Bendix Bw1974 Users Manual

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BW1974 © 2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 12/2012 • All Rights Reserved

The color coding of the brake system schematic follows TMC Recommended Practice #423

Air Brake Component Identifi cationAir Brake Component Identifi cation

Specify genuine Bendix® replacement parts every time you service your air brake system.

• All genuine Bendix replacement parts are manufactured to meet original OE specifications to guarantee

quality, reliability and proper operating performance.

• Rely on genuine Bendix replacement parts to keep your air brake system operating efficiently.

• With thousands of authorized Bendix parts outlets across North America, you’re never far from quality

genuine Bendix Replacement parts.

C

S

C

S

TABS

1

21

17

17

8

20

919 20

17

2

17

21

14

ADB-22X™

TABS-6™

17

18 SR-5™

19

ABS

Indicator

Lamp

17

20

MV-3®SL-4™

11 TP-5™

DC-4®

10

17

EC-60™

6

TCS-9000™

Yaw Rate

Sensor

17

Brake Valve

7

Air Dryer

Safety

Valve

4

Compressor

Front Axle

Reservoir

Rear Axle

Reservoir

Brake

Chamber

19

Slack

Adjuster

Modulator

Antilock

Traction

Relay

ADB-22X™

Antilock

Relay Valve

Slack

Adjuster

Wheel

Speed Sensor

Spring Brake

Chamber

QR-1C®

17 Wheel

Speed

Sensor

7

7System-Guard® Trailer Air Dryer

Cyclone

DuraDrain™

21

ADB-22X™17

Wheel

Speed

Sensor

Spring

Brake

Chamber

Slack

Adjuster

M-32QR™

2

Modulator

17

17

Steering Axle Sensor

Trailer (Supply) Trailer (Control) Trailer (Park)

TRAILERS:

Charging Primary Secondary Park (Supply) Parking (Control) Accessories

TRUCKS AND TRUCK TRACTORS:

zz

111

Valve Type Service Literature

MV-3®SD-03-3415

PP-1®SD-03-3611

PP-5™SD-03-3611

PP-7™SD-03-3617

PP-8™SD-03-3611

PP-DC®SD-03-3619

TW-1™SD-03-3602

Dash Valves

PP-1®

PP-7™PP-8™

TW-1™PP-DC®

PP-5™

MV-3®

• MV-3®, PP-5™ & PP-DC® available in service new only.

• PP-1® and PP-7™ available in service new and remanufactured exchange.

8Brake Valves

8

E-8P®

E-6®E-7™E-10P™

Valve Type Service Literature

E-6®SD-03-817

E-7™SD-03-818

E-8P®SD-03-830

E-10™SD-03-817

E-10P™SD-03-830

8

• E-6®, E-7™, and E-8P® available in service new and

remanufactured exchange.

• E-10™ and E-10P™ available in service new only.

1515 1515

Valve Type Service Literature

R-12®SD-03-1064

R-14®SD-03-1064

R-12DC®SD-03-1068

BP-R1®SD-03-1067

Relay Valves

R-12®R-12®R-14®R-14®

R-12DC®BP-R1®

• Available in service new and remanufactured exchange.

1313

13

13

Spring Brake Valves

SR-1™

R-7™

SR-7®

• SR-1™ and R-7™ available in service new

and remanufactured exchange.

Valve Type Service Literature

SR-1™SD-03-4508

SR-7®SD-03-9043

R-7™SD-03-4504

1111

Valve Type Service Literature

TP-3®SD-03-3652

TP-3DC™SD-03-3656

TP-5™SD-03-3655

Tractor Protection Valves

TP-3®

TP-3DC™

• Available in service new and remanufactured exchange.

12

Valve Type Service Literature

SC-1™ & SC-2™SD-03-2201

SC-3™SD-03-2205

Single Check Valves

SC-1™ & SC-2™

SC-3™

• All SC-1™ and SC-2™ check valves are replaced with an SC-3™.

Refer to catalog page for reference.

• Valves available in service new only.

3

• Available in service new and remanufactured exchange.

• IRV™ & ICV™ available in service new only.

Compressor Components

D-2®IRV™

D-2A™

ICV™

ICV™

Component Service Literature

D-2® & D-2A™ SD-01-503

IRV™ Inlet Regulating Valve SD-01-3408

ICV™ Inlet Check Valve TCH-001-056

(Tech Bulletin)

5

Valve Type Service Literature

LQ-2™SD-03-950

LQ-4™SD-03-951

LQ-5™SD-03-953

Limiting Quick Release Valves

LQ-4™

LQ-2™LQ-5™

• Available in service new and

remanufactured exchange.

16

Valve Type Service Literature

R-6™SD-03-1060

RE-6®/RE-6NC™SD-03-1151

R-12P™SD-03-1063

Trailer/Dolly Relay Valves

R-12P™

R-6™RE-6®

RE-6NC™

• Available in service new and remanufactured exchange.

10

10

Valve Type Service Literature

DC-4®SD-03-2202

DS-2™SD-06-1804

DS-1™N/A

Double Check Valves

and Stop Light Switch

DC-4®DC-4®

DS-1™

DS-2™

10

• Available in service new and remanufactured exchange.

• Double Check Valves and DS-2™ available in service new only.

4

Compressor

Type Service Literature

BX-2150™SD-01-331

Tu-Flo® 400 SD-01-326

Tu-Flo® 500 SD-01-326

Tu-Flo® 501 SD-01-337

Tu-Flo® 550 SD-01-333

Tu-Flo® 700 SD-01-335

Tu-Flo® 750 SD-01-344

Tu-Flo® 1000 SD-01-326

Tu-Flo® 1400 Catalog 01-M-1

DuraFlo 596™SD-01-670

BA-921®SD-01-3132 and SD-01-690

BA-922®SD-01-700

Compressors

Tu-Flo® 501

BX-2150™

Tu-Flo® 1400

Tu-Flo® 1000

Tu-Flo® 400

Tu-Flo® 500

Tu-Flo® 700

Tu-Flo® 550

Tu-Flo® 750 DuraFlo 596™

BA-922®

BA-921®

• Available in service new and remanufactured exchange.

6

Valve Type Service Literature

TC-2™SD-03-813

TC-6™SD-03-821

TC-7™SD-03-824

TCS-9000™SD-03-3674

Hand Trailer Control Valves

TC-6™

TC-7™

TCS-9000™

• TC-2™ available in service new

and remanufactured exchange.

• TC-6™, TC-7™ and TCS-9000™

available in service new only.

Air Disc Brake

Type Service Literature

ADB-22X™SD-23-7541

ADB-22X™

• Available in OE only.

Air disc & drum brakes combined on a single

axle are shown for pictorial purposes only.

_ _ _ _ Indicates electrical connection

• Available in service new only.

Radar Systems & Cameras

FLR10

22

BlindSpotter®

VORAD® VS-400

System Type Service Literature

SmarTire® Tire Pressure

Monitoring System N/A

•Available in service new only.

Tire Pressure Monitoring Systems

23

SmarTire®

Tire Pressure

Monitoring

System

23

SmarTire®

Tire Pressure

Monitoring

System

22

Forward Looking

Radar / Camera

22

BlindSpotter®

9

Valve Type Service Literature Comments

ST-3™SD-03-1901 Not used on compressors

or AD-IS® air dryers

ST-4™TCH-001-040

ST-3™

• Valves available in service new only.

Safety Valves

ST-4™

2

Valve Type Service Literature

QR-1®SD-03-901

QR-1C®SD-03-904

QRN™SD-03-905

QR-L™SD-03-906

Quick Release Valves

QR-1C®

QR-L™

• QRN™ and QR-L™ available in service new only.

• QR-1® and QR-1C® available in service new and remanufactured exchange.

QR-1®

QRN™

Valve Type Service Literature

SR-5™SD-03-4516

SRC-7000™SD-03-4656

Trailer Spring Brake Valves

• SR-5™ available in service new and remanufactured exchange.

• SRC-7000™ available in service new only.

18

SR-5™SRC-7000™

Solenoid Valves

24

Valve Type Service Literature

FCS-9700™SD-03-10432

SMS-9700™SD-03-10433

SMS-9700™

FCS-9700™

• Available service new only.

1414

RV-3™

DV-2™

Component Service Literature

PR-2™SD-03-2010

PR-4™SD-03-2010

SL-4™SD-06-1800

SL-5™SD-06-1804

LP-2™SD-06-1600

LP-3™SD-06-1600

RV-3™SD-03-3515

TR-3™SD-03-4650

SV-1™SD-03-4020

DV-2™SD-03-2501

SS-1™SD-03-4010

Miscellaneous Components

PR-2™PR-4™SL-5™

SL-4™TR-3™

SV-1™

LP-2™SS-1™

LP-3™

• Available in service new only.

• DV-2™ available in service new and remanufactured exchange.

RV-3™

1717 Antilock/Traction Stability Components

ATR-1™

ATR-2™ATR-3™EC-60™

Std. Frame

Mount ECU

EC-60™

Premium Frame

Mount ECU

EC-60™

Premium Cab

Mount ECU

EC-60™

Adv. Cab

Mount ECU

EC-60™

Std. Cab

Mount ECU

Component Service Literature

ATR-1™SD-13-4811

ATR-2™SD-13-4812

ATR-3™N/A

ATR-6™SD-13-4861z

EC-30™SD-13-4815

EC-60™ Std. Frame Mount SD-13-4863

EC-60™ Std. Cab Mount SD-13-4863

EC-60™ Prem. Frame Mount SD-13-4863

EC-60™ Prem. Cab Mount SD-13-4863

EC-60™ Adv. Cab Mount SD-13-4869

MC-30™SD-13-4834

M-32™SD-13-4870

M-32QR™SD-13-4870

TABS-6™SD-13-4767

WS-24™ Straight SD-13-4860

WS-24™ 90° SD-13-4860

SAS-60™ Steering Angle Sensor SD-13-4869

SAS-70X™ Steering Angle Sensor N/A

YAS-60™ Yaw Rate/Lateral

Sensor SD-13-4869

SAS-60™

Steering

Angle Sensor

YAS-60™

Yaw Rate/Lateral

Acceleration

Sensor

EC-30™

Antilock Traction Relay Valves

Tractor / Truck ABS-6 ECUs

MC-30™

Trailer ABS TABS-6™

Trailer ABS

M-32™

M-32QR™

Modulators

• Available in service new only.

ATR-6™

YAS-70X™

Yaw Rate/Lateral

Acceleration

Sensor

Component Service Literature

AD-2®SD-08-2403

AD-9®SD-08-2412

AD-IS®SD-08-2418

AD-IP®SD-08-2414

AD-SP®SD-08-2415

EverFlow®N/A

PuraGuard® QC SD-08-187B

System-Guard® Trailer Air Dryer SD-08-2416

Dryer Reservoir Module SD-98-9808

Cyclone DuraDrain™SD-08-2402

AD-2®AD-9®AD-SP®AD-IP®

EverFlow®

Module

PuraGuard® QC

System-Guard®

Trailer Air Dryer

AD-IS®

7

Cyclone

DuraDrain™

Dryer Reservoir Module

EverFlow® Assembly

available in AD-9®, AD-IP®

and AD-IS® configurations

• AD-SP®, AD-2®, AD-9®, AD-IP® and AD-IS® available In

service new and remanufactured exchange.

Air Treatment

Actuator Type Service Literature

Service Brake Chamber SD-02-1302

EverSure® Spring Brake Chamber SD-02-4525

Actuators

20

Brake

Chamber EverSure® Spring

Brake Chamber

• Available in service new only.

Slack Type Service Literature

Versajust™SD-05-4630

Manual SD-05-1200

Slack Adjusters

19

Manual

• Available in service new only.

Versajust™

Foundation Drum Brake

25

• Available in OE only.

Type Service Literature

Extended Service (ES) BW7258

High Performance ES N/A

25

25

TC-2™

23

21

Extended Service (ES™)

Foundation

Drum Brake

25

High Performance ES™

(Reduced Stopping Distance)

4

Governor

E-10™

SAS-70X™

Steering

Angle Sensor

FLR20

Radar Type Service Literature

FLR10 SD-61-4962

FLR20 SD-61-4960

VS-400 BW2771

Blindspotter®BW2860

WS-24™ Wheel

Speed Sensor

TP-5™

Foundation

Drum Brake

Foundation

Drum Brake

For additional information

contact the Bendix

®

Tech Team

at 1-800-AIR BRAKE

or visit www.bendix.com.

Reference Literature (available online)

BW1114 Quick Reference Catalog

BW5057 Air Brake Handbook

BW9100 Air Brake Service Parts Catalog (on a CD)

BW9600 Service Data Catalog

Bendix® brand foundation brake components and actuation systems are brought to you by Bendix Spicer Foundation Brake, a joint venture of Bendix Commercial Vehicle Systems LLC and Dana Commercial Vehicle Products, LLC

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