Bolens BL100 User Manual TRIMMER Manuals And Guides L0403044
BOLENS Line Trimmers/Weedwackers, Gas Manual L0403044 BOLENS Line Trimmers/Weedwackers, Gas Owner's Manual, BOLENS Line Trimmers/Weedwackers, Gas installation guides
User Manual: Bolens BL100 BL100 BOLENS TRIMMER - Manuals and Guides View the owners manual for your BOLENS TRIMMER #BL100. Home:Lawn & Garden Parts:Bolens Parts:Bolens TRIMMER Manual
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Operator's Manual Since it began making garden tools in 1850,Bolens has been known for longlasting, dependable products. Bolens eventually carried that hard.working hedtage into the outdoor power equipment industry, when it designed and built the first-ever power-driven garden tractor. Today,homeowners around the country rely on Bolens for durable, reliable power equipment at an affordable price. 2-Cycle Gas Trimmer ModelBL100 orBL150 INTRODUCTION THANKYOU TABLE OF CONTENTS Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator's manual provides you with easy-to-understand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition. Service Information ................................... Rules for Safe Operation ............................... 6 Assembly 7 Instructions Starting/Stopping ................................. ............................... Instructions All information, illustrations, and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. Operating Bump HeadTMis a trademark of MTD SOUTHWESTINC. Accessories and Replacement SplitLine TMis a trademark of MTD SOUTHWESTINC. Troubleshooting Specifications For service call 1-800-520-5520 Parts ................... ........................................ 9 10 11 16 16 17 18 ................................ 20 Inside Back Cover CONTENTS OF CARTON to obtain a list of authorized • Model BI100 or BL150 Trimmer with Bump Head A D-Handle and Hardware DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE. A Cutting Attachment Shield with Hardware • Operator's Manual Before beginning, locate the unit's model plate. It lists the model and serial numbers of your unit. Refer to the sample plate below and copy the information for future reference. • Product Registration Card • Bottle of 2-Cycle Oil A This item will either be installed on the unit or in the hardware pack Model Humber --_ \ ................. ................................ Parts List .............................. service dealers near you. erlal NumBer --_ ............................... Chart ............................... Warranty Information Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer. 8 ......................... and Repair Instructions Cleaning and Storage SERVICE INFORMATION S .... Instructions Maintenance Copyright© 2003 MTD SOUTHWESTINC, All Rights Reserved. 3 Know Your Unit ....................................... Oil and Fuel Information PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS 2 Parent Part Humber Examine all parts to make certain that nothing is missing and no breakage has occurred during shipping. Any damaged or missing part must be replaced before using this product. '_S/N ilIllmllllillilllilillillillflHlmlll ITEM I CALIFORNIA PROPOSITION 65 WARNING Copy the mode! & parent part number here: Copy the serial number here: THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH DEFECTS,OR OTHER REPRODUCTIVE HARM. Make sureyou carefully read and understand this manual before starting or operating this equipment. THIS PRODUCTISCOVEREDBY ONEOR MOREU.S.PATENTS. OTHERPATENTSPENDING. 2 RULES FOR SAFEOPERATION NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon, and Washington. All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon, and Washington require by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped, and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE DEALER to install the Accessory Part #182747 Spark Arrestor. Read the Operator's Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. FOR QUESTIONS, CALL 1-800-520-5520 • SAFETY SYMBOLS • The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL SYMBOL MEANING I 1 l I I CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to Others. Always follow the safety precautions to reduce the risk of fire, electric shock, and persona njury. SAFETY ALERT SYMBOL: Indicates danger, warn- 1 ing or caution. Attention is required in order to l avoid serious personal injury. May be used in I conjunction with other symbols or pictographs. DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others, Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. NOTE: Advises you of information MEANING WARNING: Failureto obey a safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of f re, e ectr c shock, and persona njury. or instructions vital to the operation or maintenance of the equipment. • IMPORTANT SAFETY INFORMATION READALL INSTRUCTIONS • Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or repairs before using the unit. WARNING: When using the unit, you must follow the safety rules. Please read these instructions before operating the unit in order to ensure the safety of the operator and any bystanders. Please keep these instructions for later use. • Clear the area to be cut before each use. Remove rocks, broken glass, nails, wire, string and other objects which may be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders and pets; keep them outside a 50-foot (15 m.) radius, at a minimum. Even then, they are still at risk from thrown objects. Encourage bystanders to wear eye protection. If you are approached, stop the unit immediately. BEFORE OPERATING • Read the instructions carefully. Be familiar and proper use of the unit. • with the controls • Do not operate this unit when tired, ill or under the influence of alcohol, drugs or medication. • This unit was not designed to be used as a brushcutter. Do not attach or operate this unit with any type of brushcutring blade or brushcutting attachment. • Children under the age of 15 must not use the unit; teens may operate the unit with adult guidance. • Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace cutting attachment parts that are cracked, chipped or damaged in any way. Make sure the cutting attachment is properly installed and securely fastened. Be sure that the cutting attachment shield is properly attached, and positioned as recommended. Failure to do so can result in personal injury to the operator and bystanders, as well as damage to the unit. SAFETY WARNINGS FOR GAS TRIMMERS vapors can explode if ignited. Follow the ensu- | WARNING: Gasoline is highly flammable and its 1 ing precautions. ] • Store fuel only in containers specifically approved for the storage of such materials. • Use only a 0.080-inch (2.03 mm) diameter Genuine Factory Parts TM replacement line. Never use metal-reinforced line, wire, chain or rope. These can break off and become dangerous projectiles. designed and • Always stop the engine and allow it to cool before filling the fuel tank. Never remove the fuel tank cap or add fuel when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank. • Be aware of risk of injury to the head, hands and feet. 3 RULES FOR SAFEOPERATION • IMPORTANT SAFETY INFORMATION • • Add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Remove the fuel cap slowly, and only after the engine stops. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately. • Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it rotates. • Do not touch the engine, gear housing or muffler. These parts get extremely hot from operation, even after the unit is turned off. • Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate. • Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting. • Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke. Keep sparks and open flames away from the area while adding fuel or operating the unit. • Always stop the engine when cutting is delayed or when walking from one cutting location to another. WHILE OPERATING • Neverstartorruntheunitinsideaclosedroomorbuildin Breathing exhaust fumes can be fatal. Operate only in a well-ventilated outdoor area. • If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts. 9. this unit • Wear safety glasses or goggles that meet ANSI Z87.1 standards and are marked as such. Wear ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. • Stop the unit, switch the engine to off, and disconnect the spark plug for maintenance or repair. • Use only Genuine Factory Parts TMreplacement parts and accessories for this unit. These are available from your authorized service dealer. Use of any unauthorized parts or accessories could lead to serious injury to the user, or damage to the unit, and void your warranty. • Wear heavy long pants, boots, gloves and a long sleeve shirt. Do not wear loose clothing,jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level. • The cutting attachment shield must always be in place while operating the unit. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield. • This unit does not have a clutch. The cutting continues rotating when the engine is idling. • AdJust the D-handle best grip. to your size in order • Be sure the cutting attachment thing before starting the unit. • Use the unit only in daylight • Keep unit clean of vegetation may become lodged between shield. • To reduce fire hazard, replace a faulty muffler and spark arrestor. Keep the engine and muffler free from grass, leaves, excessive grease or carbon build up. attachment to provide is not in contact the OTHER SAFETY WARNINGS • Never store a fueled unit inside a building may reach an open flame or spark. with any- where fumes • AIIowthe engine to cool before storing or transporting. sure to secure the unit while transporting. or good artificial light. • Avoid accidental starting. Be in the starting ever pulling the starter rope. The operator be in a stable position while starting. Starting/Stopping Instructions, and other materials. They the cutting attachment and Be • Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children. position whenand unit must Refer to the • Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions. • Use the right tool. Only use this tool for its intended purpose. • Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions. • Do not overreach. Always keep proper footing and balance. • Always hold the unit with both hands when operating. Keep a firm grip on both handles or grips. SAVE THESE INSTRUCTIONS 4 RULES SAFETY AND INTERNATIONAL FOR SAFEOPERATION SYMBOLS This operator's manual describes safety and international symbols and piCtographs that may appear on this product. Readthe operator's manual for complete safety, assembly, operating and maintenance and repair information. SYMBOL MEANING SYMBOL Indicates danger, warning or caution. May be used in conjunction with other • SAFETY ALERT SYMBOL symbols or pictographs. MEANING THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY / / //_ __ _/ WARNING: Do not operate without the cutting attachment shield in place. Keep away from the rotating cutting attachment. WARNING - READ OPERATOR'S MANUAL Read the operator's manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. HOT SURFACE WARNING Do not touch a hot muffler, gear housing or cylinder. You may get burned. These parts get extremely hot from operation. They remain hot for a short time after the unit is turned off. • WEAR EYE AND HEARING PROTECTION @ SHARP BLADE WARNING: Thrown objects and loud noise can cause severe eye injury and hearing loss.Wear eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face shield when needed. WARNING: Sharp blade on cutting attachment shield. To prevent serious injury, do not touch line cutting blade. I<1 KEEP BYSTANDERS AWAY WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m) from the operating area. I 0 • UNLEADED FUEL Always use clean, fresh unleaded fuel. • OIL Refer to operator's manual for the proper type of oil. 5 • CHOKE CONTROL A • FULL choke position. B • PARTIAL choke position. C • RUN position. • ON/OFF STOP CONTROL ON / START/RUN • ON/OFF STOP CONTROL OFFor STOP RULES FOR SAFEOPERATION KNOW YOUR UNIT APPLICATIONS As a trimmer: • Cutting Fuel Cap grass and light weeds • Edging • Decorative trimming around trees, fences, etc. Choke Lever Starter Rope Grip Sha_ Grip\ _J Primer Bulb D-Handle " Throttle Control On/OffStop Control \ \ \\ SparkPlug Muffler AirFilter/Muffler Cover Line Cutting Blade Tubq Cutting Attachment Shield Cutting _ Attachment 6 i i ASSEMBLY INSTRUCTIONS INSTALL AND ADJUST THE D-HANDLE Install 1. Push the D-handle down onto the shaft housing so that the handle slants towards the shaft grip (Fig. 1). The squared bolt hole in the handle is to the right. j Fig. 1 Shaft Grip Shaft Housing _ D-Handle Tighten I (_ _ Hex Lock Nut Wing Nut Bolt Washer Recessed Holes Insert the shoulder bolt into the squared hole in the handle and push through. On the left side of the handle, place the washer on the bolt, then screw the wing nut onto the bolt. Do not tighten until you make the handle adjustment. 2. . 4. 5. I _ Install on a Curved Shaft (BL1OO) 1. If the D-handle was pre-installed, loosen the wing nut on itjust enough so the handle can freely move. Rotate the D-handle to place the grip above the top of the shaft housing. Place it a minimum of 6 inches (15.24 cm) from the end of the shaft grip. Place the cutting attachment shield onto the shaft housing. Be sure the guard mounting bracket slides into the slot on the edge of the cutting shield. Rotate the shield into place, counterclockwise (Fig. 4). The holes in the guard mounting bracket and cutting attachment shield will line up. 2. While holding the unit in the operating position, manuever the D-handle to the location that provides you the best grip. From inside the cutting attachment shield, push the square bolt through the hole until the threaded end protrudes through the guard mounting bracket (Fig. 5). 3. Put the washer on the bolt, then screw the wing nut onto the bolt and tighten. Tighten the wing nut until the D-handle is secure. INSTALLING THE CUTTING SHIELD Shaft Housing _1 w AveRrNIcNe6iaattachment sh _eO etphreed te lYgn pntmS ace. erri°w_lshP°eurts_f_ea Icin_t_rr __ _acket Slide the cutting attachment shield into the shield mount on the cutting attachment. Align the screw holes in the shield with the holes in the cutting attachment shield mount (Fig. 2). Cutting Attachment Shield Place one of the three (3) supplied hex lock nuts into one of the three recessed holes on the top of the cutting attachment shield (Fig 3). 3. Install a screw into the hole from the bottom of the cutting attachment shield. Screw it into the nut installed in step 2 until it is started (Fig 3). Do not tighten. 4. Repeat steps 2 and 3 until all three screws have been started. Then tighten all screws securely with a Phillips head screwdriver. Guard Mounting I Install on a Straight Shaft (BL150) 2. I F-4 Use the following instructions if the cutting attachment shield on your unit is not installed or if you ever need to re-install it. 1. Screws (3) Guard Mounting Bracket _ Washer Wing Nut Squa_reBolt 7 OIL & FUELINFORMATION OIL AND FUEL MIXING INSTRUCTIONS Thoroughly mix the proper ratio of 2-cycle engine oil with unleaded gasoline in a separate fuel can. Use a 40:1 fuel/oil ratio. Do not mix them directly in the engine fuel tank. See the table below for specific gas and oil mixing ratios. Old and/or improperly mixed fuel are the main reasons for improper unit performance. Be sure to use fresh, clean unleaded fuel. Follow the instructions carefully for the proper fuel/oil mixture. Definition NOTE: of Blended Fuels One gallon (3.8 liters) of unleaded mixed with one 3.2 oz. (95 ml.) 2-cycle oil makes a 40:1 fuelloil ratio. gasoline bottle of Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol, or MTBE (ether). Alcohol-blended fuel absorbs water. As little as I% water in the fuel can make fuel and oil separate. It forms acids when stored. When using alcohol-blended fuel, use fresh fuel (less than 60 days old). Using Blended Fuels If you choose to use a blended fuel, or its use is unavoidable, follow recommended precautions: • Always use the fresh fuel mix explained tor's manual in your opera- • Always agitate the fuel mix before fueling the unit • Drain the tank and run the engine dry before storing the unit Using Fuel Additives 2 CYCLE OIL 1 US. GALLON 3.2 FL OZs. (3.8 LITERS) (95 ml) 1 LITER 25 ml MIXING RATIO = 40 : 1 The bottle of 2-cycle oil that came with your unit contains a fuel additive which will help inhibit corrosion and minimize the formation of gum deposits. It is recommended that you use our 2-cycle oil with this unit. If unavailable, use a good engines along with a fuel Stabilizer or an equivalent. additive per gallon of fuel the container. NEVER add fuel tank. UNLEADED GAS WARNING: Gasoline is extremely flammable. Ignited Vapors may explode. AIways stop the engine and allow it to cool before filling the fuel I tank. Do not smoke while filling the tank. Keep I 2-cycle oil designed for air-cooled additive, such as STA-BIL® Gas Add 0.8 oz. (23 mL) of fuel according to the instructions on fuel additives directly to the unit's sparks and open flames at a distance from the area. J _L CAUTION: For proper engine operation and maximum reliability, pay strict attention to the oil and l fuel mixing instructions on the 2-cycle oil container. Using improperly mixed fuel can severely from fuel spray. Never operate the unit without the ARNING: Remove fuel cap slowly to avoid injury fue capsecurey n place. WARNING: Add fuel in a clean, well ventilated area outdoors. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors I damage the engine. dissipate. NOTE: 8 Dispose of the old fuelloil mix in accordance Federal, State and Local regulations. J to STARTING/STOPPING INSTRUCTIONS STARTING INSTRUCTIONS 1. Mix gas with oil. Fill fuel tank with fuel/oil mixture. See Oil and Fuel Mixing Instructions. Make sure the On/Off Stop Control in the ON (I) position (Fig.6). Fully press and release the primer bulb 10 times, slowly. Some amount of fuel should be visible in the primer bulb and fuel lines (Fig. 7). If you can't see fuel in the bulb, press and release the bulb as many times as it takes before you can see fuel in it. Position B _\\\\\ Position A Placethe choke lever in Position A (Fig, 7). Crouch in the starting position (Fig. 8) and squeeze the throttle control. Pull the starter rope briskly 3 times (with the choke lever still in Position A). 6. Placethe choke lever in Position B 7. While squeezing the throttle control, pull the starter rope briskly 1 to 4 times to start the engine. 8. Keep the throttle squeezed and allow the engine to warm up for 10 to 15 seconds. 9. Place the choke lever in Position C. The unit is ready for use. NOTE: IF.- Position Choke Lever Primer Bulb Move choke lever to Position C for best engine performance. DO NOT leave the lever in Position B The engine does not start, go back to step 3. IF... The engine fails to start after a few attempts, place the choke lever in Position C and squeeze the throttle control. Pull the starter rope briskly 3 to 8 times. The engine should start. If not, repeat. IF WARM... ff the engine is already warm, make sure the On/Off Stop control is in the ON position and start the unit with the choke lever in Position B. After the unit starts, move the choke lever to Position C. STOPPING INSTRUCTIONS 1. Releaseyour hand from the throttle control. Allow the engine to cool down by idling. 2. Put the On/Off Stop Control in the OFF (O) position. 9 Throttle Control (Squeezed) C OPERATING INSTRUCTIONS HOLDING THE TRIMMER NOTE: Do not rest the Bump Head TMon the ground while the unit is running. WARNING: Always wear eye, hearing, foot and I body protection to reduce the risk of injury I when operating this unit. CAUTION: Do not remove or alter the line cutting blade assembly.Excessiveline length will make the clutch overheat. This may lead to serious personal I J Before operating the unit, stand in the operating position (Fig. 9). Check for the following: [njury or damage to the un t. Some line breakage will occur from: • The operator is wearing eye protection and proper clothing • Entanglement with foreign matter • With a slightly-bent right arm, the operator's right hand is holding the shaft grip • Normal line fatigue • Attempting to cut thick, stalky weeds • The operator's left arm is straight, the left hand holding the D-handle • Forcing the line into obJectssuch as walls or fence posts TIPS FOR BEST TRIMMING • The unit is at waist level _ BLIO0 _ RESULTS • For best trimming results, operate unit at full throttle. • The cutting attachment is parallel to the ground and easily contacts the grass without the need to bend over BL150 J • Keep the cutting attachment parallel to the ground. • Do not force the cutting attachment. Allow the tip of the line to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the engine. J Fig. 9 • Cutgrassover8inches(2OOmm) by working from top to bottom in small increments to avoid premature line wear or engine drag. • Cut from right to left whenever possible. Cutting to the left improves the unit's cutting efficiency. Clippings are thrown away from the operator. • Slowly move the trimmer into and out of the cutting area at the desired height. Move either in a forward-backward or side-to-side motion. Cutting shorter lengths produces the best results. • Trim only when grass and weeds are dry. ADJUSTING TRIMMING LINE LENGTH • The life of your cutting line is dependent upon: The Bump HeadTMcutting attachment allows you to release trimming line without stopping the engine. To release more line, lightly tap the cutting attachment on the ground (Fig. 10) while operating the trimmer at high speed. • Properadherenceof trimming techniques(explainedabove) • What vegetation is cut • Where vegetation iscut For example, the line will wear faster when trimming against a foundation wall asopposed to trimming around a tree. NOTE: Always keep the trimming line fully extended. Line release becomes more difficult as cutting line becomes shorter DECORATIVE TRIMMING Fig. 10 Decorative trimming is accomplished by removing all vegetation around trees, posts, fences, etc. Rotate the whole unit so that the cutting attachment is at a 30° angle to the ground (Fig. 11). \ Eachtime the head isbumped, about 1 inch (25.4 mm) of trimming line releases.A blade in the cutting attachment shield will cut the line to the proper length if any excess line is released. For best resultS,tap the bump knob on bare ground or hard soil. If you attempt a line release in tall grass,the engine may stall. Always keep the trimming line fully extended. Line release becomes more difficult when the cutting line gets shorter. 10 MAINTENANCE & REPAIRINSTRUCTIONS MAINTENANCE SCHEDULE NOTE: Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up. NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by any non-road engine repair establishment, individual or authorized service dealer. In order to assure peak performance of your engine, inspection of the engine exhaust port may be necessary after 50 hours of operation. If you notice lost RPM, poor performance or general lack of acceleration, this service may be required. If you feel your engine is in need of this inspection, refer service to any non-road engine repair establishment, individual or authorized service dealer for repair. DO NOT attempt to perform this process yourself as engine damage may result from contaminants involved in the cleaning process for the port. Some maintenance procedures may require special tools or skills. If you are unsure about these procedures take your unit to any nonroad engine repair establishment, individual or authorized service dealer. WARNING: To prevent serious injury, never perform maintenance or repairs with unit running. Always service and repair a cool unit. Disconnect the spark p!ug wire to ensure that the unit cannot start. FREQUENCY MAINTENANCE REQUIRED REFERTO Before starting engine Fill fuel tank with fresh fuel Page 8 Every 10 hours Clean and re-oil air filter Page 13 Every 25 hours Check and clean spark arrestor Check spark plug condition and gap Page 14 Page 15 Every 50 hours Inspect exhaust port and spark arrestor screen for clogging or obstruction to assure maximum performance levels Page 14 LINE INSTALLATION 2. Remove the inner reel from the outer spool (Fig. 13). This section covers both SplitLine IM and standard single line installation. 3. Remove spring from the inner reel (Fig. 13). 4. Use a clean cloth to clean the inner reel, spring, shaft, and inner surface of the outer spool. 5. Check the indexing teeth on the inner reel and outer spool for wear (Fig. 14). If necessary, remove burrs or replace the reel and spool. Always use Genuine Factory Parts T_ 0.080 in. (2.03 ram) replacement line. Using line other than the specified may make the engine overheat or fail. ql WARNING: Never use metal-reinforced line, wire, Chain Or rope. These can break off and become dangerous There are two methods projectiles. J I ] to replace the trimming line: • Wind the inner reel with new line • Install a prewound Winding 1. inner reel ;pool the Existing Inner Reel Hold the outer spool with one hand and unscrew the bump knob counterclockwise (Fig. 12). Inspect the bolt inside the bump knob to make sure it moves freely. Replace the bump knob if damaged. \ Inner Reel Fig. 12 Indexing Teeth Bolt BumpKnob / 11 MAINTENANCE & REPAIRINSTRUCTIONS 9. Insert the end of the line into the open hole in the inner reel and pull the line tight to make the loop as small as possible (Fig. 18). 10. Before winding, Slotted split the line back about 6 inches. 1I. Wind the line in tight even layers in the direction indicated on the inner reel. Hole_ NOTE: Failureto wind the line in the direction indicated will causethe cutting attachmentto operate incorrectly, For Usewith Single Line ONLY For Use with SplitLine 'Mor Single Line NOTE: SplitLine TMcan only be used with the inner reel with the slotted holes. Single line can be used on either type of inner reel. Use Figure 15 to identify the inner reel you have. NOTE: Always use the correct line length when installing trimming line on the unit. The line may not release properly if the line istoo long. 12. Insert the ends of the line into the two holding slots (Fig, 19). Fig. 16 13. Insert the ends of the line through the eyelets in the outer spool and place inner reel with spring inside the outer spool (Fig. 20). Push the inner reel and outer spool together. While holding the inner reel and outer spool, grasp the ends and pull firmly to release the line from the holding slots in the reel. Single Line Installation Go To Step 8 for SplitLiner_ Installation 6. Take approximately 40 feet (12.2 m) of new trimming line, loop it into two equal lengths. Insert each end of the line through one of the two holes in the inner reel (Fig. 16). Pull the line through the inner reel so that the loop is as small as possible. Wind the lines in tight even layers, onto the reel (Fig. 17). Wind the line in the direction indicated on the inner reel. Place your index finger between the two lines to stop the lines from overlapping. Do not overlap the ends of the line. Proceed to step 11. NOTE: The spring must be assembled on the inner reel before reassembling the cutting attachmenL 14. Hold the inner reel in place and install the bump knob by turning clockwise. Tighten securely. I Fig. 17 Eyelet Eyelet \ SplitLine _ Installation & Take approximately 20feet (6.1 m) ofnewtrimming line. Insert one end of the line through one of the two holes in the inner reel (Fig. 18). Pull the line through the inner reel until only about 4 inches is left ouL 12 Spring MAINTENANCE & REPAIRINSTRUCTIONS INSTALLING A PREWOUND REEL 1. Hold the outer spool with one hand and unscrew the bump knob counterclockwise (Fig. 12). Inspect the bolt inside the bump knob to make sure it moves freely. Replace the bump knob if damaged. 2. Remove the old inner reel from the outer spool (Fig. 13). 3. Remove the spring from the old inner reel (Fig. 13). 4. Place the spring in the new inner reel. NOTE: 5. . Cleaning the Air Filter Clean and re-oil the air filter every 10 hours of operation. It is an important item to maintain. Failure to maintain the air filter will VOID the warranty. 1. Remove air filter/muffler cover. Refer to Removing theAir Filter/Muffler Coven Turn cover over and look inside to locate the air filter. Remove the air filter from inside the air filter/muffler 2. cover (Fig. 22). The spring must be assembled on the inner reel before reassembling the cutting attachment. Insert the ends of the line through the eyelets in the outer spool (Fig. 20). Place the new inner reel inside the outer spool. Push the inner reel and outer spool together. While holding the inner reel and outer spool, grasp the ends and pull firmly to release the line from the holding slots in the spool. 3. Wash the filter in detergent and water (Fig. 22). Rinse the filter thoroughly. Squeeze out excess water. Allow it to dry completely. 4. Apply enough (Fig. 23). 5. Squeeze the filter to spread and remove excess oil (Fig. 23). clean SAE 30 oil to lightly coat the filter 7. Hold the inner reel in place and install the bump knob by turning clockwise. Tighten securely. Replacement Parts See Accessories/ Replacement Parts. AIR FILTER MAINTENANCE Removing m the Air Filter/Muffler Cover _ Air Filter , II always turn your trimmer II II II off and allow it to coo! Inside Muffler before you c ean or serv ce t. Cover 1. Place the choke lever in the PARTIAL choke position (B). NOTE: The choke lever must be in the PARTIAL choke position (B) (Fig. 21) to remove the air filter/muffler cover. 2. Remove the four (4) screws securing the air filter/muffler cover (Fig. 21). Use a flat blade or T20 Torx bit screwdriver. 3. Pull the cover from the engine. Do not force. Fig. 21 Choke Lever © Partial Choke Position (B) 6. Screws Replace the air filter inside the air filter/muffler cover (Fig 22). NOTE: Screws 13 Operating the unit without the air filter and air filter/muffler cover assembly will VOID the warrant,/. MAINTENANCE & REPAIRINSTRUCTIONS Reinstalling the Air Filter/Muffler Cover 1. Placethe air filter/muMer cover over the back of the carburetor and muffler. Align the screw holes. 2. Spark Arrestor Insert the four (4) screws into the holes in the air filter/muffler cover (Fig. 21) and tighten. Do not over tighten. \ \ \ \ Exhaust Gasket \ SPARK ARRESTOR MAINTENANCE 1. Remove air filter/muffler cover. Refer to Removing the Air Filter/Muffler Cove_ Locate muffler front and the two (2) bolts securing it to the engine (Fig. 24). Remove the two (2) bolts using a flatblade screwdriver or 5/16-inch socket or nut driver. 2. Pull muffler off of the engine. . Turn muffler over to the back side and locate the exhaust gasket. Removethe muffler gasket from the muffler (Fig. 24). NOTE: If the exhaust gasket is torn or damaged, replace it with a new gasket before reassembling muffler. 4. Using a small flatblade screwdriver, carefully pry up the spark arrestor from the recessed hole (Fig. 25). Remove the spark arrestor from the muffler. 5. Clean the spark arrestor with a wire brush. Replace it if it is damaged or if it is impossible to clean thoroughly (Fig. 25). 6. Reinstall the spark arrestor by pressing it into the recessed hole on the muffler's back side. Make sure it fits tightly against the muffler and is not raised up. 7. Place the exhaust gasket against muffler's back side. Align the gasket bolt holes with the bolt holes in the muffler. While holding exhaust gasket in place, insert the bolts into the muffler's front side (Fig. 24). 8. Place the muffler (with the exhaust gasket in place and bolts inserted), against the engine, aligning the bolt holes. Tighten the bolts to secure the muffler to the engine. 9. l_hL Muffler- Front Side Muffler- Back Side Spark Arrestor Spark Arrestor Muffler- Back Side If using a torque wrench, torque to: 80-90 in.,Ib. (9-10.2 N*m) Reinstall the air filter/muffler cover. ly, it could fall off causing damage tO the unit and 1WARNING: If the muffler injury is not tightened securepossible serious personal 14 MAINTENANCE & REPAIRINSTRUCTIONS CARBURETOR ADJUSTMENT 3. The idle speed of the engine is adjustable filter/muffler cover (Fig. 26). NOTE: through the air If the engine appears to be idling too fast, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as needed), to reduce idle speed. Checking the fuel mixture, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and: Careless adjustments can seriously damage your unit. An authorized service dealer should make carburetor adjustments. Check Fuel Mixture • theenginewill Old and/or improperly mixed fuel is usually the reason for improper unit performance. Drain and refill the tank with fresh, properly-mixed fuel prior to making any adjustments. Refer to OilandFue!lnformation. Clean Air Filter • the engine hesitates or stalls on acceleration not idle • there is a loss of engine power Have the carburetor A "L _ment The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow and change the air!fuel mixture. This is often mistaken for an out of adjusted by an authorized service dealer. WARNING: To prevent serious personal injury, J Jturn off the unit and make sure the cutting attachhas stopped rotat ng before you set t down. J adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw, Refer to Air Filter Maintenance. REPLACING THE SPARK PLUG If, after checking the fuel mixture and cleaning the air filter the engine still will not idle, adjust the idle speed screw as follows: 1. Stop the engine and allow it to cool. Grasp the plug wire firmly and pull it from the spark plug. 2, Clean around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8-inch socket counterclockwise. 3. Replace a cracked, fouled or dirty spark plug. Set the air gap at 0.020 in. (0.5 ram) using a feeler gauge (Fig. 27). Usea Champion RDJ7Yspark plug, or equivalent. The correct air gap is 0.020 indl (0.5 ram). Removethe plug after every 25 hours of operation and check its condition. WARNING: The cutting attachment will spin 1 during id!e speed adjustments. Wear protective J clothing and observe all safety instructions to J prevent serious personal injury. J 1. Start the engine and let it run at a high idle for a minute to warm up, Refer tO Starting/Stopping Instructions, 2. Release the throttle trigger and let engine stops, insert a small phillips screwdriver into the hole in the air (Fig. 26). Turn the idle speed screw turn at a time (as needed) until the CAUTION: Do not sand blast, Scrape or clean electrodes: Grit in the engine cou Id damage the the engine idle. If the or flat blade filter/muffler cover in, clockwise, 1/8 of a engine idles smoothly. cyl nder. 4. i Fig. 26 Install a correctly-gapped head. Tighten by turning until snug. spark plug in the cylinder the 5/8-inch socket clockwise If using a torque wrench torque to: 110-120 in.,Ib. (12.3-13.5 N-m) Idle Speed Screw Do not over tighten. 0.020 in. 15 MAINTENANCE & REPAIRINSTRUCTIONS CLEANING TRANSPORTING • Allow the engine to cool before transporting. WARNING: To avoid serious personal injury, 1 always turn your trimmer off and allow it to cool J • Drain fuel from unit. • Tighten fuel cap before transporting. before you clean or service it. J • Secure the unit while transporting. Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth. ACCESSORIES/REPLACEMENT PARTS STORAGE • Never store a fueled unit where fumes may reach an open flame or spark. • Allow the engine to cool before storing. • Store the unit locked up to prevent damage. unauthorized use or • Storetheunitinadry, well-ventilatedarea. • Store the unit out of the reach of children. If you plan on storing the unit for an extended time, use the following storage procedure: Drain all fuel from the fuel tank into a container with the same 2-cycle fuel mixture. Do not use fuel that has been stored for more than 60 days. Dispose of the old fuel/oil mix in accordance to Federal, State and Local regulations. 2. Start the engine and allow it to run until it stalls. This ensures that all fuel has been drained from the carburetor. 3. Allow the engine to cool. Remove the spark plug and put 1 oz. (30 ml) of any high quality motor oil or 2-cycle oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug. NOTE: 4. 147543 610311 182747 Replacement Line .................................. Replacement Line Cartridge ........................ 610375 153577 Inner Reel Spring ................................... Bump Knob ........................................ Fuel Cap ........................................... Shoulder Strap ..................................... 610317 153066 180000 682075 For specific replacement parts, refer to the parts list located on the inside back cover of this manual. LONG TERM STORAGE 1. 2-Cycle Oil ......................................... Spark Plug ......................................... Spark Arrestor ...................................... Remove the spark plug and drain all of the oil from the cylinder before attempting to start the trimmer after storage. Thoroughly clean the unit and inspect it for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is ready for storage. 16 TROUBLESHOOTING ENGINE WILL NOT START CAUSE ACTION Empty fuel tank Fill fuel tank with properly Primer bulb wasn't pressed enough Press primer bulb fully and slowly I 0 times Engine is flooded Use starting Old or improperly mixed fuel Fouled spark plug Drain gas tank and add fresh fuel mixture Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor Start the unit in choke Position B, then move lever to Position C Temperature is above 90 ° F mixed fuel procedure with choke lever in Position C ENGINE WILL NOT IDLE CAUSE ACTION Air filter is plugged Replace or clean the air filter Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture Improper carburetor adjustment Take to an authorized Choke lever in wrong position Move lever to Position C service dealer for an adjustment ENGINE WILL NOT ACCELERATE CAUSE Old or improperly ACTION mixed fuel Improper carburetor Cutting attachment adjustment bound with grass Dirty air filter Drain gas tank and add fresh fuel mixture Take to an authorized service dealer for an adjustment Stop the engine and clean the cutting attachment Clean or replace the air filter Plugged spark arrestor Choke lever in wrong position Clean or replace spark arrestor Move lever to Position C ENGINE LACKSPOWER OR STALLSWHEN CUTTING CAUSE ACTION Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture Improper carburetor adjustment Take to an authorized Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor Choke lever in wrong position Move lever to Position C service dealer for an adjustment CUTTING ATTACHMENT WILL NOT ADVANCE LINE CAUSE ACTION Cutting attachment bound with grass Stop the engine and clean cutting Cutting attachment out of line Refill with new line Inner reel bound up Replace the inner reel Cutting Clean inner reel and outer spool head dirty Line welded Disassemble, remove the welded attachment section and rewind Line twisted when refilled Disassemble and rewind the line Not enough line is exposed Push the bump knob and pull out line until 4 inches (102 mm) of line is outside of the cutting attachment CUTTING LINEADVANCES UNCONTROLLABLY CAUSE ACTION Oil, cleaner or lubricant in cutting head If further Clean and thoroughly dry the cutting head assistance is required, contact your authorized 17 service dealer. SPECIFICATIONS ENGINE* Engine Type ...................................................................................................................................................................................... Air-Cooled, 2-Cycle Stroke ................................................................................................................................................................................................. 1.25 in. (31.75 mm) Displacement ......................................................................................................................................................................................... 1.9 cu in. (31 cc) Idle Speed RPM.................................................................................................................................................................................. 2,800- 4,400 rpm Operating RPM .............................................................................................................................................................................................. 7,200+ rpm Ignition Type ...................................................................................................................................................................................................... Electronic Ignition Switch .......................................................................................................................................................................................... Rocker Switch Spark Plug Gap .................................................................................................................................................................................. 0.020 in. (0.5 mm) Lubrication ............................................................................................................................................................................................. Fuel/Oil Mixture Fuel/Oil Ratio ............................................................................................................................................................................................................. 40:1 Carburetor ............................................................................................................................................................................... Diaphragm, All-Position Starter ............................................................................................................................................................................................................ Auto Rewind Muffler ................................................................................................................................................................................................ Baffled with Guard Throttle ........................................................................................................................................................................................ Manual Spring Return Fuel Tank Capacity .................................................................................................................................................................................. 13 oz. (384 ml) DRIVE SHAFT and CUTTING ATTACHMENT* Drive Shaft Housing ....................................................................................................................................................................................... Steel Tube Throttle Control ................................................................................................................................................................................ Finger-Tip Trigger Approximate Unit Weight (No fuel, with cutting attachment and shield, and D-handle) ............................................. 10 Ibs. (4.5 kg.) Cutting Mechanism ..................................................................................................................................................................................... Bump Head Line Spool ....................................................................................................................................................................................... Bump Line Releaser Line Spool Diameter .................................................................................................................................................................... 3 inches (76.2 mm.) Trimming Line Diameter ............................................................................................................................................................. 0.080 in. (2.03 mm.) Cutting Path Diameter ..................................................................................................................................................................... 17 in. (43.18 cm.) _AIIspecifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. 18 EPA Emission Control Warranty Statement Your Warranty Rights and Obligations The Environmental Protection Agency and MTD LLC (MTD) are pleased to explain the emission control system warranty on your 2002 and later small off-road engine. New small off-road engines must be designed, built and equipped to meet stringent antismog standards. Troy-Bilt must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor or fuel-injected system, the ignition converter. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable and labor. condition exists, Troy-Bilt will repair your small off-road system, and catalytic engine at no cost to you including diagnosis, parts The 2002 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Troy-Bilt. Owners Warranty Responsibilities • As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your operator's manual. Troy-Bilt recommends that you retain all receipts covering maintenance on your small off-road engine, but Troy-Bilt cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. • As the small off-road engine owner, you however should be aware that Troy-Bilt may deny you warranty coverage off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. if your small • You are responsible for presenting your small off-road engine to a Troy-Bilt Authorized Service Center as soon asa problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions • The warranty regarding your warranty rights and responsibilities, you should call 1-800-520-5520. Manufacturer's Warranty Coverage period begins on the date the engine or equipment is delivered to the retail purchaser. • The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in material and workmanship which cause the failure of a warranted part for a period of two years. • Repair or replacement of warranted part will be performed at no charge to the owner at an Authorized Troy-Bilt Service Center. For the nearest location please contact Troy-Bilt at: 1-800-520-5520. • Any warranted part which is not scheduled for replacement, as required maintenance or which is scheduled for only for regular inspection to the effect of "Repair or Replace as Necessary" is warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part. • The owner will not be charged for diagnostic diagnostic work is performed at an Authorized labor which leads to the determination Troy-Bilt Service Center. that a warranted part is defective, if the • The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty. • Failures caused by abuse, neglect or improper maintenance are not covered under warranty. • The use of add-on or modified parts can be grounds for disallowing a warranty failures of warranted parts caused by the use of add-on or modified parts. claim. The manufacturer is not liable to cover • In order to file a claim, go to your nearest Authorized Troy-Bilt Service Center. Warranty services or repairs will be provided at all Authorized Troy-Bilt Service Centers. • Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in performance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer • The following components are included in the emission related warranty fuel pick up/fuel filter, ignition module, spark plug and muffler. 19 of the engine, air filter, carburetor, primer, fuel lines, BL100/BL150PARTSLIST ENGINE PARTS- MODEL BL100 & BL150 2-CYCLE GAS TRIMMER ® @ @ @ Item 1 Part No. 791-182059 2 791 q 80350 Description Air Cleaner/Muffler Cover Assembly (includes 2 & 47) Air Cleaner Filter 3 4 5 6 7 8 9 10 791 q 80351 791-180226 791-182160 791-182161 753-04407 753-04408 791-610675 791-181860 Carburetor Mounting Screws Wavey Washer Choke Lever Assembly (includes 6) Choke Knob and Screw Choke Lever and Plate (includes 4 & 5) Carburetor Assembly (includes 9 & 20) Carburetor Gasket Carb Mount Screw 11 12 13 14 15 791-683974 753-1196 791-684451 753-1208 753-04321 Primer and Hose Assembly Carb Mount Assembly (includes 10 & 13-14) Reed Assembly Carburetor Mount Gasket Crank Case Service Assembly (includes 10) 16 17 18 19 791-612134 753-04285 791 q 82612 791-181168 Rear Mounting Pad Fuel Tank Assembly (includes 18-20) Fuel Cap Assembly Fuel Return Line 20 21 22 791-682039 791-145308 753-04409 Fuel Line Assembly Front Mounting Pad Shroud Extension and Stand 23 24 25 26 27 28 791-182736 791-610303 753-1199 753-04286 753-04288 791-181079 Flywheel Assembly Spacer Recoil Pulley Recoil Spring Pulley Retainer Pull Handle Item 29 30 Part No. 791-613103 753-04289 31 32 33 34 38 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 791-181501 791-182405 753-04291 791-182519 753-04290 791-611063 753-04336 791-6103118 753-04159 791-182066 791-147578 753-04410 753-04367 753-1197 791-182723 791-182747 791-181345 753-04411 753-04412 753-04413 753-04134 791-180090 791-180091 753-1209 753-04415 Items Not Shown E21 Description Rope Starter Housing Assembly (includes 28-29, 31, 32 & 35) Housing Screws On/Off Switch Clamping Screw & Nut Anti*Rotation Screw Wire Leads Ground Tab Module Assembly Spark Plug Exhaust Gasket Muffler Assembly (includes 39, 41 & 46) Muffler Mounting Bolt Cylinder Assembly (includes 44, 48 & 49) Piston and Rod Assembly w/Rings Cylinder Gasket Cylinder Bolt Spark Arrestor Screen Cover Screws Compression Relief Valve Compression Relief Valve Spring Compression Relief Valve Cable Engine Gasket Kit O.EM. Carburetor Repair Kit Gasket Diaphragm Repair Kit Piston Ring Set Short Block Assembly (includes 10,15, 38, 42-45, 48 & 49) BOOM & TRIMMER PARTS- MODEL BLIO0 2-CYCLE GAS TRIMMER ® ® \ \ \ \ ® ® I Item 1 Part No. 791-182069 Description Throttle Housing and Trigger Assembly (includes 2, 3 & 4) 2 3 4 5 6 7 791-610314 791-180975 753-04361 753-04413 753-04280 Throttle Throttle Throttle ThrotBe Flexible 753-04281 8 9 10 11 12 13 14 15 16 791-153064 791-153317 Drive Shaft Housing Assembly (includes 6 & 13) D-Handle Assembly (includes 9) D-Handle Hardware 753-04282 753-04263 Guard Mounting Hardware Guard 791-180553 753-04264 Blade Assembly Outer Reelw/Retainer 791-610317B 791-610318 791-153066B Spring Inner Reel Bump Knob _tional Accessories 791-153577B Inner Reel and Line 791-682075B Items Not Shown E22 Tdgger Spdng Tdgger Housing Screws Cable Drive Shaft ShoulderStrapAssembly BOOM & TRIMMER PARTS- MODEL BL150 2-CYCLE GAS TRIMMER ® ) Item 1 Part No. 753*04279 Description Throttle Housing and Trigger Assembly _ncludes 2 & 3 2 3 5 6 7 8 9 10 11 12 13 14 791-610314 791-180975 753*04361 791-153064 791-153317 753*04330 753*04251 791-153597 791-180547 791-180548 791-180553 791-145569 791-180549 Throttle Trigger Spring Throttle Trigger Throttle Cable D_Hanole 15 16 791-153619 791-610660 Gearbox Assembly tincludes 15 & 16' OuterSpooland E)eletAssembly Retainer(10 OaCKJ 17 18 791-610317 753-1155 Sprmg Inner Ree 19 20 791-153066 753*04363 Bump Head Knob Assembl,. Retainer D-Handle Hardware Assembly Drive Shaft Housing Assembly Flexible Drive Shaft Lower Clamp Assembly Guard Mounting Screw Assembly Guard and Blade Assembl_ Blade Assembly Anti-Rotation Screw @ @ Optional Accessories 791 -! 53577 Spool and hne (25 ft.) Assembly Items Not Shown @ E23 MANUFACTURER'S LIMITED WARRANTY FOR: i ¸ _SINCE-|SBO_ The limited warranty set forth below is given by Troy-Bilt LLC with respect with new merchandise purchased and used in the United States, its possessions and territories. Troy-Bilt warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage. This warranty is limited to ninety (90) days from the date of original retail purchase for any Bolens product that is used for rental or commercial purposes, or any other income-producing purpose. NOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of Troy-Bilt LLC by calling 1-800-520-5520 or writing to PO Box 361131, Cleveland, Ohio 44136-0019. No product returned directly to the factory will be accepted unless prior written permission has been extended by the Customer Service Department of Troy-Bilt LLC. This limited warranty following cases: does not provide A. Tune-ups - Spark Plugs, Carburetor coverage AdJustments, No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind Troy-Bilt LLC. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. Troy-Bilt LLC shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property andlor to others and their property arising out of the use or misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift. in the How State Law Relates to this Warranty: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Filters To locate your nearest service dealer dial 1-800-520-5520. B. Wear items - Bump Knobs, Outer Spools,Cutting Line, Inner Reels, Starter Pulley, Starter Ropes, Drive Belts C. Troy-Bilt does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through Troy-Bilt's authorized channels of export distribution. Troy-Bilt reserves the right to change or improve the design of any Bolens Product without assuming any obligation to modify any product previously manufactured. TROY-BILT LLC PO Box 361131 Cleveland, OH 44136-0019 U.S.A. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE FOR QUESTIONS CALL 1-800-520-5520 OPERATOR'S MANUAL PART NO. 769-00715 PRINTED IN U.S.A. 5/03
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