Bolens 11A 084C163 User Manual MOWER Manuals And Guides L0403061
BOLENS Walk Behind Lawnmower, Gas Manual L0403061 BOLENS Walk Behind Lawnmower, Gas Owner's Manual, BOLENS Walk Behind Lawnmower, Gas installation guides
User Manual: Bolens 11A-084C163 11A-084C163 BOLENS MOWER - Manuals and Guides View the owners manual for your BOLENS MOWER #11A084C163. Home:Lawn & Garden Parts:Bolens Parts:Bolens MOWER Manual
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Operator's Manual 22" Rotary Mowers Model 084 IMPORTANT: Warning: Read safety rules and instructions This unit is equipped with an internal combustion carefully before operating equipment. engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. TROY-BET LLC.P.O.BOX361131,CLEVELAND,0HI0 44136-0019 PRINTED IN U.S.A. FORM NO. 769-00509 (10/2002) TABLEOFCONTENTS Content Page Important Safe Operation Practices ..................................................................... 3 Slope Gauge ........................................................................................................ 6 Assembling Your Lawn Mower ............................................................................ 7 Know Your Lawn Mower ...................................................................................... 9 Operating Your Lawn Mower ............................................................................... 9 Making Adjustments ............................................................................................ 10 Maintaining Your Lawn Mower ............................................................................ 11 Storing Your Lawn Mower ................................................................................... 13 Troubleshooting ................................................................................................... 13 Parts List .............................................................................................................. 14 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn mower. It wilt help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer. You can locate the model number by looking down at the rear of the deck. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below. (Model Number) (Serial Number) Copy the model number here: , __ P* O. BOX 361131 TROY-BILT LLC CLEVELAND, OH 44136 www.boJens.com 330-558-7220 Copy the serial number here: 866-840-6483, ENGINEINFORMATION The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information. CALLINGCUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department. Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call. SECTION1: IMPORTANT SAFEOPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol - heed its warning. WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California and birth defects or other reproductive harm. to cause cancer DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GeneralOperation 1. 2. 3. 4. 5. 6. 7. Read this operator's manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it for any other purpose. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the instructions in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep children, bystanders, helpers and pets at least 75 feet from the mower while it is in operation. Stop machine if anyone enters the area. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light weight (e.g. canvas) shoes. 8. 9. 10. 11. 5. 6. 7. 8. 9. 10. 11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet. A missing or damaged discharge cover can cause blade contact or thrown object injuries. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the handle immediately. Never pull the mower backtoward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps: a. Step back from the mower to fully extend your arms. b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way toward you. d. Repeat these steps as needed. Do not operate the mower while under the influence of alcohol or drugs. Do not engage the self-propelled mechanism on units so equipped while starting engine. The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released. Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing, release the blade control handle immediately and the blade will stop rotating within three seconds. Mow only in daylight or in good artificial light. Walk, never run. Stop the blade when crossing gravel drives, walks or roads. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. 12.Shuttheengine offandwaituntilthebladecomes toa 4. Use extreme care when approaching blind corners, complete stopbefore removing thegrasscatcher or doorways, shrubs, trees, or other objects that may unclogging thechute.Thecutting bladecontinues to obscure your vision of a child who may run into the mower. rotate forafewseconds aftertheengine isshutoff.Never placeanypartofthebodyinthebladeareauntilyouare 5. Keep children away from hot or running engines. They can suffer burns from a hot muffler. surethebladehasstopped rotating. 13. Never operate mower without proper trailshield, 6. Never allow children under 14 years old to operate a discharge cover,grass catcher, bladecontrol handle or power mower. Children 14 years old and over should othersafety protective devices inplaceandworking. read and understand the operation instructions and Never operate mower withdamaged safetydevices. safety rules in this manual and should be trained and Failure todoso,canresultinpersonal injury. supervised by a parent. 14.Muffler aedengine become hotandcancause aburn.Do nottouch. Service 15.Onlyusepartsandaccessories made forthismachine by themanufacturer. Failure todosocanresultinpersonal Safe HandlingOf Gasoline: injury. 1. To avoid personal injury or property damage use extreme 16. Ifsituations occurwhicharenotcovered inthismanual, care in handling gasoline. Gasoline is extremely usecareandgoodjudgment. Contact yourdealer for flammable and the vapors are explosive. Serious assistance. Telephone 1-866-840-6483 forthenameof personal injury can occur when gasoline is spilled on yournearest dealer. yourself or your clothes which can ignite. SlopeOperation Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees, do not mow it. 2. 3. 4. 5. 6. DO: 1. 2. 3. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds. Do Not: 1. 2. 3. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance. Do not mow slopes greater than 15 degrees as shown on the slope gauge. Do not mow on wet grass. Unstable footing could cause slipping. 7. 8. 9. 10. 11. 12. 13. 14. Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. 1. 2. 3. Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator. Be alert and turn mower off if a child enters the area. Before and while moving backwards, look behind and down for small children. 15. Wash your skin and change clothes immediately. Use only an approved gasoline container. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. Extinguish all cigarettes, cigars, pipes and other sources of ignition. Never fuel machine indoors because flammable vapors will accumulate in the area. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. Never over fill fuel tank. Fill tank to no more than Y2inch below bottom of filler neck to provide for fuel expansion. Replace gasoline cap and tighten securely. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. Never store the machine or fuel container near an open flame, spark or pilot light as on a water heater, space heater, furnace ,clothes dryer or other gas appliances. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. Allow a mower to cool at least 5 minutes before storing. General Service: 1. 2. 3. Never run an engine indoors or in a poedy ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade 4. 5. 6. 7. 8. 9. fordamage (e.g.,bent,cracked, worn)Replace blade withtheedginal equipment manufacture's (O.E.M)blade only,listedinthismanual. "Useofpadswhichdonot meettheoriginal equipment specifications mayleadto improper performance andcompromise safety!" Mowerblades aresharpandcancut.Wrapthebladeor weargloves, anduseextracaution whenservicing them. Keepallnuts,bolts,andscrews tighttobesurethe equipment isinsafeworking condition. Never tamper withsafety devices. Check theirproper operation regularly. Afterstriking aforeign object, stoptheengine, disconnect thesparkplugwireandground against theengine. Thoroughly inspect themower foranydamage. Repair thedamage before stading andoperating themower. Never attempt tomakeawheelorcutting height adjustment whiletheengine isrunning. Grass catcher components, discharge cover, andtrail shieldaresubject towearanddamage whichcould expose moving padsorallowobjects tobethrown. For safety protection, frequently check components and replace immediately withoriginal equipment manufacturer's (O.E.M)partsonly,listedinthismanual "Useofpartswhichdonotmeettheoriginal equipment specifications mayleadtoimproper performance and compromise safety!" 10. Donotchange theengine governor setting oroverspeed theengine. Thegovernor controls themaximum safe operating speedoftheengine. 11. Maintain orreplace safety labels, asnecessary. 12. Observe proper disposal lawsandregulations. Improper disposal offluidsandmaterials canharmthe environment. YourResponsibility • Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. Some safety labels are reproduced information. below for your SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE A POWER POLE A CORNER OF A BUILDING OR A FENCE POST ! I I _D ! o _ WARNING _ Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could O c. _ o_ x: c_ ._ o _ o and you could slip, resulting in serious injury. overturn and cause seriousupinjury, If operating a walk-behind mower onslopes. such a slope, it is extremely difficult to maintain your footing Operate RIDING mowers and down slopes, never across the face of Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes. SECTION3: ASSEMBLING YOURLAWNMOWER RemovingUnitFromCarton • • • • • Remove staples, break glue, or cut tape at carton end and peel along top flap to open carton. Remove loose parts if included with unit (i.e., operator's manual, etc.) Carefully cut along corners, lay carton down flaL and remove packing material. Roll or slide unit out of carton and check carton Tighten the wing nuts at the end of the lower handle to secure the handle to handle bracket assemblies. See Figure 3. Lower Handle Wing Nuts thoroughly for loose parts. BeforeAssembly NOTE: Reference to right or left hand side of the mower is observed from the operating position. • Before setting up your lawn mower, disconnect the spark plug wire from the spark plug and ground against the engine. See Figure 1. \ Bolt Spark Plug O Wire _ Handle Assemblies Figure 3 • Fasten the cable to the lower handle with the cable tie found on the lower handle. Pull the cable tie tight and trim off the excess. See Figure 4. Cable Tie \ Spark/ Plug Wire Figure 1 \ Figure 4 SettingUpYourLawnMower • Lift up and pull back on the upper handle to raise the handle into the operating position. Make certain the lower handle is seated securely into the handle bracket assemblies. • Tighten the two wing nuts on two sides to secure the upper handle to the lower handle (carriage bolts must be seated properly into the handle). See Figure 2 for location of wing nuts. Upper Handle AttachingRopeGuide • If not already attached to the upper handle, insert rope guide into the first hole on the upper handle as indicated in Figure 5. Secure the rope guide to handle with wing nut, but do not tighten. Starter. Rope F Upper Handle jWing Nut Rope Guide \ Lower Handle Lower Handle Figure 5 _ Figure 2 Wing Nut With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten wing nut. Removing Chute Retainer For shipping purposes, the chute deflector on your mower is held in an upright position by a retainer. Remove the retainer, by following the steps below, before running the mower for the first time. • • Push the chute deflector up and towards the engine. Holding the deflector in this position, remove the retainer. See Figure 6. Lower the chute deflector carefully to its operating position keeping your fingers out of the way. NOTE: Install bottom lip inside chute opening (indicated by 1 in the figure below) before placing hooks over the hinge pin (indicated by 2 in the figure below). Chute Deflector \ Retainer Raise chute deflector Remove Baffle Figure 6 Installing MulchingBaffle If your mower is equipped with the optional mulching baffle, install it on the right side of the deck following these instructions. Make sure to follow the correct sequence as indicated here. • • • • Lift up and hold the side-discharge chute deflector. Insert bottom lip of the mulching baffle inside the chute opening. See Figure 7. Snap hooks of the mulching baffle over the hinge pin of the chute deflector. See Figure 7. The hooks must snap into place on the hinge pin, locking the mulching baffle firmly onto the mower. For a closeup of the hinge pin location, see Figure 7 inset. Release the chute deflector. Chute Opening \ Lip of Mulching Baffle (install inside chute opening) Figure 7 IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your mower. SECTION4: KNOWYOURLAWNMOWER Read this operator's manual and safety rules before operating your lawn mower. Compare the illustration in Figure 8 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. WARNING: lade Control Handle NOTE: The shroud shown here may not resemble the shroud The operation of any lawn on your mower. mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Recoil Starter Cutting Height Adj Blade ControlHandle The blade control handle is attached to the upper handle of the mower. Depress the blade control handle to operate the unit. Release blade control handle to stop engine and blade. _k Mulching Baffle \ \ Chute _ Deflector WARNING: blade controlto mechanism a safety device.This Never attempt bypass its is operations. CuttingHeightAdjustmentLevers One adjustment lever is located on each wheel and is used to adjust the cutting height. All four levers have to be at the same relative position to ensure uniform cut. Recoil Starter The recoil starter is attached to the right upper handle. Stand behind the unit and pull the recoil starter rope to start the unit. Figure 8 ChuteDeflector/DischargeChute The discharge chute, when installed on the unit, wilt allow for discharge of grass clippings beside each cutting lap. If the grass has grown too tall, and is not fit for mulching, cut the grass using this chute first, and then use the mulching baffle to mulch. StoppingEngine Mulching Baffle • The mulching baffle is used to recirculate the grass clippings back to the lawn. Attach it as instructed on page 8 of this manual. Release blade control handle to stop the engine and the blade. • Disconnect spark plug wire from spark plug and ground against the engine. SECTION5: OPERATING YOURLAWNMOWER StartingEngine Gas& OilFill-Up • ,_ WARNING: understand, and follow instructions andRead, warnings on the machine andall in this manual before operating. NOTE: For shipping purposes your mower is set with the wheels in a low cutting height position. For best results, raise the cutting position until it is determined which height is best for your lawn. See the Adjustment Section for details. • Check oil level and add oil if necessary. Follow relevant instructions in the engine manual for this. Service the engine with gasoline as instructed in the engine manual. A WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. BeforeStartingMower • UsingYourLawnMower Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire (inside the rubber boot) is fastened securely over the metal tip on the spark plug. WARNING: If you strike a foreign object, stop the engine. Remove wire from the spark plug, thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower. Extensive vibration of the mower during operation is an indication of damage. The unit should be promptly inspected and repaired. StartingEngine WARNING: Be sure onelawn other than the operator is standing nearnothe mower while starting engine or operating mower. IMPORTANT: Be sure wire, or other objects mower or the engine. thrown by the mower personal injury to the WARNING: Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. 1. 2. WARNING: Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. • • • 3. Push primer three times. Wait about two seconds between each push. In cold weather around 55° F or below, prime five times. Do not prime to restart a warm engine after a short shutdown. Standing behind the mower, depress the blade control handle and hold it against the upper handle. Grasp starter handle and pull rope out slowly until engine reaches the start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly. Pull rope with a rapid, continuous, full arm stroke. Keeping a firm grip on the starter handle, let the rope rewind slowly. 4. the lawn is clear of stones, sticks, which could damage the lawn Such objects could be accidently in any direction and cause serious operator and others. For best results, do not cut wet grass. New grass, thick grass, or wet grass may require a narrower cut. For a healthier lawn, never cut off more than onethird of the total length of the grass. Your lawn should be cut in the fall as long as there is growth. Mulching 1. 2. For effective mulching, do not cut wet grass. Adjust ground speed according to the condition of the lawn. NOTE: If the grass has been allowed to grow in excess of 4", mulching is not recommended. Mow using the side discharge to reduce the grass height to 3-I/4" or less before mulching. SECTION6: MAKINGADJUSTMENTS CuttingHeight Height Adjustment spark plug, andAlways WARNING: ground stop against engine, engine disconnect before performing adjustments. Each wheel has a height adjustment lever. When this lever is moved from one slot to another, the height of cut will be changed. • Simply depress the lever towards the wheel and slide the lever assembly to desired position for a change in cutting height. See Figure 9. IMPORTANT: All wheels must be placed in the same relative position. For rough or uneven lawns, move the height adjustment lever to a higher position. This wilt help stop scalping of the grass. Figure 9 10 HandleHeight Your mower is shipped with the handle in the higher height position. For convenience of operating, you may lower the handle height as follows: • • • FLower Handle Wing_ Nuts Remove the starter rope from the rope guide. Disconnect the lower handle from the handle JJ bracket assemblies by removing the wing nuts. See Figure 10. Position each handle bracket assembly stud into the top hole in the lower handle. Handle Bracket NOTE: Each end of the lower handle must be placed in same relative position. • Re-attach the lower handle to the handle bracket Figure 10 on each side and tighten the wing nuts. Re-insert the starter rope into the rope guide. SECTION7: MAINTAININGYOURLAWNMOWER GeneralRecommendations • Always observe safety rules when performing any maintenance. • The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the lawn mower as instructed in this manual. • • • ChuteDeflector • Lubricate the torsion spring and pivot point periodically with light oil to prevent rust. Engine Follow the accompanying engine manual for lubrication schedule and instruction. Changing of engine governed speed will void engine warranty. All adjustments should be checked at least once each season. Lubricate Periodically check all fasteners and make sure these are tight. Lubrication WARNING: Always stop engine, disconnect spark plug, and ground against engine before cleaning, lubricating or doing any kind of maintenance on your machine. Lubricatej Blade ControlHandle • Figure 11 Lubricate the pivot points on the blade control handle at least once a season with light oil. The blade control must operate freely in both directions. See Figure 11. CleaningMower The underside of the mower deck should be cleaned after each use to prevent any build-up of grass clippings, leaves, dirt, or other debris. Wheels • Lubricate the wheels at least once a season with NOTE: We do not recommend the use of pressure washers or garden hose to clean your unit. These may cause damage to electric components, spindles, pulleys, bearings, or the engine. The use of water will result in shortened life and reduce serviceability. light oil (or motor oil). If the wheels are removed for any reason, lubricate the surface of the axle bolt and inner surface of the wheel with light oil. 11 • • • • • Disconnect spark plug wire. Drain the gasoline from the lawn mower, or place a piece of plastic under the gas cap. Tip the mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold the mower firmly. Scrape and clean the underside of the deck with a suitable toot. Do notspray with water. Put the mower back on its wheels on the ground. If you had put plastic under the gas cap, make sure to remove it now. • • • Turn mower on its side making sure that the air filter and the carburetor are up. Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Figure 12. Remove blade and adapter from the crankshaft. Blade Blade Bell WARNING: Never tip the mower more than 90 degrees in any directions and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem. Support _Hex Figure 12 EngineCare Sharpeningthe Blade A list of key maintenance jobs, required for good performance by the mower, is given below. Follow the accompanying engine manual for details. • • • • Change engine oil regularly, as instructed in the engine manual. Check oil level before starting engine every time. Service foam filter in the air cleaner every 25 hours of use and replace the paper filter component every 100 hours. You may have to service the air filter more frequently if you are operating the mower under extremely dusty conditions. Clean the engine periodically. Remove dirt and debris with a cloth or brush. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen the blade while it is still on the mower. • Follow the original angle of grind as a guide. Make sure that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. _hb WARNING: An unbalanced blade will cause excessive vibration when rotating at high speeds. It may cause damage to the mower, and could break causing personal injury. Balancingthe Blade • Clean the spark plug and reset the gap to .030" at least once a season. Refer to the engine manual for correct spark plug type. Inspect muffler periodically, and replace if necessary. The blade can be tested by balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. It is recommended that the blade always be removed from the adapter when testing for balance. Installing the Blade WARNING: Damaged mufflers or spark arresters can create a fire hazard. Make sure to • avoid muffler and surrounding areas while the mower engine is hot because temperature of these areas of the engine may exceed 150 ° F. • BladeCare • • WARNING: When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. • Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when necessary. • Removingthe Blade • Bolt Before reinstalling the blade and the blade adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil. Be sure to install the blade with the side of the blade marked "Bottom" (or with part number) facing the ground when the mower is in the operating position. Slide the blade adapter onto the engine crankshaft. Place the blade on the adapter. Be certain the blade is aligned and seated on the blade adapter flanges. Place blade bell support on blade. Make sure the notches on the blade bell support are aligned with small holes in the blade. Replace hex bolt and tighten hex bolt to torque: 450 in. lbs. min., 600 in. lbs. max. NOTE: To ensure safe operation of your mower, periodically check the blade bolt for correct torque. Disconnect spark plug wire from spark plug. 12 SECTION8: STORINGYOURLAWNMOWER The following steps should be taken to prepare your lawn mower for storage. • • • Clean and lubricate mower thoroughly as described in the lubrication instructions. IMPORTANT: We do not recommend the use of a pressure washer or garden hose to clean your unit. • Coat mower's cutting blade with chassis grease to prevent rusting. Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer. NOTE: When storing any type of power equipment in a poorly ventilated or metal storage shed, care should be taken to rust-proof the equipment. Using a light oil or silicone, coat the equipment, especially cables and all moving parts. Refer to engine manual for correct engine storage instructions. SECTION9: TROUBLESHOOTING Problem Engine fails to start Cause Remedy 1. 2. 3. 4. Blade control handle disengaged. Spark plug wire disconnected. Fuel tank empty or stale fuel. Blocked fuel line. 1. 2. 3. 4. Engage blade control handle. Connect wire to spark plug. Fill tank with clean, fresh gasoline. Clean fuel line. 5. 6. Faulty spark plug. Engine flooded 5. 6. Clean, adjust gap, or replace. Wait a few minutes to restart, but do not prime. 1. 2. Spark plug wire loose. Blocked fuel line or stale fuel. 1. 2. 3. 4. 5. 6. Vent in gas plugged. Water or dirt in fuel system. Dirty air cleaner. Carburetor out of adjustment. 3. 4. 5. 6. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh gasoline Clear vent. Drain fuel tank. Refill with fresh fuel. Clean air cleaner. Adjust carburetor. 1. 2. Engine oil level low. Air flow restricted. 3. Carburetor not adjusted properly. 1. 2. 3. Fill crankcase with proper oil. Remove blower housing and clean. Adjust carburetor. Occasional skip (hesitates at high speed 1. Spark plug gap too close. 1. Adjust gap to .030". Idles poorly 1. 1. 2. 3. Spark plug fouled, faulty or gap too wide. Carburetor improperly adjusted. Dirtyaircleaner. 2. 3. Reset gap to .030" or replace spark plug. Adjust carburetor. Clean air cleaner. 1. Cutting blade loose or unbalanced. 1. 2. Bent cutting blade. 2. Wet grass. 1. Do not mow when grass is wet; wait until later to cut. 2. Excessively high grass. 2. 3. Dull blade. 3. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting path. Sharpen or replace blade. 1. Wheels not positioned correctly. 1. 2. Dull blade. 2. Engine runs erratic Engine overheats Excessive vibration Mower wilt not mulch gras_ 1. Uneven cut Tighten blade and adapter. Balance blade. Replace blade. Place all four wheels in same height position. Sharpen or replace blade. NOTE: For repairs beyond the minor adjustments listed above, contact an authorized service dealer. 13 SECTION10: PARTSLISTFORMODEL084 Jl \ \ \\ 6 11 15 14 21 14 Model084 Ref. No. Part No. Ref. No. Part Description Part No. Part Description 1. 2. 747-1161A 749-1092A Blade Control Handle 22. 738-1173 Upper Handle 736-0741 Shoulder Screw Bell Washer .760 ID x 1.25 OD 3. 720-0279 734-1987 Rear Wheel 8 x 1.8 4. 710-1205 Wing Nut Eye Bolt 23. 24. 710-0514 5. 710-1174 Carriage Bolt 5/16-18 x 2.0 25. 27. 736-0270 Hex Cap Screw 3/8-16 x 1.0 Bell Washer .265 ID x .75 OD 6. 720-0284 28. 738-1172 Shoulder Screw 7. 736-0451 Wing Nut Shoulder Washer .320 ID x .93 OD 29. 749-04037 30. 9. 725-0157 Lower Handle Cable Tie 734-1988 748-0376C Front Wheel 7 x 1.8 8. 31. 742-0742A 10. 11. 710-0599 17098 TT Screw 1/4-20 x 0.5" 736-0524A 710-1044 Mulching Blade 22" Blade Bell Support 12. 731-04019 Hinge Clip Trail Shield 32. 33. 34. 747-0710 Hinge Pin 13. 682-3065 Handle Bracket Assembly LH 35. 732-1014 Torsion Spring 14. 682-3064 Handle Bracket Assembly RH 36. 731-1035B Chute Hinge 15. 687-02048 37. 731-1034B 16. 710-0654A Deck Assembly 22" TT Screw 3/8-16 x 1.0 39. 746-0957 Hinged Chute Deflector Blade Control Cable - 37.25" 17. 741-0751 Height Adjuster Bearing 40. 731-04197 Mulching Plug 18. 720-0426 Height Adjuster Knob 42. 736-0105 19. 20. 687-02051 710-0216 43. 44. 712-0130 Washer Spacer .401 ID x .870 OD Hex Lock Nut 3/8-16 712-0431 Lock Nut 3/8-16 21. 682-0113 Lever Assembly (includes Ref. #18) Hex Cap Screw 3/8-16 x .75 Pivot Arm 15 Blade Adapter Hex Cap Screw 3/8-24 x 1.5 MANUFACTURER'S O LIMITED WARRANTY TRD RILT i Bg The limited warranty set fodh below is given by Trey-Bilt LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. Troy-Bilt LLC warrants this product against defects for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has net been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by Trey-Bilt LLC for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts or components thereof are subject to separate terms as follows: All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts. Normal wear parts and components include, but are net limited to: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber, and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WiTH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1330-558-7220, or log on to our Web site at www.troybilt.cem. This limited warranty does net provide coverage in the following cases: a. b. c. The engine or component parts thereof. These items carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and conditions. Log splitter pumps, valves, and cylinders have a sepa rate one year warranty. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. g in d. e. f. g. FOR: " Troy-Bilt LLC does net extend any warranty for products sold or exported outside of the United States, its possessions and territories, except those sold through Troy-Bilt LLC's authorized channels of export distribution. Parts that are net genuine Troy-Bilt parts are net covered by this warranty. Service completed by someone other than an authorized service dealer is net covered by this warranty. Transportation charges and service calls are not covered. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt LLC. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt LLC shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do net allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property aed/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220
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