Bernard Q Series Users Manual
Q Series to the manual 358769aa-d283-4c76-a716-fd547a2e5d7b
2015-02-02
: Bernard Bernard-Q-Series-Users-Manual-481114 bernard-q-series-users-manual-481114 bernard pdf
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Direct Plug Options That Work Q and S Series ™ Below is a list of wire feeders that connect with Bernard Q-Gun and S-Gun direct plugs. Feeder connections not listed here can often be addressed by the wide variety of available Bernard adapter kits. Contact us for more information. ™ MIG Gun Configurator Issued March 2008 • Index No. QSCON-1.3 All Guns are Not Created Equal. � A MIG gun should be durable, easy to use and customized to your specific application. Our MIG guns put you in control: you choose the options you need and we'll build a gun to last. We even ship most of our guns within 24 hours. ������� � S300 MIG S-Gun with Oxo®style small curved handle, medium 45˚ rotating neck and standard trigger. MIG gun configurator allows easy, precise customization of just the right Q-Gun or S-Gun for your welding job. ���������� � Amperage ratings at 100% duty cycle with CO2 gas: 150, 200, 300, 400, 500 and 600 amps. � Q400 MIG Q-Gun with curved handle, medium 45˚ rotating neck and standard trigger. See amperage specific Q-Gun spec sheets for ratings and replacement parts. � Power cables available with high flex standard or steel monocoil conduits and in lengths to fit any application. Multiple lightweight, comfortable handle and easy-to-change trigger options allow guns to be performance matched to user preference. Necks available in fixed, rotatable and numerous length options to improve operator comfort. Contact tip options include CenterfireTM, Elliptical and Quik TipTM and are available in wire sizes from .023" (0.6 mm) to 1/8" (3.2 mm). Direct plugs and trigger leads connect to wire feeders and machines from all major manufacturers and are easily interchangeable to allow simple maintenance. 449 West Corning Road, Box 667 Beecher, IL 60401-0667 USA Phone (US Only): 800-946-2281 Phone (Outside US): 708-946-2281 Fax: 708-946-6726 Web Site: www.bernardwelds.com E-mail: info@bernardwelds.com Order Tracking: www.myweldorder.com Made with Pride and without Compromise in the Bernard ® ©2006 Bernard Printed in U.S.A. An Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US) Fax: 708-946-6726 For more information, visit us at BernardWelds.com USA Time to Choose Your Weapon. Q-Gun™ Part Number The part number shown here, Q4015AE8EM, is an example of a typical configuration. It consists of a 400-amp Q-Gun™ with a 15' cable, curved handle, standard trigger, rotatable medium 45° neck, Centerfire™ 0.045" contact tip and a Miller-style direct plug. Q40 15 A Amp and Cable Type Cable Length Q15 150 amp Q20 200 amp Q30 300 amp Q40 400 amp 08 10 12 15 20 25 Q50 500 amp max. wire size: 3/32" (2.4 mm) Curved Handle Q60 600 amp Standard Cable S30 max. wire size: .045" (1.2 mm) max. wire size 1/16" (1.6 mm) max. wire size: 5/64" (2.0 mm) max. wire size: 5/64" (2.0 mm) 150 Amp 10 ft (3.05 m) Curved Handle 12 ft (3.66 m) Standard Cable 15 ft (4.57 m) 200, 300 Amp 20 ft (6.16 m) Curved Handle 25 ft (7.63 m) Standard Cable 400 Amp max. wire size: 1/8" (3.2 mm) 300 amp Steel "Monocoil" max. wire size: 5/64" (2.0mm) S40 400 amp Steel "Monocoil" S50 500 amp Steel "Monocoil" S60 Handle and Trigger 8 ft (2.44 m) max. wire size: 5/64" (2.0mm) max. wire size: 3/32" (2.4 mm) 600 amp Steel "Monocoil" max. wire size: 1/8" (3.2 mm) Combine Steel Monocoil cable with OXO style handle and QuikTip for gun similar to former OXO APX gun. *150-400 Amp OXO Style Small Curved Handle A A B C A B C D Standard Trigger Standard Trigger Locking Trigger Dual Pull Trigger Standard Trigger Locking Trigger Dual Pull Trigger Dual Schedule Switch E Dual Schedule Switch w/ Lock T Standard Trigger U Locking Trigger Standard or Steel Monocoil *400-600 Amp OXO Style Large Curved Handle Standard or Steel Monocoil 8 E G Standard Trigger H I K Locking Trigger L Dual Pull Trigger Dual Schedule Switch Dual Schedule Switch w/ Lock *Only OXO style handle options can be used with Steel Monocoil power cable. Neck A B C J D E F K G H I N O P W Q R S X T U V Rotatable, Short 30° QT2-30 Rotatable, Short 45° QT2-45 Rotatable, Short 60° QT2-60 Rotatable, Short 80° QT2-80 E Contact Tip Wire Size Direct Plug 8 A B C D E H I K L M N B E H L M N O S 7 Rotatable, Medium 30° QT3-30 CenterfireTM Elliptical, 7400 series, 1.25" long, std. Rotatable, Medium 45° QT3-45 Rotatable, Medium 60° QT3-60 Rotatable, Medium 80° QT3-80 M 5 QuikTip TM .023" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .039" (1.0 mm) .045" (1.2 mm) .052" (1.4 mm) 1/16" (1.6 mm) 5/64" (2.0 mm) Bernard® Euro® Hobart® Lincoln® Miller® National® OXO® Tweco® 4 (Lincoln lead) Rotatable, Long 30° QT5-30 Rotatable, Long 45° QT5-45 Rotatable, Long 60° QT5-60 Fixed, Short 30° QT2-30 Fixed, Short 45° QT2-45 Fixed, Short 60° QT2-60 Fixed, Short 80° QT2-80 Fixed, Medium 30° QT3-30 Fixed, Medium 45° QT3-45 Fixed, Medium 60° QT3-60 Fixed, Medium 80° QT3-80 Fixed, Long 30° QT5-30 150 amp DS-1 NS-1200B 4335-116 4235-116 4392 D118Q N1C58Q Fixed, Long 45° QT5-45 200 amp DS-1 NS-1218B 4335-116 4235-116 4392 D118Q N1C58Q 60° QT5-60 300 amp DS-1 NS-5818C 4335-116 4235-116 4393 D118Q N1C58Q 400 amp D-1 N-5818C 4435 4635-116 4591 D118Q N1C58Q 500 amp D-1 N-5814C 4435 4635 4591HD D114Q N1C34HQ 600 amp D-1 N-3414C 4435 4635 4591HD D114Q N1C34HQ Fixed, Long Typically selected necks by amperage: 150 - 200 amp QT2-45 300 - 400 amp QT3-45 500 -600 amp QT5-60 1 Elliptical, 1500 series, 2.00" long, HD 7/64" (2.8 mm) T Tweco® 4 1/8" (3.2 mm) U Tweco® 4 W Tweco® 5 Aluminum Wire Size Q R S Amp 3/32" (2.4 mm) .035" (0.9 mm) 3/64" (1.19 mm) 1/16" (1.6 mm) CenterfireTM Tips Diffuser Nozzle (two prong twist-lock lead) (std. lead) See back page for help selecting direct plug. Elliptical Tips Diffuser (std. lead) Quik TipsTM Diffuser (7400 series tip) (1500 series tip) Nozzle Diffuser Nozzle Bernard Q-Guns and S-Guns are fitted at the factory with the diffusers and nozzles in the table above. Time to Choose Your Weapon. Q-Gun™ Part Number The part number shown here, Q4015AE8EM, is an example of a typical configuration. It consists of a 400-amp Q-Gun™ with a 15' cable, curved handle, standard trigger, rotatable medium 45° neck, Centerfire™ 0.045" contact tip and a Miller-style direct plug. Q40 15 A Amp and Cable Type Cable Length Q15 150 amp Q20 200 amp Q30 300 amp Q40 400 amp 08 10 12 15 20 25 Q50 500 amp max. wire size: 3/32" (2.4 mm) Curved Handle Q60 600 amp Standard Cable S30 max. wire size: .045" (1.2 mm) max. wire size 1/16" (1.6 mm) max. wire size: 5/64" (2.0 mm) max. wire size: 5/64" (2.0 mm) 150 Amp 10 ft (3.05 m) Curved Handle 12 ft (3.66 m) Standard Cable 15 ft (4.57 m) 200, 300 Amp 20 ft (6.16 m) Curved Handle 25 ft (7.63 m) Standard Cable 400 Amp max. wire size: 1/8" (3.2 mm) 300 amp Steel "Monocoil" max. wire size: 5/64" (2.0mm) S40 400 amp Steel "Monocoil" S50 500 amp Steel "Monocoil" S60 Handle and Trigger 8 ft (2.44 m) max. wire size: 5/64" (2.0mm) max. wire size: 3/32" (2.4 mm) 600 amp Steel "Monocoil" max. wire size: 1/8" (3.2 mm) Combine Steel Monocoil cable with OXO style handle and QuikTip for gun similar to former OXO APX gun. *150-400 Amp OXO Style Small Curved Handle A A B C A B C D Standard Trigger Standard Trigger Locking Trigger Dual Pull Trigger Standard Trigger Locking Trigger Dual Pull Trigger Dual Schedule Switch E Dual Schedule Switch w/ Lock T Standard Trigger U Locking Trigger Standard or Steel Monocoil *400-600 Amp OXO Style Large Curved Handle Standard or Steel Monocoil 8 E G Standard Trigger H I K Locking Trigger L Dual Pull Trigger Dual Schedule Switch Dual Schedule Switch w/ Lock *Only OXO style handle options can be used with Steel Monocoil power cable. Neck A B C J D E F K G H I N O P W Q R S X T U V Rotatable, Short 30° QT2-30 Rotatable, Short 45° QT2-45 Rotatable, Short 60° QT2-60 Rotatable, Short 80° QT2-80 E Contact Tip Wire Size Direct Plug 8 A B C D E H I K L M N B E H L M N O S 7 Rotatable, Medium 30° QT3-30 CenterfireTM Elliptical, 7400 series, 1.25" long, std. Rotatable, Medium 45° QT3-45 Rotatable, Medium 60° QT3-60 Rotatable, Medium 80° QT3-80 M 5 QuikTip TM .023" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .039" (1.0 mm) .045" (1.2 mm) .052" (1.4 mm) 1/16" (1.6 mm) 5/64" (2.0 mm) Bernard® Euro® Hobart® Lincoln® Miller® National® OXO® Tweco® 4 (Lincoln lead) Rotatable, Long 30° QT5-30 Rotatable, Long 45° QT5-45 Rotatable, Long 60° QT5-60 Fixed, Short 30° QT2-30 Fixed, Short 45° QT2-45 Fixed, Short 60° QT2-60 Fixed, Short 80° QT2-80 Fixed, Medium 30° QT3-30 Fixed, Medium 45° QT3-45 Fixed, Medium 60° QT3-60 Fixed, Medium 80° QT3-80 Fixed, Long 30° QT5-30 150 amp DS-1 NS-1200B 4335-116 4235-116 4392 D118Q N1C58Q Fixed, Long 45° QT5-45 200 amp DS-1 NS-1218B 4335-116 4235-116 4392 D118Q N1C58Q 60° QT5-60 300 amp DS-1 NS-5818C 4335-116 4235-116 4393 D118Q N1C58Q 400 amp D-1 N-5818C 4435 4635-116 4591 D118Q N1C58Q 500 amp D-1 N-5814C 4435 4635 4591HD D114Q N1C34HQ 600 amp D-1 N-3414C 4435 4635 4591HD D114Q N1C34HQ Fixed, Long Typically selected necks by amperage: 150 - 200 amp QT2-45 300 - 400 amp QT3-45 500 -600 amp QT5-60 1 Elliptical, 1500 series, 2.00" long, HD 7/64" (2.8 mm) T Tweco® 4 1/8" (3.2 mm) U Tweco® 4 W Tweco® 5 Aluminum Wire Size Q R S Amp 3/32" (2.4 mm) .035" (0.9 mm) 3/64" (1.19 mm) 1/16" (1.6 mm) CenterfireTM Tips Diffuser Nozzle (two prong twist-lock lead) (std. lead) See back page for help selecting direct plug. Elliptical Tips Diffuser (std. lead) Quik TipsTM Diffuser (7400 series tip) (1500 series tip) Nozzle Diffuser Nozzle Bernard Q-Guns and S-Guns are fitted at the factory with the diffusers and nozzles in the table above. Direct Plug Options That Work Q and S Series ™ Below is a list of wire feeders that connect with Bernard Q-Gun and S-Gun direct plugs. Feeder connections not listed here can often be addressed by the wide variety of available Bernard adapter kits. Contact us for more information. ™ MIG Gun Configurator Issued March 2008 • Index No. QSCON-1.3 All Guns are Not Created Equal. � A MIG gun should be durable, easy to use and customized to your specific application. Our MIG guns put you in control: you choose the options you need and we'll build a gun to last. We even ship most of our guns within 24 hours. ������� � S300 MIG S-Gun with Oxo®style small curved handle, medium 45˚ rotating neck and standard trigger. MIG gun configurator allows easy, precise customization of just the right Q-Gun or S-Gun for your welding job. ���������� � Amperage ratings at 100% duty cycle with CO2 gas: 150, 200, 300, 400, 500 and 600 amps. � Q400 MIG Q-Gun with curved handle, medium 45˚ rotating neck and standard trigger. See amperage specific Q-Gun spec sheets for ratings and replacement parts. � Power cables available with high flex standard or steel monocoil conduits and in lengths to fit any application. Multiple lightweight, comfortable handle and easy-to-change trigger options allow guns to be performance matched to user preference. Necks available in fixed, rotatable and numerous length options to improve operator comfort. Contact tip options include CenterfireTM, Elliptical and Quik TipTM and are available in wire sizes from .023" (0.6 mm) to 1/8" (3.2 mm). Direct plugs and trigger leads connect to wire feeders and machines from all major manufacturers and are easily interchangeable to allow simple maintenance. 449 West Corning Road, Box 667 Beecher, IL 60401-0667 USA Phone (US Only): 800-946-2281 Phone (Outside US): 708-946-2281 Fax: 708-946-6726 Web Site: www.bernardwelds.com E-mail: info@bernardwelds.com Order Tracking: www.myweldorder.com Made with Pride and without Compromise in the Bernard ® ©2006 Bernard Printed in U.S.A. An Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US) Fax: 708-946-6726 For more information, visit us at BernardWelds.com USA
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