Bendix Commercial Vehicle Systems TX433TV-2 433.92 MHz Valve Transmitter User Manual Owner Manual

Bendix Commercial Vehicle Systems LLC 433.92 MHz Valve Transmitter Owner Manual

Contents

Owner Manual

Tire Pressure Monitoring System Owner’s Manual017-1-0-0000000
1SmarTire Systems Inc. reserves the right to change the contents of this manual at any timeand without notice. The information contained in this manual is proprietary and must not bereproduced without prior consent from SmarTire Systems Inc.© 2003 SmarTire Systems Inc.TABLE OF CONTENTSNotices 3FCC Notice 3European Regulations 4System Scope of Use and Warnings 4The SmarTire®System and Tire Maintenance 4System Installation and Usage 4Reacting to Alerts 4Use of Chemicals 5Power Connection 5Getting Started 6Receiver 7Operation 8How It Works 8Installation 10Transmitter Installation 10Tools Required 10Installing Transmitter on a Wheel 10Mounting Tire with Transmitter on Wheel 12De-mounting the Tire with Transmitter Installed 14Receiver Installation 15Service and Warranty 17Component Part numbers 17Troubleshooting 18Factory Default Settings 18
32SMARTIRE SYSTEMS INC.Technical Specifications 19Strap Mount Transmitter 19Basic Receiver 20US Warranty 20Canadian Warranty 22European Warranty 23Appendix 24Glossary 24Optional Components 25NoticesFCC NOTICEThis device complies with Part 15 of the FCC Rules. Operation is subject to thefollowing two conditions: (1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference thatmay cause undesired operation.This equipment has been tested and found to comply with the limits for a Class Bdigital device, pursuant to Part 15 of the FCC Rules. These limits are designed toprovide reasonable protection against harmful interference in a residentialinstallation. This equipment generates, uses and can radiate radio frequency energyand, if not installed and used in accordance with the instructions, may cause harmfulinterference to radio communications. However, there is no guarantee thatinterference will not occur in a particular installation.If this equipment does cause harmful interference to radio or television reception,which can be determined by turning the equipment off and on, the user isencouraged to try to correct the interference by one or more of the followingmeasures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and Receiver.• Connect the equipment into an outlet on a circuit different from that to whichthe Receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.Changes or modifications to this device without the express approval of SmarTireSystems Inc. may void the user’s authority to use this device.
54SMARTIRE SYSTEMS INC.EUROPEAN REGULATIONSThis device complies with all European Electromagnetic compatibility regulations(95/54/EC and EN300 220-1). The equipment has been tested and found to complywith the above regulations, and in addition it meets the requirements for lowpowered transmitters/receivers as defined by the relevant radio approval authority.The regulations are designed to provide reasonable protection against harmfulinterference or susceptibility. Changes made to this device without the expressapproval of SmarTire Europe Ltd. may void the user’s authority to use this device.SYSTEM SCOPE OF USE AND WARNINGSThe SmarTire System and Tire MaintenanceThis system is a sensing device designed to identify and display tire operating dataand/or activate an alert or warning when pressure irregularities are detected. It isthe responsibility of the driver to react promptly and with discretion to alerts andwarnings. Abnormal tire inflation pressures should be corrected at the earliestopportunity.System Installation and UsageUse of the SmarTire system requires that it has been properly installed andprogrammed by personnel according to SmarTire Systems Inc. documentation. Thisincludes the Owner’s Manual and any supplementary installation instructionsincluded with system components.This system is suitable for use in passenger and light truck tires up to maximumcold inflation pressure of 65 psi or 4.46 bar.Reacting to AlertsWhen an alert or warning condition is detected, reduce vehicle speed to anappropriate safe level and proceed to a safe stopping location or facility wherethe tire can be inspected and serviced. The low pressure alert or warning indicatesthat the air pressure has dropped to a selected minimum.Use of ChemicalsTemporary resealing or reinflation products containing internal sealers orpropellants in any tire/wheel assembly may adversely affect the operation of theSensor/Transmitters.Power ConnectionIf your Display is connected to an unkeyed cigarette lighter socket unplug it whenyou park the vehicle for extended periods (more than three days) to avoid drainingthe battery or triggering a false diagnostic alert.
7Getting StartedCongratulations! As the owner of this state-of-the-art wireless tire pressuremonitoring system, you will enjoy the improved convenience and benefits of havingtire pressure information automatically monitored while you are driving.The SmarTire system consists of wheel mounted Sensor/Transmitters inside eachtire which measure contained air pressure and temperature and transmit this datato a Receiver within view of the driver (the optional Full Function Display isrequired to display pressure and temperature).Having carried out the correct installation procedure (see Installation section inthis manual), the SmarTire system is ready to use.Transmitter Basic Receiver6SMARTIRE SYSTEMS INC.RECEIVERFront indicator panelBackNote: Each color on front indicator panel refers to a Transmitter with acorresponding washer color. Color washer must stay with the corresponding colorTransmitter during tire rotation.Tire – GreenSystem lightTire – RedTire – BlueTire – YellowDiagnosticportNote: Shown with rear cover removed.Power Power adapterinterface
98SMARTIRE SYSTEMS INC.OperationHOW IT WORKSThe system operates continuously, transmitting air pressure and temperature data,• At approximately 5 minute intervals when the vehicle is moving faster than 6 mph(10 kph), unless pressure changes, then data is transmitted within 7 seconds.• Every 20 minutes when the vehicle is parked and pressure drops to 18 psi (1.25 bar) or lower.After the Receiver is turned on, the lightsflash red, green, then amber, waiting forTransmitter data.In Motion: When transmissions arereceived amber tire lights turn off one at a time and the system light turns green.No data received(amber lights flashing)All data received(system light green, all others off)A Low Pressure Alert (factory default 22 psi or 1.53 bar), is identified by anaudible alarm and a red illuminated lightfor the affected tire.Parked: If the vehicle is parked, pressure is measured every 20 minutes and datatransmitted if the pressure drops to 18 psi(1.25 bar) or lower. If the Receiver is on, itindicates this with a flashing red illuminatedlight for the affected tire.If your Receiver stays powered on whenthe vehicle is parked, all the lights willrevert to amber within 40 minutes, exceptthe system light which remains green.A Low Pressure Warning (factory default18 psi or 1.25 bar), is identified by arepeated audible alert and a flashing redlight, repeated every minute for the affectedtire. This continues until tire condition iscorrected after which the light turns off.Low pressure alertAlert when parkedLow pressure warning
1110SMARTIRE SYSTEMS INC.InstallationTRANSMITTER INSTALLATIONCaution: Qualified personnel must perform the following installation proceduresthat highlight the steps required to ensure that the Transmitters are properlyinstalled and undamaged. It does not include any standard procedures normallyrequired in the process of replacing a tire (i.e. lubrication, proper inflation anddeflation procedures and any other procedures deemed necessary by the tiremanufacturer or dealer).The equipment and images in this manual use one manufacturer’s tire changerand may not apply to you.TOOLS REQUIRED• Tire changing equipment• Tire balancing equipment• Hexagon socket and driver (5/16”or 7mm)• Metal cutter• Torque wrenchINSTALLING TRANSMITTER ON A WHEELShorten the strap by cutting to the appropriate length for the wheel diameterused (see chart). Remove burrs from strap end.Nominal wheel size (inches)15 16 17 18 19 20 21 22 23Cut-off length (inches)28 25 22 19 15 12 9 6 3Cut-off length (cm)71 64 56 48 38 30 23 15 8Below is the suggested installationsequence for use with optional FullFunction Display.Transmitter Wheel PositionGreen Right frontRed Left frontBlue Right rearYellow Left rearThe base of the drop centre well mustbe flat and wide enough to allow theTransmitter to contact the rim over itscomplete width. (see Fig.2)• Pass strap through Transmitter as shown.• Position the Transmitter in the lowestarea of the drop centre well near thevalve. (see Fig.3)• Attach the strap end to the clamp by advancing the wormgear with thesocket driver. Tighten to 35 inchpounds (4 N-m).• Cut off excess strap length to approxi-mately one inch (25 mm) from thewormgear.FIG.1FIG.2FIG.3
1312SMARTIRE SYSTEMS INC.Attach the corresponding color of washeron the valve stem as shown. (see Fig.4)Proceed to mount the tire on the wheel.Note: Color washer must stay with thecorresponding color Transmitter duringinstallation and tire rotation.MOUNTING TIRE WITH TRANSMITTER ON WHEELTo avoid damaging the Transmitterduring tire mounting, position thewheel with the Transmitter located at 7 o’clock in relation to the mount headat 12 o’clock.Set the lubricated tire on the wheelwith its traction point 3 in. (75 mm)before the Transmitter. Use the mounthead to guide the rest of the bottombead over the flange and onto the rim.With the bottom bead in place, you willbe able to position the wheel with theTransmitter at 7 o’clock for most tires.Depress the bead into the drop centre sothat the traction point is 3 in. (75 mm)before the Transmitter.TractionpointTransmitter1273FIG.4Some stiff side wall tires (such as “run-flats”) require setting the Transmitterbetween 3 o’clock and 6 o’clock. Startthe top bead in front of the mounthead assisting with the mounting barto prevent slippage.Inflate the tire to seat the bead, deflatecompletely and then inflate the tire tomanufacturer’s recommended coldinflation pressure. Balance the wheel.
1514SMARTIRE SYSTEMS INC.DE-MOUNTING THE TIRE WITH TRANSMITTER INSTALLEDRemove the tire/wheel assembly fromvehicle and deflate completely.Loosen both beads with the beadloosener shoe opposite the valve stem(away from the Transmitter which islocated near the valve stem). Verify theTransmitter location.Orient the wheel to place the Transmitter3 in. (75 mm) to the left of the beadguiding shoe so that the mounting barwill clear the Transmitter. When liftingthe top bead the tire must be clear ofthe Transmitter. Remove the top bead.Set the wheel once more with theTransmitter 3 in. (75 mm) to the left ofthe bead guiding shoe and remove thebottom bead. The Transmitter shouldbe checked for correct positioning andfit prior to tire replacement.TransmitterValveRECEIVER INSTALLATIONThe Receiver is installed:1. By mounting in a convenient location• With bracket and suction cups to windshield• With bracket and screws (provided by user)• With Velcro strips to dash2. Plug in power• With power cable• Using the power adapter (accessory)RECEIVER ATTACHED TO WINDSHIELDWITH BRACKET AND SUCTION CUPSRECEIVER ATTACHED TO SURFACEWITHVELCRO®STRIPS
1716SMARTIRE SYSTEMS INC.RECEIVER POWER CABLE PLUGINSERTED INTO UTILITY PLUGOPTIONAL POWER ADAPTER–MOUNTRECEIVER AS SHOWNFor universal vehicle installations, the Basic Receiver can be plugged into a utilitypower outlet or cigarette lighter socket using the supplied power cable. Forpermanent connection to vehicle’s power supply, the Basic Receiver can be hardwiredto a keyed power circuit. Only personnel trained in adapting wiring systems shouldattempt this installation.Service and WarrantyCOMPONENT PART NUMBERS200.0059 BASICRECEIVER200.0100 TRANSMITTER(4)069.0001 INSTALLATIONKIT069.0002 CABLEKIT264.0115 STRAP(4)
1918SMARTIRE SYSTEMS INC.TROUBLESHOOTINGProblem Cause and actionsReceiver lights do not turn on No power to Receiver. Check powerconnection at receiver end and at utilityplug. Check fuse in power plug. Reseatconnectors if required. Ensure the lead isnot plugged into the diagnostic port.Tire indicator light stays amber Data not received from Transmitterlocation. Relocate Receiver as interferencemay be the issue. If problem is notcorrected contact your dealer.Alert light turns on but air pressure Verify that the alert and wheel coloris normal in tire codes match. Confirm tire inflationpressure with accurate gauge. Contactyour dealer.FACTORY DEFAULT SETTINGSLow Pressure Alert 22 psi 1.53 barLow Pressure Warning 18 psi 1.25 barTECHNICAL SPECIFICATIONSStrap Mount TransmitterBattery Life (Projected) > 5 Years normal vehicle useOperating temperature range -40° F to 257° F (-40°C to 125° C)Operating humidity 95% non condensingWeight 40g (1.41 oz)Size 3-1/4” x 1-1/8” x 1” (83 mm x 29 mm x 25 mm)Frequency 433.92 MHzPressure Range 0 –78 psi (5.38 bar)Pressure accuracy +/- 1.5 psi (0.1 bar)Temperature accuracy +/-3°C (5°F)Transmitter activation Vehicle motion greater than 6mph (10 kph)
2120SMARTIRE SYSTEMS INC.Basic ReceiverPower Consumption 20 ma. nominal, 125 ma. maximumduring alertOperating Temperature Range -40° F to 185° F (-40°C to 85° C)Frequency 433.92 MHz ± 75 KHzSize 2.85” W x 3.08” D x 0.87” H(72 mm W x 78 mm D x 22 mm H)Weight 67 gm (2.4 oz)Operating Humidity 100% non condensingUS WARRANTYThis Warranty covers substantial manufacturer’s defects in workmanship andmaterials. It does not cover any unit that is damaged beyond normal usage, was notproperly installed, was subjected to chemical contact, or other acts or omissions notsanctioned by the Owner’s Manual.All components are covered for one (1) year and unlimited mileage following thedate of purchase.The SmarTire®Warranty will be honored by any authorized SmarTire®dealer. Theowner is required to provide dated proof of purchase. The authorized dealer willdetermine if there is a warrantable condition associated with materials and/ormanufacturing workmanship. If a warrantable condition exists, the componentwill be replaced free of charge, shipping prepaid. The owner is responsible for anylabor and installation charges.Telephone 604-276-9884 to obtain a Return Material Authorization (RMA) number.Send the postage prepaid package with the defective unit and RMA number to:SmarTire USA Inc., PMB 309, 1700 W. Market Street, Akron, Ohio, USA, 44313.The Warranty does not include any further obligation whatsoever, including but notlimited to actual installation of the replacement unit on the customer’s vehicle.All other Warranties, express or implied, are disclaimed. All collateral agreements,which purport to modify this Limited Warranty are of no effect. The absolute limitof liability is the purchase price of the unit. SmarTire Systems Inc. is not liable forany direct, consequential, indirect or punitive damages of any kind.SOME STATES DO NOT ALLOW LIMITATIONS ON THE VALIDITY OR LENGTH OF IMPLIEDWARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSE-QUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.
2322SMARTIRE SYSTEMS INC.CANADIAN WARRANTYThis Warranty covers substantial manufacturer’s defects in workmanship andmaterials. It does not cover any unit that is damaged beyond normal usage, was notproperly installed, was subjected to chemical contact, or other acts or omissions notsanctioned by the Owner’s Manual.All components are covered for one (1) year and unlimited mileage following thedate of purchase.The SmarTire®Warranty will be honoured by any authorized SmarTire®dealer.The owner is required to provide dated proof of purchase. The authorized dealerwill determine if there is a warrantable condition associated with materials and/ormanufacturing workmanship. If a warrantable condition exists, the componentwill be replaced free of charge, shipping prepaid, if within the applicable warrantyperiod. The owner is responsible for any labour and installation charges.Telephone 604-276-9884 to obtain a Return Material Authorization (RMA) number.Send the postage prepaid package with the defective unit and RMA number to:SmarTire Systems Inc., 13151 Vanier Place, Suite 150, Richmond, British Columbia,Canada, V6V 2J1.The Warranty does not include any further obligation whatsoever, including but notlimited to actual installation of the replacement unit on the customer’s vehicle.ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDINGWARRANTIES AND CONDITIONS FOR MERCHANTABILITY, DURABILITY OR FITNESS FORPURPOSE, ARE DISCLAIMED. ALL COLLATERAL AGREEMENTS, WHICH MODIFY THIS SOLEWARRANTY ARE OF NO EFFECT. SMARTIRE SYSTEMS INC. IS NOT LIABLE FOR ANY DIRECT,CONSEQUENTIAL, INDIRECT OR PUNITIVE DAMAGES. THE ABSOLUTE LIMIT TO LIABILITYIS THE PURCHASE PRICE OF THE UNIT.EUROPEAN WARRANTYSmarTire Europe Limited (“SmarTire”) hereby warrants that this SmarTire wirelesstyre pressure monitoring system shall be free from material defects in workmanshipand/or materials until the expiry of 24 months from its purchase by the end userand unlimited mileage, EXCEPT WHERE any such defect has been caused by:1. Improper installation;2. Improper or non-normal use;3. Contact with any corrosive or otherwise harmful substance; or4. Any other act or omission not sanctioned by the Owner’s Manual or any failureto follow any other reasonable instructions given by SmarTire in relation to thesystem.The above warranty will be honoured by the retailer from which it was purchased,provided that the owner can provide dated proof of purchase.The retailer shall at their own cost return any unit suspected to be defective. If theunit is subsequently found to be defective then the carriage costs shall be refundedin full. Send the postage prepaid package with the defective unit to: SmarTire, Park34, Didcot, Oxfordshire OX11 7WB, England.In the event that any defect in the unit is covered by the above warranty, SmarTirewill replace the affected components free of charge, shipping prepaid. The ownershall be responsible for any labour and installation costs incurred in removing thedefective parts and/or installing the replacements.SAVE AS SET OUT HEREIN SMARTIRE SHALL HAVE NO FURTHER LIABILITY OROBLIGATION UNDER THE ABOVE WARRANTY. THIS WARRANTY SHALL BE GOVERNEDAND CONSTRUED IN ACCORDANCE WITH ENGLISH LAW.YOUR STATUTORY RIGHTS ARE NOT AFFECTED.
2524SMARTIRE SYSTEMS INC.AppendixGLOSSARYCold Pressure The vehicle manufacturers recommended inflationpressure of a tire at ambient temperature (64° F or 18°C).Low Pressure Alert The audible and visual alert activated when the tire’sActual Pressure drops to the programmed value.Low Pressure Warning The audible and visual alert activated when the tire’sActual Pressure drops to the programmed value. This valueis lower than the Low Pressure Alert.Receiver The electronic module that receives data from theTransmitter and displays tire pressure alerts.Transmitter The wheel mounted electronic module that measurescontained air pressure and transmits this data to theReceiver.OPTIONAL COMPONENTSFull Function Display (two versions)See Full Function Display manual for details on installation and operation.KITNUMBER061.3000POWERADAPTERKITNUMBER061.4000FULLFUNCTIONDISPLAYKITNUMBER061.4001FULLFUNCTIONREMOTEDISPLAY

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