Bissell 1697 User Manual POWER STEAMER PRO SERIES Manuals And Guides 99040364
BISSELL Power Steamer Manual 99040364 BISSELL Power Steamer Owner's Manual, BISSELL Power Steamer installation guides
User Manual: Bissell 1697 1697 BISSELL POWER STEAMER PRO SERIES - Manuals and Guides View the owners manual for your BISSELL POWER STEAMER PRO SERIES #1697. Home:Vacuums & Floor Care Parts:Bissell Parts:Bissell POWER STEAMER PRO SERIES Manual
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BISSELL Service Guide Model 1697/1698 Power Steamer Pro Series Contents: Section Troubleshooting ......................................................... Exploded View Drawing ............................................... Parts List .................................................................. Wiring Diagram ......................................................... Identification of Date Code and Model Number .................... Functional Test .......................................................... Repair Guide • Pump .................................................................. • Motor ................................................................. • Switch ................................................................ • Heater ................................................................ • Power Cord .......................................................... 1 2 3 4 5 6 • • • • • 12 13 14 15 16 17 Wiring Harness ...................................................... Detent Lever ......................................................... Wheels ............................................................... Hose .................................................................. Brush Roll ............................................................ Photograph - Tubing Routing in the Base .......................... 7 8 9 10 11 1. Troubleshooting Guide No Spray 1) with unit off, fill both tanks with water, remove and replace each tank, turn on and pull trigger 2) check pump belt for damage or wear 3) check flow indicator filter, tighten cap securely 4) hold tank over sink, manually activate valve on the bottom of each tank and check for flow, check for gaskets on the exit port of each tank 5) check for debris in the receivers for each tank 6) attempt to spray through upholstery tool, if sprays, the problem is either a pinebed hose, bad trigger valve, clogged heater or clogged spray tip (go to #7): if no spray, the problem is either a bad pump, leaky Smart-Mix or leaky tank receiver (go to #11) 7) actuate handle trigger slowly and feel for the actuation of the trigger valve (if in doubt, remove upper handle assembly and actuate trigger valve manually) 8) unplug unit, remove main housing and cheek for pinched tubes 9) remove handle cover and cheek for pinched tubes 10) blow air through the heater and check for blockage 11) blow air through the trigger valve and check function 12) remove spray tips and cheek for blockage 13) replace pump and repeat #1 14) if still no spray, replace Smart-Mix assembly and/or tank receiver Brush 1) 2) 3) doesn't turn check pump belt and brush belt for damage or wear check to see if brush belt is on both pulleys remove brush and check bearings and pivot arms, replace any damaged components 4) check pump pulley for teeth damage, replace pump if damaged No suction/poor water recovery 1) check that diverter valve is in proper position/operates 2) check to make sure tank and lid are seated properly 3) check for drain plug and gasket 4) cheek both gaskets between tanks and unit, make sure the motor duet gasket does not get sucked in when the unit is turned on, if so pull up gently on the gasket 5) check tank lid for damage 6) check that the float is not stuck in the up position 7) check placement of gasket between window and main housing No suction from upholstery tool 1) check that diverter valve is in proper position/operates 2) check hose attachment at rear of unit 3) remove nozzle window, move diverter to upholstery/pre-treat, manually open diverter door farther and check for proper position of upholstery duet 4) unplug unit, remove main housing 5) check duct/hose for clogs 03/03/99 Rev C Heater 1) 2) 3) No light doesn't come on check actuation of the switch unplug unit, remove lower front handle cover and check for loose wires replace light assembly hot water 1) check that heater switch is on, let the heater warm-up for about 2 minutes and check the temperature of the water coming out the spray tips compared to the temperature in the tank (note: upholstery tool does not spray heated water) 2) unplug unit, remove lower handle cover and check for loose wires 3) replace heater assembly Tank leaks 1) 2) 3) 4) 5) check for tank drain gasket fill bladder and look for leaks fill tank outside bladder and look for leaks check tank exit port for debris replace tank assembly Unit leaks 1) check tanks for leaks 2) check bottom of tanks for the gasket, check Smart Mix bottle for straw 3) fill tanks, put tanks in unit, check for leaks with unit off 4) turn on and check for leaks 5) unplug unit, remove housing(s) by leak and check connections Too mueh/little 1) check tanks 2) check 3) check 4) check chemical from Smart-Mix position of Smart-Mix knob, should use one bottle of solution with 1-2 of water on High Traffic setting, 2-4 tanks on Normal bottle for leaks straw in bottle, o-ring on the insert assembly and gasket on the outside receiver area for debris Unit sprays for a few seconds then stops 1) remove belt door and look for air bubbles in the tubing from the pump; if no bubbles, look for pinched tubes (see #5-#7 of the No Spray section) 2) turn Smart Mix setting to water only, if bubbles stop check Smart Mix bottle for missing gasket, straw or o-ring 3) replace gasket on Smart Mix bottle and main tank 4) unplug unit, remove main housing, replace Smart Mix assembly and repeat #1; if still no spray replace tank receiver, then replace pump. 03/03/99 Rev C 3. Parts List g._ P.fiBzl_ 01 02 03 04 05 06 07 08 09 10 10 10 11 12 13 14 15 15 15 •16 0109201 6030961 6O3O966 0159155 0149155 0139850 0109210 0142987 0134435 0134423 0134445 0134446 0139168 0137511 0108422 0169592 0134424 0134426 0134428 0140325 17 18 19 20 20 21 22 23 24 24 24 25 26 27 28 29 30 81 31 31 32 33 34 0130212 0100315 0139040 0104057 0131782 0109148 0104052 0139860 0136966 0136987 0136988 0135171 0135170 0107067 0108421 8807030 0104054 0134907 0134908 0134909 0101065 0101795 0104050 35 36 37 0103161 0104051 0132984 39 39 39 40 41 42 43 44 45 46 47 46 49 50 0132991 0132992 0132993 0104053 0103160 0104056 0108970 0107185 01OO620 0100621 0102603 0140710 0135580 0100170 KEY PARTNO. UPH TOOL 4" WINOOW FOR 4" TOOL BRUSH FOR 4" TOOL TUFF STAIN TOOL 3" WIDE BRUSH FOR 3" TOOL WINDOW FOR 3" TOOL 8t 52 83 54 55 56 HOSE & GR!P ASSY TOP ASSY TANK HANDLE 87 58 59 60 61 62 63 64 85 66 0139754 O13O44O 0100105 0139131 0130050 0107370 0133261 0106105 010_602 0107371 HANDLE UP/FRONT(16981) HANDLE UP/FRONT(1697) HANDLE UP/FRONT(1698) TRIGGER-HANDLE PUSH ROD-HANDLE SPRING-PUSH ROD VALVE ASSY-TRIGGER HANDLE UP/REAR(16981) HANDLE UWREAR(1697) HANDLE UP/REAR(t698) FI.OATASSY BAFFLE-TANK BLADDER TANK GASKET FOR DRAIN CAP DRAIN CAP CREVICE TOOL SEAL-OVAL WINDOW-BASE ONERTER(16981) DIVERTER(1697) DIVERTER(1698) BASE-KNOB KNOB-DNERTER PLUNGER-DIVERTER SPRING-OIVERTER SCREW _8 X 3/4" GASKET-DNF..RTER HOUS_-._16981) HOUSING(IS97) HOUSING(1696) SHAMPOO BoI"n.E CAP ASSY-8OI"R.E GASKET.SHORT OUCT AIR DUCT SHORT GASKET MOTOR INTAKE COVER-MOTOR COVF.R-BELT(16981) CO_4ER-EF_LT(1697) COVER-BELT(1698 O-RING FOR ABOVE AIR DUCT,,I.ONG GASKET-MOTOR MOTOR ASSY PUMP_ BELT-PUMP BELT-BRUSH T CONNECTOR(ODD BARB) RECEIVER AUTOLOAD PEDAL-HANDLE RELEASE AXlE-WHEEL 66 67 68 69 69 69 7O 70 70 71 72 72 72 73 74 75 76 77 78 79 80 81 82 XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX 0133260 0108420 0130051 0101174 0108451 0104443 0104451 0136750 0104501 0108801 0108_2 7108617 0134414 0134416 0134415 0105601 0134413 0134415 0134417 0106215 0101256 0101185 0108550 0102812 010_811 0101651 0107635 0103510 0100481 010_485 010_490 01049,50 0105520 0105906 0105912 0105925 0133722 0139440 0139442 0139444 0139446 0139447 0139448 7103416 _7202 m7204 88O5O40 0100290 WHEEL BASE AUTOMIX ASSY BARE FLOOR A'rrACHMERT PIVOT ARM-RIGHT ARM RETAINER-RIGHT ELEVATOR LEVER RIGHT SPRAY TIP T CONNECTOR(REGULAR) ARM RETAINER-LEFT ELEVATOR LEVER LEFT SPRING-ELEVATOR LEVER PNOT ARM-LEFT FLOOR BRUSH ASSY WIPER-BARE FLOOR WIRING HARNESS(1697) WIRING HARNESS(1698) CADDY-STORAGE HEATER SWITCH-HEATER UGHTED(16961) SW_CHmOWER SWITCH-RED(IS98) HANDLE LO/REAR(16981) HANDLE LO/REAR(1697) HANDLE LO/REAR(1698) UGHTASSY(1698 & 16981) HANDLE LO/FRONT(t6981) HANDLE LO/FRONT(1697) HANDLE LO/FRONT(1698) E-RING BUSHING-WHEEL TURBO BRUSH ASSY RUBBER BLOCK-HEA_ER POWER CORD(1697 & 1698) POWER CORD(16981) CAP-FLOW INDICATOR SPINNER-FLOW INO FILTER-FLOW INO BASE-FLOW IND CLAMP4J_RGE CLAMP-SMALL WIRING JUMPER BEARING.FLOOR BRUSH OWNERS MANUAL(16981) OWNERS MANUAL(1697) OWNERS MANUAL(1696) CORD WRAP 10" TUBE-CLEAR VINYL 15" TUBE_LEAR VINYL 5" TUBE-CLEAR VINYl. 28" TUBE-CLEAR VINYl. 14" TIJBE URETHANE 32" TUBE-URETHANE GASKET MATERIAL. 136" DIA SCREW #6-19 X I/Z* SCREW 10-32 X 2.75" NUT 10-32 BLACK SCREWS & HUTS KIT 11 14 52 51 54 62 63 78 _Ii _ Ii iI _ _ 80 4. Wiring Diagram 9LACK 0105601 LIGHT ASST. 2 NOEN 120 V \\l LIGHTED SWITCH TIO862t t NON-LIGHTEDI SWITCNI VAC NEAT POWER SWITCH zlx OLACK 01049_ JUMPER BLACK POWERCORD 0102811 1813 SVT ITOH 1698A) 1813 SVT (FOR 1608) WHITE WHITE GREEN GREEN 0104451 HARNESS IIEATFH GREEN TES: .250 .tOT ,250 .2SO .250 X X X X X .025 .032 .032 .032 ,032 FEMALE NON-INSULATED FEMALE HOH-IHSULATED MALEITEMALE NON-INSULATED FEMALE NON-INSULATED FEMALE INSULATED 0105910 MOTOR 120V. NA 0104501 HEATERASST, 500B I I20V OlOOSIO THERMOSTATON 150"_9"[. OFF 180°i5"F 0108S?1 THERMAL CUTOUT- 240 -3:5 [ 5. • Identification of Date Code/Model Number Underside of the foot of the unit is a motor rating label that contains the model number and the date of manufacture. 6. • • • • • • Initial Functional Plug unit into a HI-POT tester to detect dielectric failures. Plug unit into 120V outlet to determine obvious failures such as dead motor, dead heater, dead heater light or abnormal noise. Fill water and solution tanks. Turn on power switch, amps should be approximately 6 AMPS. Then turn on heater switch (if present), the current will jump to approximately 9AMPS. When the heater switch is turned "ON", the heater light and lighted switch (if present) should come on. If any of these conditions do not occur, check for proper wiring (heater switch). To test solution flow, depress trigger until the unit's flow indicator fills with water and the red spinner begins to spin rapidly. Once proper flow has been determined, all water must be purged from the unit using air at 5-10 PSI. The purpose of removing the water is to prevent cracking of internal components due to freezing and expansion. Repair • Test Guide Section Disconnect cleaner from power source before servicing. diagram before attempting to wire any internal components. Reference wiring 7. Pump • • • • • • • • • Remove six screws from the main housing Remove window, flow indicator cap and belt access door Unsnap main housing from front of base Remove main housing assembly Remove four screws surrounding pump Remove pump by lifting upward and turn to pivot off belts Disconnect tubing and remove old pump Place smooth belt over pump pulley and insert new pump into cogged belt and seat pump Reconnect tubing and secure pump to base with four screws Reattach top cover and secure with six screws (Note: It is critical that the upholstery duet tab be properly located into the slot on top of the motor cover to insure proper alignment of main housing over duct. This tab may pop out of the slot each time the housing is removed, so check for this condition on every repaired unit. Also, tubing and duets should be routed per Photograph #1, section 17) 03/03/99 Rev C 8. Motor • • • • • • • • • Remove six screws from the main housing Remove window, flow indicator cap and belt access door Unsnap main housing from front of base Remove main housing assembly Remove smooth belt Remove four screws surrounding the motor cover Lift and remove motor cover Disconnect leads and remove motor Reconnect leads and seat new motor in base (Note: Motor gaskets must be attached properly and ground of the motor must be facing downward in base) Attach inlet duct to motor ( Note: Projection on inlet duct must be held in place by motor cover) Replace motor cover and attach with four screws Replace pump tube in tube holder on the front of motor cover Reattaeh smooth belt • • • • • • Replace top cover and secure with six screws. Reattaeh top cover and secure with six screws (Note: It is critieai that the upholstery duet tab be properly located into the slot on top of the motor cover to insure proper alignment of main housing over duct. This tab may pop out of the slot each time the housing is removed, so check for this condition on every repaired unit. Also, tubing and ducts should be routed per Photograph #1, section 17) 9. Switch • • • • • • • • • Remove two screws from the front of upper handle Remove two screws from tool caddy Remove tool caddy Remove two screws from the rear of the lower handle Remove upper handle assembly Lay handle horizontal and separate front and rear handles Disconnect leads from old switch Remove switch Install new switch and reassemble (Note: One or more of the insulator caps on the heater may come off when opening the cover. These must be put back in place prior to closing the handle.) 10. • • • • • • Heater Remove two screws from the front of upper handle Remove two screws from tool caddy Remove tool caddy Remove two screws from the rear of the lower handle Remove upper handle assembly Lay handle horizontal and separate front and rear handles 03/03/99 Rcv C Remove leads and tubing from heater Remove heater assembly Install new heater assembly and reassemble (Note: One or more of the insulator caps on the heater may come off when opening the cover. These must be put back in place prior to closing the handle.) 11. Power Cord Remove Remove Remove Remove • • • • • • • two two tool two screws from the front of upper handle screws from tool caddy caddy screws from the rear of the lower handle Remove upper handle assembly Lay handle horizontal and separate front and rear handles Remove leads from heater and switch Install new cord and reassemble (Note: One or more of the insulator caps on the heater may come off when opening the cover. These must be put back in place prior to closing the handle.) 12. • • • • • • • • Wiring Remove top cover and disassemble handle instructions) Disconnect leads from heater and switch Remove motor cover (four screws) Disconnect leads from motor • • • • (see Motor and Power Cord for Remove clip from right rear wheel Remove wheel Remove wiring harness Replace and reassemble (Note: One or more of the insulator caps on the heater may come off when opening the cover. These must be put back in place prior to closing the handle.) 13. • • Harness Detent Lever Remove Remove Unsnap Remove Remove six screws from the main housing window, flow indicator cap and belt access door main housing from front of base main housing assembly detent lever Replace and reassemble Reattaeh top cover and secure with six screws (Note: It is critical that the upholstery duet tab be properly located into the slot on top of the motor cover to insure proper alignment of main housing over duct. This tab may pop out of the slot each time the housing is removed, so check for this condition on 03/03/99Rev C every repaired unit. #1, section 17) 14. • • • • • • • • Also, tubing and ducts should be routed per Photograph Wheels Remove six screws from the main housing Remove window, flow indicator cap and belt access door Unsnap main housing from front of base Remove main housing assembly Remove clip ring on wheel axle Remove wheel and axle assembly Replace and reassemble (Note: When reattaching the main housing, it is critical that the upholstery duct tab be properly located into the slot on top of the motor cover to insure proper alignment of main housing over duct. This tab may pop out of the slot each time the housing is removed, so check for this condition on every repaired unit. Also, tubing and duets should be routed per Photograph #1, section 17). 15. Hose • • • • • Remove six screws from the main housing Remove window, flow indicator cap and belt access door Unsnap main housing from front of base Remove main housing assembly Disconnect hose from air duct Diseormect hose solution tube • • Replace and reassemble Reattach top cover and secure with six screws (Note: It is eritieai that the upholstery duct tab be properly located into the slot on top of the motor cover to insure proper alignment of main housing over duct. This tab may pop out of the slot each time the housing is removed, so check for this condition on every repaired unit. Also, tubing and ducts should be routed per Photograph #1, section 17) 16. • • • • Brush Roll Recline handle and place base assembly upside down on a flat surface Remove two red pivot arm retainers Remove pivot arms and belt Remove old brush roll Insert new brush roll into cogged belt Reattach pivot arms and seat brush roll Reattach red pivot arm retainers (Note: The guard on the pivot arm must face down towards the floor) 03/03/99 Rev C
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