Bolens 12A 446T163 User Manual LAWN MOWER Manuals And Guides L0403325

MTD Walk Behind Lawnmower, Gas Manual L0403325 MTD Walk Behind Lawnmower, Gas Owner's Manual, MTD Walk Behind Lawnmower, Gas installation guides

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Operator's Manual

21" Rear-Discharge
Lawn Mower
Model 445

IMPORTANT:

Read safety rules and instructions

carefully

before operating

equipment.

Warning:

This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting
applicable local or state laws (if any). If a spark attester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

MTD LLC, P.O. BOX 361131 CLEVELAND,

PRINTED IN U.S.A.

OHIO 44136-0019

FORM NO. 769-00540
(10/2002)

TABLEOFCONTENTS
Content

Page

Important Safe Operation Practices ...................................................................................

Slope Gauge ......................................................................................................................

Assembling Your Lawn Mower ..........................................................................................
Know Your Lawn Mower ....................................................................................................

7
10

Operating Your Lawn Mower .............................................................................................

Maintaining Your Lawn Mower ...........................................................................................
Service
..........................................................................................................................

12
13

Making Adjustments ..........................................................................................................

Off- Season Storage ..........................................................................................................

Troubleshooting .................................................................................................................
Parts List ..........................................................................................................................

17
18

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new Lawn Mower. It will help you assemble, prepare
and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking
down at the rear of the deck. A sample model plate is explained below. For future reference, please
copy the model number and the serial number of the equipment in the space below.

(Model Number)

(Serial Number)

Copy the model number here:

Copy the serial number here:

ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.

CALLINGCUSTOMER
SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support
representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You will be asked to enter the serial
number in order to process your call.

SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
WARNING:

This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--HEED ITS WARNING

WARNING:

This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
WARNING:
Engine exhaust, some of its constituents, and certain vehicle components
emit chemicals known to State of California to cause cancer and birth defects or other
reproductive

harm.

GeneralOperation
1.

contain or

Read this operator's manual carefully in its entirety
before attempting to assemble this machine. Read,
understand, and follow all instructions on the
machine and in the manual(s) before operation. Be
completely familiar with the controls and the proper
use of this machine before operating it. Keep this
manual in a safe place for future and regular
reference and for ordering replacement parts.
This machine is a precision piece of power
equipment, not a plaything. Therefore, exercise
extreme caution at all times. Your unit has been
designed to perform one job: to mow grass. Do not
use it for any other purpose.
Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent. Only
responsible individuals who are familiar with these
safe operation rules should use this machine.
Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys and other foreign objects which could
be tripped over or picked up and thrown by the
blade. Thrown objects can cause serious personal
injury. Plan your mowing pattern to avoid discharge
of material toward roads, sidewalks, bystanders
and the like. Also, avoid discharging material
against a wall or obstruction which may cause
discharged material to ricochet toward operator.
To help avoid blade contact or a thrown object
injury, stay in the operator zone behind the handles
and keep bystanders, helpers, children and pets at
least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown

objects which ricochet can cause serious injury to
the eyes.
Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Shirts and pants that cover
the arms and legs and steel-toed shoes are
recommended. Never operate this machine in bare
feet, sandals, slippery or light weight (e.g. canvas)
shoes.

Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade can
amputate hands and feet.
9. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
10. Many injuries occur as a result of the mower being
pulled over the foot during a fall caused by slipping
or tripping. Do not hold on to the mower if you are
falling; release the handle immediately.
11. Never pull the mower back toward you while you
are walking. If you must back the mower away from
a wall or obstruction first look down and behind to

5.
6.
7.

avoid tripping and then follow these steps:
a. Step back from the mower to fully extend
your arms.
b. Be sure you are well balanced with sure
footing.
c. Pull the mower back slowly, no more than
half way toward you.
d. Repeat these steps as needed.
Do not operate the mower while under the influence
of alcohol or drugs.
Do not engage the self-propelled mechanism on
units so equipped while starting engine.
The blade control handle is a safety device. Never
attempt to bypass its operation. Doing so makes
the safety device inoperative and may result in
personal injury through contact with the rotating
blade. The blade control handle must operate
easily in both directions and automatically return to
the disengaged position when released.

Do Not:
8. Neveroperatethemowerin wetgrass.Alwaysbe
sureofyourfooting.A slipandfallcancause
1. Do not mow near drop-offs, ditches or
seriouspersonalinjury.If youfeelyouarelosing
embankments, you could lose your footing or
yourfooting,releasethebladecontrolhandle
balance.
immediately
andthebladewillstoprotatingwithin
2. Do not mow slopes greater than 15 degrees as
threeseconds.
shown on the slope gauge.
9. Mowindaylightorgoodartificiallight.Walk,never
3. Do not mow on wet grass. Unstable footing could
run.Stopthebladewhencrossinggraveldrives,
cause slipping.
walkways
or roads.
10. Iftheequipment
shouldstarttovibrateabnormally, Children
stoptheengineandcheckimmediately
forthe
Tragic accidents can occur if the operator is not alert to
cause.Vibrationisgenerallya warningoftrouble.
the presence of children. Children are often attracted to
11.Shuttheengineoffandwaituntilthebladecomes
the mower and the mowing activity. They do not
toa completestopbeforeremoving
thegrass
understand the dangers. Never assume that children
catcheror unclogging
thechute.Thecuttingblade
will remain where you last saw them.
continues
torotatefora fewsecondsafterthe
engineis shutoff.Neverplaceanypartofthebody 1. Keep children out of the mowing area and under
the watchful care of a responsible adult other than
inthebladeareauntilyouaresurethebladehas
the operator.
stoppedrotating.
2. Be alert and turn mower off if a child enters the
12. Neveroperatemowerwithoutpropertrail shield,
area.
discharge
cover,grasscatcher,bladecontrol
3. Before and while moving backwards, look behind
handleor othersafetyprotective
devicesinplace
and down for small children.
andworking.Neveroperatemowerwithdamaged
4. Use extreme care when approaching blind corners,
safetydevices.Failuretodoso,canresultin
doorways, shrubs, trees, or other objects that may
personalinjury.
obscure your vision of a child who may run into the
13. Mufflerandenginebecomehotandcancausea
burn.Donottouch.
mower.
5. Keep children away from hot or running engines,
14.Onlyusepartsandaccessories
madeforthis
They can suffer burns from a hot muffler.
machinebytheoriginalequipment
manufacturer
6. Never allow children under 14 years old to operate
(O.EM).Failuretodosocancausepersonal
injury.
15. If situations occur which are not covered in this

a power mower. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.

manual, use care and good judgment. Contact your
dealer for assistance. Telephone 1-800-800-7310
for the name of your nearest dealer.

SlopeOperation

Service

Slopes are a major factor related to slip and fall
accidents which can result in severe injury. Operation
on slopes requires extra caution. If you feel uneasy on a
slope, do not mow it. Before operating this unit on a
slope or hilly area, use the slope gauge on page 6 to
measure slopes. If the slope is greater than 15
degrees, do not mow it.

Safe Handling of Gasoline

DO:
1.

Mow across the face of slopes; never up and down.
Exercise extreme caution when changing direction
on slopes.
Watch for holes, ruts, rocks, hidden objects, or
bumps which can cause you to slip or trip. Tall
grass can hide obstacles.
Always be sure of your footing. A slip and fall can
cause serious personal injury. If you feel you are
losing your balance, release the blade control
handle immediately, and the blade will stop rotating
within 3 seconds.

To avoid personal

injury or property

damage

use

extreme care in handling gasoline. Gasoline is
extremely flammable
and the vapors are explosive.
Serious personal injury can occur when gasoline is
2.
3.
4.

spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
Use only an approved gasoline container.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle

before filling.
If possible, remove gas-powered
equipment from
the truck or trailer and refuel it on the ground. If this
is not possible, then refuel such equipment on a
trailer with a portable container, rather than from a
gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

7.
8.

Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
Never fuel machine indoors because flammable

vapors will accumulate in the area.
Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
10. Never over fill fuel tank. Fill tank to no more than ½

inch below bottom of filler neck to provide space for
fuel expansion.
11. Replace gasoline cap and tighten securely.
12. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
13. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as
on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
14. To reduce fire hazard, keep mower free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
15. Allow a mower to cool at least 5 minutes before
storing.
GeneralService
1.

Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
Before cleaning, repairing, or inspecting, make
certain the blade and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
Check the blade and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade for damage (e.g., bent,
cracked, worn) Replace blade with the original
equipment manufacture's (O.EM.) blade only,
listed in this manual. "Use of parts which do not
meet the original equipment specifications may

lead to improper performance and compromise
safety!"
4. Mower blades are sharp and can cut. Wrap the
blade or wear gloves, and use extra caution when
servicing them.
5. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
6. Never tamper with safety devices. Check their
proper operation regularly.
7. After striking a foreign object, stop the engine,
disconnect the spark plug wire and ground against
the engine. Thoroughly inspect the mower for any
damage. Repair the damage before starting and
operating the mower.
8. Never attempt to make a wheel or cutting height
adjustment while the engine is running.
9. Grass catcher components, discharge cover, and
trail shield are subject to wear and damage which
could expose moving parts or allow objects to be
thrown. For safety protection, frequently check
components and replace immediately with original
equipment manufacturer's (O.E.M) parts only,
listed in this manual. "Use of parts which do not
meet the original equipment specifications may
lead to improper performance and compromise
safety!"
10. Do not change the engine governor setting or
overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
11. Maintain or replace safety and instruction labels, as
necessary.
12. Observe proper disposal laws and regulations.
Improper disposal of fluids and materials can harm
the environment.

YourResponsibility
Restrict the use of this power machine to persons
who read, understand and follow the warnings and
instructions in this manual and on the machine.

WARNING

USE THIS PAGE AS A GUIDE TO DETERMINE

SLOPES

WHERE

YOU MAY NOT OPERATE

SAFELY.

WARNING

I-w

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-I12 feet every 10 feet). A riding mower could overturn
and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip,
resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.

SECTION3: ASSEMBLING
YOURLAWNMOWER
RemovingUnitFromCarton
Remove staples, break glue on top flaps or cut tape
at carton end and peel top flap to open carton.
Remove loose parts if included with unit.
Cut corners and lay carton down flat. Remove
packing material.
Roll or slide unit out of carton. Check carton

Raise the lower handle, as shown in Figure 3, until
it snaps into place.
Raise the upper handle as shown in Figure 3.
Tighten the two wing nuts which are already on the
handle. See Figure 3.

thoroughly for loose parts.

Tighten these

NOTE: Make sure not to crimp cables while removing
the loose parts or the entire unit from the carton.

wing nuts
Lower

ToolsRequired

Upper
Handle

Pair of Pliers
Funnel

Handle

Set of adjustable wrenches

Disconnecting
SparkPlug

Figure 3

Before setting up your lawn mower, disconnect the
spark plug wire from the spark plug, and ground it to
a bolt, retaining post or V-slot on the engine. See
Figure 1.

Spark Plug

All Engines with Rubber

NOTE: Make sure to route the cables outside the lower
handle. Also do not crimp the cables while lifting the
handle up.
For shipping purposes, the hairpin clip is placed in
the outer hole of the weld pin on the lower handle.
Remove the hairpin clip from the outer hole of the
weld pin.
Using a pair of pliers, insert the hairpin clip into the
inner hole in the weld pin. Repeat on the other side.
See Figure 4.
Lower

Boot

Hail

Figure 1

AssemblingHandle
For shipping purposes, the grass bag was placed on
top of the unit. Remove it from the unit and set it out of
the way. See Figure 3.

Lift lower

Figure 4

handle
Grass

Upper Handle

Lift
handle

Figure 2

Inner Hole

Bag

Insert post of cable ties that are on lower handle
into the holes provided on the lower handle. The
holes may be on the inside or outside. Pull cable
ties tight and cut off the extra. See Figure 5 below.

AssemblingSoftGrassBag
Join the rear frame and front frame assembly as
shown in Figure 7A.
Place the bag over the frame (black plastic side is
the bottom of bag). Slip the openings in the side of
the plastic channels on the bag over the hooks on
the grass catcher frame.
Secure bag to frame by working the plastic
channels on bag over frame as shown in Figure 7B.
All of the plastic channels except the center top of
the bag attach from the outside of bag. The center
top of the bag attaches from inside the bag.

Cable Tie

[]

Figure 5

[]

Frame

Hook

Attaching StarterRope
The rope guide is already attached to the right side of
the lower handle of your mower. See Figure 6.
With the spark plug wire disconnected and
grounded, hold the blade control handle against the
upper handle, and pull the starter rope up to the
rope guide. See Figure 6.
Slip the rope through the rope guide as shown
below. Tighten the wing nut holding the rope guide
to the lower handle.

_ar

Frame

Assembly

Plastic
Channels

Slip rope into
Wing Nut
Figure 7

AttachingGrassCatcher
If your mower is equipped with a mulching plug, and
it is in place on the mower, lift the rear discharge
door and remove the rear mulching plug from the
mower. See Figure 8.

rope g_i_R

Guide

Figure

GrassCatcherAssembly
NOTE: Make certain the grass bag is turned right side
out before assembling (waming label will be on the
outside).
Parts for SoftGrassBag
1. Front Frame
2. Rear Frame
3. Bag

Rear
Mulching
Plug

Figure 8
NOTE: Make sure that the cables are routed to the
outside of the handle when attaching the grass catcher.

Lift the rear discharge door.
Place the hooks of the grass catcher into the slots
in the handle bracket assemblies on both sides.
See Figure 9. Release the rear discharge door.

Slide the rod into the upper edge of the chute
deflector so the tab on the rod is toward the left side
of the chute deflector. When assembled correctly,
the rod will extend further to the left side than the
right side. See Figure 10.
Slide the push nut onto the right side of the rod to
secure.
AttachingChuteDeflector(if Equipped)
Lift the rear discharge door on the mower.
Remove rear mulching plug if installed
Place the ends of the rod into the slots in the handle
bracket assemblies. See Figure 11.
Release the rear discharge door.
Rear
Discharge
Door
/

Rear DiScharge Door

Figure 9

RemovingGrassCatcher
Lift the rear discharge door on the mower.
Lift the grass catcher up, out of the slots in the
handle bracket assemblies.
Reinstall the plastic rear mulching plug.
Release the rear discharge door.
WARNING:
Never operate the mower
unless the hooks on the grass catcher are
seated in the slots on the handle bracket
assemblies, and the rear discharge door rests
firmly against the top of the grass catcher.

ChuteDeflector

Equipped)

If your mower is equipped with the chute deflector,
assemble as follows:
Rod

Tab

Chute
Deflector

Push
Nut

Figure 10

Slots in
Handle Bracket
Assemblies

Figure 11
Convertingto Mulcher
Lift the rear discharge door.
Remove the grassbag or chute deflector.
Insert the mulch plug. See Figure 8.
Release the rear discharge door. See Figure 9.

SECTION4: KNOWYOURLAWNMOWER
Read this owner's manual and safety rules before operating your lawn mower. Compare the illustrations in Figure
12 with your lawn mower to familiarize yourself with the location of various controls and adjustments.
1<:3

Blade Control Handle

Lower Bail Handle

Chute Deflector

Recoil Startel

(Optional)

"_2:__

ear Mulching
Plug

Plug

Prime
Height Adjustment Lever

Figure 12
BladeControlHandle

Throttle Control

The blade control handle is located on the upper handle
of the mower. The blade control handle must be
depressed in order to operate the unit. Release the
blade control handle to stop the engine and the blade.

The engine is equipped with a constant speed throttle
for maximum engine and cutting performance.

WARNING:

Recoil Starter
The recoil starter is attached to the handle. Stand
behind the unit and pull the recoil starter to start engine.

The blade control handle is a

Primer

safety device. Never attempt to bypass its
operations. The blade will be rotating whenever
the engine is running.

The primer is used to pump gas into the carburetor. Use
it to assist in starting a cold engine, but do not use it
when restarting a warm engine after a short shutdown.

Lower Bail Handle
The lower bail handle is located on the upper handle
and is used to engage the drive. Squeeze the bail
handle against the upper handle to engage the drive;
release it to slow down or stop mower from propelling.

SECTION5: OPERATING
YOURLAWNMOWER
GasandOilFill-Up
_lb

StoppingEngine
Release blade control handle to stop the engine
and the blade.

when engine is Never
WARNING:
runningfill or
fuel
hot.
tank
Do indoors,
not smoke
or
when filling up the fuel tank.

Disconnect spark plug wire and move away from
spark plug to prevent accidental starting.

Service the engine with gasoline and oil as
instructed in the separate engine manual packed
with your mower. Read the instructions carefully.

OperatingYourLawnMower
Once the engine has started, squeeze the lower
bail handle and the blade control handle against the
upper handle to run the mower.
Do not operate the mower without the mulching
cover, the grass catcher bag, or the discharge
chute properly installed.
Be sure that the lawn is clear of stones, sticks, wire,
or other objects which could damage lawn mower
or engine. Such objects could be accidently thrown
by the mower in any direction and cause serious
personal injury to the operator and others.
For best results, do not cut wet grass because it
tends to stick to the underside of the mower,
preventing proper discharge of grass clippings,
poor mulching conditions, and could cause you to
slip and fall. New grass, thick grass, or wet grass
may require a narrower cut.
For a healthy lawn, always cut off one-third or less
of the total length of the grass. Lawn should be
trimmed in fall as long as there is growth.

BeforeStartingMower
Attach spark plug wire to spark plug. Make certain
the metal cap on the end of the spark plug wire
(inside the rubber boot) is fastened securely over
the metal tip on the spark plug.

StartingEngine
,_

operator is standing
WARNING:
Be sure
near
nothe
onelawn
other
mower
than while
the
starting engine or operating mower.
WARNING:

Never run engine indoors or in

enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an
odorless and deadly gas.
WARNING:
Keep hands, feet, hair and
loose clothing away from any moving parts on
engine and lawn mower.
_b

Push the primer three times. Wait two seconds
between each push. In temperatures below 55 ° F,
prime five times. Do not prime to restart a warm
engine after a short shutdown.
Standing behind the mower, depress the blade
control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope
will pull slightly harder at this point). Let the rope
rewind slowly. Pull rope with a rapid, continuous,
full arm stroke. Keeping a firm grip on the starter
handle, let the rope rewind slowly.

stop
ARNING:
the engine.If Remove
you strikespark
a foreign
plug object,
wire from
spark plug, thoroughly inspect the mower for
any damage. Repair the damage before
restarting and operating the mower. Extensive
vibration of the mower during operation is an
indication of damage. The unit should be
promptly inspected and repaired.

BaggingGrassClippings

Lift discharge door and pull grass bag up and away
from the mower to dispose of the grass clippings.

You can use the grass catcher bag to collect clippings
while you are operating the mower.

AdjustingCuttingHeight

Attach the grass catcher following instructions on
page 8 of this manual. Grass clippings will
automatically collect in the bag as you run mower.
Operate mower till the grass bag is full.
Stop the engine completely by releasing the control
handle. Make sure that the unit has come to a

Refer to height adjustments section of this manual on
page 15 for instruction on how to adjust the cutting
height and the handle height.
For best results in mowing, keep the cutting height
position high until you have determined which
cutting height is preferred.

complete stop.

SECTION6: MAINTAININGYOURLAWNMOWER
EngineMaintenance

WARNING:

Always stop engine and
disconnect spark plug wire before performing
any maintenance or adjustments on the mower.
WARNING:

A list of key maintenance jobs required for good
performance by the mower is given below. Follow the
engine manual for detailed list and instructions.

Never tip mower more than 90

Change engine oil after the first two operating
hours and every 25 operating hours thereafter.
Check the oil level before starting the engine every
time.

degrees in any direction and do not leave it
tipped for long. Oil can drain into the upper part
of the engine causing a starting problem.

Service foam filter in the air cleaner every 25 hours
of use and replace the paper filter component every
100 hours. You may have to service the air filter
more frequently if you are operating the mower
under extremely dusty conditions.
Clean engine periodically. Remove dirt and debris
with a cloth or brush.
Clean the spark plug and reset the gap to.030" at
least once a season or every 50 hours of operation.
Spark plug replacement is recommended at the
start of each season.

Cleaningthe LawnMower
Clean the underside of the mower deck after each
use to prevent any build-up of grass clippings, if this
debris is allowed to accumulate, it will result in rust
and corrosion.
NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may
cause damage to electric components, spindles,
pufleys, bearings or the engine. The use of water will
result in shortened life and reduced serviceability.

Inspect muffler periodically, and replace if
necessary. Damaged mufflers or spark arresters
can create a fire hazard. Make sure to avoid muffler

Disconnect spark plug wire. Drain gasoline from the
mower, or place a piece of plastic under gas cap.
Tilt the mower so that the side with the air cleaner is

and surrounding areas while the mower engine is
hot because temperature of these areas of the
engine may exceed 150 ° F.

facing up. Hold the mower firmly.
Scrape and clean the underside of the deck with a
suitable tool. Do not spray with water.
Put the mower back on its wheels. If you had put
plastic under the gas cap, remove it now.

Lubrication(SeeFigure13)
Wheels
Lubricate the wheels and bearings, if so equipped,
at least once a season with light oil or engine oil.
Also, if the wheels are removed for any reason,
lubricate the surface of the axle bolt and the inner
surface of the wheel with light oil.
Lubricate

ChuteDeflector& Rear DischargeDoor
Lubricate the torsion spring and the pivot point on
each end of the rear discharge door using a light oil.
This will prevent rusting.

Follow engine manual
for lubrication

Engine
Follow the engine manual instructionsand
recommended schedule for lubricating engine.
Transmission
The transmission is pre-lubricated and sealed at
the factory and does not require lubrication.
Pivot Points
Lubricate the pivot points on the blade control
handle, lower bail handle and the cutting height
adjustment lever at least once a season with light
oil. The blade control handle and the lower bail

Lubricate

handle must operate freely in both directions. The
cutting height adjustment levers should be able to
move easily.

Figure 13

SECTION7: SERVICING
YOURMOWER
BladeCare
Pulley

Periodically inspect the blade adapter and pulley for
cracks, especially if you strike a foreign object. Replace
when necessary.

Lock Nut

_Assembly

Blade
WARNING:
When removing the cutting
blade for sharpening or replacement, protect
hands by using heavy gloves or a thick rag to
grasp the cutting blade.

_ I_

_a_-_-- Lock Nut

Adapter .
"_

Disconnect spark plug wire from spark plug.
Turn mower on its side making sure that the air filter
and the carburetor are up.
To RemoveBlade

Bell
Washer

Remove the bolt and the bell washer that hold the
blade-pulley assembly to the engine crankshaft.
See Figure 14. Remove the assembly from the
crankshaft,
Remove two bolts and lock nuts from the blade

Blade

Hex Bolt
_

Hex Bolt

Figure 14
To ReplaceBlade:
Before reinstalling the blade-pulley assembly to the
unit, lubricate the engine crankshaft and the inner
surface of the blade adapter with light oil.
Also lubricate the bolt holes, bolt and the inner
surface of the nuts.

assembly, See Figure 14.
Remove the blade from blade adapter and pulley.

Install the blade adapter on the pulley with the "star"
away from the pulley. See Figure 14.
Place the new blade on the blade adapter with the
side marked bottom (has a part number) facing
away from the adapter.
Secure the blade to the assembly with two hex
bolts and lock nuts. Tighten the hex bolts to the
recommended torque. Refer to 'Blade Mounting
Torque' information below.
Install the blade assembly on the engine
crankshaft. Secure with the hex bolt and bell

Using a torx wrench, loosen the screw holding the
belt tension spring to the transmission. See Figure
15. Do not remove the screw completely. As you
loosen it, the tension on the belt will be released.
Push the transmission up a little and slide the belt
off the transmission pulley.
Lift the mower to access the belt from the underside
of the mower.

Loosen this screw

washer (cupped side of washer to blade) and
tighten to the recommended torque. Refer to 'Blade
Mounting Torque' information below.

Shoulder

IMPORTANT: The bolt used to secure the blade to
the engine is specially heat-treated.
Do not
substitute.
To order replacement bolt, refer to the
parts list in the back of this manual.

Screw

WARNING:
To and
ensure
operation
of
your unit, all nuts
boltssafe
must
be checked
periodically for correct tightness.

BladeMountingTorque:
Screw

Blade adapter bolts: 120 in.lbs, minimum, 150 in.lbs.
maximum.

Transmission

Center bolt: 450 in.lbs, minimum, 600 in.lbs, maximum.

Figure

To Sharpen Blade:

Slide the belt off the engine pulley and around the
blade. See Figure 16.

The blade can be sharpened with a file or on a
grinding wheel. Do not attempt to sharpen the
blade while it is still on the mower.

Follow the original angle of grind as a guide. Make
sure that each cutting edge receives an equal
amount of grinding to prevent an unbalanced blade.
IMPORTANT: An unbalanced

Front Drive
Cover

rag to handle the
WARNING:
As blade
always,
while
usesliding
a thickthe
piece
belt of
around it. Make sure the engine does not start
at all while doing this job.

blade will cause

excessive vibration when rotating at high speeds,
may cause damage to the mower and could break
causing personal injury.

Left Front\

Right Front Wheel

Test the blade by balancing it on a round shaft
screwdriver or a blade balancer.
If the blade is not balanced, remove metal from the
heavy side until it balances evenly.

ReplacingDriveBelt
Remove two shoulder screws securing the front
drive cover to the mower deck. See Figure 15.
Press inward on the sides of the front drive cover
and release the tabs that secure the front drive

Engine Pulley
Figure 16

cover to the height adjuster brackets. Remove drive
cover from the mower.

ReplacingRearFlap

Replace with the new belt, working around the
blade. Make sure the belt is firmly seated on the
engine pulley while pulling from the other side and
sliding it around the transmission pulley.
Put the mower down with all four wheels firmly
placed on one level.
Tighten the screw, loosened earlier, to secure belt
tension spring to the transmission and reassemble
the front drive cover.

To remove rear flap, cut off the flat end of the wire
rod which secures it to the deck. See Figure 17.
Attach the new flap and new rod to deck, bending
the ends of the new rod over to secure to deck.

Rear Discharge
Door

Handle
Bracket

Handle
Rear Flap

Bracket

Figure 17

SECTION8: MAKINGADJUSTMENTS
AdjustingHandleHeight
Your mower is shipped with the handle in the higher
height position. To lower height, proceed as follows.
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand
knobs and carriage bolts. Lay the upper handle out
of the way, being careful not to bend or kink the
cables.

Notch
Lower
Handle

Remove the hairpin clips from the weld pins on the
handle brackets. Refer to Figure 4. Press out on the
legs of the lower handle. Remove lower handle
from the mower.
Turn the lower handle around so the notch on the
bottom of the lower handle is facing forward as
shown in Figure 18. Reassemble, placing the
bottom holes in the handle over the weld pins in the
handle mounting bracket.
Reassemble the upper handle to the lower handle.
Insert hairpin clips in the inner holes of the weld
pins and attach the starter rope as instructed in the
"Assembling Your Lawn Mower" section 3.

Figure 18

AdjustingCuttingHeight
IMPORTANT: All wheels must be placed in the same
relative position. For rough or uneven lawns, move the
height adjustment lever to a higher position. This will
help stop scalping of the grass.
An adjusting plate and thumb lever at each wheel
position provides cutting height adjustment. Each
adjusting plate has nine height positions. Height of cut
will change when you move the thumb lever from one
position to another.

AdjustingCarburetor

Simply depress the lever towards the wheel and
move the lever assembly to desired position. See
Figure 19.

NOTE: A dirty air cleaner may cause an engine to run
rough too. Make sure that the air cleaner is clean and
attached to the carburetor before deciding to adjust the
carburetor.

"eoi"us" ment

,_
__'%.

Lever

WARNING:
any adjustments
are engine
made to
the engine (e.g.Ifcarburetor)
while the
is
running, keep clear of all moving parts. Be
careful of heated surfaces like the muffler.

To adjust carburetor, please follow the engine manual.

Figure 19

SECTION9: OFF-SEASON
STORAGE
Gasoline

Prepare your lawn mower for storage at the end of the
season or if the unit will not be used for 30 days or
more. Store the mower in a clean, dry area.

Do not store gasoline from one season to another.
NOTE: Gasoline, stored more than one month, may
affect engine performance.

Mower
Clean underside of the mower according to
instructions on page 12.

Replace your gasoline can if it starts to rust. Rust
and/or dirt in the gasoline will cause problems.
Store unit in a clean, dry area. Do not store next to
corrosive materials, such as fertilizer or rocksalt.

NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. They may
cause damage to electric components, spindles,
pufleys, bearings or the engine. The use of water will
result in shortened life and reduce serviceability.

NOTE: If storing the mower in an unventilated or metal
storage shed, make sure to rustproof the equipment
with a light oil or silicone.

Lubricate the mower as instructed on page 13.
You can fold your mower's handle for convenience
of storage by following directions below:
Remove the starter rope from the rope
guide; loosen two hand knobs on two
sides of the handle, and let the upper
handle fold down to the rear. Move the

Engine
Follow recommendations in the accompanying
engine manual for off-season storage of the
engine.

hairpin clips to the outer hole in the
weld pins on the handle mounting
brackets. Spread the sides of the lower
handle, and push it forward and down.
Inspect and replace/sharpen blade, if required.
Refer to page 13.

SECTION
10: TROUBLE-SHOOTING
GUIDE
Problem
Engine fails to start

Possible Cause

Corrective Action

1.
2.
3.
4.

Blade control handle disengaged
Spark plug wire disconnected
Fuel tank empty, or stale fuel
Blocked fuel line

1.
2.
3.
4.

Engage blade control handle
Connect wire to spark plug
Fill up tank with fresh gasoline
Clean fuel line

5.
6.

Faulty spark plug
Engine flooded

5.
6.

Clean, adjust gap, or replace
Wait a few minutes and start again.

1.
2.

Spark plug wire loose
Blocked fuel line or stale fuel

1.
2.

3.
4.
5.

Vent in gas cap plugged
Water or dirt in fuel system
Dirty air cleaner

4.
5.

Connect and tighten spark plug wire.
Clean fuel line, fill tank with clean,
fresh gasoline.
Clear vent.
Drain fuel tank. Refill with fresh fuel.

Engine overheats

1.
2.

Engine oil level low
Air flow restricted

1.
2.

Fill crankcase with proper oil.
Clean lawn mower engine.

Occasional skip
(hesitates) at high
speed

Spark plug gap too close

Adjust gap to.030 inches.

Idles poorly

Spark plug fouled, faulty, or gap too
wide
Dirty air cleaner

Reset gap to.030 inches or replace
spark plug.
Clean air cleaner.

Cutting blade loose or unbalanced

Tighten blade and adapter, balance
blade.

2.
3.

Bent cutting blade
Bent engine crankshaft

2.
3.

Replace blade.
Contact your nearest service center

Engine speed too low

2.
3.

Wet grass
Excessively high grass

2.
3.

Dull blade

Move throttle lever (if so equipped) to
FAST position.
Wait until grass is dry to cut.
Mow once at a high cutting height,
then mow again at desired height.
Sharpen or replace blade.

1.
2.

Wheels not in same height position
Dull blade

Engine runs erratic

Excessive vibration

Mower will not
mulch grass

Uneven cut

1.
2.

Clean air cleaner. Refer to engine
manual.

Reposition all wheels at same height.
Sharpen or replace blade.

NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.

Model445

11
27

%J9

68
37
IMPORTANT:
For a proper working machine, use
Factory Approved Parts.
V-BELTS
are specially designed to engage and
disengage safely. A substitute (non OEM) V-Belt can
be dangerous by not disengaging completely.

Model445
Ref, No

Pa_ No.

Ref, No

Description

747-2136

Lower Bail Handle

747-0824

Blade Control Handle

749-1501

710-1270

Upper Handle
Oval C-Sunk Scr. 1/4-26 x 1.31"

746-0883

712-0324

Control Housing
Hex Lock Nut 1/4-20

746-0555

Control Cable: 55"

749-0928A

Lower Handle

746-1146

Drive Cable

10.

710-0606

Hex Screw 1/4-20 x 1.5"

11.

710-1174

12.

720-0284

Carriage Bolt
Handle Knob

13.

736-0451

Saddle Washer

14.

720-0279

Wing Nut

15.
18.

710-1205
631-0075B

Rope Guide

23.

714-0104

24.

731-1236

Hairpin Clip
Rear Trail Shield

25.

732-0700

Wire: Trail Shield

26.

720-0275

Knob

27.

710-0192

Scr. Tr. Mach. #10-24 x 6.380"

28.

732-0677

29.

782-5003

Torsion Spring LH
Rear Baffle LH

30.

710-1017

Scr. AB 1/4-14 x 6.625"

31.

732-0678

32.

710-0896

Torsion Spring RH
Hex Scr. w/Wash. 1/4-14 x 0.62"

33.

720-0426

Knob

34.

736-0105

Bell Washer .375 x .876

35.

634-0020

36.

738-0102

Rear Wheel: Disk Bar Gray
Shoulder Screw

37.

731-1426

Hubcap:Radial Sprocket Yellow

38.

682-0513

Handle Bracket Assembly LH

39.

682-0514
14766

Handle Bracket Assembly RH
Pivot Bar LH

40.

14765
732-0706

Pivot Bar RH
Front Lever RH

41.

732-0707
738-0507B

Front Lever LH
Shoulder Screw

42.

726-0240

Cable Tie

43.

782-5007A

44.

712-0798

Mulch Plug
Hex Nut

45.

736-0356

Flat Washer

46.
47.

732-1043
782-0080A

Belt Tension Spring

48.
49.
50.
51.
53.
54.
55.
56.
57.
58.

754*0637

V-Belt

731-1404A

Mulch Plug
Front Baffle

782-5002
618-0657

Transmission Assembly Compl.
Front Drive Cover: Yellow

715-04611

Roll Pin

736-6331

Bell Washer

748-6355
736-6447

Bearing Support
Wave Washer

782-0511A

Height Adj. Plate LH

782-0512B

Height Adj. Plate RH

682-6599

Pivot Plate Assembly

756-1146A

Drive Pulley

748-6411

Blade Adapter

742-6741
712-6324

Mulching Blade w/Star: 21"
Hex Lock Nut

719-6216

Hex Screw

715-6221

Dowel Pin

717-1762

Gear 14T RH

717-1761

Gear 14T LH

67.
68.

714-6161
736-3613

Hairpin Clip
Flat Washer

69.
70.
71.
72.
73.
74.
75.
76.
77.

716-6865

Snap Ring

782-7551

Wheel Dust Cap

716-6162

Snap Ring
Washer DD 1.5" O.D.

78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.

Rear Discharge Deck: 21"

Description

731-2600

59.
60.
61.
62.
63.
64.
65.
66.

Engine Spacer Assembly

PaN No,

736-6474
756-04617
716-1257

Input Pulley
Hex Bolt

736-6452

Bell Washer

782-5994

Rear Baffle RH

756-1166

Slev. Spacer LH

756-1165

Slev. Spacer RH

682-0516A

Handle Bracket Assembly RH Compl.

682-0515A
782-7666

Handle Bracket Assembly LH Compl.
RD Chute Door

716-6666

Hex Bolt

732-6731

Torsion Spring

732-0417A
716-1668

Spring Lever
TT Screw

682-0512A

Height Adj. Assembly RH Compl.

682-0511A
716-1248

Height Adj. Assembly LH Compl.
Weld Pin

734-2642

Front Wheel Complete, 8x2 Black

734-2665A

Rear Wheel Complete, 8X2

Model445

\
Ref. No.
1.
2.
3.
4.
5.
6.
7.

PaN No.
764-0310
782-5007A
726_0201
711-0996
731-1405
764-0311
190-104-000

Description
Rear Catcher Frame
Mulcher Plug
Nut: Spd..3125
Rod

Side Discharge Adaptert
Front Catcher Frame
Chute Deflector Complete 1

1"If equipped

ShroudChart

Part No.
Color
751B281439
Dark Red
751B281440
Black
751B281443
Bright Red
Hardware: 710-1256 (Screw)

Part No.
731-1585B

Color
Black

Hardware: 710-1274 (Screw)

Part No.
7511681311
7511681911
7511682011

Color
Black
Red
Gray

Part No.
Color
731-1395A
Red
731-1396A
Black
731-1397A
Gray
Hardware: 710-1256

Part No.
Color
731-1586B
Black
731-1612A
Red
Hardware: 7510042823

Part No.
Color
751B281451
Gray
Hardware: 710-1256 (Screw)

Part No.
Color
731-1402A
Yellow
731-1694
Black
731-1695
Silver
731-1934A
Charcoal
Hardware: 710-1256 (Screw)

Part No.
Color
7510143208
Black
Hardware: 7510042823

Part No.
751B281476
751B281777

Color
Black
Yellow

Hardware: 710-1237 (Screw)

B&S Modular Black Shroud (Not Illustrated)
Part No.
751B095130
751B2251037
751B281136
751B281145

Description
TT Screw
Control Cover
Rewind Cover
Brake Cover

Notes

MANUFACTURER'S

LIMITED WARRANTY

FOR:

YaRD-MaN)f/
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the
United States, its possessions and territories.
MTD LLC warrants this product against defects for a period of
two (2) years commencing on the date of original purchase
and will, at its option, repair or replace, free of charge, any
part found to be defective in materials or workmanship, This
limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator's
Manual furnished with the product, and has not been subject
to misuse, abuse, commercial use, neglect, accident,
improper maintenance, alteration, vandalism, theft, fire,
water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any
accessory or attachment not approved by MTD LLC for use
with the product(s) covered by this manual will void your
warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log
on to our Web site at www.mtdproducts.com.
This limited warranty does not provide coverage in the
following cases:
a.

b.
c.

The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to
applicable manufacturer's warranty for terms and
conditions.
Log splitter pumps, valves, and cylinders have a
separate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or

e.
f.

MTD LLC does not extend any warranty for products
sold or exported outside of the United States, its
possessions and territories, except those sold through
MTD LLC's authorized channels of export distribution.
Parts that are not genuine MTD parts are not covered
by this warranty.
Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
Transportation charges and service calls are not
covered.

No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind MTD LLC. During the period of the warranty,
the exclusive remedy is repair or replacement of the
product as set forth above,
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD
LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY:

This

limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

exposure.

MTD LLC,P.O. BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-800-7310

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Bolens 12A 446T163 User Manual LAWN MOWER Manuals And Guides L0403325

MTD Walk Behind Lawnmower, Gas Manual L0403325 MTD Walk Behind Lawnmower, Gas Owner's Manual, MTD Walk Behind Lawnmower, Gas installation guides

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