Balluff BISL40002 BIS L-40X SERIES 2 User Manual L 400 835996 0803 E p65

Balluff Inc BIS L-40X SERIES 2 L 400 835996 0803 E p65

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1Identification Systems BISCompact ProcessorBIS L-400-035-00_-_ _-S115ManualDeutsch – bitte wenden!L-400_835996_0803_E.p652No. 835 996 D/E • Edition 0803Specifications subject to charge.Replaces edition 0710.Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 5010balluff@balluff.de www.balluff.com
33englishTable of ContentsSafety Notes ............................................................................................................................... 4Introduction BIS L-400 Identification System ........................................................................ 5/6Basic knowledge for using the BIS L-400 Processor .............................................................. 7Configuration .........................................................................................................................8-11Protocol sequence .............................................................................................................. 12-14Error messages ........................................................................................................................ 15Timing diagrams ....................................................................................................................... 16Installation L-400 ................................................................................................................. 17/18Installation L-400-...-001-........................................................................................................ 19Installation L-400-...-002-........................................................................................................ 20Installation L-400-...-003-........................................................................................................ 21Installation L-400-...-004-........................................................................................................ 22Reorienting and Rotating the Read Head ............................................................................... 23Pin Assignments ...................................................................................................................... 24Interface information ........................................................................................................... 25/26Connection Diagrams ............................................................................................................... 27Technical Data .......................................................................................................................... 28Ordering Information ................................................................................................................ 29Accessories .............................................................................................................................. 30Appendix, ASCII Table ............................................................................................................. 31L-400_835996_0803_E.p654english4Safety NotesBIS L-4_ _ processor together with the other BIS L system components comprise the Iden-tification System and may only be used for this purpose in industrial applications corre-sponding to Class A of the EMC Directive.Installation and operation are permitted by trained specialists only. Unauthorized modifica-tions and improper use will result in loss of the right to make warranty and liability claims.When installing the processor, follow exactly the connection diagrams provided later in thisdocument. Take special care when connecting the processor to external controllers, espe-cially with respect to the selection and polarity of the connections including the powersupply.Only approved power supplies may be used. For specific information, see the TechnicalData section.When deploying the identification system, all relevant safety regulations must be followed.In particular, measures must be taken to ensure that any defect in the identification systemdoes not result in a hazard to persons or equipment.This includes maintaining the permissible ambient conditions and regular inspection forproper function of the identification system and all the associated components.At the first sign that the identification system is not working properly, it should be takenout of service and guarded against unauthorized use.This document applies to the processor BIS L-400-035-00_-00-S115 andBIS L-400-035-00_-02-S115 (Software version V1.2 and higher).ScopeMalfunctionInstallation andoperationDeployment andinspectionProper use andoperation
55englishPrincipleThis manual is intended to guide the user in installing and commissioning the componentsin the BIS L-400 identification system, so that start-up time is reduced to an absoluteminimum.The BIS L-400 identification system belongs to the category ofread-only, non-contacting systems.This function enables applications in which information which has been pre-coded into thedata carriers can be read out and used for further processing.The main areas of application include– in production for controlling material flow(e.g., for part-specific processes),in workpiece transport using conveying systems,for obtaining safety-relevant data,– in process materials organization.The processor and the read head form a compact unit which is contained in a plastichousing.The data carrier represents an independent unit. It does not require line-fed power andreceives its energy from the integrated read head in the BIS L-400 identification system.The read head continuously sends a carrier signal which supplies the data carrier as soonas the latter has reached the required distance from the read head. The read processtakes place during this phase. The data are output in 8-bit blocks over 8 parallel data linesand made available to the host system. These host systems may be:– a control computer (e.g., industrial PC) having a parallel port, or– a programmable logic controller (PLC).IntroductionBIS L-400 Identification SystemApplicationsSystem componentfunctionL-400_835996_0803_E.p656english6SystemcomponentsThe main components of the BIS L-400 identification system are–the processor with integrated read head, and–the data carrier(s).IntroductionBIS L-400 Identification SystemData carriers BIS L-2..Schematicrepresentation of anidentification system(example)Powe r TPPower TPConnections to hostsystem
77englishBIS L-400 ProcessorBasic knowledge for the applicationFor applications which demand high security against incorrect data the CRC_16 procedurecan be used. Here a check code is written to the data carrier which can be used at anytime and anywhere to test for data integrity.Advantages of CRC_16: Very high data integrity, even during the non-active phase (datacarrier outside of r/w head capture zone)Disadvantages of CRC_16: Some user data capacity is lost. The procedure is onlycompatible with BIS L-1_ _-05 data carriers which have been converted to read-onlyformat.Use of the CRC_16 check can be configured by the user (see 11).Data integrity withCRC_16L-400_835996_0803_E.p658english8ConfigurationBefore starting your programming, configure the processor unless you intend to use thefactory default settings.Configuration is done using a PC and the Balluff Configuration Software BIS program, andthe parameters are stored in the processor. The configuration may be overwritten at anytime and can be saved in a file for easy accessibility.
99englishConfigurationIn the first screen the transmission rate, number of data and stop bits as well as the paritytype for the serial port are configured. The figure shows the factory default settings.Additional settings are made in the screens illustrated on the following .InterfaceBIS L-400Operation modeTerminal modeThe device can be operated in one of two modes: Terminal or Controller.Terminal mode is especially usefull for simple representation of read data on the PC, forexample using the Hyperterminal program included with the WINDOWS operating system.More detailed information on terminal mode can be found starting 12.L-400_835996_0803_E.p6510english10ConfigurationController mode Controller mode is intended for controlling the processor using a PLC or host computer.This allows read data and the device status to be queried from the processor. Dataintegrity on the interface is ensured by sending of a block check (BCC). For additionalinformation about controller mode, see 13.Send power-onmessageIf this function is activated, the processor responds with the device name and softwareversion as soon as power is turned on.
1111englishConfigurationCRC_16 data check If this parameter is set, the data from the data carrier are sent along with a 2-byte CRC_16check sum. This leaves only 3 bytes of user data remaining. If a correct CRC_16 checksum is recognized, it will be output in bytes 1 and 2. If a CRC error is detected, 00Hex, 00Hexis sent instead of the check sum. To use the CRC_16 procedure, the data carriers mustfirst be initialized from the BIS L-60_ _ processor using the BISCOMRW.EXE PC software.The CRC_16 data check can only be carried out using type BIS L-10X-05/L data carriers.The CRC_16 data check is only possible with model BIS L-10_-05/L data carriers.If model BIS L-10_-05 data carriers are used, the "BIS L-10_-05" must be activated.Data integrity can be increased using the data compare counter, in which the processor readsout the data from the data carrier multiple times within a read cycle. The processor stores andcomparers the data. If the data carrier has been correctly recognized, the processor releasesthe data. From 1 to 10 reads can be set in the "Data compare counter" field. The defaultsetting is 2, but when the specified installation conditions cannot be met this number may beincreased to ensure data integrity.If this function is activated, the serial number of the data carrier is constantly output as longas the CT Present signal is active. The function is only possible in terminal mode.In order to limit the amount of data on the interface a repetition rate (0...255s) can be entered.During this time the output is not refreshed if no new data carrier has been detected.In terminal mode the default is for <CR> <LF> to be sent as an end detection. Alternately,in this mode you can send max. 5 characters as a start detection and max. 5 charactersas end detection. The value 00Hex is not allowed as a start or end detection. If in theconfiguration the processor recognizes the value 00Hex, it interprets this as the terminationfor the desired start or end detection.Continuous sendingof serial numberStart/end detection☞BIS L-10_-05Data comparisoncounterL-400_835996_0803_E.p6512english12Protocol SequenceTerminal mode When a data carrier enters the read zone of the processor, the data are immediately sentto the terminal. The time for detecting the data carrier is approx. 45 ms.The data carrier data are displayed on the terminal screen. The terminal can only send theASCII character 'SYN' (16 hex) to the processor to generate a software reset.Example: Output 40 bits of data carrier data to the terminalData carrier data 2 1 A B C D E F 0 8 (hex)0010 0001 1010 1011 1100 1101 1110 1111 0000 1000 (binary)Sent characters: 21ABCDEF08_'FN''CR''LF'i.e., 12 characters are sent:1. - 10. characters Data carrier data (see above)11. character Space <SP>12. character Error number13. character Carriage Return 0D (Hex)14. character Line Feed 0A (Hex)Error No. Error CauseHex ASCII Description30 '0' No Error45 'E' CRC-Error The CRC on the data carrier does not agree with thecalculated CRC for the read data.Error numbers
1313englishProtocol SequenceA simple transmission protocol is used between the host controlling system and theprocessor. The following control characters are used:ASCII Hex Meaning'ENQ' 05 The processor informs the host system that an event has occured.– Data carrier in front of the read head, data are ready.'DLE' 10 The host system queries the current status or a current event. This ispossible at any time.'NAK' 15 Faulty or unrecognizable ASCII characters were received.'STX' 02 Sent by the processor at the beginning of the data.'ETX' 03 Sent at the end of the data.BCC The block check follows 'ETX' at the end of the data and represents theEXOR operation on the serially transmitted binary data from the data carrierand the error number, i.e., the data between 'STX' and 'ETX' (see example).SYN Software-Reset of the processor.Controller modeL-400_835996_0803_E.p6514english14Example: Output 40 bits of data carrier data to the host systemData carrier data: 01hex 23hex 45hex 67hex 89hexSent characters: 'STX' 01234567890 'ETX' BCCi.e., 12 characters are sent:1. character Start of Text 02 (Hex)2. - 11. characters Data carrier data (see above)12. character Error number (see 12)13. character End of Text 03 (Hex)14. character Block Check Character (see below)Block check formation: ASCII Hex binaryData 0 30 0011 0000 EXOR1 31 0011 0001 EXOR2 32 0011 0010 EXOR3 33 0011 0011 EXOR4 34 0011 0100 EXOR5 35 0011 0101 EXOR6 36 0011 0110 EXOR7 37 0011 0111 EXOR8 38 0011 1000 EXOR9 39 0011 1001 EXOR0 30 0011 0000 EXORBCC 1 31 0011 0001Controller modeProtocol Sequence
1515englishError MessagesError numbers Error No. Error CauseHex ASCII description30 '0' no error31 '1' No data carrier No data carrier in the active zone of the read/write head.present45 'E' CRC error The CRC on the data carrier does not agree with thecalculated CRC for the read data.L-400_835996_0803_E.p6516english16Timing DiagramsWhen a data carrier enters the read zone of the processor, the latter sends the ASCIIcharacter 'ENQ'. The data can only by requested by sending 'DLE'. The data can berequested until the next data carrier enters the read zone of the processor.Data carrier is inread zoneData are ready inthe processor duringTag Present (checkedmultiple times).Processor sends'ENQ'. Controllerreplies with 'DLE'.Data are sent.t1< 140 ms: Read head gets data from data carrier and sends them to the processor.t2 : Duration is determined by the presence of the data carrier in the read zone.t3 : Data ready time: During this time the data must be retrieved.t4< 1 ms: Response time between 'DLE' and data transferred.10t1t2t3t4Reading the datawithout ResetData carrierNo. nTag Present TagPresentDLEENQData carrierNo. n+1DLEENQ Data TxDIf the 'SYN' character is sent while the data carrier is in the read zone, the data are read again andoutput to the port. If there is no data carrier in the read zone, no data are output.RxD
1717englishPower TPPower TPBIS L-400InstallationMetal frameInstallationBIS L-400When installing two BIS L-400 on a metal base, there is normally no mutual interference. Ifa metal frame is located in an unfavorable location, problems may result when reading outthe data carriers. In this case the read distance will be reduced to 80 % of the maximumvalue.Testing is recommended in critical applications!Once a data carrier has been processed in front of a read head, the next data carrier mustwait 400 ms before being introduced into the active field. This can be implemented bymeans of a stopper. If a stopper is not used, there is a rule of thumb which takes intoaccount the conveyor speed. Distance between the data carriers in m = (0.4 x conveyorspeed in m/s) + 0.25 m.Example: Conveyor speed = 1 m/sDistance = (0.4 x 1 m/s) + 0.25 m = 0.65 mThis is an approximation for the worst case.When using small data carriers and/or small read heads, the distance is reduced considerably!L-400_835996_0803_E.p6518english18BIS L-400InstallationInstallationBIS L-400,permissibledistancesDistance from data carrier to data carrierBIS L-200-03/L BIS L-201-03/L BIS L-202-03/LBIS L-100-05/L BIS L-101-05/L BIS L-102-05/LBIS L-400 > 25 cm > 30 cm > 40 cmDistance from read head to read headThe following distances must be maintained between the individual BIS L-400 systems:XYDistance X Distance YBIS L-405-...-001-... 1 m 1 mBIS L-405-...-002-... 0.5 m 0.3 mBIS L-405-...-003-... 0.5 m 0.3 mBIS L-405-...-004-... 0.5 m 0.3 m
1919englishBIS L-400-035-001-_ _-S115Installation307.3ø5.340ø1007.35.3 (3x)60461206.540Power T PClear zoneSet screwActive surfaceLData carriers of type BIS L-10_-05 may only be used with the CRC_16 setting or with a serialnumber duplicated by a BIS L-20_-03 data carrier.Characteristic databy data carrier Characteristic databy data carrier(installed in clearzone)at v = 0 (static condition)Readdistance (mm) Center axis offset at adistance of: (mm)0-25 0-35 0-45 0-15BIS L-200-03 /L-100-050 - 30 ± 15 ---BIS L-201-03 /L-101-050 - 40 - ± 20 - -BIS L-202-03 /L-102-050 - 55 - - ± 30 -BIS L-203-03 /L-103-050 - 20 - - - ± 10Speeds (at standard setting datacomparison counter = 2):at readdistance[mm]Speed [m/s]BIS L-200-03 15 0.4BIS L-201-03 20 0.45BIS L-202-03 27.5 0.6BIS L-203-03 10 0.28at readdistance[mm]Speed [m/s]BIS L-100-05 15 0.45BIS L-101-05 20 0.5BIS L-102-05 27.5 0.72BIS L-103-05 10 0.36Speeds (at "BIS L-10_-05" and "CRCdata check"):L-400_835996_0803_E.p6520english20BIS L-400-035-002-_ _-S115InstallationData carriers of type BIS L-10_-05 may only be used with the CRC_16 setting or with a serialnumber duplicated by a BIS L-20_-03 data carrier.Characteristic databy data carrier Characteristic databy data carrier(installed in clearzone)at v = 0 (static condition)Readdistance (mm) Center axis offset at adistance of: (mm)0-10 0-15 0-20 0-25BIS L-200-03 /L-100-050 - 23 ± 12 ± 12 ± 8 -BIS L-201-03 /L-101-050 - 27 ± 15 ± 15 ± 15 ± 6BIS L-203-03 /L-103-050 -16 ± 8 ± 4 - -Active surfaceClear zoneCable length50 cmSet screwCable length max. 20 mat readdistance[mm]Speed [m/s]BIS L-100-05 11.5 0.22BIS L-101-05 13.5 0.3BIS L-103-05 8 0.18at readdistance[mm]Speed [m/s]BIS L-200-03 11.5 0.18BIS L-201-03 13.5 0.22BIS L-203-03 8 0.15Speeds (at standard setting datacomparison counter = 2):Speeds (at "BIS L-10_-05" and "CRCdata check"):
2121englishData carriers of type BIS L-10_-05 may only be used with the CRC_16 setting or with a serialnumber duplicated by a BIS L-20_-03 data carrier.Characteristic databy data carrier Characteristic databy data carrier(installed in clearzone)at v = 0 (static condition)Readdistance (mm) Center axis offsetat a distance of:(mm)0-5 0-8 0-11BIS L-203-03 /L-103-050 -11 ± 6± 4± 2BIS L-400-035-003-_ _-S115InstallationActive surfaceClear zoneCable length50 cmSet screwCable length max. 20 mat readdistance[mm]Speed [m/s]BIS L-103-05 5.5 0.14at readdistance[mm]Speed [m/s]BIS L-203-03 5.5 0.11Speeds (at standard setting datacomparison counter = 2):Speeds (at "BIS L-10_-05" and "CRCdata check"):L-400_835996_0803_E.p6522english22Data carriers of type BIS L-10_-05 may only be used with the CRC_16 setting or with a serialnumber duplicated by a BIS L-20_-03 data carrier.Characteristic databy data carrier Characteristic databy data carrier(installed in clearzone)at v = 0 (static condition)Readdistance (mm) Center axis offset at adistance of: (mm)0-10 0-15 0-20 0-25BIS L-200-03 /L-100-050 - 23 ± 12 ± 12 ± 8 -BIS L-201-03 /L-101-050 - 27 ± 15 ± 15 ± 15 ± 6BIS L-203-03 /L-103-050 -16 ± 8 ± 4 - -BIS L-400-035-004-_ _-S115InstallationSet screwActive surfaceCable length 50 cmCable length max. 20 mClear zone 50Clear zone 50Clear zone 50at readdistance[mm]Speed [m/s]BIS L-100-05 11.5 0.22BIS L-101-05 13.5 0.3BIS L-103-05 8 0.18at readdistance[mm]Speed [m/s]BIS L-200-03 11.5 0.18BIS L-201-03 13.5 0.22BIS L-203-03 8 0.15Speeds (at standard setting datacomparison counter = 2):Speeds (at "BIS L-10_-05" and "CRCdata check"):
2323englishBIS L-400-035-001-_ _-S115Reorienting and Rotating the Read HeadReorienting the readhead- Remove the two screws on the read head base- Turn the read head module 180°- Tighten both screws- Unscrew the set screw- Read head module can be rotated stepless (complete with read head base) to the desired position (range: 270°)- Tighten set screw- Read head module is secured against over-rotationRotating the readhead Read head modules are not interchangeable!Active surfacepositions☞Read headbaseScrewActivesurfaceSet screw BIS L-400 moduleMounting baseRead headmoduleL-400_835996_0803_E.p6524english24BIS L-400-035-00_-_ _-S115InstallationPin assignmentsBIS L-400-...RS232 = 00 RS422 = 02 Color code using cablesBKS-S116-PU / -S115-PU1 OUT TP A (R+) yellow2TxD Y (T+) gray3RxD B (R-) pink4NC NC red5 RTS (TP) Z (T-) green6-VS -VS blue7+VS +VS brown8COM COM white
2525englishInterfaceV.24 / RS232BIS L-400-035-00_-00-S115Interface Information➀ RTS connection (TP) allows TP display in the BISCOMRW.EXE program.➁ OUT TP switches to +24V when there is a data carrier in the capture zone.9 pin connectorL-400_835996_0803_E.p6526english26RS4224-wirepoint-to-pointBIS L-400-035-00_-02-S115Interface InformationTermination resistorDo not change position of JP* Galvanic isolation is recommended for the supply voltage and RS422 interface! Data line twisted pair.
2727englishBIS L-400-035-00_-00-S115Connection DiagramsWiring the outputsOUT TP (only forRS232)Supply voltage: DC 24 V +10% / –20% (incl. ripple)Output current: max. 200 mAVoltage drop at 50 mA: < 1.5 VL-400_835996_0803_E.p6528english28General data Housing Plastic (PBT)Ambient temperature 0 °C to +60 °CEnclosure rating IP 67 (only when assembled)Supply voltage DC 24 V +10 % / –20 % (incl. ripple)Current consumption ≤ 50 mA with no loadPower LED greenTag Present LED yellowOverflow LED yellow flashing(The "Tag Present" LED flashes rapidly if the datafrom a data carrier were not completely read and anew data carrier has arrived in the active zone.)BIS L-400Technical DataTemperature rangeEnclosure ratingSupply voltageThe CE Marking verifies that our products conform to the requirements of theEU Directive2004/108/EC (EMC Directive)and the EMC Law. In our EMC Laboratory, which is accredited by the DATech for TestingElectromagnetic Compatibility, we have verified that Balluff products meet the EMC re-quirements of the following Generic Standards:EN 61000-6-4 (Emission), EN 61000-6-2 (Noise Immunity).LED functionindicator
2929englishBalluff Identification SystemSeries LHardware type400 = Plastic housingSoftware type035 = SerialHardware type001 = Coil Ø 34 mm002 = discharged read head module M18 (0.5 m cable)003 = discharged read head module M12 (0.5 m cable)004 = discharged read head module C-305 housing (0.5 m cable)Interface00 = RS23202 = RS422/RS485 (4-wire, Point-to-Point)ModuleS115 = M12 8-pole femaleBIS L-400-035-00_-0_-S115BIS L-400Ordering InformationPart NumbersL-400_835996_0803_E.p6530english30BIS L-400Ordering InformationAccessories(optional, notincluded in scope ofdelivery)Type Part No.Mating connector without cable BKS-S115-00Cable (Pin assignments see 24) BKS-S116-PU-..Cable (Pin assignments see 24) BKS-S115-PU-..Cable is available in various standard lengths:2 m, 5 m, 10 m, 15 m, 20 m, 25 mExample: BKS-S115-PU-02 Part number for 2 m cableBKS-S116-PU-15 Part number for 15 m cable For BIS L-400-035-00_-00-S115 and a baud rate of 19.200 cable length max. 15 m 9.600 cable length max. 20 m.☞
3131englishAppendix, ASCII TableDeci-mal Hex ControlCode ASCII Deci-mal Hex ControlCode ASCII Deci-mal Hex ASCII Deci-mal Hex ASCII Deci-mal Hex ASCII Deci-mal Hex ASCII0 00 Ctrl @ NUL 22 16 Ctrl V SYN 44 2C , 65 41 A 86 56 V 107 6B k1 01 Ctrl A SOH 23 17 Ctrl W ETB 45 2D - 66 42 B 87 57 W 108 6C l2 02 Ctrl B STX 24 18 Ctrl X CAN 46 2E . 67 43 C 88 58 X 109 6D m3 03 Ctrl C ETX 25 19 Ctrl Y EM 47 2F / 68 44 D 89 59 Y 110 6E n4 04 Ctrl D EOT 26 1A Ctrl Z SUB 48 30 0 69 45 E 90 5A Z 111 6F o5 05 Ctrl E ENQ 27 1B Ctrl [ ESC 49 31 1 70 46 F 91 5B [ 112 70 p6 06 Ctrl F ACK 28 1C Ctrl \ FS 50 32 2 71 47 G 92 5C \ 113 71 q7 07 Ctrl G BEL 29 1D Ctrl ] GS 51 33 3 72 48 H 93 5D ] 114 72 r8 08 Ctrl H BS 30 1E Ctrl ^ RS 52 34 4 73 49 I 94 5E ^ 115 73 s9 09 Ctrl I HT 31 1F Ctrl _ US 53 35 5 74 4A J 95 5F _ 116 74 t10 0A Ctrl J LF 32 20 SP 54 36 6 75 4B K 96 60 ` 117 75 u11 0B Ctrl K VT 33 21 ! 55 37 7 76 4C L 97 61 a 118 76 v12 0C Ctrl L FF 34 22 " 56 38 8 77 4D M 98 62 b 119 77 w13 0D Ctrl M CR 35 23 # 57 39 9 78 4E N 99 63 c 120 78 x14 0E Ctrl N SO 36 24 $ 58 3A : 79 4F O 100 64 d 121 79 y15 0F Ctrl O SI 37 25 % 59 3B ; 80 50 P 101 65 e 122 7A z16 10 Ctrl P DLE 38 26 & 60 3C < 81 51 Q 102 66 f 123 7B {17 11 Ctrl Q DC1 39 27 ' 61 3D = 82 52 R 103 67 g 124 7C |18 12 Ctrl R DC2 40 28 ( 62 3E > 83 53 S 104 68 h 125 7D }19 13 Ctrl S DC3 41 29 ) 63 3F ? 84 54 T 105 69 i 126 7E ~20 14 Ctrl T DC4 42 2A * 64 40 @ 85 55 U 106 6A j 127 7F DEL21 15 Ctrl U NAK 43 2B +L-400_835996_0803_E.p65

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