Bernard CA 1.5 Clean Air V1.5 User Manual To The 84fff358 B0c8 432d 9965 2ea98af62da3
User Manual: Bernard CA-1.5 to the manual
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Clean Air Gun Series ™ Issued Jan. 2008 • SPEC CA-1.5 400, 600 Amp MIG Guns All Guns are Not Created Equal. A MIG gun should be durable, easy to use and customized to your specific application. Our MIG guns put you in control: you choose the options you need and we'll build a gun to last. 400 Amp Clean Air GunTM Heavy-duty handles for durability. 45 degree bend for maximum feeding characteristics. Chrome parts to resist spatter adhesion. Adjustable vacuum chamber maximizes suction without affecting shielding gas and provides for efficient smoke collection. Ideally suited for almost any heavy-duty MIG welding application. Bernard Clean Air GunsTM help create an efficient shop with reduced smoke and fumes regardless of your operation. PART NO. CA410A-B 400 CA415A-B Amp CA410B-B CA415B-B CABLE STD. LENGTH LINER 10' (3.05 m) 44115 15' (4.57 m) WIRE SIZE 10' (3.05 m) 44215 15' (4.57 m) 1/16" (1.6 mm) 7491 4591 4435 CA610A-B CA615A-B 10' (3.05 m) 44115 15' (4.54 m) 7490 4492 .035" - .045" (0.9 mm - 1.2 mm) 4435 600 CA610B-B Amp CA615B-B 10' (3.05 m) 44215 15' (4.57 m) 1/6" (1.6 mm) 1591 4591 4635 CA610C-B CA615C-B 10' (3.05 m) 45415 15' (4.57 m) 3/32" (2.4 mm) 1593 4591 4635 .035" - .045" (0.9 mm - 1.2 mm) STD. STD. STD. TIP NOZZLE GAS DIFFUSER 7490 4492 4435 Note: Bernard Clean Air Guns™ are only available with Bernard Quick Disconnect direct plug. A minimum of 70 CFM @ 35" H2O of air flow is required for efficient operation. Bernard ® An Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA Compatible with CenterfireTM series consumables for better arc starts, less spatter, more consistent welds and longer tip life. Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US) Fax: 708-946-6726 For more information, visit us at BernardWelds.com Made with Pride and without Compromise in the USA Replacement Parts List AIR COOLED GUN COMPONENTS 1 Vacuum Chamber 2 Nozzle w/Insulator 3 Contact Tip 4 Gas Diffuser 5 Spacer 6 Vacuum Tube (Smoke Shroud) 7 Body Tube 8 Handle Kit 8A Post Fastener 8B Screw 8C Trigger Screw 9 Trigger Assembly 400 Amp 600 Amp 1390006 1390008 See Nozzle Chart (below) See Tip Chart (below) See Diffuser Chart (below) 2460016 2460015 2390002 2390001 1040049 1880037 4207 4209 418 422 5 6 2 4 7 9 1 1040049 1880037 4207 4209 418 422 8C 8B 8A 8 AIR COOLED GUN CABLE COMPONENTS 10 Cable Saver, 3’ See Cable Saver Chart (below) 11 Vacuum Hose Kit 10’ 1880046 1880046 Vacuum Hose Kit 12’ 1880047 1880047 Vacuum Hose Kit 15’ 1880048 1880048 11A Clamp, Headless 1520011 1520011 11B Swivel Kit 1880036 1880036 11C Vacuum Hose, 10’ 1800013 1800013 Vacuum Hose, 12’ 1880014 1880014 Vacuum Hose, 15’ 1880015 1880015 12 Power Cable Assy, 10’ 1880054 1880040 Power Cable Assy, 12’ 1880055 1880041 Power Cable Assy, 15’ 1880056 1880042 12A Shrink Tube 9096 9096 12B Lead Set 1130016 1130016 12B1 Flag Terminal 457 457 12B2 Butt Connector 4932 4932 AIR COOLED GUN DISCONNECT COMPONENTS 13A Strain Relief 2520076 2520076 13B Clamp 1520011 1520011 14A Power Pin 2200008 2200008 14B O-Ring (2 Required) 4929 4929 14C Lead Wire (2 Required) 4924 4924 14D Gas Pin Assembly 2060033 2060033 14E Snap Ring, Large 4911 4911 14F Wave Ring 4916 4916 14G Snap Ring, Medium 4912 4912 14H Snap Ring, Small 2250016 2250016 14I Locking Sleeve 4925 4925 15 Liner See Liner Chart (below) 3 10 11A 11A 11C 11A 11B 11 12B 12B1 12B2 12A 12 13A 13B 14B 14E 14F 14G 14H 14A 14I 14C 14D STRAIN RELIEF SET 15 Nozzles, Insulators, Assembled (Item #2) 1⁄2” Copper 4592 3⁄4” Brass 4491 1⁄2” Brass 4492 3⁄4” Copper 4591 Gas Diffusers (Item #4) 7400 Series Tips 1500 Series Tips ©2008 Bernard Printed in U.S.A. 4435 4635 Elliptical Tips (Item #3) .023 (.6mm) .030 (.8mm) .035 (.9mm) .039 (1.0mm) .045 (1.2mm) .052 (1.4mm) 1/16” (1.6mm) 5/64” (2.0mm) 3/32” (2.4mm) 7/64” (2.8mm) 1/8” (3.2mm) Heavy Duty Standard Use w/4635 Head Use w/4435 Head 1597 7497 1588 7488 1589 7489 1596 7496 1590 7490 1598 7498 1591 7491 1592 7492 1593 7493 1594 7494 1595 7495 Liners (Item #16) 3/64”, 15’ Aluminum .035 - .045, 15’ 1/16”, 15’ 5/64”, 15’ 3/32”, 15’ 7/64”, 15’ 1/8”, 15’ 43115X 44115 44215 44315 45415 45615 46715 Cable Cover (Item #10) 9’ Leather w/Velcro 13' Leather w/Velcro 1860005 1860008
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