Billy Goat Qb1004 Qb884H Qb1304H Qb994S Qb654 Qb1304Hbw Qb554Hc Users Manual
qb1304hbw fa5489a6-6867-4221-9f18-c2ce85090cb6 Billy Goat Blower QB1004, QB884H, QB1304H, QB994S, QB654, QB1304HBW, QB554HC User Guide |
2015-02-02
: Billy-Goat Billy-Goat-Qb1004-Qb884H-Qb1304H-Qb994S-Qb654-Qb1304Hbw-Qb554Hc-Users-Manual-481491 billy-goat-qb1004-qb884h-qb1304h-qb994s-qb654-qb1304hbw-qb554hc-users-manual-481491 billy-goat pdf
Open the PDF directly: View PDF 
.
Page Count: 12
| Download | |
| Open PDF In Browser | View PDF |
2 1 OPTIONAL ACCESSORIES CASTER KIT P/N 430291 To improve maneuverability on hard paved surfaces. HOLD DOWN KIT P/N 430299 For use on truck or trailer to provide quick hold down for your QB. (QB884H/1004/1304H only) Thank You for Selecting The Powerful QUIET BLOW® BLOWER Patent No. 6253416 Operator Owner's Manual For Models: QB554HC, QB654, QB884H, QB994S, QB1004, QB1304H,QB1304HBW Specifications 3 QB554HC Engine: HP Engine:Type Engine: Fuel cap. Engine: Oil Cap. Weight: Unit Weight: Shipping QB654 QB884H QB994S QB1004 QB1304H QB1304HBW 5.0 HP (3.73 kW) 6.5 HP (4.85 kW) 8.0 HP (5.97 kW) 9.0 HP (6.7 kW) 10.0HP (7.45kW) 13.0HP (9.69kW) 13.0HP (9.69kW) HONDA OHC B&S OHV HONDA OHV SUBARU OHV B & S INTEK I/C HONDA OHV HONDA OHV 2.1 qt. (2.0 L) 3.0 qt. (2.9 L) 6.4 qt. (6.1 L) 6.4 qt. (6.1 L) 4.0 qt. (3.8 L) 7.4 qt. ( 7.0 L) 7.4 qt. ( 7.0 L) 0.63 qt. (0.6 L) 0.63 qt. (0.6 L) 1.16 qt. (1.1 L) 1.05 qt. (1.0 L) 0.875 qt.(0.8L) 1.2 qt.(1.13L) 1.2 qt.(1.13L) 98 # (44.5 Kg) 104 # (47.3 Kg) 136 # (61.7 Kg) 129 # (58.6 Kg) 136 # (61.7 Kg) 152 # (68.9 Kg) 162 # (73.6 Kg) 115 # (52.3 Kq) 121 # (55.0 Kq) 155 # (70.3 Kq) 148 # (67.3 Kq) 155 # (70.3 Kq) 169 # (76.7 Kg) 179 # (81.4 Kg) (International only) UNIT SIZE: OVERALL LENGTH: 51.75"(1.31m) OVERALL WIDTH 28.5" (0.72m) Part No. 430316 Page 1 of 12 OVERALL HEIGHT 39" (0.99m) Form No. F012203A 5 IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.” THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. WARNING! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING: DO NOT 1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. 2. DO NOT place hands or feet near moving or rotating parts. 3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark. 4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended. 5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers. 6. DO NOT remove fuel tank cap while engine is running. 7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist. 13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed. 14. DO NOT tamper with the engine speed selected by the engine manufacturer. 15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester. 16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts. 17. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine. 18. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector. 21. DO NOT touch hot muffler, cylinder, or fins because contact may cause burns. 22. DO NOT run engine without air cleaner or air cleaner cover. 23. DO NOT operate during excessive vibration! 24. DO NOT leave machine unattended while in operation. 25. DO NOT park machine on a steep grade or slope. WARNING: DO 1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING. 2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed. 3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury. 19. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area. 4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary. 5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage. 11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping. 20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. 12. DO NOT run engine at excessive speeds. This may result in injury & /or damage 7 to unit. SOUND 8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated. 9. DO NOT transport unit with fuel in tank. 10. DO NOT smoke when filling fuel tank. 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY LABELS PARTS BAG & CONTROLS OPERATION MAINTENANCE PARTS DRAWING & LIST TROUBLESHOOTING WARRANTY PROCEDURE 2 3 3 4 4 5-6 7-9 10-11 12 12 NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound power level for your model. Sound level of 97 dBA at operator position GENERAL CONDITION: 112 dB (QB1304 MODEL) WIND SPEED: 8. Inspect machine and work area before starting unit. Sunny 60° F (15.6° C) 10 MPH (16.1 kmh) VIBRATION VIBRATION LEVELS 3.2 g Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 04/10/2000 under the conditions listed: GENERAL CONDITION: TEMPERATURE: WIND SPEED: WIND DIRECTION: North WIND DIRECTION: HUMIDITY: 32 % HUMIDITY: BAROMETRIC PRESSURE: Part No. 430316 7. Follow engine manufacturer operating and maintenance instructions. 8 Sound tests conducted were in accordance with 2000/14/EEC and were performed on 2/16/2002 under the conditions listed: TEMPERATURE: 6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary 29.95" Hg (761mm Hg) Page 2 of 12 BAROMETRIC PRESSURE: Sunny 60° F (15.6° C) 9 MPH (14.5 kmh) South East 49 % 29.94" Hg (760mm Hg) Form No. F012203A 9 GENERAL SAFETY For your safety and the safety of others, these directions should be followed: Do not operate this machine without first reading owner's manual and engine manufacturer's manual. Use of Ear Protection is recommended while operating this machine. Use of Eye and breathing protection is recommended when using this machine, especially in dry and dusty conditions. 10 ASSEMBLY Read all safety and operating instructions before assembling or starting this unit. PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle assembly, handle brace, plate deflector and throttle control. 1.Install front exhaust wire loop(Item 55) across upper handle and slide wire loop to lowest possible position on upper handle. Install upper handle (Item 28), to preassembled lower handle (item 29) by sliding the upper over and down the outside of the lower handle. Pull recoil handle from the engine and place it between rope guides (Item 13). Using screw (Item 22) & lock nut (Item 32) to install upper handle to lower handle. NOTE: Install rope guide on the left hand side for the Honda unit and right hand side for the Briggs & Stratton unit (See fig below for the pictorial 11 ·DO NOT place hands or feet inside air intake opening, near exhaust outlet or near any moving parts. ·DO NOT start engine without deflector attached to exhaust outlet. ·DO NOT direct exhaust outlet toward any bystanders. ·DO NOT operate this equipment without first inspecting work area. ·DO NOT operate this equipment during excessive vibration. ·DO NOT start engine without housing front plate attached. ·DO NOT operate this machine on slopes greater than 20%. ·DO NOT blow any hot or burning debris, or any toxic or explosive material. ·DO NOT allow children to operate this equipment. example). Finish installing the other side of the upper handle assembly using screw (Item 17) and lock nut (Item 32). 2. Install front of handle brace (Item 30), to blower housing using one screw (Item 17), one washer (Item 58) and one lock nut (item 32). Install rear of handle brace (item 30) to upper handle vibration mounts using two lock nuts (item 32). Hand tighten only. NOTE: 13 hp Honda models will have an offset bracket (item 65) installed at the front of the housing. Connect the handle brace (Item 30) to the bracket (Item 65) on 13 hp models. 3. Securely tighten all hardware listed above in steps 1 thru 2. 4. Remove four lock nuts from the front plate and use them to attach the front wheel bracket (Item 27). Using spacer (Item 18), washer (Item 19), and Lock Nut (Item 16) to attach Front wheel (Item 23) onto the front wheel bracket. 5. (QB1304HBW only) Your unit was shipped with the rear wheels removed. To complete assembly of your unit you must remove the clip at each end of the rear axle and slide the rear wheel onto the axle, leaving all spacers and washers in place between the frame and wheel. Re-install the clip at the end of the axle to secure the wheel in place. 6.Connect spark plug wire. PACKING CHECKLIST Boxing Checklist Check These items should be included in your carton. If any of these parts are missing, contact your dealer. Front Exhaust Director 430315 (8/10/13 hp) 430370 (5/6.5 hp) Check Wire Director Mount 430391 Check Check Parts Bag & Literature Assy Check Check Handle Upper Assembly 400957 Handle Brace 400951 Parts Bag & Literature Assy 430334 Per Model Briggs & Stratton 6.5 or 10 HP Check Engine Manual Per Model Honda 5, 8, or 13 hp Check Subaru 9 hp Check Denotes parts found in Parts Bag Assembly (shown on page 4). Bracket Front Wheel 430270 Check Front Wheel 430271 Part No. 430316 Page 3 of 12 Form No. F012203A PARTS BAG & LITERATURE ASSY 12 13 CONTROLS PARTS BAG ASSEMBLY CHECKLIST Screw Cap 5/16-18 x 1 1/4 8041029 Qty. 1 14 Check Screw Cap 5/16-18 x 1 3/4 8041031 Qty. 1 (8/10/13 hp) Qty. 2 (5/6.5 hp) 17 Throttle Control / Gust Control Literature Checklist 19 Washer 1/2 SAE 8172011 Qty. 1 Owner's Manual 430316 Start Quiet Blow fi Series Blowers 58 Stop STOP START 22 Check Washer 5/16 FLAT CUT 8171003 Qty. 1 Screw Cap 5/16-18 x 2 1/2 8041034 Qty. 1 (8/10/13 hp) ONLY Literature Parts Bag STOP START 430341 32 24 1 2 1 1 Screw Cap 3/8-16 x 3 3/4 8041061 Qty. 1 Nut Lock 5/16-18 8160002 Qty. 4 Spacer 1/2 OD x 3.062" Qty. 1 18 Check 55 Warranty Card 400972 TO LOCK IN MIDDLE SLIDE LEVER TO RIGHT TO LOCK AIR DIRECTOR IN MIDDLE POSITION TO UNLOCK SQUEEZE THE LEVER TO UNLOCK AIR DIRECTOR FROM MIDDLE POSITION TO LOCK IN MIDDLE SLIDE LEVER TO RIGHT TO LOCK AIR DIRECTOR IN MIDDLE POSITION TO UNLOCK SQUEEZE THE LEVER TO UNLOCK AIR DIRECTOR FROM MIDDLE POSITION Part No: 430388 13 Nut Lock 5/16-18 Thin 8161041 Qty. 1 Check 16 20 INSTRUCTION LABELS Honda 5 HP EU Declaration of Conformity & EU Distributor List 430189 Honda 8 & 13, Subaru 9 HP Briggs & Stratton ENGINE LABELS 15 These labels should be included on your Blower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels. Briggs & Stratton ON RUN CHOKE 400268 WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOW T O COOL BEFORE REFUELING. OFF Label Do Not Fill While Engine Is Hot Item 11 Part No.400268 THIS ENGINE EQUIPPED WITH LOW OIL SENSOR, IF ENGINE WILL NOT START, CHECK OIL LEVEL Label Danger Keep Hands and Feet Away Item 41 Part No.400424 Read and follow Operating Instructions before running engine. Gasoline is flammable. Allow engine to cool at least 2 minutes before fueling. Engines emit carbon monoxide, DO NOT run in enclosed area. 890254 Label Read Owner's Manual Item No. 59 Part No. 890301 Label Ear Eye Breathing Item No. 63 Part No. 890254 Label Danger Flying Material Item No. 44 Part No. 810736 Honda READ OWNER’S MANUAL BEFORE OPERATION. LIRE LE MANUEL D UTILISATEUR AVANT USAGE. VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN. NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL PART NO: 430400 DANGER 810736 14 Part No: 430351 Part No: 430333 Nut Lock 3/8-16 8161042 Qty. 1 Cable Ty 1" 900407 Qty. 3 TO LOCK IN MIDDLE SLIDE LEVER TO RIGHT TO LOCK AIR DIRECTOR IN MIDDLE POSITION TO UNLOCK SQUEEZE THE LEVER TO UNLOCK AIR DIRECTOR FROM MIDDLE POSITION 4 Wire Mount Director 430391 Qty. 1 Rope Guide 830533 Qty. 2 (8/10/13 hp) ONLY 2 2 Label Patent QB Air Director Part No. 430400 HONDA MOTOR CO. , L TD. MADE IN JAPAN OIL ALERT PULL THEN SLIDE TO LOCK WHEN OIL LEVEL LOW, ENGINE STOPS IMMEDIATELY. Label Lever QB Item No. 46 Part No. 430363 Part No. 430316 Page 4 of 12 Form No. F012203A 16 OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. INTENDED USE: This machine is designed for cleaning outdoor surfaces, where the debris can be effectively blown into a consolidated area for convenient pickup and removal. Side Discharge Up Position This position allows air to be directed upward during use to avoid blowing debris into cars or other structures, or to avoid blowing landscaped areas that would be damaged by the high speed air. This position also allows operator to maneuver the machine relative to the work area without disturbing the debris. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12). PUT OIL IN ENGINE BEFORE STARTING 16.1 STARTING ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. FUEL VALVE: Move fuel valve to "ON" position (when provided on engine). STOP SWITCH: Located on the engine. "ON" position. CHOKE: Operated with choke lever on side of engine . THROTTLE: Controlled by throttle lever on the handle. Move remote throttle control to fast position. Pull starting rope to start engine. ENGINE SPEED: Under normal conditions, operate at minimum throttle to accomplish your current cleaning task. IF YOUR UNIT FAILS TO START: See Troubleshooting on page 12. 16.2 Side Discharge Straight Position This position directs the air parallel to the ground for the majority of blowing operations. The hand control allows the operator to lock the air stream in this straight out position. To LOCK the air in position simply pull back on the lever and pull the lever sideways to the right until the lock engages. See instruction label on the control. Slide over to right to lock in middle position HANDLING & TRANSPORTING: Using two people to lift machine is recommended. Lift holding the handle and handle brace. Secure in place during transport. 16.3 BLOWING OPERATION Your Billy Goat blower is equipped with a remote exhaust director to allow the operator to direct the air stream up or down as required to assist in moving debris. This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther. The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther. Part No. 430316 Page 5 of 12 Form No. F012203A 16 OPERATION continued Side Discharge Down Position This position directs the air stream down at the ground to allow the operator to deliver the maximum power to debris that is stuck or difficult to remove. This position is also very useful for cleaning out cracks and expansion joints in pavement. 16.4 ADJUSTING AIR DIRECTOR When you lock the lever, the default position of air director is in the middle or straight out. If you want to raise or lower air director lock position you must adjust the threaded fitting on the cable. Note: You will not get full range of motion of air director If you raise or lower default locking postion. Raise Lock Position 1. Lock the air director in place at the handle by pulling on the lever then slide it over to right. 2. Loosen the top nut on the threaded cable fitting until the air director position is satisfactory. 3. Tighten the bottom nut. Lower Lock Position Front Discharge Position The removable front discharge adapter can be slipped on to direct the air stream forward. This option is extremely useful for cleaning out long cracks in pavement or for cleaning under bushes or building overhangs. 1. Lock the lever at the handle by pulling on the lever then slide it over to right. 2. Loosen the bottom nut on the threaded cable fitting and back it off 1/4 inch. 3. Pull the threaded cable fitting up while pushing down on the air director then check for air director position. 4. Loosen or tighten the same bottom nut then repeat step 3 until the air director position is satisfactory. 5. Tighten the top nut. 16.5 STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. Part No. 430316 Page 6 of 12 Form No. F012203A 17 MAINTENANCE Use only a qualified mechanic for any adjustments, disassembly or any kind of repair . WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP. 17.3 1. Wait for engine to cool and disconnect spark plug. 2. Remove front wheel (item 23),and front wheel bracket (item 27). 3. Remove housing front plate (item 4), by removing nine (9) screws (item 12), around outside of front plate. 4. Remove impeller bolt and lock washer. DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT. Note: DO NOT pull or pry on impeller blades. Also, DO NOT remove the 3 nuts securing the impeller to the hub.The complete impeller assembly must be removed as a nut. ENGINE: See engine manufacturer operator's instructions. RECONNECT SPARK PLUG WIRE AND GUARDS BEFORE STARTING ENGINE. 17.1 MAINTENANCE SCHEDULE Follow these hourly maintenance intervals. Maintenance Operation Every Use Every 5 hrs. or (Daily) IMPELLER REMOVAL Every 25 hrs. Engine (See Engine Manual) 5. Pull on center hub backplate area only of impeller. If impeller slides off freely, proceed to (step 8). 6. Place two crowbars between center hub backplate area of impeller and housing on opposite sides. Carefully pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller. 7. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft. 8. Reinstall new impeller in reverse order of removal. 9. Tighten impeller bolt. Torque impeller bolt (see parts list on page 7 for proper impeller bolt torque specifications). Check for excessive vibration Inspect for loose parts 17.4 TIRE AIR PRESSURE Inspect for worn or damaged parts Check at regular intervals and maintain. Rear Tires - 24 Psi (17 kPa). Front Tire - 50 Psi (35 kPa). Lubricate wheels 17.2 ENGINE When servicing engine refer to specific manufacturers engine owner's manual. All engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference(See table page 11). If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach: Briggs & Stratton: 800-233-3723 American Honda: 800-426-7701 Subaru America: 800-277-6246 Part No. 430316 Page 7 of 12 Form No. F012203A 17 MAINTENANCE continued AIR FILTER COVER REMOVAL INSTRUCTION (BRIGGS AND STRATTON) Removing the air filter cover (for air filter change and throttle control installation) 1. Disconnect spark plug wire. 2. Remove the locknut and the screwcap holding the front part of the handle brace. 3. Remove the screw from the front of the air filter cover (fig 1). 4. Remove the air filter cover by leaning the top of the cover back towards the lower handle and lifting it up (fig 2). Figure 2 Figure 1 Installing the air filter cover 1. Install air filter on the engine. (fig 3). 2. Slide the bottom of the air filter cover in place and tilt the cover towards the engine (fig 4 & 5) Note: You must line up the tabs on bottom of the cover to the slots on the air filter housing. 3. Attach the screw (fig 6) 4. Reconnect the front part of the handle brace. 5. Reconnect spark plug wire. Part No. 430316 Figure 3 Figure 4 Figure 5 Figure 6 Page 8 of 12 Form No. F012203A 17 MAINTENANCE continued AIR FILTER COVER REMOVAL INSTRUCTION (HONDA 8 and 13 H.P.) Removing the air filter cover (for air filter change and throttle control installation) 1. Disconnect spark plug wire. 2. Remove the wingnut on the top of the air cleaner cover (fig. 1). 3. Remove the air filter cover by leaning the air cleaner cover towards the left side of the machine then remove (fig 2). Figure 2 Figure 1 THROTTLE CONTROL CABLE INSTALLATION Briggs & Stratton Engine 1. Remove clamp screw and cable clamp from front of engine (clamp must be on the left side on engine control lever. if clamp is on the right side, change to the left). 2. Insert "z" end of throttle cable into hole in engine lever, then secure cable with clamp screw and cable clamp on the left side of the engine control lever (DO not tighten the screw) (Fig 3). 3. Route throttle cable behind cover through the slots provided(Fig 4). 4. Put throttle lever in the "fast" position at the handle. 6. Pull throttle control wire and casing back then tighten clamp screw. DO not over tighten (Fig 5). Figure 3 Figure 4 Honda Engine 1. Remove air cleaner cover by removing wing nut at the top of cover. 2. Remove cable clamp and screw from engine control lever. 3. Attach "z" end of throttle cable through hole in engine control lever. 4. Replace cable clamp and screw but do not tighten. 5. Put throttle lever in "stop" position at the handle. 6. Pull throttle control wire and casing back then tighten clamp screw. DO not over tighten. NOTE: If throttle control seems stiff, it may be necessary to loosen the 10mm locknut on the engine control lever about 1/2 turn 7. Replace air cleaner and wing nut. Part No. 430316 Page 9 of 12 Figure 5 Form No. F012203A 18 PARTS DRAWING QB554HC, QB654, QB884H, QB994S, QB1004, QB1304H, QB1304HBW Part No. 430316 Page 10 of 12 Form No. F012203A (International only) 19 ITEM PARTS LIST 1 DESCRIPTION QB554HC QB654 QB884H PART NO QTY QB994S PART NO QTY QB1004 PART NO QTY QB1304H PART NO QTY QB1304HBW PART NO QTY PART NO QTY PART NO QTY ENGINE - 13HP HONDA - - - - - - - - - - 430366 1 430366 1 ENGINE - 10 HP BRIGGS & STRATTON INTEK - - - - - - - - 430352 1 - - - - ENGINE - 8 HP HONDA - - - - 400937 1 - - - - - - - - 430272 1 - - - - - - - - - - - - ENGINE - 5.0 HP HONDA ENGINE - 9.0 HP SUBARU OHV - - - - - - 430413 1 - - - - - - ENGINE - 6.5 HP BRIGGS & STRATTON - - 430372 1 - - - - - - - - - - 2 WASHER LOC K 5/16 TWISTED TOOTH 800177 2 800177 2 800177 2 800177 2 800177 2 800177 2 800177 2 3 GUST DIRECTOR QB 430369 1 430369 1 430314 1 430314 1 430314 1 430314 1 430314 1 4 PLATE FRONT & GRILL ASSY 430182 1 430182 1 430182 1 430182 1 430182 1 430182 1 430182 1 5 IMPELLER ASS’Y 430276 1 400922 1 400965 1 400965 1 400965 1 400965 1 400965 1 6 KEY SQUARE 1/4 X 2 1/4 1 - - *9201123 1 *9201123 1 *9201123 1 *9201123 1 *9201123 1 *9201123 KEY SQUARE 3/16 x 1 3/4" 9201084 1 - - - - - - - - - - - - 7 LABEL C ONTROL QB HONDA 430388 1 - - 430333 1 430333 1 - - 430333 1 430333 1 430351 1 - - - - 430351 1 - - - - 8 AXLE 430181 1 430181 1 430181 1 430181 1 430181 1 430181 1 430394 1 9 WASHER LOC K 7/16 TWISTED TOOTH 850132 1 - - 850132 1 850132 1 850132 1 - - - - WASHER LOC K 3/8 TWISTED TOOTH) - - 400502 1 - - - - - - 400502 1 400502 1 LABEL C ONTROL QB B&S 10 SCREW CAP 7/16-20 x 1-1/4 HEX. HD GR. 5 (TORQUE 58 FT LBS)(78 N.m) - - - - 800554 1 800554 1 800554 1 - - - - SCREW CAP 3/8 -24 x 2-3/4 HEX. HD GR. 8 (TORQUE 50 FT LBS)(68 N.m) - - - - - - - - - - 790167 1 790167 1 400389 1 - - - - - - - - - - - - - - 900154 1 - - - - - - - - - - LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1 12 SHEET METAL SCREW 1/4 x 3/4 DRILL POINT 430208 9 430208 9 430208 9 430208 9 430208 9 430208 9 430208 9 13 GUIDE R OPE - - - - 830533 2 830533 2 830533 2 830533 2 830533 2 14 SCREW CAP 5/16-18 x 1 - 1/4 *8041029 7 *8041029 7 *8041029 7 *8041029 7 *8041029 7 *8041029 7 *8041029 7 15 SCREW CAP 1/4 -20 x 2 *8041010 1 *8041010 1 *8041010 1 *8041010 1 *8041010 1 *8041010 1 *8041010 1 16 NUT LOCK 3/8 -16 THN HEIGHT *8161042 1 *8161042 1 *8161042 1 *8161042 1 *8161042 1 *8161042 1 *8161042 1 17 SCREW CAP 5/16 -18 x 1¾ *8041031 1 *8041031 1 *8041031 1 *8041031 1 *8041031 1 *8041031 1 *8041031 1 18 SPACER 1/2 OD x 3.062" 430268 1 430268 1 430268 1 430268 1 430268 1 430268 1 430268 1 19 WASHER 1/2 SAE 8172011 1 8172011 1 8172011 1 8172011 1 8172011 1 8172011 1 8172011 1 20 CABLE TY 900407 3 900407 3 900407 3 900407 3 900407 3 900407 3 900407 3 21 GRIP 430342 2 430342 2 430342 2 430342 2 430342 2 430342 2 430342 2 *8041034 1 *8041034 1 *8041034 1 *8041034 1 *8041034 1 *8041034 1 *8041034 1 430271 1 430271 1 430271 1 430271 1 430271 1 430271 1 430271 1 1 SCREW CAP 5/16-24 x 1-1/4 GR. 8 (TORQUE 31 FT LBS)(42 N.m) SCREWCAP 3/8-24 x 1" GR. 8 (TORQUE 50 FT LBS)(68 N.m) 11 22 SCREW CAP 5/16-18 X 2½ 23 WHEEL &TIRE ASSY 8" PNEU 24 SCREW CAP, (FRONT AXLE) 3/8-16 x 3 3/4" *8041061 1 *8041061 1 *8041061 1 *8041061 1 *8041061 1 *8041061 1 *8041061 25 CONTROL LEVER QB 430332 1 430332 1 430332 1 430332 1 430332 1 430332 1 430332 1 26 WHEEL, REAR 400295 2 400295 2 400295 2 400295 2 400295 2 400295 2 430393 2 27 BRACKET (FRONT WHEEL) 430270 1 430270 1 430270 1 430270 1 430270 1 430270 1 430270 1 28 HANDLE UPPER ASS’Y (incl. items 14(2), 25, 35(2), 46, 58(2) 430335 1 430335 1 430335 1 430335 1 430335 1 430335 1 430335 1 29 HANDLE LOWER 400950 1 400950 1 400950 1 400950 1 400950 1 400950 1 400950 1 30 HANDLE- BRACE 400951 1 400951 1 400951 1 400951 1 400951 1 400951 1 400951 1 31 SCREW CAP 5/16 -18 x 1¾ *8041031 4 *8041031 4 *8041031 4 *8041031 4 - - *8041031 4 *8041031 4 - - - - - - - - *8041034 4 - - - - *8160002 15 *8160002 15 *8160002 15 *8160002 15 *8160002 15 *8160002 15 *8160002 15 1 SCREW CAP 5/16 -18 x 2 1/2 32 NUT LOCK , 5/16-18 HEX 33 BUSHING PIVOT BACK 34 SCREW CAP 5/16 -24 NF x 3/4" GR. 5 SCREW CAP 5/16 -24 NF x 1-3/4" GR. 8 SCREW CAP 5/16 -24 NF x 2 ¾ GR. 8 35 VIBRATION MOUN T 36 PARTS BAG ASS’Y (INCL ITEMS 32(5), 58 (1), 15(1), 37(1), 20(3), 17(3) 37 NUT LOCK 1/4 - 20 HEX 430323 1 430323 1 430323 1 430323 1 430323 1 430323 1 430323 *8042026 2 *8042026 2 - - - - - - - - - - - - - - *430412 2 *430412 2 *430412 2 - - - - - - - - - - - - - - *430411 2 *430411 2 400173 6 400173 6 400173 6 400173 6 400173 6 400173 6 400173 6 430255 1 430255 1 430255 1 430255 1 430255 1 430255 1 430255 1 *8160001 2 *8160001 2 *8160001 2 *8160001 2 *8160001 2 *8160001 2 *8160001 2 38 RING RETAINING ¾ 850230 2 850230 2 850230 2 850230 2 850230 2 850230 2 850230 2 39 BRACKET CONTROL BOX WA QB 430328 1 430328 1 430328 1 430328 1 430328 1 430328 1 430328 1 40 CABLE GUST CONTROL QB 430324 1 430324 1 430324 1 430324 1 430324 1 430324 1 430324 1 41 LABEL DANGER HANDS & FEET 400424 1 400424 1 400424 1 400424 1 400424 1 400424 1 400424 1 42 THROTTLE CONTROL 43 WASHER - FLAT 3/4 S.A.E. (3/16 x 1-1/2 x 1/8 ) - - 430200 1 430200 1 430200 1 430200 1 430200 1 430200 1 *8172015 2 *8172015 2 *8172015 2 *8172015 2 *8172015 2 *8172015 2 *8172015 2 44 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 810736 45 WASHER 1/4 SAE *8171002 1 *8171002 1 *8171002 1 *8171002 1 810736 1 810736 1 810736 1 1 *8171002 1 *8171002 1 *8171002 46 LABEL LEVER QB 430363 1 430363 1 430363 1 430363 1 1 430363 1 430363 1 430363 1 47 BUSHING PIVOT FRONT 430349 1 430349 1 430349 1 48 GUARD MUFFLER (COMES W/ ITEM 1 ) YES - YES - YES - 430349 1 430349 1 430349 1 430349 1 YES - YES - YES 1 YES 49 SPRING PIVOT EXHAUST 430326 1 430326 1 430326 1 1 430326 1 430326 1 430326 1 430326 1 50 RING RETAINER 5/16" 430327 3 430327 3 51 LABEL EAR EYE BREATING 890254 1 890254 1 430327 3 430327 3 430327 3 430327 3 430327 3 890254 1 890254 1 890254 1 890254 1 890254 1 52 WIRE PIVOT QB EXHAUST 430396 1 430396 53 SPACER ENGINE QB - - 430401 1 430396 1 430396 1 430396 1 430396 1 430396 1 1 430405 1 430405 1 430405 1 430406 1 430406 54 DEFLECTOR FRONT EXHAUST QB 430370 1 430370 1 1 430315 1 430315 1 430315 1 430315 1 430315 1 55 SPACER 0.75 x 0.50 56 FRAME ASS’Y (INCLUDES 41, 44, 51, 59 ) - - - - - - - - - - - - 800421 3 430374 1 430374 1 430410 1 430410 1 430410 1 430410 1 430410 1 55 SPACER 0.75 x 0.50 56 FRAME ASS’Y (INCLUDES 41, 44, 51, 59 ) 57 SPACER ENGINE INTEK 58 WASHER FLAT CUT 5/16 ( 3/8 ID x 7/8 OD x1/16 ) 59 LABEL READ OWNER'S MANUAL 890301 1 890301 1 890301 1 890301 1 890301 1 890301 60 NUT PAL 1/4 430409 1 430409 1 430409 1 430409 1 430409 1 430409 61 WIRE MOUNT DIRECTOR 430391 1 430391 1 430391 1 430391 1 430391 1 430391 1 62 SPACER PIVOT WIRE 430390 1 430390 1 - - - - - - - - - - 63 WASHER FLAT FENDER 5/16" 8172020 1 8172020 1 8172020 1 8172020 1 8172020 1 8172020 1 8172020 1 - - - - - - - - - - - - 800421 3 430374 1 430374 1 430410 1 430410 1 430410 1 430410 1 430410 1 - - - - - - - - 430355 1 - - - - *8171003 15 *8171003 15 *8171003 15 *8171003 15 *8171003 11 *8171003 15 *8171003 15 1 890301 1 1 430409 1 430391 1 64 SPACER ENGINE QB - - - - 830113 1 830113 1 830113 1 830543 1 830543 1 65 66 BRACKET WISHBONE QB13 SCREWCAP 5/16-18 x 3/4 - - - - - - - - - - 430416 8041026 1 1 430416 8041026 1 1 Part No. 430316 Page 11 of 12 Form No. F012203A TROUBLESHOOTING 20 Problem Before Requesting Service Review These Suggestions Solution Possible Cause Poor air performance Air intake or exhaust clogged. Abnormal vibration. Loose or out of balance impeller or loose engine. Check impeller and replace if required. Check Engine. Engine will not start. Stop switch off. Throttle in off position. Engine not in full choke position. Out of gasoline. Bad or old gasoline. Spark Plug wire disconnected. Dirty air cleaner. Check stop switches, throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air cleaner. Or contact a qualified service person. Engine is locked, will not pull over. Engine problem. Contact an engine servicing dealer for engine problems. Control Lever will not lock in middle position Nut to secure lever is overtightened. Loosen nut to allow play in control lever. Clear clog. WARRANTY PROCEDURE Engine Service and Warranty 22.1 Contact your nearest engine manufacturer's authorized servicing dealer. 21 Serial Plate Record your machine model, serial number and 22 Please fill in the WARRANTY CARD and send the upper part to Billy Goat. The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows: The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer. date-of-purchase and where purchased 1803 S. Jefferson P.O. Box 308 Lee's Summit, MO 64063 / USA Tel (816) 524-9666 Fax (816) 524-6983 R Model The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters. Serial No. The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions. 112 dB Unit(Weight) lbs. kg kW rpm min-1 Purchase Date The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding. Engine Power Note: To process a Warranty Claim, it is necessary to quote the Model & Serial number that are printed on the Billy Goat Serial Plate. BILLY GOAT INDUSTRIES INC. P.O. BOX 308 / LEE'S SUMMIT, MO. 64063-0308 / USA PHONE: 816-524-9666 FAX: 816-524-6983 www.billygoat.com Purchased from Part No. 430316 Page 12 of 12 Form No. F012203A
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : Yes Create Date : 2003:01:23 14:23:25 Producer : Acrobat Distiller 4.0 for Windows Modify Date : 2003:01:23 14:23:26-06:00 Page Count : 12EXIF Metadata provided by EXIF.tools