Billy Goat Hw651Hsp Users Manual HW 510267 F052808A
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2015-02-02
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HW Owner’s Manual HI GH W EE D M O W ER BILLY GOAT HIGH WHEEL MOWER Owner's Manual HW651SP & HW651HSP Accessories Grass Catcher Kit Easily convert your mower to bag grass and leaves. P/N 510223 Part No 510267 1 Form No F052808A HW Owner’s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® High Wheel Mower. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 4-5 GENERAL SAFETY SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST & ASSEMBLY 8 OPERATION 9-10 MAINTENANCE 11-12 TROUBLESHOOTING AND WARRANTY PROCEDURE ILLUSTRATED PARTS & PARTS LISTS 14-15 MAINTENANCE RECORD Part No 510267 13 16 2 Form No F052808A HW Owner’s Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications HW651SP HW651HSP 6.0 (4.5 kW) 6.5 (4.85 kW) Engine: Model FJ180V GSV190 Engine: Type Kawasaki OHV HONDA OHV 2.1 qt (2.0 L) 1.6 qt (1.5 L) Engine: Oil Capacity 0.63 qt. (0.6 L) 0.69 qt (0.65L) Total Unit Weight: 156# (70.8 kg) 156# (70.8 kg) Engine: HP Engine: Fuel Capacity Max. operating slope 15 15 o Overall length 62”(1.57m) 62”(1.57m) Overall width 32”(0.81m) 32”(0.81m) Overall height 43”(1.09m) 43”(1.09m) Lwa at operator position 100.48dBa 100.48dBa Lpa at operator position 80.48dBa 80.48dBa 2.57g 2.57g Vibration at operator position Part No 510267 o 3 Form No F052808A HW Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment. This symbol indicates gloves should be worn when servicing this equipment. This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment. This symbol indicates important information that will prevent damage to your BILLY GOAT HW Mower. ® This symbol indicates the engine oil level should be checked before operating this equipment. Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment: READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment. EAR PROTECTION is recommended when operating this equipment. EYE PROTECTION is recommended when operating this equipment. BREATHING PROTECTION is recommended when operating this equipment. EXHAUST from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison. Part No 510267 4 Form No F052808A HW Owner’s Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated. DO NOT smoke while filling the fuel tank. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester. DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary. DO NOT operate engine with grass, leaves or other combustible material near the muffler. DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns. DO NOT leave equipment unattended while in operation. DO NOT park equipment on a steep grade or slope. DO NOT operate equipment with bystanders in or near the work area. DO NOT allow children to operate this equipment. DO NOT operate equipment with guards removed. DO NOT operate equipment near hot or burning debris or any toxic or explosive materials. DO NOT operate equipment on slopes greater than specified in Specifications section of this manual. DO NOT operate barefoot or wearing open sandals. Always wear substantial footwear DO NOT place hands or feet underneath unit, or near any moving parts. DO NOT pull mower backwards unless absolutely necessary DO NOT operate the mower while under the influence of alcohol or drugs. DO NOT operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run. DO NOT mow on wet grass. Reduced footing could cause slipping. DO NOT mow near drop-offs, ditches, or embankments. The operator could lose footing or balance DO NOT mow excessively steep slopes. DO NOT change the engine governor setting or overspeed the engine. ALWAYS Stop the blade(s) when crossing gravel drives, walks, or roads. ALWAYS Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher. ALWAYS Mow only in daylight or good artificial light. ALWAYS Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine. ALWAYS wear safety goggles or safety glasses with side shields ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting. ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary. ALWAYS store fuel in approved safety containers. WARNING: Important Remove all rocks, wire, string, etc. that can present a hazard during work prior to starting. DO identify and mark all fixed objects to be avoided during work such as sprinkler heads, water valves, limbs, or clothes line anchors, etc. Part No 510267 5 Form No F052808A HW Owner’s Manual SOUND SOUND LEVEL 80 dB(a) at Operator Position Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-21-2002 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions: Temperature: Wind Speed: Wind Direction: Humidity: Barometric Pressure: Sunny 49oF (9.4oC) 8 mph (12.8 kmh) South East 53% 30.15Hg (102.1kpa) VIBRATION DATA VIBRATION LEVEL 2.57g (25.20m/s2) Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-26-2006 under the conditions listed below. General Conditions: Temperature: Wind Speed: Wind Direction: Humidity: Barometric Pressure: Sunny 87.44oF (30.8oC) 3.1 mph (5.04kph) South East 41.5% 29.89Hg (101.25kpa) INTENDED USE INTENDED USE: This unit is mainly designed for cutting grass. Some overgrown weeds, and taller grass may also be cut. Be sure to inspect work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn blade, loose blade jam nut, loose engine or lodged foreign objects. Note: See maintenance section for proper blade jam nut torque specifications. Part No 510267 6 Form No F052808A HW Owner’s Manual INSTRUCTION LABELS ® The labels shown below were installed on your BILLY GOAT HW Mower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. LABEL DANGER KEEP HANDS AND FEET AWAY ITEM #61 P/N 400424 LABEL WARNING GUARDS ITEM #63 P/N 900327 LABEL OILCHAIN #49 DANGER FLYING DEBRIS LABEL CLUTCH BLADE LABEL CLUTCH DRIVE ITEM#62 P/N 830502 ITEM #111 P/N 810736 ITEM #84 P/N 500177 ITEM #101 P/N 500176 LABEL EXPLOSIVE FUEL ITEM # 48 P/N 400268 LABEL MOWER INSTRUCT. ITEM #59 P/N 510207 LABEL CUTTING HEIGHT ITEM #58 P/N 510147 LABEL EAR EYE BREATHING ITEM #110 P/N 890254 LABEL WARNING MOWER ITEM #60 P/N 510206 LABEL READ MANUAL ITEM #109 P/N 890301 ENGINE LABELS KAWASAKI HONDA THROTTLE CONTROLS FIXED THROTTLE Engine speed is factory set. SPEED CONTROL Push forward for faster speed, pull back for slower speed Part No 510267 7 Form No F052808A HW Owner’s Manual PACKING CHECKLIST Your Billy Goat HW Mower is shipped from the factory in one carton, completely assembled except for the upper handle. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box the Handle Assembly is attached and folded over PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY Warranty card P/N- 400972, Owner’s Manual P/N-510267 Boxing Parts Checklist Kawasaki Honda Literature Assy P/N-510256 ASSEMBLY 1. REMOVE unit from carton and allow upper handle (item 7) to lay on ground behind unit. 2. REMOVE hardware items 8, 71, 78, 87, 96, & 97 from temporary storage positions on lower handles (items 10). 3. ATTACH lower handle (item 10) to the main frame using hardware (items 71, 78, & 96) removed from the previous step (see figure above). 4. ATTACH upper handle to lower as shown in page 14, and securely tighten all fasteners. Note: Be sure the engine starter rope is properly installed in the starter rope guide (item 8) before tightening the corresponding fasteners (see figure above). 5. CONNECT spark plug wire to spark plug. Part No 510267 8 Form No F052808A HW Owner’s Manual OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn blade, loose blade jam nut, loose engine or lodged foreign objects. Note: See maintenance section for proper blade jam nut torque specifications. STOP POSITION STARTING ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. ENGINE SPEED: Set at factory. The engine runs at a constant speed. 1. Select desired cutting height before starting engine. 2. Place mower on a sidewalk or driveway where the mower blade is in an unloaded condition. If it must be started on the lawn, move mower over previously cut grass. 3. Be sure drive lever (Yellow lever on the right hand side) is not engaged (fig. 1). 4. Prime to choke. Prime is located in front of the engine. 5. Pull down on operator presence control lever (Red lever on the left hand side - fig. 1.1), then pull back on starter rope slowly until resistance is felt. Then pull cord rapidly to start. Repeat if necessary. Fig. 1 OPERATING POSITION Fig. 1.1 HANDLING & TRANSPORTING: Using two people to lift machine is recommended. Lift holding the handle and front of deck. Secure in place during transport. Never lift the machine while the engine is running. CUTTING OPERATION CAUTION: The mower blade will be rotating whenever engine is running. CAUTION: Shut down the engine when crossing gravel drives, walks or roads and under all conditions where thrown objects might be a hazard. CLEARING A CLOGGED CUTTING DECK: Turn engine off and wait for blade to stop completely. Disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp materials. Reconnect spark plug wire. CAUTION: Use extreme care when operating the blade. Inspect the work area for foreign objects that could cause damage to the unit or injure the operator if struck by the blade. Never operate the blade with bystanders in the work area CUTTING HEIGHT ADJUSTMENT Fig. 2 CAUTION: DO NOT make cutting height adjustment when engine is running. Cutting height can be adjusted from 2" to 4" by 1/2" increments by lowering or raising the deck. For easiest adjustment change the height from one side at a time. To change cutting height, remove lock pins, raise or lower deck to desired height, and then reinsert lock pins. Repeat this step on other side NOTE: Be sure that the deck is level. Running the deck out of level will result in poor cut quality and increased belt wear. Part No 510267 9 Form No F052808A HW Owner’s Manual Fig. 3 PROPULSION This unit is self-propelled, and is controlled by a lever control. To engage the wheel drive, pull up and squeeze it against operator's handle. The drive is disengaged by releasing this lever.(See Fig. 3 & 3.1) GROUND SPEED can be varied by selecting a higher or lower gear using the gearshift lever on top of the handle (See Fig. 4). Under most conditions cutting should be done in first or second gear. Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall. The quality of the cut produced is directly related to the unit's ground speed during cutting. If the quality of the cut is not satisfactory (i.e. material left standing) you should shift into a lower gear during cutting. For improved control in confined areas, this machine can be pushed forward or backward by releasing the drive lever located at the right side of the handle. Fig. 3.1 Fig. 4 HILLSIDE MOWING WARNING! Never mow on any slope greater than 15 degrees. Always mow across the face of slopes; never up and down or diagonally see fig 5). DO NOT attempt sudden starts or stop when mowing on a slope. Avoid sudden turns and use extreme caution when changing direction on a slope. Fig. 5 STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. CAUTION: Wheels must be chocked or blocked when unit is parked on a slope. Part No 510267 10 Form No F052808A HW Owner’s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Inspect for loose, worn or damaged parts. Every Use (daily) Every 5 hrs or (daily) Every 25 Hours Every 100 Hours z z Check for excessive vibration z Inspect belt for wear Engine (See Engine Manual) Lubricate front wheels and height adjustment pins z Sharpen Blade z z Replace blade and traction belts BLADE Removal / Sharpening NOTE: When sharpening the blade it is a good idea to check the balance of the blade. A properly balanced blade will increase life of the bearings and other components. Tools required: 3/8 inch socket, 5/8 inch socket, torque wrench, blade block. 1. Disconnect spark plug wire. 2. Remove 5 screws (item 76) then remove belt guard (19). 3. Set the unit on its side to allow access to both pulley and the blade. Note: When tipping the unit on its side, keep the air cleaner side of engine up. Be sure the gas is drained out to prevent from spilling before tipping the unit on its side. Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time. 4. While protecting your hands with pair of gloves or heavy rag to hold the blade, loosen but do not remove the bolt (88) on the pulley side (fig. 6). 5. Remove jam nut (68), blade washer (43), blade (44), blade washer (43), and blade spacer (39). 6. Replace or sharpen the blade then install in the exact order they were removed (fig. 7). 7. Tighten the jam nut until it is flush with the end of the shaft (fig 7). Then tighten the bolt on the pulley side - Torque it to 55-60 ft-lbs. Note: When replacing the blade use B.G.I. Part no. 510107. 8. Reinstall belt guard then connect spark plug. Note: Before installing the fasteners inspect them for wear and replace as necessary. Fig. 6 Fig. 7 BELT REPLACEMENT When replacing one belt the other should be inspected for wear and replaced if worn. It is good practice to change both belts when either is worn beyond use. Use only original equipment belts for replacement. Billy Goat uses only premium quality, Kevlar corded and coated belts in your unit. Substitute belts do not meet the design and performance requirements for your unit, and will greatly reduce machine performance and belt life. Blade Drive Belt Tools required: 3/8 inch socket, 1/2 inch socket, 3/8" torque wrench. 1. Disconnect spark plug wire. 2. Set the deck height to middle position (3 inches cutting height). 3. Remove 5 screws (item 76) then remove belt guard (19). 4. Loosen but do not remove the nut (71) at the top of the engine base located just front of the engine. This will release the tension on the blade drive belt (37). NOTE: It may be necessary to loosen bolt (85) in order to allow idler pulley bracket to pivot. 5. Replace the old belt with the new belt. Note: Use only O.E.M. approved belt for this machine - B.G.I. Part no. 510139. 6. To adjust tension on the new belt, insert 3/8" torque wrench in the idler bracket, apply 10 lbs. of torque then tighten the nut (71) on top of the engine base (fig. 8). Note: Belt requires very little tension to drive the blade. Over tensioning the belt will greatly reduce the life of the belt. 7. Install belt guard using 5 screws (76) 8. Reconnect spark plug wire. Note: Start the unit up and cut grass to make sure the blade belt is not slipping. Part No 510267 11 Nut (71) Fig. 8 Form No F052808A Nut (85) HW Owner’s Manual BELT REPLACEMENT continued Drive Belt Tools required: 3/8 inch socket, 1/2 inch socket, 3/8" torque wrench. 1. Follow steps 1 through 5 above to remove the blade drive belt. 2. Set the unit on its side to allow access to both pulley and the blade. Note: When tipping the unit on its side, keep the air cleaner side of engine up. Be sure the gas is drained out to prevent from spilling before tipping the unit on its side. Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time. 3. Swing over the drive belt idler to release tension on drive belt then remove it (fig. 9). 4. Install the new belt (fig. 10). Note: Use only O.E.M. approved belt for this machine - B.G.I. Part no. 510138. 5. Set the unit back down. 6. Follow steps 6 through 8 on previous section to reinstall the blade belt. Fig. 9 Fig. 10 SELF PROPELLED DRIVE ADJUSTMENT Tools required: two 1/2 wrenches. As the clutch wears, adjustments may be required to maintain proper control cable tension, and clutch engagement (fig. 11). If the clutch begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable tension. A properly adjusted drive clutch should require a minimum of 3/8" of spring stretch when drive lever is engaged (fig. 12). Adjust by tightening or by loosening clutch cable adjusting nut as required, located at the clutch lever (fig. 12). If further adjustment is required, primary adjuster is located at the underneath the engine base (fig. 13). Replacement of cable may be necessary if adjustment will not allow for proper drive clutch engagement. WARNING: If the drive clutch begins to squeal or slip, do not continue to operate your unit until adequate adjustment or repair has been performed. Improper adjustment can cause drive clutch to slip and overheat, greatly reducing machine performance and transmission life. Fig. 11 Adjuster Fig. 12 3/8” stretch when engaged Fig. 13 Part No 510267 12 Form No F052808A HW Owner’s Manual Troubleshooting P r o b le m E n g in e w ill n o t s t a r t . P o s s ib le C a u s e O p e r a t o r p r e s e n c e c o n t r o l le v e r is n o t e n g a g e d . E n g in e n o t p r o p e r ly p r im e d . O u t o f g a s o lin e , b a d o r o ld g a s . S p a r k p lu g w ir e d is c o n n e c t e d . D ir t y a ir c le a n e r . B la d e is t r y in g t o c u t g r a s s w h ile s t a r t in g . S o lu t io n E n g a g e o p e r a t o r p r e s e n c e c o n t r o l le v e r . P r im e t o c h o k e . C h e c k G a s o lin e . C h e c k f o r s p a r k w it h a n a p p r o v e d t e s t e r . C le a n o r r e p la c e a ir c le a n e r . S t a r t t h e m o w e r o n p a v e m e n t o r p r e v io u s ly c u t a r e a . E n g in e w ill n o t s t o p D a m a g e d o p e r a t o r p r e s e n c e c o n t r o l le v e r . D a m a g e d c o n t r o l c a b le . S p a r k p lu g lo o s e . E n g in e R P M s e t t o o lo w . W a t e r o r d ir t in f u e l s y s t e m . S p a r k p lu g f o u le d , f a u lt y o r w r o n g g a p R e p la c e o p e r a t o r p r e s e n c e c o n t r o l le v e r . R e p la c e c o n t r o l c a b le S h a r p e n o r r e p la c e b la d e ( p g 1 1 ) . C h e c k e n g in e R P M ( r e f e r t o e n g in e m a n u a l) . D r a in o r s ip h o n t h e n r e p la c e w it h f r e s h g a s o lin e . R e s e t g a p o r r e p la c e s p a r k p lu g ( r e f e r t o e n g in e m a n u a l) . A b n o r m a l v ib r a t io n . · L o o s e o r o u t o f b a la n c e b la d e . B e n t b la d e . L o o s e e n g in e b o lt s U neven cut H e ig h t a d j u s t is n o t s e t c o r r e c t ly . D u ll o r b e n t b la d e W ill n o t c u t o r h a s p o o r c u t t in g p e r f o r m a n c e D u ll o r b e n t B la d e . C lo g g e d d e c k . W e t G r a s s . E x c e s s iv e ly h ig h g r a s s . S t o p w o r k im m e d ia t e ly . C h e c k b la d e m o u n t a n d b a la n c e . R e p la c e d a m a g e d o r b e n t b la d e if r e q u ir e d ( p g 1 1 ) . C h e c k e n g in e m o u n t . B e s u r e h e ig h t a d j u s t is s e t t h e s a m e o n b o t h s id e s ( p g 9 ) . S h a r p e n o r r e p la c e b la d e ( p g 1 1 ) . S h a r p e n o r r e p la c e b la d e ( p g 1 1 ) . U n c lo g d e c k ( p g 9 ) . C h e c k e n g in e R P M ( r e f e r t o e n g in e m a n u a l) . D o n o t m o w w h e n g r a s s is w e t . M o w o n c e a t a h ig h c u t in g s e t t in g t h e n m o w a g a in a t d e s ir e d s e t t in g o r m a k e a n a r r o w e r c u t t in g p a t h . B e lt s lip s o r s m o k e s B e lt t e n s io n t o o lo w . B e lt w o r n o r s t r e t c h e d . P u lle y s w o r n o r d a m a g e d . N o t s e t t o g e a r . O u t o f a d j u s t m e n t c lu t c h c a b le . B r o k e n c lu t c h c a b le . W o r n o r b r o k e n b e lt . C lu t c h c a b le o u t o f a d j u s t m e n t . D a m a g e d o p e r a t o r p r e s e n c e c o n t r o l le v e r . I n c r e a s e t e n s io n a t id le r ( p g 1 1 ) . R e p la c e b e lt . R e p la c e P u lle y s . S h if t le v e r t o d e s ir e d g e a r . A d j u s t c lu t c h c a b le ( p g 1 2 ) . R e p la c e w it h n e w c a b le . R e p la c e b e lt ( p g 1 2 ) . A d j u s t c lu t c h c a b le ( p g 1 2 ) . R e p la c e o p e r a t o r p r e s e n c e c o n t r o l b a il. D e b r is lo c k e d a g a in s t b la d e . O p e r a t o r p r e s e n c e c o n t r o l le v e r n o t e n g a g e d . B r o k e n c o n t r o l c a b le . R e m o v e d e b r is ( p g 9 ) . E n g a g e d o p e r a t o r p r e s e n c e c o n t r o l le v e r ( p g 9 ) . R e p la c e c o n t r o l c a b le . E n g in e r u n s p o o r ly N o s e lf p r o p e llin g S e lf p r o p e lle d d r iv e w ill n o t r e le a s e . E n g in e is lo c k e d , w ill n o t p u ll o v e r . When servicing engine refer to specific manufacturers engine owner's manual. All engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach: Visit Kawasaki's website to locate dealers near you www.kawpower.com 1-949-460-5687 American Honda: 800-426-7701 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim as follows: • The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer. • The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. • The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim. • The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration. • The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received. • The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding. For online product registration go to www.billygoat.com Part No 510267 13 Form No F052808A HW Owner’s Manual PARTS DRAWING HW 5 2 79 7 69 5 4 6 87 8 78 71 96 100 96 62 92 11 13 12 98 110 69 86 86 16 71 64 106 96 25 22 70 83 95 93 74 105 96 59 78 20 81 21 96 18 17 64 35 96 54 107 96 71 91 24 71 113 89 26 103 102 28 94 75 31 88 49 33 36 72 104 85 65 38 71 56 46 104 45 40 41 111 50 61 77 34 96 37 99 73 66 23 3 23 71 32 99 70 47 67 55 90 53 27 29 30 103 94 96 109 15 70 19 92 82 10 TO DRIVE CLUTCH 48 TO ENGINE BRAKE/ KILL SWITCH 71 14 76 112 9 63 76 78 96 TO TRANS SHIFT LEVER 10 102 94 60 69 90 103 42 40 58 94 51 49 52 80 63 61 96 39 85 43 44 43 68 Part No 510267 57 14 Form No F052808A HW Owner’s Manual PARTS LIST ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 DESCRIPTION LEVER DRIVE CLUTCH W/CABLE LEVER ENGINE BRAKE W/CABLE SPACER 1" ID X 2" OD TY WRAP GRIP HANDLE 1” ID X 5” BLACK CONTROL SHIFT 3 SPEED HANDLE UPPER HW ROPE GUIDE ENGINE 6.0 HP KAWASAKI ENGINE 6.5 HONDA OHV HANDLE LOWER HW CHAIN GUARD HW PLATE BEARING RIGHT BEARING 1/2 CLIP 8 TOOTH SPROCKET TRANSMISSION 3 SP C-CLIP 1/2 WASHER #10 SAE LOCK NUT #10 BELT GUARD HW NUT #10 HEX FRONT WHEEL BRACKET WASHER 1/2” ZP WASHER 1/2" - .453 ID WHEEL FRONT 6"’ SPACER WHEEL FRONT PLATE DEFLECTOR MOUNT RUBBER DEFLECTOR PULLEY IDLER PULLEY DOUBLE 2”/4” W/INERTIA PULLEY DOUBLE 2”/4” W/INERTIA-25MM ARMIDLER TRANS WA HW BELT 3L320 PULLEY 3” OD 10MMBORE PLATE ENGINE IDLER WA HW PULLEY IDLER BRACKET TRANS LEVER PULLEY 5.5” OD X 7/8” BORE BELT BLADE 5L560 SHAFT DRIVE BLADE SPACER SPINDLE BC2401 BEARING 7/8” SEALED SPINDLE BLADE WA HW TUBE SPACER SPINDLE WASHER SPINDLE 2.5 OD BLADE 23 1/2 W7/8 HOLE CHAIN #41 75 PITCH REAR AXLE ASSY SPACER HWHONDA LABEL DO NOT FILL WHEEL SPOKE 16” GUARD EXHAUST CHUTE DECK ASSY W/LABELS PIN 3/8X 1 1/2 BEARING 3/4 CAST FLANGE BASE ASY W/LABELS SPRING TRANS IDLER SPRING EXHAUST CHUTE WASHER LOCK 7/8 INT TOOTH Part No 510267 HW651SP PART NO. 510263 510262 900407 510274 510127 510261 830533 510264 510265 510111 510120 510125 510126 510108 350146 8172005 8155007 510110 8154007 510269 8172011 440153 510268 900819 510144 510141 510137 510237 510199 510138 510122 510191 510136 510123 510118 510139 510114 500232 500101 510105 510116 510117 510107 510132 510104 400268 510266 510197 510160 510130 350209 510247 510142 510205 350154 QTY 1 1 3 2 1 1 2 1 2 1 1 2 1 1 2 1 1 1 1 2 10 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 4 2 1 1 1 1 HW651HSP PART NO. 510263 510262 830113 900407 510274 510127 510261 830533 510279 510265 510111 510120 510125 510126 510108 350146 8172005 8155007 510110 8154007 510269 8172011 440153 510268 900819 510144 510141 510137 510280 510199 510138 510122 510191 510136 510123 510118 510139 510114 500232 500101 510105 510116 510117 510107 510132 510104 510281 400268 510266 510197 510160 510130 350209 510247 510142 510205 350154 QTY 1 1 1 3 2 1 1 2 1 2 1 1 2 1 1 2 1 1 1 1 2 10 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 2 1 1 4 2 1 1 1 1 ITEM NO. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 15 DESCRIPTION LABEL CUTTING HEIGHT LABEL INSTRUCTION LABEL WARNING MOWER LABEL OPEI LABEL OIL CHAIN LABEL DANGER GUARDS SPRING TENSION CARRIAGE BOLT 5/16”-18X1 KEY SQ 3/16 X 5/8” KEY SQ 3/16" X 1 1/4" KEY SQ 1/4" X 1" NUT JAM 7/8” -14 NUT LOCK 1/4-20 HEX ZP NUT LOCK 3/8-16 NUT LOCK 5/16 NUT LOCK 5/8-11 ROLL PIN 3/16 X 1.25 SCREW MACHINE #10-24X 3/4 BOLT SHOULDER 1/2” X 1” SCREW SELF TAP 1/4 X 3/4” SCREW CAP 3/8-24 X 1 1/4” SCREW CAP 5/16”-18X1 3/4 SCREW CAP 1/4-20 X 2 1/4” SCREW CAP 1/4-20 X 7” ZP SCREW SELF TAP 6 X 16 SCREWCAP 3/8-16 X 3” SCREWCAP 3/8-16 X 1 1/2” LABEL CLUTCH BLADE SCREWCAP 5/16-18 X 1” CARRIAGE BOLT 5/16-18X3/4 SCREWCAP 5/16-18 X 2 1/2” SCREWCAP 7/16-20 X 1 1/4 GR8 TWISTED WASHER 3/8” TWISTED WASHER 5/16” SCREW CAP 3/8-16 X2 WASHER 1/4 SAE BLACK NUT JAM 1/4 - 20 WASHER 3/4 SAE WASHER 3/8 FC WASHER 5/16 FC HW651SP HW651HSP QTY QTY PART NO. PART NO. 510147 1 510147 1 510207 1 510207 1 510206 1 510206 1 400424 2 400424 2 830502 1 830502 1 900327 2 900327 2 400217 1 400217 1 8024040 1 8024040 1 9201072 1 9201072 1 9201071 1 9201113 1 350155 1 350155 1 8160001 3 8160001 3 8160003 7 8160003 7 8160002 20 8160002 20 8160007 1 8160007 1 8195166 1 8195166 1 8059136 1 8059136 1 500144 1 500144 1 510208 8 510208 8 400946 1 400946 1 8041031 7 8041031 7 8041011 1 8041011 1 8041023 1 8041023 1 510188 3 510188 3 8041058 2 8041058 2 8041052 4 8041052 4 500177 1 500177 1 8041028 5 8041028 5 8024039 5 8024039 5 8041034 1 8041034 1 510213 1 510213 1 400502 4 400502 4 430298 2 430298 2 8041054 4 8041054 4 510193 8 510193 8 8143001 1 8143001 1 8177020 2 8177020 2 8171004 4 8171004 4 8171003 32 8171003 32 KEY WOODWRUFF 1/8 X 1/2 WASHER LOCK 3/8 S/T MED RUBBER GROMMET LABEL CLUTCH DRIVE SPACER NYLON BUSHING SCREWCAP 5/16-18 X 1 1/2 KEY SQ. 3/16 X 2 1/8” SCREW CAP 1/4-20 X 1 1/4 WASHER 1/4 SAE SCREW 3/8 X 1 TAPTITE 510180 8177012 520087 500176 520045 8041030 9201087 8041007 8172007 510255 1 2 1 1 2 3 2 1 1 4 510180 8177012 520087 500176 520045 8041030 9201087 8041007 8172007 510255 1 2 1 1 2 3 2 1 1 4 LABEL READ MANUAL LABEL EAR EYE BREATHING LABEL FLYING DEBRIS GROMMET 1” HOLE NUT LOCK 3/8-16 THIN 890301 890254 810736 510169 8161042 1 1 1 1 4 890301 890254 810736 510169 8161042 1 1 1 1 4 Form No F052808A HW Owner’s Manual MAINTENANCE RECORD Date Part No 510267 Service Performed 16 Form No F052808A
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