Boschhome Kts 200 Users Manual 001

KTS 200 to the manual 2a61e4ae-9e72-425a-b10b-49e11b2ec902

: Boschhome Boschhome-Kts-200-Users-Manual-239600 boschhome-kts-200-users-manual-239600 boschhome pdf

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KTS 200

d e Betriebsanleitung

e n Instruc tio n m anual

Systemtester für die Steuergeräte-Di-

System tester fo r c o n tro l un it dia gn o -

a gn o se
e s Instruc c io nes d e m anejo

sis
it

M anuale d ‘istruz io ni

C o mp ro b a do r del sistema p a ra dia gn ó -

T ester di sistema p er la dia gn o si delle

stic o de un ida des de c o n tro l

c en tra lin e di c o ma n do

p t M anual d e serv iç o

p l Instruk c ja o bstugi

f r Instruc tio ns d ‘em p lo i
T esteur systè me p o ur dia gn o stic des
c en tra les de c o mma n de
s v Bruk sanv isning
Systemtester fö r styrdo n sdia gn o s
c s N á v o d k o bsluz e

A p a relh o de teste do sistema p a ra a

tester systemu do dia gn o styk i stero w -

Systé mo v ý tester p ro dia gn o stik u

dia gn o se de un ida des de c o ma n do

n ik ó w

rídic íc h jedn o tek

t r K ullanm a talim ati
K o n tro l ün iteleri a riz a tesh is islemi iç in
sistem test c ih a z i

Contents | KTS 200 | 15

en

Contents
1.

Symbols Used

16

2.
2.1
2.2
2.3
2.4
2.5

User instructions
Important notes
Safety instructions
Disposal
Electromagnetic compatibility (EMC)
Open Source software

16
16
16
16
16
16

3.
3.1
3.2

Product description
Application
Requirements
3.2.1 Hardware
3.2.2 Software
Delivery specification
Special accessories
Device description
Selection and function keys
Wall bracket

17
17
17
17
17
17
17
18
18
19

Initial startup
Connection
Licensing with ESI[tronic] Startcenter
4.2.1 Installing ESI[tronic]
Startcenter from DVD
4.2.2 Starting the KTS 200
4.2.3 Licensing the KTS 200 by fax
4.2.4 Performing KTS 200 fax licensing
4.2.5 Online KTS 200 licensing

19
19
19

3.3
3.4
3.5
3.6
3.7
4.
4.1
4.2

5.
5.1
5.2
5.3
5.4
5.5

19
20
21
21
21

5.6

Operation
Connection to the vehicle
Turning on
Turning off
Program description
Software update
5.5.1 Software update using
the ESI[tronic] Startcenter DVD
5.5.2 Online software update
Faults

24
24
24

6.
6.1
6.2

Maintenance
Cleaning
Spare and wearing parts

25
25
25

7.
7.1
7.2
7.3

Technical data
General data
Interface protocols
Power pack

25
25
25
25

Bosch Diagnostics

23
23
23
23
23
24

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en

1.

16 | KTS 200 | Symbols Used

Symbols Used

Pictograms linked with the key words Danger, Warning
and Caution are warnings and always indicate an immediate or potential hazard to the user.
Danger
Immediate danger that could cause serious
personal injury or death.
Warning
Potentially dangerous situation that could
cause serious personal injury or death.
Caution
Potentially dangerous situation that could
cause personal injury or damage to property.

 Important – warns of a potentially hazardous situation in which the product, the test sample or other
object in the vicinity could be damaged.

2.

User instructions

2.1

Important notes

Important notes on the agreement pertaining to copyright, liability and warranty, about the user group and
obligation on the part of the contractor, are available
in the separate instructions entitled "Important
Important notes
and safety instructions on Bosch Test Equipment"..
These are to be read thoroughly before using, connecting and operating the product and they must be
observed.

2.2

2.3

0 Info – In addition to these warnings, the following
symbols are also used.

¶ Single-step procedure – instructions for a procedure
that can be completed in just one step.

G Final result – the final result is displayed at the end
of the procedure.

Disposal
This product is subject to European guidelines 2002/96/EG (WEEE).
Old electrical and electronic devices, including
cables and accessories or batteries must be
disposed of separate to household waste.
¶ Please use the return and collection systems in place for disposal in your area.
¶ Damage to the environment and hazards to
personal health are prevented by properly
disposing of old equipment.

In addition to these warnings, the following symbols are
also used:

? Intermediate result – an intermediate r esult is
displayed during a procedure.

Safety instructions

All safety instructions are available in the separate instructions "Important
Important notes and safety instructions“ on
Bosch Test Equipment".. These are to be read thoroughly before using, connecting and operating the product
and they must be observed.

2.4

Electromagnetic compatibility (EMC)

This product is a product of Class A as under
EN 61 326.

0 This product can cause radio interference in the
home; in this case the operator may be asked to
implement appropriate measures.

2.5

Open Source software

An overview of the Open Source software licenses for
the KTS 200 is available on the "ESI[tronic] Startcenter"
DVD as an Adobe PDF document.

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Bosch Diagnostics

Product description | KTS 200 | 17

3.

Product description

3.1

Application

The KTS 200 is a system tester for control unit diagnosis
in vehicle workshops. The KTS 200 features licensed
control unit diagnosis software and has the following
functions:
R Error memory reading
R Actual value display
R Actuator initiation
R Use of control unit specific functions

 The KTS 200 is a precision device and must not be
exposed to the effects of heat (e.g. direct sunlight),
impacts or vibration, magnetic fields or excessive
levels of dirt.

3.3

Delivery specification

Description
KTS 200
Power pack
Power supply lead
USB connecting lead, 1 m
OBD diagnostic lead, 1.5 m
DVD ESI[tronic] Startcenter
Case
Connecting lead for
cigarette lighter socket (12 V)
Important information and safety instructions
KTS 200 operating instructions
Set of leads<)
Set of leads<)
Wall bracket<)
<)

en

Order number
1
1
1
1
1
1
1

687
684
684
684
987
685
684

022 889
461 106
465 491
465 555
P12 005
438 019
465 584

1
1
1
1
1

689
689
687
687
681

979
989
001
001
320

922
001
855
875
082

In some cases, special accessory only

 Always store the KTS 200 and accessories in the
3.2

Requirements

3.2.1
Hardware
To license the KTS 200 ESI[tronic] software and perform the software update for KTS 200 control unit
diagnostics, a PC/laptop with the operating system
WIN 2000, WIN XP (SP2) or WIN Vista and at least one
free USB port is required. The USB port must support
the USB 2.0 protocol – USB 1.x protocols are not supported.
To license the KTS 200 ESI[tronic] software and update
the KTS 200 control unit diagnosis software, a PC/laptop
with the WIN XP or Windows Vista operating system and
at least one free USB port is required.

case when not in use.

3.4

Special accessories

Information on special accessories, such as vehiclespecific connecting leads, can be obtained from your
authorized Bosch dealer.

 The KTS 200 may not be opened. Opening the
KTS 200 erases its licensing data. It is then no longer
possible to perform control unit diagnosis.
3.2.2
Software
The control unit diagnosis software on the KTS 200 must
be activated using the ESI[tronic] software license key.

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3.5

18 | KTS 200 | Product description

Device description

3.6

The KTS 200 is a modular, portable diagnostic system
for control unit diagnosis that can be used anywhere.
The KTS 200 contains a computer unit with memory
card and a 3.5 inch LCD display. The KTS 200 control
unit diagnosis software is pre-installed on the memory
card in the factory.
The selection and function keys located next to the LCD
display are used to operate the unit.
The KTS 200 and the accessories are housed in a
protective case.

1

The selection and function keys are assigned various
functions in the control unit diagnosis software. The
functions of the keys are specified in the soft key bar in
the control unit diagnosis software at each step in the
program.
The selection keys with the left and right arrow symbols
allow you to open and close selection lists.
The selection keys with the up and down arrow symbols
allow you to select one of the options in an open selection list (holding down a selection key automatically
scrolls through the options).

0 The selection keys located to the right and left of the
LCD display perform the same functions.

2
B OS

Selection and function keys

CH

3

3
4
KTS
200
Powe
red by

USB

ESI[t
ronic]

45
98
04
/5K
o

4

15VDC

6

5

Fig. 1: KTS 200
1
2
3
4
5
6

OBD diagnostic lead connection
LCD display
Selection keys
Function keys
Power pack connection
USB connection

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Product description | KTS 200 | 19

3.7

Wall bracket

The KTS 200 can be hooked onto the wall bracket
(special accessory in some cases) for storage.
¶ Attach the wall bracket at the desired location using
the 2 screw anchors and 2 wood screws supplied.

4.

Initial startup

4.1

Connection

en

Before starting up for the first time, make sure that
the mains voltage matches the voltage specified on the
power pack (use power supply lead supplied).

0 The German power supply lead is included with
the unit.

4.2

33 mm

KTS

200

d by
Powere

CH

ic]
ESI[tron

4598044

B OS

Licensing with ESI[tronic]
Startcenter

Before you can use the KTS 200 to perform control unit
diagnosis, you must install the “ESI[tronic] Startcenter”
software on a PC/laptop and then license the KTS 200.

 Do not connect the KTS 200 to the PC/laptop until
prompted to do so during the installation routine.
4.2.1
Installing ESI[tronic] Startcenter from DVD
Procedure:
1. Insert the “ESI[tronic] Startcenter” DVD in the DVD
drive (e.g. “D:\”) on the PC/laptop.
2. Open the “Run” input window (select “Start >>
Run...” in the taskbar).
3. Enter D:\setup.exe and confirm by
clicking .
? The Setup routine is started.

Fig. 2: Wall bracket assembly

4. Select the installation language and confirm
with .

0 The installation language selected will also be the
language used in ESI[tronic] Startcenter.
5. Follow the installation instructions on the screen.

0 In the “Country selection” installation menu, you
must select the country in which the KTS 200 will
be operated.

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20 | KTS 200 | Initial startup

4.2.2
Starting the KTS 200
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.

0 When turned on for the first time, the KTS 200
always starts in English.

 The first time you connect the KTS 200 to the
PC/laptop, the USB driver installation in the Windows operating system must not be carried out. The
ESI[tronic] Startcenter installation routine automatically installs the USB driver that enables the KTS 200
to communicate with the PC/laptop.

0 If the Adobe Reader software is not yet installed on
the PC/laptop, it will be installed at the end of the
ESI[tronic] Startcenter installation routine. Adobe
Reader is required to display the logs from KTS 200
control unit diagnosis on the PC/laptop.
6. When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.

2. If you want to use an alternative language on the
KTS 200, select it under “Menu >> Settings >>
Language”.
3. Connect the KTS 200 to the PC using the USB
connecting lead.
? The KTS 200 waits for licensing to be completed.

7. License the KTS 200 either by fax or online.

0 The “Help >> Help” menu opens up the online help.
Here, you will find all of the important information
about ESI[tronic] Startcenter.

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Bosch Diagnostics

Initial startup | KTS 200 | 21

4.2.3
Licensing the KTS 200 by fax
1. In Startcenter, select “Licensing >> Fax” in the
menu.
? The “License request” input window is opened.
2. Step 1: Enter your company data.
3. Step 2: Select the country for the license request.
4. Step 3: Enter the ID number and print out the
licensing form.
5. Sign the licensing form and return it by fax.
4.2.4
Performing KTS 200 fax licensing
Once you have received the license key by fax, you need
to perform the actual licensing.
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.
2. Connect the KTS 200 to the PC using the USB
connecting lead.
3. In Startcenter, click on “Licensing >> Perform
licensing” in the menu.
? The “Perform license request” input window
is opened.
4. Enter the customer number, ID number and
license key.
5. Perform licensing.
? The license key is transferred.
? If licensing is successful, the KTS 200 is
restarted.

4.2.5

en

Online KTS 200 licensing

 Online licensing can only be performed on a PC with
Internet access.
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.
2. Connect the KTS 200 to the PC using the USB
connecting lead.
3. In Startcenter, select “Licensing >> Online” in the
menu.
? The “Online” input window is opened.

G The KTS 200 is now licensed and you can perform
control unit diagnosis.
4. Step 1: Enter the customer number / password and
select .
? The Internet connection for online licensing is
established.

0 If “Login” is not possible, check your proxy
settings under “Settings >> User settings”.

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22 | KTS 200 | Initial startup

5. Step 2: Select the contract ID and then select
.
? The license key is requested.

G The KTS 200 is now licensed and you can perform
control unit diagnosis.

0 The request for the license key can take several
seconds.

 While the license key is being transferred, the
USB connection and the power supply to the
KTS 200 may not be broken.
6. .
? The license key is transferred to the KTS 200.
? If licensing is successful, the KTS 200 is
restarted.

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Operation | KTS 200 | 23

5.

Operation

5.1

Connection to the vehicle

The KTS 200 is designed for operation on a vehicle
with a battery voltage of 12 Volts and 24 Volts.

 Make sure that the OBD diagnostic lead is correctly
plugged into the KTS 200 and securely screwed
in. If incorrectly plugged in, the pins on the male
connector may bend or be broken off. Only use the
OBD diagnostic lead supplied.

1
9

1

10

2

11

3

12

4

13

5

14

6

15

7

16

en

The connection to the diagnostic interface in the
vehicle is made via
R the OBD diagnostic lead (Fig. 3, item 2) or
R the OBD diagnostic lead and also the UNI connecting
lead (Fig. 3, item 3; special accessory) or
R the OBD diagnostic lead and a vehicle-specific
adapter lead (special accessory) or
R a vehicle-specific adapter lead (special accessory).

5.2

Turning on

The KTS 200 is normally supplied with power by the
OBD diagnostic socket in the vehicle. If the position of
the OBD diagnostic socket in the vehicle is not known,
we recommend connecting the KTS 200 to the cigarette
lighter socket using the connecting lead and searching
for the OBD diagnostic socket using the KTS 200
control unit diagnosis software.

0 On some vehicles, the cigarette lighter socket only

8

supplies power when the ignition is turned on.
2

0 In test steps that require the engine to be started,
the battery voltage may drop to a point at which the
supply from the vehicle is no longer guaranteed. In
these cases, it may be necessary to use the power
pack to supply the KTS 200 with power.

3

4

0 On some vehicles, the power supply may only be
B OS

200

Pow
ered

present on the OBD interface when the ignition has
been turned on.

by ESI
[tron
ic]

USB
15VDC

45
98
04
/3K
o

KTS

CH

If the KTS 200 is connected to a PC/laptop using the
USB connecting lead, the KTS 200 power supply must
come from the power pack supplied.

5

5.3

Turning off

The KTS 200 is always turned off when the OBD
diagnostic lead, the power pack or the connecting lead
for the cigarette lighter socket are not connected.

7
6

5.4
Fig. 3: KTS 200 connection schematic
1
2
3
4
5
6
7

OBD diagnostic socket in vehicle
OBD diagnostic lead
UNI connecting lead (special accessory)
KTS 200
Power pack
Connecting lead for cigarette lighter socket
USB connecting lead

Program description

The online help for the KTS 200 control unit diagnosis software is opened under “Menu >> Help” in the soft key bar.
Basic information about the KTS 200 and ESI[tronic]
Startcenter can be found under “ESI[tronic] trainer” in
the ESI[tronic] Startcenter software.

When placing the KTS 200 on the steering
wheel, there is a risk of injury due to
triggering of the airbag.

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5.5

24 | KTS 200 | Operation

Software update

The software update is either performed using the
“ESI[tronic] Startcenter” DVD or “online”.

0 The online software update (section 5.5.2) can only
be performed with ESI[tronic] Startcenter version
2007/3 or later.

0 If “Login” is not possible, check your proxy

5.5.1
1.
2.
3.

4.

5.
6.

Software update using the ESI[tronic]
Startcenter DVD
Insert the “ESI[tronic] Startcenter” DVD in the DVD
drive (e.g. “D:\”) on the PC/laptop.
Open the “Run” input field (select “Start >> Run...”
in the taskbar).
Enter D:\setup.exe and confirm by
clicking .
? The Setup routine is started.
? Follow the installation instructions on the screen.
When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.
Connect the KTS 200 to the PC using the USB connecting lead.
Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.

5.5.2
Online software update
1. Start “ESI[tronic] Startcenter”.
2. Open the “Settings >>Online updates” input
window.
3. Enter the customer number and password and
select .

 During the software update, the USB connection
and the power supply to the KTS 200 may not be
broken.
7. ESI[tronic] Startcenter: Open “KTS 200 >> Device
information”.
8. Select an available update.
9. Select .

G The system software is installed on the KTS 200.

settings under “Settings >> User settings”.
4. Select an available update and start the software
update.
5. Follow the installation instructions on the screen.
6. When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.
7. Connect the KTS 200 to the PC using the USB
connecting lead.
8. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.

 During the software update, the USB connection
and the power supply to the KTS 200 may not
be broken.
9. ESI[tronic] Startcenter: “KTS 200 >> Device
information”.
10. Select an available update
11. Select .

G The system software is installed on the KTS 200.
5.6

Faults

 The KTS 200 may not be opened. Opening the
KTS 200 erases its licensing data. It is then no
longer possible to perform control unit diagnosis.
No communication with the control unit
The fault message “No system found” appears during
control unit diagnosis.
Possible causes
Incorrect lead
connected.

What can you do?
Check whether the correct
lead has been used.

Incorrect pin selected
in pin selection menu

Under “Start >> Diagnostic socket”,
check which pin has to be used.

0 If problems of a different nature occur, please
contact the ESI[tronic] service hotline directly.

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Maintenance | KTS 200 | 25

6.

Maintenance

7.

Technical data

6.1

Cleaning

7.1

General data

The housing and the display on the KTS 200 may only
be cleaned with soft cloths and with neutral cleaning
agents. Do not use any abrasive cleaning agent or rough
cleaning cloths.

6.2

Spare and wearing parts

Description

Order number

System tester KTS 200 (green)

1 687 023 279

System tester KTS 200 (blue)

1 687 023 428

System tester KTS 200 (gray)

1 687 023 429

Power pack
Power supply lead(<)

1 687 023 889
1 684 461 106

USB connecting lead, 1 m(<)

1 684 465 491

OBD diagnostic lead, 1.5 m(<)

1 684 465 555

Wall bracket

1 681 320 082

(<)

Wearing parts

Property
Operating voltage
Power consumption
LCD display
Dimensions (L x W x H)
Weight (without connecting leads)
Operating temperature
Relative humidity
Protection class

7.2

Value/Range
7 VDC — 34 VDC
approx. 7 Watt
3,5"
320 * 240 Pixel
140 x 220 x 40 mm
600 g
5 °C – 40 °C
90 % (at 25 °C)
IP 30

Interface protocols

The following interfaces and their associated protocols
are supported for control unit diagnosis in compliance
with ISO 15031:
R ISO 9141-2 (communication lines K and L)
R SAE J1850VPW und SAE J1850PWM
(communication lines BUS+ and BUS-)
R CAN ISO 11898 ISO 15765-4 (OBD)
(communication lines CAN-H and CAN-L)
R CAN Single Wire
R CAN Low Speed

7.3

Power pack

Property

Bosch Diagnostics

en

Value/Range

Input voltage

90 VAC — 264 VAC

Input frequency

47 Hz — 63 Hz

Output voltage

15 V

Operating temperature

0 °C — 40 °C

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