so ever,
expressed or implied, and all implied warranties of merchantability and fitness for
a particular use which exceed the aforementioned obligation are here by
disclaimed by Datalogic Automation and excluded from this agreement. Under no
circumstances shall Datalogic Automation be liable to Buyer, in contract or in tort,
for any special, indirect, incidental, or consequential damages, expenses, losses
or delay however caused. Equipment or parts that have been subjected to abuse,
misuse, accident, alteration, neglect, unauthorized repair or installation are not
covered by warranty. Datalogic Automation shall make the final determination as
to the existence and cause of any alleged defect. No liability is assumed for
expendable items such as lamps and fuses. No warranty is made with respect to
equipment or products produced to Buyer’s specification except as specifically
stated in writing by Datalogic Automation in the contract for such custom
equipment. This warranty is the only warranty made by Datalogic Automation
with respect to the goods delivered hereunder, and may be modified or amended
only by a written instrument signed by a duly authorized officer of Datalogic
Automation and accepted by the Buyer.
HF-CNTL-IND- 0 2 I N S T A L L A T I O N G U I D E – R E V . 0 5
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