Bendix Bw2524 Users Manual BW2524b

: Bendix Bendix-Bw2524-Users-Manual-651346 bendix-bw2524-users-manual-651346 bendix pdf

Open the PDF directly: View PDF .
Page Count: 2

Bendix®BA-922®Air Compressor

Upgrade for Detroit Diesel®

Series 50 and Series 60

Ideally Suited for Transit Vehicles

Today's more sophisticated transit vehicles mean increased compressed air requirements.

And when you need maximum air delivery, the Bendix®BA-922®"Big Twin" air compressor

is for you.

The Bendix BA-922 model recharges the air system quickly and efficiently, even at low

speeds, making it ideal for the constant starts, stops, and lifting that are an everyday part

of transit vehicle operation.The result is greater air supply, along with these outstanding

features:

•Outstanding Air Delivery, Minimal Footprint – 32 cfm @ 1250 rpm ensures

quick and efficient air recharge in a more compact and lighter 2-cylinder package

•Heavy Duty Cast Crank & Connecting Rods – Superior design and construction

allows increased thru-drive capacity... rated for a 25HP (125 ft•lbs) accessory

•High Efficiency Cooling Systems – Cooler discharge air temperatures increase

air purity and the service life of all air brake components

•Multi Layered Reed Valve – Optimized air exchange during loading & unloading

cycles

•Standard North American Unloader Valve – Eliminates any special valve

requirements or hardware

Have a Series 50 or 60 Detroit Diesel engine and want to change over to a Bendix®BA-922®from your current Bendix®Tu-Flo®

750 or DuraFlo 596™compressor? Simply refer to the chart below for the appropriate kit and reman compressor part number.

Engine

Series 50 Diesel Series 50 Diesel

Series 50 CNG Series 60 non-EGR Series 60 non-EGR

ECM Position Not Applicable Rear Side

Bendix®BA-922®Air Compressor 5013695X 5013695X 5013695X

Complete Retrofit Kit** 5015871 5016263 5016728

Kit includes the following:

Compressor Fitting Kit 5016660 5016660 5016660

Plumbing Kit 5016661 5016661 5016661

CNG Only Kit 5016662 Not required Not required

Diesel Only Kit Not required 5016664 5016664

Rear Support Bracket Kit 5016663 5016663 5016663

ECM Relocation Kit Not required Not required 5016250

**Complete retrofit kit contains all of the detailed kits noted. It is not necessary to order individual kits unless applicable to your situation.

These changeover kits were developed for Series 50 and Series 60 transit applications; however, they may also be

suitable for other applications. Each kit contains complete instructions and photos. Due to the various installation

alternatives, additional hardware may be needed.

Unloader

Valve (2) Reed

Discharge

Valve (2)

Heavy Duty

Rods & Crankshaft

Aluminum

Cooling

Plate

Bendix Commercial Vehicle Systems LLC • 901 Cleveland Street • Elyria, Ohio 44035 • 1-800-AIR-BRAKE • www.bendix.com

BW2524 © 2008 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 01/08 • All Rights Reserved

Core Returns Made Easy

A genuine Bendix®Tu-Flo®750 or DuraFlo 596™compressor core will

be accepted in place of a Bendix®BA-922®compressor core as long

as the returned core is identified with the Bendix changeover core

tag BW1829. Only cores with the required tag will ensure Bendix

can accurately and promptly process your return. Please refer to

your Bendix core handbook for additional details.

When completing a changeover to the Bendix BA-922

reman air compressor (part number 5013695X), refer to the

replaced compressor models and part numbers in the chart

below.These are the only valid cores that will be accepted.

To complete a changeover Engine

to the Bendix®BA-922®Series 50 Diesel/

compressors: Series 60 non-EGR

Bendix®Tu-Flo®750:

Valid Bendix part numbers 65260, 800394, 107812,

for the compressor model 107813X, 107783,

being replaced 109426, 5004083,

5004187X, 5005934,

5008610, 5009746

Bendix®DuraFlo 596™:

800595, 5004416,

5004417, 5005875X,

5005920, 5011086

Bendix®Tu-Flo®750:

Valid Detroit Diesel part 23509780, 23522123,

numbers for the compressor R23509780, R23522123

model being replaced Bendix®DuraFlo 596™:

23524143, R23524143

Bendix Air Compressors. The Power That Keeps You On The Road. The Value That

Keeps You Coming Back.

For more information about the Detroit Diesel Series 50 and Series 60

changeover program, or the full range of Bendix air compressors,

talk to your Bendix Account Manager, call 1-800-AIR-BRAKE or

visit www.bendix.com today.

Bendix is the only original equipment supplier to Detroit Diesel

for the Series 50 and Series 60 engines. Bendix is the only

authorized manufacturer of new and remanufactured Tu-Flo®750,

DuraFlo 596™, and BA-922®air compressors.

Bendix®BA-922®Compressor Specifications1

Typical Weight264 lbs. (29 kg.)

Number of cylinders 2

Swept air displacement @ 1,250 rpm 31.6 cfm

Maximum recommended rpm 3,000

Loaded HP required @ 1,250 rpm 6 hp

Unloaded HP required @ 1,250 rpm 2 hp

Thru-drive capacity225 hp

Size (H x W x L) in inches313.2 x 8.0 x 12.6

Compressor inlet maximum turbocharge boost (psig) 0 psig (Naturally Aspirated)

1Reference BW-121-A for the complete list of Bendix®BA-922®Compressor application

requirements to ensure optimum operation.

2Indicates an application specific feature.

3Measurements are taken the following way: Height, crankshaft centerline to top of cylinder

head;Width, either widest section of cylinder head or crankcase belly; Length, between

flange faces.

Note: All references to RPM are for the compressor operation.