Bolens 11A 084C163 User Manual MOWER Manuals And Guides L0403061

BOLENS Walk Behind Lawnmower, Gas Manual L0403061 BOLENS Walk Behind Lawnmower, Gas Owner's Manual, BOLENS Walk Behind Lawnmower, Gas installation guides

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Operator's Manual

22" Rotary Mowers
Model 084

IMPORTANT:
Warning:

Read safety rules and instructions

This unit is equipped with an internal combustion

carefully

before operating

equipment.

engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BET LLC.P.O.BOX361131,CLEVELAND,0HI0 44136-0019
PRINTED IN U.S.A.

FORM NO. 769-00509
(10/2002)

TABLEOFCONTENTS
Content

Page

Important Safe Operation Practices .....................................................................

Slope Gauge ........................................................................................................

Assembling Your Lawn Mower ............................................................................

Know Your Lawn Mower ......................................................................................

Operating Your Lawn Mower ...............................................................................

Making Adjustments ............................................................................................

Maintaining Your Lawn Mower ............................................................................

Storing Your Lawn Mower ...................................................................................

Troubleshooting ...................................................................................................

Parts List ..............................................................................................................

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It wilt help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by looking down at the rear of the deck. A sample model plate is
explained below. For future reference, please copy the model number and the serial number of the
equipment in the space below.

(Model Number)

(Serial Number)
Copy the model number here:

P* O. BOX 361131
TROY-BILT
LLC
CLEVELAND, OH 44136

www.boJens.com

330-558-7220

Copy the serial number here:

866-840-6483,

ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.

CALLINGCUSTOMER
SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please
have your unit's model number and serial number ready when you call. See previous section
to locate this information. You will be asked to enter the serial number in order to process
your call.

SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
WARNING:

This symbol points out important safety instructions which, if not followed, could

endanger the personal safety and/or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these instructions may
result in personal injury. When you see this symbol - heed its warning.

WARNING:

Engine Exhaust,

some of its constituents,

and certain vehicle

components contain or emit chemicals known to State of California
and birth defects or other reproductive harm.

to cause cancer

DANGER:

This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

GeneralOperation
1.

Read this operator's manual carefully in its entirety
before attempting to assemble this machine. Read,
understand, and follow all instructions on the machine
and in the manual(s) before operation. Be completely
familiar with the controls and the proper use of this
machine before operating it. Keep this manual in a safe
place for future and regular reference and for ordering
replacement parts.
This machine is a precision piece of power equipment,
not a plaything. Therefore, exercise extreme caution at all
times. Your unit has been designed to perform one job: to
mow grass. Do not use it for any other purpose.
Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the instructions in this manual and should be
trained and supervised by a parent. Only responsible
individuals who are familiar with these rules of safe
operation should be allowed to use this machine.
Thoroughly inspect the area where the equipment is to
be used. Remove all stones, sticks, wire, bones, toys and
other foreign objects which could be tripped over or
picked up and thrown by the blade. Thrown objects can
cause serious personal injury. Plan your mowing pattern
to avoid discharge of material toward roads, sidewalks,
bystanders and the like. Also, avoid discharging material
against a wall or obstruction which may cause
discharged material to ricochet back toward the operator.
To help avoid blade contact or a thrown object injury, stay
in the operator zone behind the handles and keep
children, bystanders, helpers and pets at least 75 feet
from the mower while it is in operation. Stop machine if
anyone enters the area.
Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed shoes are recommended. Never
operate this machine in bare feet, sandals, slippery or
light weight (e.g. canvas) shoes.

9.
10.

11.

5.
6.
7.

9.
10.
11.

Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade can amputate hands
and feet.
A missing or damaged discharge cover can cause blade
contact or thrown object injuries.
Many injuries occur as a result of the mower being pulled
over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the
handle immediately.
Never pull the mower backtoward you while you are
walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping
and then follow these steps:
a. Step back from the mower to fully extend your
arms.
b. Be sure you are well balanced with sure footing.
c. Pull the mower back slowly, no more than half way
toward you.
d. Repeat these steps as needed.
Do not operate the mower while under the influence of
alcohol or drugs.
Do not engage the self-propelled mechanism on units so
equipped while starting engine.
The blade control handle is a safety device. Never
attempt to bypass its operation. Doing so makes the
safety device inoperative and may result in personal
injury through contact with the rotating blade. The blade
control handle must operate easily in both directions and
automatically return to the disengaged position when
released.
Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
injury. If you feel you are losing your footing, release the
blade control handle immediately and the blade will stop
rotating within three seconds.
Mow only in daylight or in good artificial light. Walk, never
run.
Stop the blade when crossing gravel drives, walks or
roads.
If the equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause.
Vibration is generally a warning of trouble.

12.Shuttheengine
offandwaituntilthebladecomes
toa
4.
Use extreme care when approaching blind corners,
complete
stopbefore
removing
thegrasscatcher
or
doorways, shrubs, trees, or other objects that may
unclogging
thechute.Thecutting
bladecontinues
to
obscure your vision of a child who may run into the
mower.
rotate
forafewseconds
aftertheengine
isshutoff.Never
placeanypartofthebodyinthebladeareauntilyouare
5.
Keep children away from hot or running engines. They
can suffer burns from a hot muffler.
surethebladehasstopped
rotating.
13. Never
operate
mower
without
proper
trailshield,
6.
Never allow children under 14 years old to operate a
discharge
cover,grass
catcher,
bladecontrol
handle
or
power mower. Children 14 years old and over should
othersafety
protective
devices
inplaceandworking.
read and understand the operation instructions and
Never
operate
mower
withdamaged
safetydevices.
safety rules in this manual and should be trained and
Failure
todoso,canresultinpersonal
injury.
supervised by a parent.
14.Muffler
aedengine
become
hotandcancause
aburn.Do
nottouch.
Service
15.Onlyusepartsandaccessories
made
forthismachine
by
themanufacturer.
Failure
todosocanresultinpersonal Safe HandlingOf Gasoline:
injury.
1. To avoid personal injury or property damage use extreme
16. Ifsituations
occurwhicharenotcovered
inthismanual,
care in handling gasoline. Gasoline is extremely
usecareandgoodjudgment.
Contact
yourdealer
for
flammable and the vapors are explosive. Serious
assistance.
Telephone
1-866-840-6483
forthenameof
personal injury can occur when gasoline is spilled on
yournearest
dealer.
yourself or your clothes which can ignite.

SlopeOperation
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. Operation on slopes
requires extra caution. If you feel uneasy on a slope, do not
mow it. For your safety, use the slope gauge included as part
of this manual to measure slopes before operating this unit on
a sloped or hilly area. If the slope is greater than 15 degrees,
do not mow it.

2.
3.
4.

DO:
1.

Mow across the face of slopes; never up and down.
Exercise extreme caution when changing direction on
slopes.
Watch for holes, ruts, rocks, hidden objects, or bumps
which can cause you to slip or trip. Tall grass can hide
obstacles.
Always be sure of your footing. A slip and fall can cause
serious personal injury. If you feel you are losing your
balance, release the blade control handle immediately,
and the blade will stop rotating within 3 seconds.

Do Not:
1.
2.
3.

Do not mow near drop-offs, ditches or embankments, you
could lose your footing or balance.
Do not mow slopes greater than 15 degrees as shown on
the slope gauge.
Do not mow on wet grass. Unstable footing could cause
slipping.

7.
8.
9.

10.
11.
12.

13.

14.

Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
mower and the mowing activity. They do not understand the
dangers. Never assume that children will remain where you
last saw them.
1.

2.
3.

Keep children out of the mowing area and under the
watchful care of a responsible adult other than the
operator.
Be alert and turn mower off if a child enters the area.
Before and while moving backwards, look behind and
down for small children.

15.

Wash your skin and change clothes immediately.
Use only an approved gasoline container.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
Never fuel machine indoors because flammable vapors
will accumulate in the area.
Never remove gas cap or add fuel while the engine is hot
or running. Allow engine to cool at least two minutes
before refueling.
Never over fill fuel tank. Fill tank to no more than Y2inch
below bottom of filler neck to provide for fuel expansion.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the engine and equipment.
Move unit to another area. Wait 5 minutes before starting
the engine.
Never store the machine or fuel container near an open
flame, spark or pilot light as on a water heater, space
heater, furnace ,clothes dryer or other gas appliances.
To reduce fire hazard, keep mower free of grass, leaves,
or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.
Allow a mower to cool at least 5 minutes before storing.

General Service:
1.

Never run an engine indoors or in a poedy ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
Before cleaning, repairing, or inspecting, make certain
the blade and all moving parts have stopped. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting.
Check the blade and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade

4.
5.
6.
7.

8.
9.

fordamage
(e.g.,bent,cracked,
worn)Replace
blade
withtheedginal
equipment
manufacture's
(O.E.M)blade
only,listedinthismanual.
"Useofpadswhichdonot
meettheoriginal
equipment
specifications
mayleadto
improper
performance
andcompromise
safety!"
Mowerblades
aresharpandcancut.Wrapthebladeor
weargloves,
anduseextracaution
whenservicing
them.
Keepallnuts,bolts,andscrews
tighttobesurethe
equipment
isinsafeworking
condition.
Never
tamper
withsafety
devices.
Check
theirproper
operation
regularly.
Afterstriking
aforeign
object,
stoptheengine,
disconnect
thesparkplugwireandground
against
theengine.
Thoroughly
inspect
themower
foranydamage.
Repair
thedamage
before
stading
andoperating
themower.
Never
attempt
tomakeawheelorcutting
height
adjustment
whiletheengine
isrunning.
Grass
catcher
components,
discharge
cover,
andtrail
shieldaresubject
towearanddamage
whichcould
expose
moving
padsorallowobjects
tobethrown.
For
safety
protection,
frequently
check
components
and

replace
immediately
withoriginal
equipment
manufacturer's
(O.E.M)partsonly,listedinthismanual
"Useofpartswhichdonotmeettheoriginal
equipment
specifications
mayleadtoimproper
performance
and
compromise
safety!"
10. Donotchange
theengine
governor
setting
oroverspeed
theengine.
Thegovernor
controls
themaximum
safe
operating
speedoftheengine.
11. Maintain
orreplace
safety
labels,
asnecessary.
12. Observe
proper
disposal
lawsandregulations.
Improper
disposal
offluidsandmaterials
canharmthe
environment.

YourResponsibility
•

Restrict the use of this power machine to persons
who read, understand
and follow the warnings and
instructions
in this manual and on the machine.
Some safety labels are reproduced
information.

below for your

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST

I
I

WARNING
_

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could

c. _
o_ x:
c_
._
o
_

and you could slip, resulting in serious injury.
overturn
and cause
seriousupinjury,
If operating
a walk-behind
mower
onslopes.
such a slope, it is extremely difficult to maintain your footing
Operate RIDING
mowers
and down
slopes, never
across the
face of
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.

SECTION3: ASSEMBLING
YOURLAWNMOWER
RemovingUnitFromCarton
•
•
•
•

•

Remove staples, break glue, or cut tape at carton
end and peel along top flap to open carton.
Remove loose parts if included with unit (i.e.,
operator's manual, etc.)
Carefully cut along corners, lay carton down flaL
and remove packing material.
Roll or slide unit out of carton and check carton

Tighten the wing nuts at the end of the lower handle
to secure the handle to handle bracket assemblies.
See Figure 3.
Lower
Handle
Wing
Nuts

thoroughly for loose parts.

BeforeAssembly
NOTE: Reference to right or left hand side of the mower
is observed from the operating position.
•

Before setting up your lawn mower, disconnect the
spark plug wire from the spark plug and ground
against the engine. See Figure 1.
\ Bolt

Spark Plug

Wire _

Handle

Assemblies
Figure 3
•

Fasten the cable to the lower handle with the cable
tie found on the lower handle. Pull the cable tie tight
and trim off the excess. See Figure 4.
Cable Tie

Spark/
Plug Wire
Figure 1

Figure 4

SettingUpYourLawnMower
•

Lift up and pull back on the upper handle to raise
the handle into the operating position. Make certain
the lower handle is seated securely into the handle
bracket assemblies.

•

Tighten the two wing nuts on two sides to secure
the upper handle to the lower handle (carriage bolts
must be seated properly into the handle). See
Figure 2 for location of wing nuts.

Upper Handle

AttachingRopeGuide
•
If not already attached to the upper handle, insert
rope guide into the first hole on the upper handle as
indicated in Figure 5. Secure the rope guide to
handle with wing nut, but do not tighten.
Starter.
Rope

Upper Handle
jWing

Nut

Rope
Guide
\ Lower
Handle

Lower
Handle

Figure 5

_
Figure 2

Wing Nut

With the spark plug wire disconnected and
grounded, hold the blade control handle against the
upper handle, and pull the starter rope out of the
engine. Release the blade control handle. Slip the
starter rope into the rope guide. Tighten wing nut.

Removing Chute Retainer
For shipping purposes, the chute deflector on your
mower is held in an upright position by a retainer.
Remove the retainer, by following the steps below,
before running the mower for the first time.
•

•

Push the chute deflector up and towards the
engine. Holding the deflector in this position,
remove the retainer. See Figure 6.
Lower the chute deflector carefully to its operating
position keeping your fingers out of the way.

NOTE: Install bottom lip inside chute opening
(indicated by 1 in the figure below) before placing hooks
over the hinge pin (indicated by 2 in the figure below).

Chute
Deflector
\

Retainer
Raise chute
deflector

Remove

Baffle

Figure 6
Installing MulchingBaffle
If your mower is equipped with the optional mulching
baffle, install it on the right side of the deck following
these instructions. Make sure to follow the correct
sequence as indicated here.
•
•
•

•

Lift up and hold the side-discharge chute deflector.
Insert bottom lip of the mulching baffle inside the
chute opening. See Figure 7.
Snap hooks of the mulching baffle over the hinge
pin of the chute deflector. See Figure 7. The hooks
must snap into place on the hinge pin, locking the
mulching baffle firmly onto the mower. For a closeup of the hinge pin location, see Figure 7 inset.
Release the chute deflector.

Chute

Opening

\
Lip of Mulching Baffle
(install inside chute opening)

Figure 7
IMPORTANT: This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil as instructed in the separate engine manual
before operating your mower.

SECTION4: KNOWYOURLAWNMOWER
Read this operator's manual and safety rules before
operating your lawn mower. Compare the illustration in
Figure 8 with your lawn mower to familiarize yourself
with the location of various controls and adjustments.
Save this manual for future reference.
WARNING:

lade Control
Handle
NOTE: The shroud shown here
may not resemble the shroud

The operation of any lawn

on your mower.

mower can result in foreign objects being
thrown into the eyes, which can damage your
eyes severely. Always wear safety glasses
while operating the mower, or while performing
any adjustments or repairs on it.

Recoil
Starter

Cutting Height
Adj

Blade ControlHandle
The blade control handle is attached to the upper
handle of the mower. Depress the blade control handle
to operate the unit. Release blade control handle to
stop engine and blade.

Mulching
Baffle
\
\

Chute _
Deflector

WARNING:
blade
controlto mechanism
a safety device.This
Never
attempt
bypass its is
operations.

CuttingHeightAdjustmentLevers
One adjustment lever is located on each wheel and is
used to adjust the cutting height. All four levers have to
be at the same relative position to ensure uniform cut.
Recoil Starter
The recoil starter is attached to the right upper handle.
Stand behind the unit and pull the recoil starter rope to
start the unit.

Figure 8
ChuteDeflector/DischargeChute
The discharge chute, when installed on the unit, wilt
allow for discharge of grass clippings beside each
cutting lap. If the grass has grown too tall, and is not fit
for mulching, cut the grass using this chute first, and
then use the mulching baffle to mulch.

StoppingEngine

Mulching Baffle

•

The mulching baffle is used to recirculate the grass
clippings back to the lawn. Attach it as instructed on
page 8 of this manual.

Release blade control handle to stop the engine
and the blade.

•

Disconnect spark plug wire from spark plug and
ground against the engine.

SECTION5: OPERATING
YOURLAWNMOWER
StartingEngine

Gas& OilFill-Up
•

WARNING:
understand,
and follow
instructions andRead,
warnings
on the machine
andall
in this manual before operating.

NOTE: For shipping purposes your mower is set with
the wheels in a low cutting height position. For best
results, raise the cutting position until it is determined
which height is best for your lawn. See the Adjustment
Section for details.

•

Check oil level and add oil if necessary. Follow
relevant instructions in the engine manual for this.
Service the engine with gasoline as instructed in
the engine manual.

WARNING:

Use extreme care when

handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never
fuel the machine indoors or while the engine is
hot or running. Extinguish cigarettes, cigars,
pipes and other sources of ignition.

BeforeStartingMower
•

UsingYourLawnMower

Attach spark plug wire to spark plug. Make certain
the metal cap on the end of the spark plug wire
(inside the rubber boot) is fastened securely over
the metal tip on the spark plug.

WARNING:

If you strike a foreign object,
stop the engine. Remove wire from the spark
plug, thoroughly inspect the mower for any
damage, and repair the damage before
restarting and operating the mower. Extensive
vibration of the mower during operation is an
indication of damage. The unit should be
promptly inspected and repaired.

StartingEngine
WARNING:
Be sure
onelawn
other
than the
operator
is standing
nearnothe
mower
while
starting engine or operating mower.

IMPORTANT: Be sure
wire, or other objects
mower or the engine.
thrown by the mower
personal injury to the

WARNING:
Never run engine indoors or in
enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an
odorless and deadly gas.

1.
2.

WARNING:

Keep hands, feet, hair and
loose clothing away from any moving parts on
engine and lawn mower.
•

•
•

Push primer three times. Wait about two seconds
between each push. In cold weather around 55° F
or below, prime five times. Do not prime to restart a
warm engine after a short shutdown.
Standing behind the mower, depress the blade
control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until
engine reaches the start of compression cycle
(rope will pull slightly harder at this point). Let the
rope rewind slowly. Pull rope with a rapid,
continuous, full arm stroke. Keeping a firm grip on
the starter handle, let the rope rewind slowly.

the lawn is clear of stones, sticks,
which could damage the lawn
Such objects could be accidently
in any direction and cause serious
operator and others.

For best results, do not cut wet grass.
New grass, thick grass, or wet grass may require a
narrower cut.
For a healthier lawn, never cut off more than onethird of the total length of the grass.
Your lawn should be cut in the fall as long as there
is growth.

Mulching
1.
2.

For effective mulching, do not cut wet grass.
Adjust ground speed according to the condition of
the lawn.

NOTE: If the grass has been allowed to grow in excess
of 4", mulching is not recommended. Mow using the
side discharge to reduce the grass height to 3-I/4" or
less before mulching.

SECTION6: MAKINGADJUSTMENTS
CuttingHeight
Height Adjustment

spark plug, andAlways
WARNING:
ground stop
against
engine,
engine
disconnect
before
performing adjustments.
Each wheel has a height adjustment lever. When this
lever is moved from one slot to another, the height of
cut will be changed.
•

Simply depress the lever towards the wheel and
slide the lever assembly to desired position for a
change in cutting height. See Figure 9.

IMPORTANT: All wheels must be placed in the same
relative position. For rough or uneven lawns, move the
height adjustment lever to a higher position. This wilt
help stop scalping of the grass.
Figure 9

HandleHeight
Your mower is shipped with the handle in the higher
height position. For convenience of operating, you may
lower the handle height as follows:
•
•

•

FLower
Handle
Wing_
Nuts

Remove the starter rope from the rope guide.
Disconnect the lower handle from the handle

bracket assemblies by removing the wing nuts. See
Figure 10.
Position each handle bracket assembly stud into
the top hole in the lower handle.
Handle
Bracket

NOTE: Each end of the lower handle must be placed in
same relative position.
•

Re-attach the lower handle to the handle bracket

Figure 10

on each side and tighten the wing nuts. Re-insert
the starter rope into the rope guide.

SECTION7: MAINTAININGYOURLAWNMOWER
GeneralRecommendations
•

Always observe safety rules when performing any
maintenance.

•

The warranty on this lawn mower does not cover
items that have been subjected to operator abuse
or negligence. To receive full value from the
warranty, operator must maintain the lawn mower
as instructed in this manual.

•
•
•

ChuteDeflector
•

Lubricate the torsion spring and pivot point
periodically with light oil to prevent rust.

Engine
Follow the accompanying engine manual for lubrication
schedule and instruction.

Changing of engine governed speed will void
engine warranty.
All adjustments should be checked at least once
each season.

Lubricate

Periodically check all fasteners and make sure
these are tight.

Lubrication
WARNING:

Always stop engine, disconnect
spark plug, and ground against engine before
cleaning, lubricating or doing any kind of
maintenance on your machine.

Lubricatej

Blade ControlHandle
•

Figure 11

Lubricate the pivot points on the blade control
handle at least once a season with light oil. The
blade control must operate freely in both directions.
See Figure 11.

CleaningMower
The underside of the mower deck should be cleaned
after each use to prevent any build-up of grass
clippings, leaves, dirt, or other debris.

Wheels
•
Lubricate the wheels at least once a season with

NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may
cause damage to electric components, spindles,
pulleys, bearings, or the engine. The use of water will
result in shortened life and reduce serviceability.

light oil (or motor oil). If the wheels are removed for
any reason, lubricate the surface of the axle bolt
and inner surface of the wheel with light oil.

•
•
•

•
•

Disconnect spark plug wire.
Drain the gasoline from the lawn mower, or place a
piece of plastic under the gas cap.
Tip the mower so that it rests on the housing. Keep
the side with the air cleaner facing up. Hold the
mower firmly.
Scrape and clean the underside of the deck with a
suitable toot. Do notspray with water.
Put the mower back on its wheels on the ground. If
you had put plastic under the gas cap, make sure to
remove it now.

•
•

•

Turn mower on its side making sure that the air filter
and the carburetor are up.
Remove the bolt and the blade bell support which
hold the blade and the blade adapter to the engine
crankshaft. See Figure 12.
Remove blade and adapter from the crankshaft.
Blade

Blade Bell

WARNING:

Never tip the mower more than
90 degrees in any directions and do not leave
the mower tipped for any length of time. Oil can
drain into the upper part of the engine causing
a starting problem.

Support

_Hex

Figure 12

EngineCare

Sharpeningthe Blade

A list of key maintenance jobs, required for good
performance by the mower, is given below. Follow the
accompanying engine manual for details.
•

•

•
•

Change engine oil regularly, as instructed in the
engine manual. Check oil level before starting
engine every time.
Service foam filter in the air cleaner every 25 hours
of use and replace the paper filter component every
100 hours. You may have to service the air filter
more frequently if you are operating the mower
under extremely dusty conditions.
Clean the engine periodically. Remove dirt and
debris with a cloth or brush.

•

The blade can be sharpened with a file or on a
grinding wheel. Do not attempt to sharpen the
blade while it is still on the mower.

•

Follow the original angle of grind as a guide. Make
sure that each cutting edge receives an equal
amount of grinding to prevent an unbalanced blade.

_hb

WARNING:
An unbalanced
blade
will cause
excessive vibration
when rotating
at high
speeds. It may cause damage to the mower,
and could break causing personal injury.

Balancingthe Blade
•

Clean the spark plug and reset the gap to .030" at
least once a season. Refer to the engine manual for
correct spark plug type.
Inspect muffler periodically, and replace if
necessary.

The blade can be tested by balancing it on a round
shaft screwdriver. Remove metal from the heavy
side until it balances evenly. It is recommended that
the blade always be removed from the adapter
when testing for balance.

Installing the Blade

WARNING:

Damaged mufflers or spark
arresters can create a fire hazard. Make sure to

•

avoid muffler and surrounding areas while the
mower engine is hot because temperature of
these areas of the engine may exceed 150 ° F.

•

BladeCare
•
•

WARNING:

When removing the cutting
blade for sharpening or replacement, protect
your hands with a pair of heavy gloves or use a
heavy rag to hold the blade.

•

Periodically inspect the blade adapter for cracks,
especially if you strike a foreign object. Replace when
necessary.

•

Removingthe Blade
•

Bolt

Before reinstalling the blade and the blade adapter
to the unit, lubricate the engine crankshaft and the
inner surface of the blade adapter with light oil.
Be sure to install the blade with the side of the
blade marked "Bottom" (or with part number) facing
the ground when the mower is in the operating
position.
Slide the blade adapter onto the engine crankshaft.
Place the blade on the adapter. Be certain the
blade is aligned and seated on the blade adapter
flanges.
Place blade bell support on blade. Make sure the
notches on the blade bell support are aligned with
small holes in the blade.
Replace hex bolt and tighten hex bolt to torque: 450
in. lbs. min., 600 in. lbs. max.

NOTE: To ensure safe operation of your mower,
periodically check the blade bolt for correct torque.

Disconnect spark plug wire from spark plug.

SECTION8: STORINGYOURLAWNMOWER
The following steps should be taken to prepare your
lawn mower for storage.

•

Clean and lubricate mower thoroughly as described
in the lubrication instructions.

IMPORTANT: We do not recommend the use of a
pressure washer or garden hose to clean your unit.
•

Coat mower's cutting blade with chassis grease to
prevent rusting.
Store mower in a dry, clean area. Do not store next
to corrosive materials, such as fertilizer.

NOTE: When storing any type of power equipment in a
poorly ventilated or metal storage shed, care should be
taken to rust-proof the equipment. Using a light oil or
silicone, coat the equipment, especially cables and all
moving parts.

Refer to engine manual for correct engine storage
instructions.

SECTION9: TROUBLESHOOTING
Problem
Engine fails to start

Cause

Remedy

1.
2.
3.
4.

Blade control handle disengaged.
Spark plug wire disconnected.
Fuel tank empty or stale fuel.
Blocked fuel line.

1.
2.
3.
4.

Engage blade control handle.
Connect wire to spark plug.
Fill tank with clean, fresh gasoline.
Clean fuel line.

5.
6.

Faulty spark plug.
Engine flooded

5.
6.

Clean, adjust gap, or replace.
Wait a few minutes to restart, but do not
prime.

1.
2.

Spark plug wire loose.
Blocked fuel line or stale fuel.

1.
2.

3.
4.
5.
6.

Vent in gas plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Carburetor out of adjustment.

3.
4.
5.
6.

Connect and tighten spark plug wire.
Clean fuel line; fill tank with clean, fresh
gasoline
Clear vent.
Drain fuel tank. Refill with fresh fuel.
Clean air cleaner.
Adjust carburetor.

1.
2.

Engine oil level low.
Air flow restricted.

Carburetor not adjusted properly.

1.
2.
3.

Fill crankcase with proper oil.
Remove blower housing and clean.
Adjust carburetor.

Occasional skip (hesitates
at high speed

Spark plug gap too close.

Adjust gap to .030".

Idles poorly

2.
3.

Spark plug fouled, faulty or gap too
wide.
Carburetor improperly adjusted.
Dirtyaircleaner.

2.
3.

Reset gap to .030" or replace spark
plug.
Adjust carburetor.
Clean air cleaner.

Cutting blade loose or unbalanced.

Bent cutting blade.

Wet grass.

Do not mow when grass is wet; wait
until later to cut.

Excessively high grass.

Dull blade.

Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting path.
Sharpen or replace blade.

Wheels not positioned correctly.

Dull blade.

Engine runs erratic

Engine overheats

Excessive vibration

Mower wilt not mulch gras_ 1.

Uneven cut

Tighten blade and adapter. Balance
blade.
Replace blade.

Place all four wheels in same height
position.
Sharpen or replace blade.

NOTE: For repairs beyond the minor adjustments listed above, contact an authorized service dealer.
13

SECTION10: PARTSLISTFORMODEL084
Jl

\\
6

Model084
Ref.
No.

Part No.

Ref.
No.

Part Description

Part No.

Part Description

1.
2.

747-1161A
749-1092A

Blade Control Handle

22.

738-1173

Upper Handle

736-0741

Shoulder Screw
Bell Washer .760 ID x 1.25 OD

720-0279

734-1987

Rear Wheel 8 x 1.8

710-1205

Wing Nut
Eye Bolt

23.
24.

710-0514

710-1174

Carriage Bolt 5/16-18 x 2.0

25.
27.

736-0270

Hex Cap Screw 3/8-16 x 1.0
Bell Washer .265 ID x .75 OD

720-0284

28.

738-1172

Shoulder Screw

736-0451

Wing Nut
Shoulder Washer .320 ID x .93 OD

29.

749-04037

30.

725-0157

Lower Handle
Cable Tie

734-1988
748-0376C

Front Wheel 7 x 1.8

31.

742-0742A

10.
11.

710-0599
17098

TT Screw 1/4-20 x 0.5"

736-0524A
710-1044

Mulching Blade 22"
Blade Bell Support

12.

731-04019

Hinge Clip
Trail Shield

32.
33.
34.

747-0710

Hinge Pin

13.

682-3065

Handle Bracket Assembly LH

35.

732-1014

Torsion Spring

14.

682-3064

Handle Bracket Assembly RH

36.

731-1035B

Chute Hinge

15.

687-02048

37.

731-1034B

16.

710-0654A

Deck Assembly 22"
TT Screw 3/8-16 x 1.0

39.

746-0957

Hinged Chute Deflector
Blade Control Cable - 37.25"

17.

741-0751

Height Adjuster Bearing

40.

731-04197

Mulching Plug

18.

720-0426

Height Adjuster Knob

42.

736-0105

19.
20.

687-02051
710-0216

43.
44.

712-0130

Washer Spacer .401 ID x .870 OD
Hex Lock Nut 3/8-16

712-0431

Lock Nut 3/8-16

21.

682-0113

Lever Assembly (includes Ref. #18)
Hex Cap Screw 3/8-16 x .75
Pivot Arm

Blade Adapter

Hex Cap Screw 3/8-24 x 1.5

MANUFACTURER'S

LIMITED WARRANTY

TRD RILT
i

The limited warranty set fodh below is given by Trey-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator's Manual furnished with the product, and
has net been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Trey-Bilt
LLC for use with the product(s) covered by this manual will
void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are net limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WiTH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1330-558-7220, or log on to our Web site at www.troybilt.cem.
This limited warranty does net provide coverage in the
following cases:
a.

b.
c.

The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to
applicable manufacturer's warranty for terms and
conditions.
Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.

e.
f.

FOR:

Troy-Bilt LLC does net extend any warranty for
products sold or exported outside of the United States,
its possessions and territories, except those sold
through Troy-Bilt LLC's authorized channels of export
distribution.
Parts that are net genuine Troy-Bilt parts are net
covered by this warranty.
Service completed by someone other than an
authorized service dealer is net covered by this
warranty.
Transportation charges and service calls are not
covered.

No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt LLC. During the period of the
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Troy-Bilt
LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
Some states do net allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property aed/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY:

This

limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220

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Bolens 11A 084C163 User Manual MOWER Manuals And Guides L0403061

BOLENS Walk Behind Lawnmower, Gas Manual L0403061 BOLENS Walk Behind Lawnmower, Gas Owner's Manual, BOLENS Walk Behind Lawnmower, Gas installation guides

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