Residential_tankless_infiniti_k_n1_indoor_iomanual_817_984 Residential Tankless Infiniti K N1 Indoor Iomanual 817 984
2018-10-17
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Installation and Operation instructions INDOOR MODEL Infiniti Tankless™ K-Series Caution! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. Notice! Upon completion of the installation, these instructions should be handed to the user of the appliance for future reference. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. 6720816815-38.1V RTG-K-199/160N1 - 199,000/160,000 BTU/Hr - Natural Gas RTG-K-199/160X1 - 199,000/160,000 BTU/Hr - Liquefied Petroleum (LP) Gas Temperature Modulated with Electronic Ignition Suitable for heating potable water and space heating (Intended for variable flow applications) Featuring: 6 720 817 984 (2018/09) US STEADISETTM Technology and SRTTM Scale Reduction Technology Table of contents Table of contents 6.7 1 Key to symbols and safety instructions . . . . . . . . . . . . 3 1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . 3 2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Appliance details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Specifications (Technical data) . . . . . . . . . . . . 8 3.3 Unpacking the heater . . . . . . . . . . . . . . . . . . . 10 3.4 General rules to follow for safe operation . . . 11 3.5 Dimensions and minimum installation clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1 Installation tools . . . . . . . . . . . . . . . . . . . . . . . 13 4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.3 Proper location for installing your heater . . . 13 4.4 Heater placement and clearances . . . . . . . . . 14 4.5 Hanging appliance on the wall . . . . . . . . . . . . 14 4.6 Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.7 Factory regulation . . . . . . . . . . . . . . . . . . . . . 29 4.8 Gas piping & connections . . . . . . . . . . . . . . . 30 4.9 Water quality . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.10 Water connections . . . . . . . . . . . . . . . . . . . . 33 4.11 Domestic hot water recirculation with external pump . . . . . . . . . . . . . . . . . . . . 34 4.12 Adjusting the recirculation settings . . . . . . . . 35 4.13 Recirculation with the RTG-K-160/199N/X1 . . . . . . . . . . . . . . . 36 4.14 Space heating applications . . . . . . . . . . . . . . 36 4.15 Measuring gas pressure . . . . . . . . . . . . . . . . . 39 5 6 2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.1 Electrical power supply . . . . . . . . . . . . . . . . . 39 5.2 Position of the fuses in control unit . . . . . . . . 40 Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . 40 6.1 For your safety read before operating your water heater . . . . . . . . . . . . . . . . . . . . . 41 6.2 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6.3 Error code reset . . . . . . . . . . . . . . . . . . . . . . . 41 6.4 Temperature selection . . . . . . . . . . . . . . . . . . 42 6.5 Information /Adjustments menu . . . . . . . . . . 43 6.6 Water valves calibration . . . . . . . . . . . . . . . . . 46 Gas type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 7 Maintenance and service . . . . . . . . . . . . . . . . . . . . . . 7.1 Annual maintenance . . . . . . . . . . . . . . . . . . . 7.2 Winterizing for seasonal use . . . . . . . . . . . . . 7.3 Mineral scale build-up . . . . . . . . . . . . . . . . . . 48 48 49 49 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8.2 Burner does not ignite when hot water is turned ON . . . . . . . . . . . . . . . . . . . . . . . . . .50 8.3 Water is too hot . . . . . . . . . . . . . . . . . . . . . . . 51 8.4 Water is not hot enough . . . . . . . . . . . . . . . . 51 8.5 Low water flow/pressure . . . . . . . . . . . . . . . 51 8.6 Hot water temperature fluctuates at tap . . . 51 8.7 Noisy burner/heater during operation . . . . . 52 8.8 Error codes C1, C2, CF and/or CE . . . . . . . . 52 8.9 Error codes EA and/or EC . . . . . . . . . . . . . . . 52 8.10 Manifold gas pressure . . . . . . . . . . . . . . . . . . 53 8.11 Adjusting Gas/Air flow . . . . . . . . . . . . . . . . . 53 8.12 Factory default settings . . . . . . . . . . . . . . . . 56 8.13 CO emission check . . . . . . . . . . . . . . . . . . . . 56 9 Problem solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 9.1 Error code diagnostics . . . . . . . . . . . . . . . . . 58 10 Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 11 Sensor resistance charts . . . . . . . . . . . . . . . . . . . . . . 65 12 Software main menu structure . . . . . . . . . . . . . . . . . 66 13 Interior components diagram and parts list . . . . . . 67 13.1 Interior components . . . . . . . . . . . . . . . . . . . 67 14 Protecting the environment . . . . . . . . . . . . . . . . . . . 69 15 Installer Checklist to be completed by installer upon installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 16 LIMITED TANKLESS HEATER WARRANTY . . . . . . . . 70 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Key to symbols and safety instructions 1.2 1 Key to symbols and safety instructions 1.1 Key to symbols Warnings Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken. The following keywords are defined and can be used in this document: • DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. • WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. • CAUTION indicates a hazardous situation which, if not avoided, could result in minor to moderate injury. • NOTICE is used to address practices not related to personal injury. Important information This symbol indicates important information where there is no risk to people or property. Additional symbols Symbol Explanation ▶ Step in an action sequence Cross-reference to another part of the document • List entry – List entry (second level) Table 1 Safety instructions Read all instructions before installing. Perform the steps in the indicated sequence. Have the water heater inspected by a trained service technician at least once every year. Failure to comply with these instructions can result in severe, possibly fatal, personal injury as well as damage to property and equipment. Installation and servicing ▶ Risk of fire when soldering and brazing! Take appropriate protective measures when soldering and brazing around combustible and flammable material. ▶ Ensure that only a licensed contractor installs or services the water heater. ▶ On hot components use only material with adequate temperature stability. Installation and commissioning ▶ In the Commonwealth of Massachusetts, the water heater must be installed by a licensed plumber. ▶ Do not install this device in rooms with a high moisture level (e.g. bathrooms, saunas). Function ▶ To ensure that the water heater functions properly, follow these installation and maintenance instructions. ▶ Never close the blow-off line of the T&P safety valve. For safety reasons, water may escape during heating. If you smell gas ▶ Turn off the gas shut-off valve. ▶ Open windows and doors. ▶ Do not try to light the appliance. ▶ Do not touch any electrical switch, telephone, and do not use outlets. ▶ Extinguish all open flames. Do not smoke! Do not use lighters! ▶ Warn all occupants of the building. Do not ring doorbells! ▶ If you can hear gas leaking, leave the building immediately. ▶ Prevent others from entering the building and notify the police and fire department from outside the building. ▶ From outside the building, call the gas utility company and a trained and certified installer. If you smell flue gas ▶ Switch off the appliance. ▶ Open windows and doors. ▶ Inform the certified installer who installed the appliance. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 3 Key to symbols and safety instructions Insufficient ventilation may cause toxic flue gas to escape. Risk of poisoning. ▶ Never close off or reduce the size of the air intake and outlet openings. ▶ The appliance must not be operated until any obstructions have been removed. ▶ Inform the customer of the problem and the associated dangers. Danger from escaping flue gases ▶ Ensure all vent pipes and chimneys are not damaged or blocked. ▶ Connect only one appliance to each vent system or chimney liner, except for cascading installation. ▶ The venting system piping must not feed into another air extraction duct. ▶ Do not route the flue system piping through or inside another air extraction duct. Danger of explosion of flammable gases ▶ Work on gas components may only be carried out by a trained and certified installer. ▶ Installation, gas and flue connection, initial commissioning, electrical connections and annual maintenance must only be carried out by a trained and certified installer. Combustion air ▶ Keep the combustion air free of corrosive substances (halogenated hydrocarbons that contain chlorine or fluorine compounds). Never shut off safety valves! ▶ Water may escape from the safety valve at any time when the water is being heated. Inspection/maintenance ▶ Servicing and repairs may only be carried out by a trained and certified installer. ▶ Immediately correct all faults to prevent system damage. ▶ Use only Bradford White spare parts! Damage caused by the use of parts not supplied by Bradford White may void the warranty. Instruct the customer ▶ Explain to the customer how the appliance works and how to operate it. ▶ Inform the customer that he/she must not carry out any alterations or repairs. Danger from electric shock ▶ Ensure that only an authorized contractor performs electrical work. ▶ Before performing electrical work, disconnect the power and secure the unit against unintentional reconnection. ▶ Ensure the system has been disconnected from the power supply. 4 Risk of scalding at the hot water fixture ▶ When the water heater is in operation, temperatures in excess of 120 °F (49 °C) can occur. To limit the temperature at the tap, install a thermostatic DHW mixing valve. ▶ Water heated for washing the laundry, dishes and for other cleaning purposes can cause scalding and permanent injuries. ▶ Children, disabled and elderly people are at highest risk of being scalded. Never leave such individuals in the tub or shower unattended under any circumstances. Children must not be allowed to operate hot water faucets themselves. ▶ If the building has occupants in the above groups who operate hot water faucets, or state laws / local ordinances stipulate specific water temperatures, take the following precautions: – Use the lowest possible temperature setting. – To prevent scalding, install a tempering device, such as an automatic mixing valve, at hot water tap or water heater. Select and install the automatic mixing valve in accordance with the valve manufacturer's recommendations and instructions. ▶ Water exiting from drain valves can be extremely hot. To avoid injuries: – Check that all connections are tight. – Direct exiting water away from people. ▶ Measures must be taken to protect against excessive temperature and pressure! Installation of a T&P safety valve is required. To protect against corrosion and ensure compliance with the rules for electrical safety, observe the following points: ▶ Use metal fittings for potable water heating systems with plastic piping. ▶ Use only original accessories from the manufacturer. ▶ When installation of the water heater is complete, inspect and confirm proper ground conductor. Maintenance Customers are advised to: ▶ Inspect and maintain the water heater on a yearly basis. Service as needed. See chapter 7.1. ▶ Only use genuine spare parts. Flooding ▶ After a flood, do not use the appliance if any part has been submerged. Damage to appliances that have been submerged can be quite severe and pose numerous safety risks. ▶ Every appliance that has been submerged must be replaced. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Key to symbols and safety instructions For your safety ▶ Do not store or use gasoline or other flammable, combustible or corrosive vapors and liquids in the vicinity of this or any other appliance. DANGER: Fatal accidents! Carbon monoxide poisoning. ▶ Carefully plan where you install the heater. Correct combustion air supply and flue pipe installation are very important. If a gas appliance is not installed correctly, fatal accidents can result such as carbon monoxide poisoning or fire. DANGER: Carbon monoxide poisoning. ▶ Exhaust gas must be vented to outside using approved vent material. See table 5, page 16 (In Canada use only ULCS636 approved material). Vent and combustion air connector piping must be sealed gas-tight to prevent flue gas spillage, carbon monoxide emissions and risk of fire, resulting in severe personal injury or death. Approved vent terminations must be used. WARNING: Damage to the appliance from over pressure. ▶ The heater must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psi (14 W.C.). NOTICE: ▶ The appliance should be located in an area where leakage of the heater or connections will not result in damage to the area adjacent to the appliance or to lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow. WARNING: ▶ The maximum inlet gas pressure must not exceed the value specified by the manufacturer and the minimum value listed is for the purpose of input adjustment. DANGER: Electric shock! ▶ Field wiring connections and electrical grounding must comply with local codes, or in the absence of local codes, with the latest edition of the National Electric Code, ANSI/NFPA 70, or in Canada, all electrical wiring must comply with the local codes and the Canadian Electrical Code, CSA C22.1 Part 1. NOTICE: ▶ If a water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this situation. DANGER: Electric shock! Shock hazard: line voltage is present. WARNING: Fire danger! ▶ Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. ▶ Before servicing the water heater, unplug power supply cord from outlet. Failure to do so could result in severe personal injury or death. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) NOTICE: ▶ Do not obstruct the flow of combustion and ventilation air. 5 Safety information NOTICE: Appliance malfunction! ▶ If power is lost while appliance is operating turn off both water and power for 15 seconds to reset device. 2 Safety information WARNING: Risk of scalding and property damage. ▶ Precautions must be taken prior to manually operating the relief valve to avoid contact with hot water discharged from the relief valve and to prevent water damage. NOTICE: Appliance damage! ▶ Label all wires prior to disconnection when servicing controls. Wiring errors can result in improper and dangerous operation. Verify proper operation after servicing. WARNING: System damage! ▶ If a relief valve discharges periodically, this may be due to thermal expansion in a closed water supply system. Contact the water supplier or local plumbing inspector on how to correct this situation. Do not plug the relief valve. Fig. 1 WARNING: Personal injury from toxic chemicals. ▶ Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water used for space heating. WARNING: Personal injury from toxic chemicals. ▶ A water heater which will be used to supply potable water shall not be connected to any heating system or component(s) previously used with a nonpotable water heating appliance. The chart below shows the relationship between water temperature and time until there is a risk of scalding. It can be used as the basis for determining the safest water temperature for your application. Temperature Time to severe scalding1) 120 °F (48 °C) 125 °F (51 °C) 130 °F (54 °C) 135 °F (57 °C) 140 °F (60 °C) 145 °F (62 °C) 150 °F (65 °C) 155 °F (68 °C) longer than 5 minutes 1.5 to 2 minutes approx. 30 seconds approx. 10 seconds less than 5 seconds less than 3 seconds approx. 1.5 seconds approx. 1 second Table 2 6 Approximate time-temperature relationship until there is a risk of scalding RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Appliance details 1) Source: Moritz, A.R. and Henriques, F.C., Jr. (1947). Studies of thermal injury. II. The relative importance of time and surface temperature in the causation of cutaneous burns, Am J of Pathol, 23, 695-720. WARNING: CANCER AND REPRODUCTIVE HARM WWW.P65WARNINGS.CA.GOV AS REQUIRED BY THE STATE OF CALIFORNIA PROPOSITION 65. Accessories • Neutralizer Kit • Tank loading Aquastat (7736505665) • Tank loading NTC (7736505666) Bradford White is constantly improving its products, therefore specifications are subject to change without prior notice. This Bradford White water heater complies with the State of California Lead Law (AB1953). 3 Appliance details 3.1 Features Parts • Key Pad interface control. • High power segmented burner with low NOx emissions. • Modulating gas valve with pressure regulator. • Modulating water valve. • Active bypass water valve for quick response to changing water flows. • Burner power segmentation with modulation range from 1:22. High quality materials for long working life • Copper primary heat exchanger. • Stainless Steel 316L condensing heat exchanger. Features • Compact space saver: mounts on a wall with a supplied bracket. • Easily removable one-piece cover. • On/Off and Temperature touch control buttons. • Reset function - Long press (> 3 sec.) the ON/OFF button. • Programmable default temperature. • Failure codes with message display for easy diagnostics and repair. • Real-time diagnostics for troubleshooting/informational purposes. • Built in freeze prevention. • Integrated siphon to limit condensate freezing in external condensate pipes. • Available common vent kits, more information at www.bradfordwhite.com. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 7 Appliance details 3.2 Specifications (Technical data) Approved in US/Canada Technical characteristics Units Infiniti Tankless™ K-Series Infiniti Tankless™ K-Series RTG-K-199N/X1 RTG-K-160N/X1 Capacity Maximum flow rate at a 35 °F (19.4 °C) rise1) GPM (l/min) 11.2 (42.4) 9 (34) Maximum flow rate at a 45 °F (25 °C) rise GPM (l/min) 8.7 (32.9) 7(26.7) Maximum flow rate at a 55 °F (30.6 °C) rise GPM (l/min) 7.2 (27.5) 5.8 (21.9) Maximum flow rate at a 75 °F (41.7 °C) rise GPM (l/min) 5.2 (19.7) 4.2 (15.9) Maximum flow rate at a 90 °F (50 °C) rise GPM (l/min) 4.4 (16.6) 3.5 (13.2) Maximum output BTU/hr (kW) 197 010 (57.7) 157 608 (46.2) Maximum input2) BTU/hr (kW) 199 000 (58.3) 160 000 (46.64) % > 99% > 99% BTU/hr (kW) 9 000 (2.6) 9 000 (2.6) °F ( °C) 100 - 1205) (38 - 49) 100 - 1205) (38 - 49) Default temperature °F ( °C) 120 (49) 120 (49) Temperature stability6) °F ( °C) 2 ( 1) 2 ( 1) inches ¾" ¾" Thermal efficiency (Efficiency in %) Minimum Input3) Temperature Control4) Selection range Gas Requirement Gas connection Peak load inlet gas pressure7) Propane water column 8" - 13" 8" - 13" Natural Gas water column 3.5" - 10.5" 3.5" - 10.5" To assure maximum heat input at maximum vent length minimum gas pressure should be 5" W.C.(199kBtu) and 4" W.C. (160kBtu). For more information see section 4.6.3. Water Top hot water connection NPT Top cold water connection NPT inches ¾" ¾" inches ¾" ¾" GPM (l/min) 0.45 (1.7) 0.45 (1.7) Maximum water pressure PSI (bar) 150 (10.3) 150 (10.3) Minimum recommended water pressure PSI (bar) 18 (1.2) 18 (1.2) Minimum well pressure PSI (bar) 30 (2.1) 30 (2.1) Polymer (PPS) (Polypropylene Sulfide) Polymer (PPS) (Polypropylene Sulfide) ppm 250 (measured) 250 (measured) % see table 27 see table 27 inches (mm) 9 27/32 (250) 9 27/32 (250) Minimum water flow8) Water valve material Combustion CO level CO2 level (set from factory) Dimensions Depth Table 3 8 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Appliance details Technical characteristics Units Infiniti Tankless™ K-Series Infiniti Tankless™ K-Series RTG-K-199N/X1 RTG-K-160N/X1 Width inches (mm) 18 19/32 (471.5) 18 19/32 (471.5) Height inches (mm) 31½ (800) 31½ (800) Net weight pounds (kg) 77.5 (35.2) 73.2 (33.2) Gross weight pounds (kg) 89.95 (40.8) 85.54 (38.8) 120 Electrical Voltage V AC 120 Frequency Hz 60 60 Amperage (Idle) mA 40 40 Amperage (operation) A 2.7 2.7 Water protection9) IP X4D X4D Table 3 1) These flows are based upon setting the unit to higher temperatures and then mixing down using cold water after the unit, to reach these flows rates. 2) Input rating is based on sea level operation and need not be changed for operation up to 2000 ft (610 m) elevation. For operation at elevations above 2000 ft (610 m), input rating is automatically reduced at the rate of 4 percent for each 1000 ft (305 m) above sea level. 3) When converted to LPG the minimum input is 17 000 BTU/hr (5 kW). 4) With constant flow. 5) Can be reprogrammed to achieve up to 140 °F (60 °C) (see chapter 6.4). 6) Requirements: Steady flow, single unit installations, up to 140 °F (60 °C). 7) To measure Gas Pressure, see Measuring Gas Pressure, chapter 4.15, page 39. 8) Refers to activation point. Deactivation point is 0.35GPM (1.3 l/min). 9) Protection against water drops. Safety devices • Flame failure device (flame detection via ionization rod) • Overheat prevention • Inlet water temperature sensor • Outlet water temperature sensor • Exhaust flue gas temperature sensor • Water flow sensor • Air flow sensing technology (Combustion Management System) • Scaling detection sensor (HE flue gas temperature sensor) RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 9 Appliance details 3.3 Unpacking the heater In preheated inlet water applications (i.e. solar preheat), activation flow rate will vary depending upon the unit set point, inlet water temperature and the demand flow rate thru the unit. Please consult Bradford White for further details to determine if this will function in your application. The heater is default-set by the manufacturer to operate with Natural Gas; for use with Liquid Propane, follow the conversion instructions in section 6.7.1. Before commissioning the unit be certain you have the heater correctly set for your type of Gas: Propane or Natural Gas. Identification labels are found on the shipping box, and on the rating plate which is located on the left side (when facing appliance front) of the cover. 3.3.2 Remove front cover ▶ Loosen two Phillips head screws located on the bottom of the unit (fig. 3). Fig. 2 Rating plate [A] Serial number [B] Type of gas (Natural gas by default) 3.3.1 The box includes • Water Heater • LP Conversion Kit • Pressure relief valve • Bracket and screws for wall hanging the heater • Installation manual (manual can be downloaded at www.bradfordwhite.com) Fig. 3 Loosen two Phillips head screws The RTG-K-199/160N/X1 is not approved or designed for: • Manufactured (mobile) homes, boats or any mobile installation. (Modular homes are acceptable for installation). • Use above 8000 ft A.S.L. altitude. • Applications where inlet water temperature is higher than 140 °F (60 °C) for Residential appliances or 180 °F (82 °C) for Commercial appliances. (In these applications a 3 way valve or thermostatic mixing valve must be installed) • Booster applications. 10 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Appliance details ▶ Slowly open the front cover. Fig. 4 Open front cover ▶ Disconnect the wire from the HMI (display) [2]. ▶ Lift the front cover to remove from the appliance. ▶ Install the appliance so that it hangs vertically. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 3.4 General rules to follow for safe operation 1. You must follow these instructions when you install your heater. In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z223.1/NFPA 54. In Canada: The Installation must conform with CSA B149.(1,2) INSTALLATION CODES and /or local installation codes. 2. Carefully plan where you install the heater. Correct combustion air supply and vent pipe installation are very important. If not installed correctly, fatal accidents can occur, such as carbon monoxide poisoning or fire. 3. When the unit is installed indoors with DIRECT VENT (exhaust vent and air intake connected to the outside) it is permitted to be located in bathrooms, bedrooms and occupied rooms that are normally kept closed. See chapter 4.6 (page 15). If the unit will be installed indoors and use indoor combustion air (NON-DIRECT VENT), the place where you install the heater must have enough ventilation. The National Fuel Gas Codes do not allow NON-DIRECT VENT gas fired water heater installations in bathrooms, bedrooms or any occupied rooms normally kept closed. See chapter 4.6 (page 15). 4. You must correctly vent your heater. See chapter 4.6 (page 15) on VENTING. 5. The appliance and its gas connection must be leak tested before placing the appliance in operation. The appliance must be isolated from the gas supply piping system by closing its individual manual gas shutoff valve (not supplied with heater) during any pressure testing at pressures in excess of ½ Psig (3.5 kPa / 14" W.C.). 6. Keep the water heater area clear and free from combustibles and flammable liquids. Do not locate the heater over any material which might burn. 7. Correct gas pressure is critical for the proper operation of this heater. Gas piping must be sized to provide the required pressure at the maximum output of the heater, while all the other gas appliances are in operation. Check with your local gas supplier, and see the section on connecting the gas supply. See chapter 4.8 (page 30). 8. Should overheating occur or the gas supply fail to shut off, turn off the gas supply at the manual gas shut off valve, on the gas line. Note: manual gas shutoff valve is not supplied with the heater but must be field installed. 9. Do not use this appliance if any part has been underwater. Immediately call the responsible party for the installation of your appliance to inspect the appliance and to replace any part of the water heater which has been underwater. 10. Failure to install the heater correctly may lead to unsafe operation. 11 Appliance details 3.5 Fig. 5 12 Dimensions and minimum installation clearances Dimensions RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 4 Installation instructions 4.1 Installation tools The following specialized tools may be required if converting from natural gas to LP: • • Pressure manometer Combustion Gas Analyzer (in case of gas type conversion and/or combustion noise troubleshooting) 4.2 Introduction Please follow these instructions. Failure to follow instructions may result in: ▶ Damage or injury. ▶ Improper operation. ▶ Loss of warranty. Fig. 6 DANGER: ▶ The water heater must be installed by a qualified installer in accordance with these instructions. If improperly installed, a hazardous condition such as explosion or carbon monoxide poisoning could result. Manufacturer is not responsible for improperly installed appliances. Side view RTG-K-199/160N/X1 TOP (A) 12” FRONT (B) 1” BACK 0” SIDES 1” FLOOR (C) 12” Table 4 Recommended minimum clearances For servicing access, a 2ft clearance is recommended to the front cover. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Common installation practice is to first determine the path and method of venting, then design the piping layout. 4.3 Proper location for installing your heater Carefully select the location of the water heater. For your safety and for proper heater operation, you must provide combustion air to the heater and properly vent the exhaust gases. Follow the guidelines below: ▶ 1. Locate the heater where venting, gas and plumbing connections are feasible and convenient. ▶ 2. The hot water lines should be kept short and insulated to save energy. It is recommended to locate the water heater as close as practical to the most frequently used hot water fixtures. 13 Installation instructions NOTICE: Risk of appliance freezing! ▶ The water in this water heater is cold and always remains cold except for the times the burner is on. In the event of a power outage in conjunction with freezing temperatures, the heater should be drained. See chapter 7.2, page 49 “Winterizing” for draining instructions. WARNING: ▶ Flammable materials, gasoline, pressurized containers, or any other items or articles that are potential fire hazards must NOT be placed on or adjacent to the heater. The appliance area must be kept free of all combustible materials, gasoline and other flammable vapors and liquids. 4.4 NOTICE: Risk of appliance freezing! ▶ In areas where outside temperature is routinely below 32°F (0 °C) and the heater is to be installed on the inside of an exterior wall, provide a minimum 2" air gap or rigid insulation between the heater back and the wall. If the wall is sheathed with plaster or drywall, it is recommended that two support boards, either 1"x 4" or 1/2" (minimum) plywood first be attached across a pair of studs, see fig. 7. ▶ Secure the wall mounting bracket provided with the heater to a wall surface. The heater must be kept level on the wall surface, see fig. 8, page 15. ▶ Hang the appliance on the bracket, see fig. 9. Heater placement and clearances The water heater design is approved for installation on a combustible wall (see chapter 4.5) provided the floor covering below the heater is noncombustible. For installations in an alcove or closet, maintain the minimum clearances to combustible and non-combustible materials. See fig. 6, page 13. 4.5 Hanging appliance on the wall WARNING: Severe personal injury and property damage! Before mounting appliance: ▶ Check that there are no loose or damaged parts inside the appliance. ▶ Set the heater gas type according to the gas supplied to the unit. Fig. 7 Front cover should be removed (see instructions on page 10) in order to inspect components visually. Distance between support boards [1] Support boards Vertical studs are typically 16" (406mm) on center. WARNING: ▶ Do not install this appliance on a carpeted wall. The heater must be mounted on a wall using appropriate anchoring materials. 14 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 4.6 Venting DANGER: ▶ Do not reduce the exhaust or combustion air vent pipe sizes. ▶ Do not common vent with any other vented appliance or stove. ▶ Do not use Type-B vent as the actual exhaust vent system for the appliance. DANGER: Flue gas poisoning! ▶ Failure to vent the exhaust gases to the outside (see table 5 for proper material) may result in dangerous flue gases filling the structure in which it is installed. Fig. 8 Leveling wall mounting bracket NOTICE: ▶ Installations resulting in negative pressure/back draft require sealed combustion (twin pipe / concentric). Damage caused from back draft, ie. freezing, are not covered by warranty. WARNING: Appliance malfunction! ▶ Protect the exhaust and inlet from leaves and debris by installing a screen on the end of the termination. ¼ " mesh minimum opening recommended on screen. ▶ Do not install the water heater in areas where dust and chemicals like hair sprays, spray detergents, or chlorine may accumulate. Fig. 9 Mounting the heater Flue temperature: ▶ To prevent the risk of flue material overheat the appliance's flue temperature is sensed and is limited. The flue temperature limit is depending on inlet water temperature. ▶ Residential models: Maximum flue temperature is limited to 145 °F. CAUTION: Personal injury and property damage. ▶ Appliance must be installed vertically. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 15 Installation instructions 4.6.1 Vent options This appliance can be installed as direct vent or Category IV. The RTG-K-199/160N/X1 is approved with the following venting options: Item Material Vent or air intake pipe and fitting PP United States Canada flexible M&G / Duravent concentric Centrotherm Thermoplastic vent pipe must be certified to ULC S636. ANSI/ASTM D1785 Air Intake pipe may be of any material listed (left) rigid PVC schedule 40 PVC-DWV ANSI/ASTM D2665 CPVC schedule 40 ANSI/ASTM F441 ABS-DWV schedule 40 ANSI/ASTM D2661 Pipe cement / primer PVC CPVC ABS Table 5 ANSI/ASTM D2564 ANSI/ASTM F493 ANSI/ASTM D2235 Approved vent materials For specific questions concerning vent material, specifications, usage or installation, please contact the vent manufacturer directly. Approved Vent Manufacturers: • • • • • • • M&G Centrotherm IPEX Royal Plastics Eccovent Charlotte Z-flex Do not use cellular foam core pipe for exhaust. The vent connection for the appliance is secured with a clamp on the appliance exhaust adapter. All other vent connections must be glued, except PP and flex PP. Slide the vent pipe into the exhaust adapter. The exhaust pipe must be properly supported and must be pitched a minimum of a ¼ inch per foot back to the appliance. This allows the condensate to drain properly. Maximum vent lengths and equivalent lengths per table 8 apply. 16 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions Equivalent Lengths (Ft.) Vertical Diagram Horizontal Product description Manufacturer Manufacturer part number 4.6.2 Approved vent components and terminations 196050 196051 196052 2" Bird screen 3" Bird screen 4" Bird screen h h 2 - - 2", 3", and 4" SCH40 (Solid Core) PVC/CPVC 45° long sweep elbow h h 3 - - 2", 3", and 4" SCH40 (Solid Core) PVC/CPVC 45° short sweep elbow h h 5 - - 2", 3", and 4" SCH40 (Solid Core) PVC/CPVC 90 ° short/long/extra long, sweep elbow 1) h h 5 - - 2", 3", and 4" SCH 40 (Solid Core) PVC/CPVC "T" terminal w/vent screen h h 10 - - 2", 3" and 4" SCH40 (Solid Core) PVC/CPVC straight pipe h h 1 IPEX 196005 PVC Concentric termination (2" by 16" long) h h Exhaust: 1.5 Intake: 20 IPEX 196105 PVC Concentric termination (2" by 28" long) h h Exhaust: 2.5 Intake: 20 IPEX 196125 PVC Concentric Termination Kit (2" by 40" long) IPEX 196006 / 197009 PVC / CPVC Concentric Termination Kit (3" by 20" long) h h Exhaust: 1.5 Intake: 40 IPEX 196106 / 197107 PVC / CPVC Concentric Termination Kit (3" by 32" long) h h Exhaust: 2 Intake: 40 IPEX 196116 / 197117 PVC / CPVC Concentric Termination Kit (3" by 34" long) h h Exhaust: 2 Intake: 40 IPEX 196021 / 197021 PVC / CPVC Concentric Termination Kit (4" by 36" long) h h Exhaust: 2 Intake: 60 Bosch Table 6 h h Exhaust: 3 Intake: 20 Approved PVC/CPVC Vent Components & Terminations RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 17 Equivalent Lengths (Ft.) Vertical Diagram Horizontal Product description Manufacturer Manufacturer part number Installation instructions IPEX 196984 196985 196986 2" PVC Low profile termination kit 3" PVC Low profile termination kit 4" PVC Low profile termination kit h Exhaust: 0 Intake: 5 IPEX 081216 081219 2" PVC Wall Termination Kit 3" PVC Wall Termination Kit h Exhaust: 15 Intake: 7.5 Temple industries ECAP 321 2" PVC termination E-Cap 3" PVC termination E-Cap Royal Plumbing Solutions 52CVKGVS6502 2" GVS-65 Concentric Vent Termination Kit h h Exhaust: 2 Intake: 20 Royal Plumbing Solutions 52CVKGVS6503 3" GVS-65 Concentric Vent Termination Kit h h Exhaust: 2 Intake: 40 Royal Plumbing Solutions 52SWVKGVS6502 (2") h Exhaust: 0 Intake: 5 Table 6 h GVS-65 Side Wall Vent Termination Kit 2 4 Approved PVC/CPVC Vent Components & Terminations 810009685 Duravent 810009713 M&G 810009745 2" PP Twin pipe termination 3" PP Twin pipe termination 4" PP Twin pipe termination h Duravent 810009684 M&G 810009712 2" PP Single Horizontal Termination 3" PP Single Horizontal Termination h Duravent 810009682 M&G 810009710 (2" x 4") PP Horizontal Termination Kit - Concentric (3" x 5") PP Horizontal Termination Kit - Concentric h Table 7 18 Equivalent Lengths (Ft.) Vertical Horizontal Diagram Product description Manufacturer part number Manufacturer 1) Close sweep fittings are not accepted. Exhaust: 2 Intake: 2 6 Exhaust: 20 Intake: 40 Approved PP Vent Components & Terminations RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 810009692 810009720 Duravent 810009693 M&G 810009721 Centrotherm ISLPT0202 ISLPT0303 (2" x 4") Black PP Vertical Termination Kit - Concentric (3" x 5") Black PP Vertical Termination Kit - Concentric (2" x 4") Terra-Cotta PP Vertical Termination Kit - Concentric (3" x 5") Terra-Cotta PP Vertical Termination Kit - Concentric 2" Low profile Wall Termination 3" Low profile Wall Termination h Exhaust: 20 Intake: 40 Exhaust: 0 h Intake: 5 Centrotherm ICRT2439 2" x 4" Concentric Roof Termination h Centrotherm ICRT3539 3" x 5" Concentric Roof Termination h Centrotherm ICWT242 2" x 4" Concentric Wall Termination Exhaust: 5 Intake: 5 Exhaust: 10 Intake: 10 Exhaust: 4 h Intake: 4 Centrotherm ICWT352 3" x 5" Concentric Wall Termination h Ecco Manufacturing 190288 2" PP Concentric Terminations Horizontal (Wall) Terminations h Ecco Manufacturing 190388 3" PP Concentric Terminations Horizontal (Wall) Terminations h Ecco Manufact uring 190295 2" PP Vertical (Roof) Terminations h Ecco Manufact uring 190395 3" PP Vertical (Roof) Terminations h Table 7 Equivalent Lengths (Ft.) Vertical Horizontal Diagram Product description Manufacturer part number Manufacturer Installation instructions Exhaust: 6 Intake: 6 Exhaust: 4 Intake: 4 Exhaust: 6 Intake: 6 Exhaust: 4 Intake: 4 Exhaust: 8 Intake: 8 Approved PP Vent Components & Terminations RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 19 Installation instructions 4.6.3 Vent specifications Establish vent clearances that comply with the vent manufacturer's specifications and all applicable national/local codes. Minimum combustion air and exhaust pipe length The minimum exhaust pipe length is 1 foot (0.3m) of straight vent pipe. The minimum combustion air pipe length is one 1 ft or one 90° elbow or an air intake grill cap to prevent debris from falling into the appliance. Maximum combustion air and exhaust pipe length Table 8 displays the maximum allowable straight pipe lengths for combustion air and exhaust piping. Reduce the maximum allowable pipe length by the equivalent lengths for each elbow used and termination used. Improper gas pressure or vent length may result in undesired symptoms or errors such as noisy burner, C1, C2, CF. The vent for this appliance shall not terminate: 1. over public walkways; or 2. near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause papery damage; or 3. where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment. PROPER GAS PRESSURE! The following section assumes the water heater will receive gas pressure greater than or equal to 5" WC for the 199kBTU models (4" WC for 160kBTU models). In cases of gas pressure below 5" WC for the 199kBTU (4" WC for the 160kBTU models) the maximum heat input is reduced. The values of maximum flue length in table 8 are before any deductions for elbows or terminations. Venting Max equivalent Exhaust length Max equivalent Intake length 2" Twin pipe 60ft1) 60ft 3" Twin pipe 280ft1) 280ft 2"/ 4" Concentric pipe 60ft1) 3"/ 5" Concentric pipe 280ft1) Table 8 Maximum Allowable Exhaust and Combustion Air Lengths 1) To assure maximum heat input at maximum vent length minimum gas pressure should be 5" W.C. for the 199 kBTU models and 4" W.C. for the 160 kBTU models. 20 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions Required direct vent terminal clearances (twin pipe / concentric penetration) Fig. 10 Canadian installations1) U.S. installations2) with direct vent with direct vent terminals terminals A Clearance above grade, veranda, porch, deck or balcony 12 in. (30cm) 12 in. (30cm) B Clearance to window or door that may be opened 36 in. (91cm) 12 in. (30cm) below or to side of opening; 12 in. (30cm) above opening. C Clearance to permanently closed window * * D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft (61cm) from the center line of the terminal. * * E Clearance to unventilated soffit * * F Clearance to outside corner * * G Clearance to inside corner * * H Clearance to each side of center line extended above meter/regulator assembly * 36 in. (91cm) within a height 15 ft (4.6m) above the meter/ regulator assembly I Clearance to service regulator vent outlet 36 in. (91cm) J Clearance to nonmechanical air supply inlet to building or the combustion 36 in. (91cm) air inlet to any other appliance. K Clearance to a mechanical air supply inlet 6 feet (1.83m) * 12 in. (30cm) 36 in. (91cm) above if within 10 ft (3m) horizontally Table 9 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 21 Installation instructions Canadian installations1) U.S. installations2) with direct vent with direct vent terminals terminals L Clearance above paved sidewalk or paved driveway located on public property M Clearance under veranda, porch deck or balcony 7 ft (2.13m)3) * 12 in. (30cm) 4) * Table 9 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 2) In accordance with the current ANSI Z223.1 / NFPA 54, National Fuel Gas Code. 3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. 4) Permitted only if veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor. [*] 22 For clearances not specified in ANSI Z223.1 / NFPA 54 or CSA-B149.1, one of the following shall be indicated: a) a minimum clearance value determined by testing in accordance with Clause 5.20, Draft hoods, or; b) a reference to the following footnote: “Clearance in accordance with local installation codes and the requirements of the gas supplier.” RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions Required other than direct vent terminal clearances (single pipe penetration) Fig. 11 Canadian installations1) with non direct vent terminals U.S. installations2) with non direct vent terminals A Clearance above grade, veranda, porch, deck or balcony. 12 in. (30cm) 12 in. (30cm) B Clearance to window or door that may be opened. 36 in. (91cm) 48 in. (1.2 m) below or to side of opening; 12 in. (30cm) above opening) C Clearance to permanently closed window * * * D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61cm) from the center line of the terminal * E Clearance to unventilated soffit * * F Clearance to outside corner * * G Clearance to inside corner * * H Clearance to each side of center line extended above meter/ regulator assembly 36 in. (91cm) within a height * 15 ft (4.6m) above the meter/ regulator assembly I 36 in. (91cm) * J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 36 in. (91cm) 48 in. (1.2m) below or to side of opening; 1 ft (300mm) above opening K Clearance to mechanical air supply inlet 6 ft (1.83 m) 36 in. (91cm) above if within 10 ft (3m) horizontally Clearance to service regulator vent outlet Table 10 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 23 Installation instructions Canadian installations1) with non direct vent terminals U.S. installations2) with non direct vent terminals L Clearance above paved sidewalk or paved driveway located on 7 ft (2.13m) 3) public property * 12 in (30cm) 4) * M Clearance under veranda, porch deck or balcony Table 10 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 2) In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code. 3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. 4) Permitted only if veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor. [*] 24 For clearances not specified in ANSI Z223.1 / NFPA 54 or CSA-B149.1, one of the following shall be indicated: a) a minimum clearance value determined by testing in accordance with Clause 5.20, Draft hoods, or; b) a reference to the following footnote: “Clearance in accordance with local installation codes and the requirements of the gas supplier.” RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 4.6.4 Vent configuration examples for PVC systems Below are approved examples of vertical and horizontal venting installations. NOTICE: Using a single pipe vent in cold climates puts the water heater at risk of freezing, as negative air pressure is common in buildings during cold weather. This situation will pull cold air through the heat exchanger and can lead to damage and a water leak and is not covered by the product's warranty. In the event of negative air pressure causing back drafting contact Bradford White for information. Fig. 13 Vertical venting system [1] Exhaust [2] Intake [A] 12 inches (305 mm) (18 in. for Canada) above maximum snow level or at least 24 inches (610 mm), whichever is greater. [B] 12 inches (305 mm) [C] 12 inches (305 mm) minimum above air intake opening Fig. 12 [1] [2] [3] [4] [5] [LA] Horizontal venting system (concentric vent) Exhaust Air intake Concentric Vent Kit Exhaust pipe Intake pipe Minimum 1" A 6720817984-45.1V Fig. 14 Horizontal parallel venting system (twin pipe) [A] 3ft minimum Vent terminals are at the same height. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 25 Installation instructions Fig. 16 Fig. 15 Horizontal venting installation (combustion air piping not shown) Horizontal venting system (sealed combustion) [1] Intake [2] Exhaust [1] [2] [3] [4] Termination Water heater Elbow Horizontal run should slope ¼ " per foot upwards to water heater [LA] 12 inches (305 mm) (18 in. for Canada) above maximum snow level or at least 24 inches (610 mm), whichever is greater. NOTICE: ▶ Place pipe supports every 5 feet (1525mm) of horizontal and vertical run, beginning with support near water heater. ▶ Periodic cleaning of the vent terminal and air-intake screens is mandatory. ▶ Avoid locating vent terminals near equipment, vegetation, plants or building features which can be subject to degradation from exhaust gases. 26 Fig. 17 Vent and combustion air pipe position of a sealed combustion system [1] Intake [2] Exhaust [X] At least 1foot (305mm) RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions With Flex Pipe the maximum length is reduced by 60%, (applies only to the section in flex PP). Example: 10 feet of flex PP is equivalent to 25 feet of rigid PP. Only use Flex Pipe in the vertical portion of the installation according to the suppliers instructions. 4.6.5 Connecting the condensate water drain NOTICE: Risk of condensate pipe freezing! ▶ Do not install condensate drain tubing in areas where it may freeze. Fig. 18 Horizontal venting system (sealed combustion) [1] Intake [2] Exhaust [3] Termination Appliance condensate drain installation The appliance comes equipped with an internal condensate drain and siphon. This drains condensation formed in the secondary heat exchanger. Piping must be installed under the condensate drain outlet on the water heater and piped for disposal in accordance with local codes. To install the condensate drain, connect a ¾ " NPT adapter on the water heater. Fig. 20 Appliance drain installation [1] Drain connection [2] Breather Installing an additional breather downstream is not necessary since this function is already included in the heater. Fig. 19 Vertical venting system with flex PP (sealed combustion) [1] Intake [2] Exhaust RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) CAUTION: A blocked breather may cause an undesired double-siphon effect. ▶ Ensure that the breather included in the siphon is not obstructed to allow correct function. 27 Installation instructions Verify condensate disposal/neutralization is in accordance with federal, State, and local regulation. ▶ To allow accessibility, the damper must not be installed in an enclosed section of vent pipe. ▶ Do not install the damper in unconditioned spaces (e.g. attics) Condensation can build up while the heater is running which can later freeze and potentially block the flapper. This is a high efficiency appliance, condensate flow can be as much as 2.1 gal/hr at full power. 4.6.6 Backdraft reducer The backdraft reducer (9301BFP) is the preferred option for limiting backdraft (see fig. 21). 6720608643-19.1V The backdraft reducer (9301BFP) is sized for 3" diameter PVC. Fig. 22 Blackflow reducer (9301BFP) installed Fig. 23 Installation Recommendation for Placement of Backdraft reducer It is possible to use Backdraft reducer (9301BFP) for 2" installations. This requires 2" to 3" adapters. 6720608643-18.1V Fig. 21 Part # 9301BFP Installation For this solution to be effective, the internal flapper must be 100% closed when the water heater is not running. Refer to fig. 23 for preferred installation positions in the vent system. Installation considerations: ▶ Install the damper per the supplied manufacturer‘s instructions. The damper is only to be used in the exhaust vent piping. ▶ Ensure directional arrow on damper label faces in the same direction as exhaust flow. ▶ If installed horizontally, the axis must be horizontal or slightly pitched up towards termination to ensure damper closes 100% when heater is not running. 28 [1] Good [2] Better [3] Best 4.6.7 Single Pipe Venting NOTICE: ▶ Single pipe venting not recommended in cold climates. ▶ Installations resulting in negative pressure/back draft require sealed combustion (twin pipe / concentric). ▶ Damage caused from back draft, ie. freezing, is not covered by warranty. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions NOTICE: ▶ When installed in an environment where corrosive chemicals or dirty air (e.g. hair salons, car washes) are present the sealed combustion (twin pipe or concentric) is required. metal louvers (as metal will reduce the free air by 30%). Refer to the National Fuel Gas Code for complete information. 4.7 Factory regulation The appliances are supplied having been set in the factory for the values shown on the rating plate for natural gas. For any other adjustments see chapter 7. 4.7.1 Natural gas Although it is permissible to draw the air-intake from the inside, it is not the manufacturer’s recommended installation method. Install a 90° elbow or air intake screen on the top of the airintake inlet adaptor to prevent foreign objects from falling into the unit. If a single pipe installation is utilized, follow guidelines below for providing adequate combustion air for the water heater as well as any other appliances that may consume air in the same space. Always follow local codes and regulations of the authority having jurisdiction. • • Appliances located in unconfined spaces: – a) An unconfined space is one whose volume is greater than 50 cubic feet (1.42 cubic meter) per 1000 BTU/ hr (292.81 Watts) of the combined rating of all appliances installed in the space. That would be 9950 cubic feet (281.8 cubic meters) or 1243 square feet with 8 foot ceiling for a single 199 kBTU water heater. – b) In unconfined spaces in buildings of conventional frame, masonry, or metal construction, infiltration air is normally adequate to provide air for combustion. Appliances located in confined spaces: The confined space must be provided with two permanent openings, one commencing within 12 inches (304.8mm) of the top and one commencing within 12 inches (304.8mm) of the bottom of the enclosure. Each opening must have a minimum free area of one square inch per: – 1000 BTU/hr (292.81 Watts) if all air is taken from inside the building – 2000 BTU/hr (585.62 Watts) if all air is taken from the outside by horizontal ducts – 4000 BTU/hr (1171.24 Watts)if all air is taken from the outside by direct openings or vertical ducts The appliances must not be operated if the dynamic gas pressure is less than 3.5” WC1) or greater than 10.5” WC. 1) To assure maximum heat input at maximum vent length minimum gas pressure should be 5" W.C. for the 199 kBTU models and 4" W.C. for the 160 kBTU models. For more information see section 4.6.3. 4.7.2 Liquid propane gas (after gas conversion) The appliances must not be operated if the dynamic gas pressure is less than 8”WC or greater than 13” WC. If gas conversion is needed (Natural Gas to Liquid propane Gas), see section 6.7.1. DANGER: ▶ The gas type conversion must only be carried out by a qualified contractor. Or the confined space must be provided with one permanent opening or duct that is within 12 inches (304.8mm) of the ceiling of the enclosure. This opening must have a minimum free area of one square inch per: – 3000 BTU/hr (878.43 Watts) if all air is taken from the outside by a direct opening or vertical duct. Louvers, grills and screens have a blocking effect; when used, increase the sizes of your openings by 300% for wood louvers (as wood type will reduce the free air by 75%) and 43% for RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 29 Installation instructions 4.8 Gas piping & connections Before connecting the gas supply, check the rating plate on the right side of the heater to be sure that the heater is rated for the same gas to which it will be connected. In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z223.1/NFPA 54. In Canada: The installation must conform to CGA B149 INSTALLATION CODES and/or local installation codes. DANGER: Explosion hazard! ▶ DO NOT connect to an unregulated or high pressure propane line or to a high pressure commercial natural gas line. Fig. 25 DANGER: Explosion hazard! ▶ The heater must be isolated from the gas supply piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psig (14 W.C.). If overpressure has occurred, such as through improper testing of the gas lines or malfunction of the supply system, the gas valve must be checked for safe operation. GAS CONNECTIONS ▶ Install a manual gas shut off valve on the gas supply line within easy reach of the appliance. ▶ Install a union when connecting gas supply. ▶ Gas connection to the water heater is ¾ " NPT. See chapter 4.8.1 for the minimum internal pipe diameter required. ▶ Undersized flexible appliance connector not permitted. ▶ National Fuel Gas Code requires that a sediment trap (drip leg) be installed on gas appliances not so equipped. The drip leg must be accessible and not subject to freezing conditions. Install in accordance with the recommendations of the serving gas supplier, see fig. 25. ▶ Tighten gas pipe with the support of a wrench, see fig. 24. [1] [2] [3] [LA] Gas connection Shut off valve Gas supply Cap Minimum 3" sediment trap, (drip leg) Once connections are made, check for gas leaks at all joints. Apply some gas leak detection solution to all gas fittings. Bubbles are a sign of a leak. A combustible gas detector may also be used to detect for leaks. DANGER: Explosion hazard! ▶ If you detect a leak, shut off the gas. Tighten appropriate fittings to stop leak. Turn the gas on and check again with a gas leak detection solution. Never test for gas leaks using a match or flame. GAS LINE SIZING The gas supply piping for a single heater should be sized for a maximum draw of 199000 BTU/hr for the RTG-K-199N/X1. Measure the length of the gas supply line from the building's gas main to the heater and use chapter 4.8.1 and 4.8.2, page 31 or the gas line manufacturer’s sizing tables to determine the pipe diameter necessary. If there are more gas appliances on the line, size the gas line according to the total maximum amount of BTU draw input rating for all appliances combined. Note: Undersizing the gas line may result in diminished hot water flow rate and temperature, or improper appliance operation (noise and combustion instabilities). See chapter 4.15, page 39 for the procedure to measure gas pressure. Proper gas pressure must be confirmed at time of installation. Fig. 24 30 Tighten gas pipe to the heater RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 4.8.1 Gas Line Sizing Tables for NATURAL GAS For your convenience see below for an excerpt from gas line sizing tables for a single NG appliance. For details see the current NFPA 54. Required input for 160000 / 199000 BTU/hr for the RTG-K-160/199N/X1. The gas supply system must be sized for the combined total maximum BTU/hr load requirements of all gas appliances running simultaneously. The tables below show the maximum capacity of the gas supply pipe in cubic feet per hour. Please contact your local gas supplier for the energy content of the gas to determine the BTU/hr capacity. Use 1,000 BTU/cubic foot for rough estimations. Maximum pipe capacity in cubic feet of Natural Gas per hour for gas pressures of <2.0 psig (55" WC or 138 mbar) and a pressure drop of 3.0” W.C. (7.5 mbar) based on 0.60 specific gravity gas. Initial Supply Pressure of 8.0" w.c. or Greater Nominal Internal Iron Pipe Diameter Size, inches inches ½ ¾ 1 0.622 0.824 1.049 Length of Black Iron Pipe (Schedule 40 Metallic Pipe), Feet 10 20 30 40 50 60 70 80 90 100 454 949 1787 312 652 1228 250 524 986 214 448 844 190 397 748 172 360 678 158 331 624 147 308 580 138 289 544 131 273 514 Table 11 Maximum pipe capacity in cubic feet of Natural Gas per hour for gas pressures of <2.0 psig (55" WC or 138 mbar) and a pressure drop of 3.0" W.C. (7.5 mbar) based on 0.60 specific gravity gas). Initial Supply Pressure of 8.0" w.c. or Greater Length of Corrugated Stainless Steel Tubing (CSST), Feet EHD* 30 31 37 10 20 30 40 50 60 70 80 90 100 828 958 1,530 580 672 1,090 471 546 895 407 471 778 363 421 698 330 383 639 305 355 593 285 331 555 268 311 524 251 295 498 Table 12 * EHD = Equivalent Hydraulic Diameter. The greater the value of EHD, the greater the gas capacity of the tubing. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 31 Installation instructions 4.8.2 Gas Line Sizing Tables for LP GAS For your convenience see below for an excerpt from gas line sizing tables for a single LP appliance. Their intended use is for pipe sizing between the 2nd stage (low pressure) regulator and the appliance. For details see the current NFPA 54 or NFPA 58. Required input for 160000 / 199000 BTU/hr for the RTG-K-160/199N/X1. The gas supply system must be sized for the combined total maximum BTU/hr load requirements of all gas appliances running simultaneously. The tables below show the maximum capacity of the gas supply pipe in thousands of BTU per hour of Undiluted LP Gas at 11" W.C (0.4 psig or 27.4 mbar) based on a pressure drop of 0.5" W.C (1.25 mbar). Pipe Sizing Between Single- or Second-Stage (Low-Pressure) Regulator and Appliance Length of Pipe, Feet Nominal Internal Iron Diameter Pipe inches inches 10 20 30 40 50 60 80 100 1/2 0.622 291 200 160 137 122 110 101 94 3/4 0.824 608 418 336 287 255 231 212 197 1 1.049 1150 787 632 541 480 434 400 372 Table 13 CSST Sizing Between Single- or Second-Stage (Low-Pressure) Regulator and Appliance Shutoff Valve Length of Pipe, Feet EHD* 10 20 30 40 50 60 70 80 90 100 23 254 183 151 131 118 107 99 94 90 85 25 303 216 177 153 137 126 117 109 102 98 30 521 365 297 256 227 207 191 178 169 159 31 605 425 344 297 265 241 222 208 197 186 Table 14 * EHD = Equivalent Hydraulic Diameter. The greater the value of EHD, the greater the gas capacity of the tubing. Tube Sizing Between Single- or Second-Stage (Low-Pressure) Regulator and Appliance Nominal Iron Pipe inches 5/8 3/4 Length of Pipe, Feet Internal Diameter inches 10 20 30 40 50 0.527 188 129 104 89 79 0.652 329 226 182 155 138 Table 15 Maximum Capacity of Semi-Rigid (flexible, non corrugated) Tubing in Thousands of BTU/hr of Undiluted Liquefied Petroleum Gases (at 11 inches Water Column Inlet Pressure).(Based on a Pressure Drop of 0.5 Inch Water Column)* Source National Fuel Gas Code NFPA 54, ANSI Z223.1 - No Additional Allowance is necessary for an ordinary number of fittings. 32 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 4.9 Water quality Water quality can have an impact on appliance longevity. Water supplied to the Infiniti Tankless™ K-Series must be in accordance with table 16 and fig. 26. For water analysis data call your local water department, or if on a well, have well water analyzed periodically. Heavy scale will form if the combination of water total hardness and pH exceeds the values specified in fig. 26 (grey area), Bradford White recommends consulting a local water treatment professional for water softening/conditioning options. Description pH TDS (total Dissolved Solids) Total hardness Aluminum Chlorides Copper Iron Manganese Zinc Max. Levels pH 6.5 - 8.5 mg/l or ppm 690 mg/l or ppm 200 mg/l or ppm 2.0 mg/l or ppm 250 mg/l or ppm 1.0 mg/l or ppm 0.3 mg/l or ppm 0.05 mg/l or ppm 5.0 1. Total Hardness and pH maximum values must be evaluated in combination. Indicated maximum values will be reduced according to fig. 26. 2. Combined values of total hardness and pH must be under the indicated grey area. (e.g. the pair [180;8.3] [total hardness; pH] is not acceptable). Connecting the pressure relief valve (PRV) A pressure relief valve is included in the box and must be installed at the time of installation. No valve is to be placed between the PRV and the heater. No reducing coupling or other restriction may be installed in the discharge line. The discharge line must be a minimum of 4” above a drain and installed such that it allows complete drainage of both the PRV and the line. The discharge line must be placed where it will not cause any damage. ▶ Use the integrated port to install the PRV, see Fig. 27 [1]. ▶ Tighten the PRV with the support of a wrench, see Fig. 27. ▶ Support all piping. Table 16 Fig. 27 Plumbing Connections (with shutoff valves) and Pressure Relief Valve 4.10 Water connections Water connections are on top ONLY. Bottom connections are drain/service ports with limited flow capacity. Fig. 26 Water total hardness and pH values RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) NOTICE: ▶ This heater is not approved for preheated water applications exceeding 140 °F (60 °C) for Residential appliances; in these cases a 3-way valve or mixing valve must be installed before the appliance to prevent water exceeding 140 °F (60 °C) from entering the appliance. 33 Installation instructions ▶ When facing the heater, the ¾ ” cold connection is on the top right and the hot connection is on the top left. ▶ Tighten all water connections with the support of a wrench, see 29. Fig. 28 [1] Cold connection [2] Hot connection WARNING: Appliance damage! Appliance will overheat if not filled with water ▶ Ensure that the appliance is filled with water by opening a hot water tap, before plugging in the water heater to the power supply. ▶ The use of unions when connecting to the inlet and outlet connections is recommended. This will facilitate any necessary servicing. ▶ Plastic or PEX type plumbing materials are not suitable for connecting directly to or within 18" of the water heater. ▶ Although water piping throughout the building may not be copper, we require that copper or suitably rated stainless steel flex line be used for the water connections for 18" on either side of the water heater (follow local codes if more stringent). ▶ Never sweat any piping directly to water connections, as damage will occur. ▶ Keep water inlet and outlet pipes to no less than ¾" diameter to allow the full flow capacity. ▶ If the cold and hot connections to the heater are reversed, the heater will not function. ▶ Be certain there are no loose particles or dirt in the piping. Blow out or flush the lines before connecting to the water heater. ▶ Full port shutoff valves should be installed on both the cold water supply and hot water outlet lines to facilitate servicing the heater (see fig. 27). ▶ For installation on a private well system with a pressure tank, the lowest pressure range setting recommended is 30-45 psi (2.06 - 3.1bar). 4.11 Domestic hot water recirculation with external pump The following drawing is provided to outline one possible recirculation design. This schematic is for illustration only and must not be used for actual installation without appropriate engineering and technical advice from a properly licensed professional in the locality where the installation is made. Fig. 29 Water filter [1] Cap [2] Water filter 34 This appliance has been designed to permit recirculation by controlling an external pump. For this function, the external pump must be electrically connected to the appliance - Cable accessory (7736504585) is available. All the features of recirculation ( 6.5.3 A1 Recirculation) can be used. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions Set point 5 Adjustable within hidden RS menu (2-18F) 1 Pump OFF 6 2 10F Pump ON Water temp in loop (inlet water NTC) 7 6720817984-46.1V Fig. 31 4 Fig. 30 [1] [2] [3] [4] [5] [6] [7] 3 6720816948-24.1V Recirculation application Cold water supply Check valve Circulator pump Expansion tank Shutoff valves PRV RTG-K-160/199N/X1 4.12 Adjusting the recirculation settings The pump and burner turn ON and OFF based on a delta between the set point temperature on the water heater and the inlet water temperature sensor value. This delta is called the comfort level. The higher the comfort level, the smaller the delta between the set point temperature on the water heater and the inlet water temperature sensor value, resulting in a hotter recirculation system. Pump activation and deactivation thresholds Comfort level Delta T ( °F) 1 18 2 16 3 14 4 12 5 10 6 8 7 6 8 4 9 2 Table 17 RS Menu The comfort level can be adjusted to achieve the desired balance between readiness of hot water at the point of use and energy consumption. A higher comfort level will result in longer pump run times, which will consume more electricity and gas. The smaller the comfort level, the larger the delta between the set point temperature on the water heater and the inlet water temperature sensor value, resulting in a cooler recirculation system. Below is a graph illustrating how the comfort level value changes the recirculation system’s temperature. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 35 Installation instructions 4.13 Recirculation with the RTG-K-160/199N/X1 Recirculation with the RTG-K-160/199 models requires the installation of an external pump. The RTG-K-160/199 models have the capability of controlling an external pump by switching power ON and OFF to the external pump using the recirculation pump cable. Use only bronze or stainless steel pumps. Do not use pumps of iron construction as they will oxidize and pose health risks. Refer to pump manufacturers pressure vs flow specifications to select a pump that will provide adequate flow through the recirculation system. 1 6 2 5 4 3 N G L 6720817984-47.1V Fig. 32 [1] [2] [3] [4] [5] [6] Cable to control board Appliance front cover External recirculation pump (field supplied) Terminal block Recirculation pump cable 5 amp fuse The flow rate through the recirculation system must be larger than the activation fl ow rate of the water heater, 0.4 GPM. A flow rate through the recirculation system greater than 1GPM is recommended. 36 4.14 Space heating applications CAUTION: ▶ If the set point temperature is above 120°F, precautions should be taken to protect users of potable water from scalding. CAUTION: ▶ The use of a flow switch is recommended to ensure DHW priority and to prevent “cold-blow” situations when the Bradford White tankless water heater is used with an air handler. Air handler installation must include a pump. The flow switch should be used to disable the blower on the air-handling system when domestic water is used. CAUTION: ▶ Ensure the primary pump is properly sized to provide adequate flow for the system heat load. For Pump sizing please refer to the pressure drop curves, fig. 34. Also remember to account for system piping pressure loss. A minimum of 1.7 GPM is recommended to provide adequate flow through the water heater when determining the size of the primary pump. Bradford White tankless water heaters are approved for use in combination DHW and space heating applications (open-loop setup). These water heaters are not approved for use in space heating only applications (closed-loop setup). Figure 33 gives an example of a combination DHW and space heating application that is allowable. Use of tankless water heater in a combination DHW and space heating application will result in the product warranty being reduced to 3 years. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Installation instructions 12 8 11 9 13 T 10 6 7 16 14 9 17 1 2 relay 16 18 3 5 Fig. 33 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] 4 6720817984-48.1V Hydro air system with water heater Hot water outlet Cold water inlet Pressure relief valve Gas supply Shut off gas valve (field supplied) Thermal expansion tank (as required) Air purge (field supplied) Cold water supply Check valve (field supplied) Thermostatic mixing valve (field supplied) RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) [11] [12] [13] [14] [15] [16] [17] Thermometer (field supplied) DHW outlet Thermostat (field supplied) Air handler Check valve (field supplied) Shutoff valve (field supplied) Circulation pump (only required if air handler doesn’t includes internal pump) (field supplied) [18] Relay (only required if air handler doesn’t includes internal pump) (field supplied) 37 Installation instructions Fig. 34 38 Pressure drop curve RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Electrical connections 4.15 Measuring gas pressure 4.15.1 Gas supply pressure Confirm gas pressure upon installation. 6720817984-49.1V Connecting manometer ▶ Shut off gas supply at installer supplied shutoff valve for this water heater. ▶ Locate the inlet gas pressure test port (see Fig. 35). ▶ Loosen the screw inside test port fitting (do not remove) and connect the manometer tube to the test port (see Fig. 35). Static Pressure Test ▶ Turn the gas supply back on. ▶ Record the static gas pressure reading in table 19. Dynamic Pressure Test ▶ Turn ON the appliance. ▶ Access menu P1 Max. Power, see section 6.5. Note: While in this mode the appliance will run constantly at maximum power and allow maximum water flow. For inlet gas pressure adjustment consider the following table: Gas type Inlet gas Pressure NG LPG 3.5” WC1) 8” WC 1 Fig. 35 Gas pressure test port [1] Gas pressure measuring port Gas pressure Date Static Gas Pressure Reading Dynamic Gas Pressure Reading Table 19 Inlet gas pressure readings 5 Electrical connections 5.1 Electrical power supply WARNING: ▶ For safety reasons, disconnect the power supply cord to the water heater before any service or testing is performed. Table 18 Minimum inlet gas pressure under full operation 1) To assure maximum heat input at maximum vent length, the minimum gas pressure should be 5" W.C. for the 199 kBTU models and 4" W.C. for the 160 kBTU models. For more information see section 4.6.3. ▶ Operate all other gas appliances (except heater) on the same gas piping system at maximum output. ▶ Open all hot water taps to achieve a flow rate of at least 6 gallons per minute. (1 tub and 2 sinks should be sufficient). If heater goes back to P2, open more hot water fixtures to allow sufficient flow to keep the water heater in P1. ▶ Record the lowest operating gas pressure reading in table 19. ▶ Turn OFF the appliance. ▶ Shut off gas supply. ▶ Disconnect the manometer tube from the test point. ▶ Tighten the screw inside test point fitting. Depending on the vent length, gas pressures below 5" W.C. for Natural Gas or 8" W.C. for LPG may result in reduced power output or possible error codes and must be corrected. See Gas Connections, chapter 4.8, page 30. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) WARNING: ▶ This water heater must be electrically grounded in accordance with the most recent edition of the National Electrical Code. NFPA 70. In Canada, all electrical wiring to the heater must be in accordance with local codes and the Canadian Electrical Code, CSA C22.1 Part 1. Do not rely on the gas or water piping to ground the metal parts of the heater. WARNING: ▶ Modification of or tampering with the power supply cord is prohibited. ▶ Use of extension cords is prohibited. The water heater requires an electrical power supply from a 120VAC / 60Hz properly rated receptacle and must be properly grounded. The water heater is wired as shown in the wiring diagram 39 Operation instructions (chapter 10, Fig. 61). ▶ Check the fuse on the printed circuit board for electrical continuity, see fig. 38, [1]. Fig. 36 Fig. 38 Connecting power supply cord Fuse position [1] Power cord length: 5.9ft (1.8m). [1] Fuse Note: The power supply that the appliance is plugged into should be isolated from possible water damage. Observe proper clearance to avoid damages. ▶ After checking the fuses, reinstall all parts in reverse order. 5.2 Position of the fuses in control unit 6 Operation instructions To check fuses, proceed as follows: ▶ Remove the front cover, see fig. 3, page 10. ▶ Disconnect all the cables from the control unit. ▶ Press the four snaps of the control unit and remove the cover. Fig. 39 [1] [2] [3] [4] [5] Fig. 37 Control Unit ▶ Press the four snaps inside the control unit and remove the PCB. 40 On/Off button Program Key LCD display Up button Down button NOTICE: ▶ Wipe down with a damp cloth. Do not use any aggressive or corrosive cleaning agents to clean the window. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Operation instructions 1 2 3 8 7 Fig. 40 [1] [2] [3] [4] [5] [6] [7] [8] 6.1 6 5 4 6720817984-51.1V Description LCD display Locked condition indicator Error indicator Temperature indicator Activation water flow Cascading Master indicator Solar mode indicator Flame indicator Power bar indicator ▶ Extinguish all open flames. Do not smoke! Do not use lighters! ▶ Warn all occupants of the building. Do not ring doorbells! ▶ If you can hear gas leaking, leave the building immediately. ▶ Prevent others from entering the building and notify the police and fire department from outside the building. ▶ From outside the building, call the gas utility company and a trained and certified installer. B. Use only your hand to press the on/off control button. Never use tools. If the touch control display is dirty, wipe down with a damp cloth. Forceful repair may result in a fire or explosion. C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 6.2 Power To turn ON the appliance; ▶ Press the button. For your safety read before operating your water heater DANGER: Explosion hazard! ▶ If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Fig. 41 To shut down the appliance; ▶ Press the WARNING: Appliance malfunction! Strong magnetic fields can interfere with the electronics, which can lead to appliance malfunction. ▶ Do not attach magnets to this water heater, neither install it near strong magnetic fields. A. This appliance is equipped with electronic ignition for lighting the main burner. When turning the heater on, follow these instructions exactly. 6.3 button. Error code reset Some possible faults can be solved by resetting the appliance. To remove an error code from the display, ▶ Touch and hold for more than 3sec. The appliance will initiate the start up sequence. WARNING: Appliance malfunction! ▶ If the problem persists, contact your installer. WHAT TO DO IF YOU SMELL GAS ▶ Turn off the gas shut-off valve. ▶ Open windows and doors. ▶ Do not try to ignite the appliance. ▶ Do not touch any electrical switch, telephone, and do not use outlets. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 41 Operation instructions 6.4 Temperature selection Saving water resources: By default, the unit is set for 120 °F (49 °C) outlet water. To select a hot water temperature: ▶ Press the buttons and temperature is displayed. until the desired Fig. 42 To increase setpoint temperature limit of the appliance: ▶ Access the menu LM - temperature Limit ( section 6.5.4). A lower temperature set point will reduce the risk of scalding, reduce energy consumption and increase the longevity of the heat exchanger. Fig. 43 6.4.1 Programming the default setpoint temperature CAUTION: The temperature shown on the display is approximate, always check with your hand before bathing children or elderly. Setting the water temperature The desired temperature of the hot water can be adjusted on the front control panel of the heater. The water heater has an electronically controlled gas valve that modulates the burner input in response to both varying hot water flow rates and/or changes in any incoming and outgoing water temperatures. Fig. 44 ▶ Press the buttons and to select the temperature to be memorized. ▶ Press the button for 3 seconds to save the default set point temperature. When the display stops blinking, the default set point temperature is saved in memory. Selecting the default setpoint temperature In order to select the default setpoint temperature. ▶ Press the programming button for 1 second. 42 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Operation instructions Display shows the default setpoint temperature, which is now the hot water selected setpoint-temperature. 6.5.1 P4 (Information) 6.4.2 Solar Mode If the appliance does not ignite, it means that the desired set temperature would be exceeded even running at minimum BTU. In this condition, the solar mode indicator will show on the display. In most cases, solar mode is activated if the inlet water temperature exceeds the set point temperature minus 1 °F (0.5 °C). Fig. 45 Solar mode/warm inlet temperature activation formula Temp. inlet > [Temp. set - 1 °F (0.5 °C)] Ex.: 111 °F (43.9 °C) > [112 °F (44.4 °C) - 1 °F (0.5 °C)] Table 20 6.5 Information /Adjustments menu ▶ Simultaneously press buttons , and for 3 seconds. Display shows P4 (Information). ▶ Press buttons or to scroll through the available menus. P4 - Information This menu provides access to several parameters. ▶ Access to information / adjustments manual. Display shows P4 (Information). ▶ Press the button . Display shows E. ▶ Press buttons or to choose the following information. – OD (Operation Data) – FH (Failure History) ▶ Press the button to select the desired information. Available menus OD (Operation Data) Allows you to view various parameters of the current operation of the appliance. ▶ Press buttons or to choose the following information: Display Description • P4 Information (section 6.5.1) P7 Gas Type P9 Purge (section 6.5.2) PC Cascading SA Settings (section 6.5.3) LM Temperature Limit (section 6.5.4) PE Appliance Type PF Bypass PA Actuator Calibration IC ICC E Exit P0 Minimum Power P1 Maximum Power P2 Low Power UC Automatic Calibration P3 Powerbus Address Table 21 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) • • • • • • • • • • • 0d (Chamber NTC) - current water temperature at heat exchanger outlet. 1d (Inlet NTC) - current temperature of the temperature sensor of the water inlet pipe. 2d (Outlet NTC) - current temperature of the temperature sensor of the water outlet pipe. 3d (Flow) - total flow through main and bypass valves. 4d (barometric pressure) - current barometric pressure at installation location. 5d (Fan Speed) - current fan speed. 6d (Output Power) - % current power. 7d (SS Hex NTC) - Flue gases temperature sensor at the condensing unit inlet (between heat exchangers). 8d (Exhaust Gas NTC) - Exhaust flue gases temperature sensor. 9d (Ambient NTC) - current temperature inside cabinet near the fan. 10d (External Tank) - current temperature on the external tank. 11d (Operation Cycles) - number of times burner has been started. 43 Operation instructions • • 12d (Operation Hours) - number of hours burner has operated. E - Exit. 6.5.2 P9 (Purge) How to select desired information: ▶ Press the button to view the selected parameter. The information is showed on the display. ▶ Press the button to return to parameters list. ▶ Press buttons or to select E. ▶ Press the button to exit. Numbers of cycles To see how many cycles the appliance has done, please enter the menu 11d (Operation Cycles). After checking the sub-modes 0C, 1C, 2C, 3C, 4C, introduce the values in a table as the example below; 4C 3C 2C 1C 0C 00 04 06 17 76 Fig. 46 P9 - Purge This menu allows you to purge the exhaust circuit. ▶ Access to information / adjustments menu. Display shows P4 (Information). ▶ Press the button until the display shows P9 (Purge). After 2 sec. the fan starts working to purge the exhaust circuit. The fan remains running until the Purge menu is exited, to do so: ▶ Press the button . Table 22 Total of cycles In this example, the numbers of cycles is: 4 061 776. In the calculation of number of cycles, 1 cycle means 1 ignition. 6.5.3 SA (Settings) Numbers of hours To see how many hours the appliance has worked, please enter the menu 12d (Operation Hours). After checking the sub-modes 0H, 1H, 2H, 3H, 4H, introduce the values in a table as the example below; 4H 3H 2H 1H 0H 00 00 00 18 63 Table 23 Total of hours In this example, the numbers of hours is: 1 863. FH (Failure History) Allows you to view the last 10 error codes. ▶ Press buttons or to choose from 1F (most recent failure) to 10F (older failure). ▶ Press the button to view the selected failure. The error code is shown on the display. ▶ Press the button to return to failure list. ▶ Press buttons or to select E. ▶ Press the button to exit. 44 Fig. 47 SA - Settings This menu provide access to several parameters. ▶ Access to information / adjustments menu. Display shows P4 (Information). ▶ Press the button until the display shows SA (Settings). ▶ Press the button . Display shows E. ▶ Press buttons or to choose the following information. – E Exit – A1 Recirculation – A8 Startup Delay – A9 Units Set – Ab Region Selection RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Operation instructions – rS Recirculation settings ▶ Press the button to select the desired information. A1 Recirculation Choosing a recirculation program: ▶ Press the button . ▶ Press buttons or to scroll through the options. – OF OFF – Hr House Recirculation - Hot water readily available at faucets. – tI Tank Loading Internal NTC - Tank loading using the water heater’s inlet water temperature sensor to control the pump. – tE Tank Loading External NTC - Tank loading using the external temperature sensor to control the pump. – tA Tank Loading Aquastat - Tank loading using an external aquastat to control the pump. ▶ Press the button to exit recirculation menu. A8 (Startup Delay) Fig. 49 A9 - Units ▶ Access to information / adjustments menu. Display shows SA (Settings). ▶ Press the button until A9 (Units) is in the display. ▶ Press the button . ▶ Press the buttons or to select measurement units, – °C - Metric (l/min) – °F - Imperial (gal/min) ▶ Press the button for 3 secs. to save the selected units. The selected unit blink. ▶ Press the button to exit units menu. AB (Region Selection) ▶ Press the button . Display shows following menu. – EU (Europe) – nA (North America) ▶ Press the button for 3 secs. to save the selected region. The selected region blinks. ▶ Press the button Fig. 48 A8- Startup Delay This menu allows programing a burner start delay between 0 and 60 seconds, after detecting water flow. ▶ Access to information / adjustments menu. Display shows SA (Settings). ▶ Use the buttons or to choose A8 (Startup Delay). ▶ Press the button . Display shows Startup Value(s). ▶ Press the buttons or to define, in seconds, the delay to start-up after detection of water flow. ▶ Press the button for 3 seconds to save the desired value. ▶ Press the button to exit A8 (Startup Delay) menu. A9 (Units Set) This menu allows you to choose the units visible on the display. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) to exit units menu. RS Recirculation Settings To define recirculation comfort level, ▶ Press the button ▶ Press buttons – 1 – 2 . or to define comfort level. – ... – 9 Choosing a higher comfort level (9) will set the recirculation water temperature closer to the set point defined on the water heater. Choosing a lower value (1) will favor efficiency at the expense of recirculation temperature comfort. ▶ Press the button to select value and to exit Recirculation Settings. 45 Operation instructions 6.5.4 LM (Temperature Limit) 140 °F is the maximum temperature to be defined for residential models. How to select Temperature Limit, ▶ Press the button . Display shows temperature limit value. ▶ Press the buttons or to select desired temperature limit or OF (OFF) to unlock the Temperature Limit. ▶ Press the button for 3 secs. to save your selection. The selected temperature blinks. ▶ Press the button to exit Temperature Limit menu. 6.5.5 PE (Appliance Type) After defining these parameters, it isn’t possible to modify. The water valve calibration process takes several minutes. ▶ Do not interfere with the appliance. 6.6.1 MF (Main water Valve Auto Calibration) ▶ Open one hot water tap. ▶ Access menu PA. ▶ Press the button . ▶ Press the buttons or to select nF. ▶ Press the button . The appliance will start the auto calibration of main valve. Display will show water flow rate value X 10 (multiplied by 10) during the process. Water flow will shut-off. ▶ Wait until indication of calibration completed appears on the screen, the value blinks. ▶ Wait until water flow blinks on the screen indicating that calibration is complete. This menu provides access to several parameters: ▶ Press the button . ▶ Press buttons or to scroll through the options. – TP (Appliance Type - Residential) – AP (Appliance Power - 199/160 kBTU) – MO (Appliance Model - IN/OU)1) – E (Exit) ▶ Press the button for 3 secs. to save your selection. ▶ Press the button to exit recirculation menu. 6.5.6 PF (Bypass Activation) To Enable or Disable bypass function: ▶ Press the button . ▶ Press buttons or to scroll through the options. ▶ Press the button . Display shows following menu. – EN (Enable) – DI (Disable) ▶ Press the button to select option. 6.6 Water valves calibration Water valve calibration must be done when main water valve or bypass valve is replaced. Also required when electronic control unit is replaced. ▶ Press the button to return. 6.6.2 BP (Bypass Valve Auto Calibration) ▶ Open one hot water tap. Flow rate between 0.80 GPM and 1.80 GPM is required. It's possible to confirm this value by entering BP bypass water valve menu. ▶ Access menu PA. ▶ Press button . ▶ Press button or to select bP (bypass water valve). ▶ Press button . The appliance will start the auto calibration of the bypass valve. Display will show water flow rate value X 10 (multiplied by 10) during the process. The display shows the flow rate. ▶ You should adjust the flow rate at the beginning of the calibration process. ▶ Wait until water flow blinks on the screen indicating that calibration is complete. ▶ Press the button to return to main menu. 1) IN - Indoor / OU - Outdoor 46 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Operation instructions 6.7 Gas type Improper gas type will affect appliance performance. ▶ The 3 restrictor plates should be pre-assembled onto their tray, but if loose in box, follow installation instruction, as shown in fig. 51 [1]. ▶ Insert the LP conversion plate in the appropriate location shown in Fig. 51 [2]. CAUTION: ▶ All three flow restrictors and seal must be assembled according to the Fig. 51 and Fig. 52, to ensure correct appliance performance. ▶ Press simultaneously buttons , and for 3 seconds. Display shows P4 (Information). ▶ Press buttons or to select P7 (Gas Type). ▶ Press to enter. ▶ Press buttons or to confirm gas type according to table 24. ▶ Press for 3 seconds to confirm Gas type. The selected gas type blinks. Gas type Natural Gas Liquid Propane Table 24 Display nA LP 6.7.1 Gas conversion from NG to LPG DANGER: Fatal accidents! Before any service or testing in the appliance, ▶ Turn off the appliance. ▶ Disconnect the power supply cord. ▶ Shut off the gas supply. Fig. 51 199kBTU appliance gas conversion kit The gas type conversion must only be carried out by a qualified contractor. ▶ Turn Off the appliance. ▶ Remove the front cover from the appliance (section 3.3.2). ▶ Remove the four screws that retain the cover plate to the gas manifold, see fig. 50 (plate in grey color). Fig. 50 Gas manifold ▶ Remove metal plate and seal. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 47 Maintenance and service DANGER: ▶ Replace all dismantled joints and o-rings with new ones. NOTICE: ▶ Inspect and clean the complete water heating system once a year. ▶ Follow points 5 and 6 in Table 25 after 400 operation hours or 25000 cycles (whichever occurs first), see chapter 6.5.1 (Op. Data). ▶ Inspect the water heater and components for wear or fatigue. Immediately repair all faults to avoid damage to the system. Fig. 52 ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ 160kBTU appliance gas conversion kit Tighten the four screws. Open the gas supply valve. Turn On the appliance. Check for gas leak (e.g. use leak detector fluid, like water and soap, over and around the metal plate) and act accordingly. Place the front cover. Access service mode by pressing and holding down at the same time, , and for 3 seconds. Press buttons or until the display shows “P7”. Press . Press buttons or to choose LP (LPG). Press the button for 3 secs. to save your selection. The selected temperature blinks. ▶ Update “TYPE OF GAS” in the rating plate of the appliance using the label provided with the gas conversion kit. ▶ Confirm CO2 and CO values and, if necessary, adjust the parameters P1 and P2, see chapter 8.13 for more information. 7 Every year 1. Inspect venting system X 2. Inspect combustion chamber X 3. Inspect burner X1) 4. Inspect pressure relief X 5. Inspect water filter X 6. Heat Exchanger Descaling 2) 7. Inspect condensate siphon X Table 25 Annual maintenance 1) Proceed with burner cleaning if error code CE is displayed. Check the flue exhaust for blockage (appliance is protected against flue blockage). 2) Proceed with heat exchanger descaling whenever error codes AA and E5 are displayed (appliance is protected against over heating in case of scaling). WARNING: Gas leakage! ▶ Replace burner seals in case burner is disassembled. Consult spare part list at www.bradfordwhite.com. Maintenance and service DANGER: ▶ Always shut off the electrical power supply, shut off the manual gas valve and shut off the water valves whenever servicing. 48 Annual maintenance table 7.1 Annual maintenance (To remove front cover, see page 10). RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Maintenance and service Venting System • Venting system - inspect inside of flue pipe for any blockage or restriction. Observe burner flames during heater operation. (front cover must be removed). Burner flames should be steady and blue. Yellow, inconsistent (bouncing) flames may be an indication of poor ventilation or combustion air supply. Inspect the combustion air inlet pipe for blockage or debris. Inspect combustion air and exhaust terminations for blockage or debris. Combustion Chamber • Inspect burner observation window (Fig. 65) for cracks or spillage of flue gases. Observe burner flames during heater operation. Flames should be steady and blue with no signs of yellowing. Yellow burner flames are an indication of improper combustion. Refer to Section 4.6, page 15 of this manual to verify exhaust system and combustion air supply meets manufacturer's specifications. Pressure Relief • Manually open the pressure relief valve to ensure proper operation. Inlet Water Filter • Verify the inlet water filter screen is clean and undamaged. The inlet water filter is located on the top of the appliance, at the cold water inlet connection. (See Fig. 29, page 34). Close the installer supplied water shutoff valve and remove the brass hex cap holding filter. Remove the filter, clean and/or replace if damaged. Descaling • In areas where the water supply has a high mineral content, the heat exchanger should be flushed with a descaling solution. Scale build up will shorten the life of the water heater, and damage resulting from scale is not covered under warranty. Refer to section 7.3 for detailed instructions on descaling the heat exchanger. Condensate siphon • Check for debris and clean if needed. 7.2 Winterizing for seasonal use The water heater must not be installed in a location where it may be exposed to freezing temperatures. If the heater must be left in a space which is likely to experience freezing temperatures, all water must be drained from the heater. NOTE: Use of agents such as anti-freeze is not permitted and voids the warranty, as they may cause damage to the water heater's internal components. 1. Press ON/OFF switch on the water heater to turn OFF the heater and unplug power supply cord. The display should be blank. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 2. Shut off the gas supply to the water heater. 3. Shut off the water supply to the water heater using installer supplied shutoff valve. 4. Open hot water taps to drain and relieve pressure from the plumbing system. If water continues to flow after 5 minutes, a crossover of the hot and cold water pipes is present and must be corrected before proceeding. 5. Disconnect inlet and outlet water pipes from the water heater. Place a small bucket underneath the water heater to catch residual water remaining inside the water heater. 6. Using an air compressor, blow short bursts of air (100psi max) through the inlet water connection or inlet water filter until there is no water present coming through the outlet water connection of the heater. 7. Empty condensate siphon. 8. Reconnect the water fittings and return the heater to service when danger of freezing has passed. 7.3 Mineral scale build-up Periodic descaling may be necessary in areas with high mineral content in the water. Scale buildup in the heat exchanger may result in lower flow rates, error codes of AA and E5 and boiling sounds in the heat exchanger. A water softener is required if the water hardness exceeds 6 grains/gal (180 mg/l) calcium carbonate. Damage to the water heater resulting from hard water/scale deposits will not be covered under warranty. Descaling using a pump ▶ Disconnect electrical supply from the water heater. ▶ Shut off the water supply to the water heater using (installer supplied) shutoff valve. ▶ Open hot water taps to drain and relieve pressure from the plumbing system. ▶ Drain water from the unit's heat exchanger by disconnecting inlet and outlet water connections from the heater. ▶ Connect a line (A) from the outlet of the circulating pump (installer supplied) to the inlet water fitting on the water heater (see fig. 53). ▶ Using another line (B), connect the water outlet fitting on the water heater. Route the other end of this line into a descaling reservoir. ▶ Using a 3rd line (C) from the descaling reservoir, connect to the inlet side of circulating pump. Install a filter on the end of the line in the descaling reservoir. ▶ Make sure all connections are "water tight.". ▶ Fill tank with descaling solution so both lines inside are submersed. We recommend a straight white vinegar solution. If using a commercial descalant, refer to manufacturer's instructions for proper dilution ratio. 49 Troubleshooting ▶ Operate the circulating pump. ▶ Make sure there are no leaks and the solution is flowing from the descaling reservoir through the heater and returning to the reservoir. ▶ Run solution through the heater until the solution returning to the descaling reservoir comes out clear. (Changing to a fresh solution may be necessary during this process). ▶ Disconnect all lines and drain all solution from heat exchanger. Properly discard of solution. ▶ Close the inlet drain connection. ▶ Position a container below the hot water outlet and connect cold water supply. Open cold water supply shutoff valve and flush heat exchanger with clean water. ▶ Shut cold water shutoff valve and reconnect hot water supply to the water heater. ▶ Close outlet drain connection. ▶ Reconnect electrical supply to unit, open water shutoff valves, and return the unit to service. 8 Troubleshooting CAUTION: ▶ If you are unable to perform the tasks listed below, or need additional assistance, please contact a service provider or contractor. 8.1 Introduction Many of the questions customers ask regarding operation of this unit can be answered by following the troubleshooting steps as outlined below. For best results, perform each step before proceeding to the next. The suggested solutions may require that the cover be taken off. (See fig. 3, page 10). 8.2 Burner does not ignite when hot water is turned ON It is recommended to use table 29 as a tool for problem solving. Fig. 53 [1] Pump 50 1. If the display is blank, verify power to outlet. (120VAC/ 60Hz properly grounded circuit required). Verify the heater power supply. 2. Verify the fuses in the control board are good. To access fuses, the control board must be removed. See chapter 5.2, page 40. 3. Make sure cold water inlet connection is plumbed to the right side of heater when facing unit. See Fig.28, page 34. 4. A minimum of 0.45 gallons per minute (1.7 l/m) of hot water demand is required to activate the heater. Confirm at least 0.4 gpm flow by timing how long it takes to fill a container. A quart container should fill in 20 seconds or less, from hot water tap only. Gradually increase water flow (hot water demand) through the heater to determine if the heater activates with higher flow. 5. Clean inlet filter screen per chapter 4.10, page 33. 6. Inspect the water path for obstructions. Make sure all shower heads, faucet aerators and whole house filters are clear of debris. 7. Check for plumbing crossover. A crossover in the hot and cold plumbing pipes creates back pressure on the water flowing through the heater. Therefore, a higher flow rate than normal is needed to force the heater to activate. To check for a plumbing crossover, shut off the cold water supply to the water heater. Then open all of the hot water taps served by the heater. Wait 10 minutes and check for water flow at each tap. There should be no water flowing. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Troubleshooting Any continuous flow of water, small or large, indicates a crossover is present and must be corrected. Consult a professional plumber for help in correcting a crossover. Failing single lever faucet mixing valves are common causes of plumbing crossovers. 8. With the power supply OFF and the power supply cord unplugged, remove the unit's front cover (See fig. 3, page 10). Check wire connections between the water valve, control unit and electrode set. See Fig. 61, page 63. 8.3 Water is too hot 1. Selected temperature on the unit is too high. To lower output temperature, see chapter 6.4, page 42. 2. Confirm the heater's gas type coincides with the type of gas being supplied. See fig. 2, page 10 for location of rating plate. 3. In areas where the water has a high mineral content, periodic descaling may be necessary. See chapter 7.3, page 49 for directions. 8.4 Water is not hot enough 1. Selected temperature on the unit is too low. To raise output temperature, see chapter 6.4, page 42. 2. Confirm the heater's gas type coincides with the type of gas being supplied. See fig. 2, page 10 for location of rating plate. 3. Check inlet gas particle screen for blockage at gas inlet connection on bottom of unit. 4. Verify gas pressure is in accordance with specifications in chapter 4.15, page 39. A gas pressure reading is needed to proceed further. Contact your original installer or a local certified gas technician to obtain this reading. 5. Cold water is mixing into the hot water lines (plumbing crossover). A plumbing crossover can unintentionally mix cold water with the hot water leaving the heater. The end result is a cooler water temperature than desired. To check for a plumbing crossover, shut off the cold water supply to the water heater. Then open all of the hot water taps served by the heater. Wait 10 minutes and check all taps for water flow. There should be no water flowing. Any continuous flow of water, small or large, indicates a crossover and must be corrected. Consult a professional plumber for help in correcting a crossover. Failing single lever faucet mixing valves are common causes of plumbing crossovers. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 8.5 Low water flow/pressure 1. Too many hot water applications are being used simultaneously or too much flow is demanded. The water heater will effectively support two 2.0-2.5 GPM shower heads simultaneously or multiple sink applications. Greater draws will result in a water pressure drop and reduced flow at taps. 2. If selected temperature on the unit is set too high for the demanded flow rate, the water heater will close its motorized water valve, reducing the hot water flow rate in an attempt to reach the selected output temperature. Lowering the selected temperature will allow the motorized water valve to open up for increased water flow rate. 3. Clean inlet filter screen per chapter 7.1, page 48. 4. Inspect the water path for obstructions. Make sure all shower heads, faucet aerators and whole house filters are clear of debris. 5. In areas where the water has a high mineral content, periodic descaling may necessary. See chapter 7.3, page 49 for directions. 8.6 Hot water temperature fluctuates at tap 1. If the water heater set point temperature is high, mixing at the faucet could deactivate the water heater. The addition of too much cold will overpower hot water flow from the tankless water heater reducing its flow below the activation point. If this slows the flow through the tankless water heater below its deactivation point, it will shut off the burner. 2. Unbalanced pressure in water lines. Any restriction in the water heater, such as a clogged inlet filter screen, can result in unequal pressures between the cold and hot water lines. In such cases, when mixing in the higher pressure cold water at the tap, the lower pressure hot water can be overpowered. This will shut down the burners because the hot water flow rate fell below the minimum flow rate required for activation. Verify inlet filter screen is clean and clear of debris. See chapter 7.1, page 48 for inlet filter cleaning instructions. 3. Heater deactivated by temperature balancing valves. If the outlet water temperature is set too high, the heater can produce temperatures that are too hot. A temperature balance shower valve will automatically mix in cold water to reduce the hot water temperature. In the event of any temperature instability at a fixture using a temperature balancing valve, refer to the valve manufacturer for instructions on internal adjustment setting. An adjustment should be made to minimize the amount of cold water the valve is adding. Additionally, the temperature setting on the heater can be lowered to prevent the temperature balance valve from mixing in too much cold. 51 Troubleshooting 4. Inlet water pressure is erratic due to fluctuating supply water pressure. For installation on a private well system with the use of a pressure tank, the lowest pressure range setting recommended is 30 - 45 psi (2.06 - 3.1 bar). Consult your installer or local plumber for effective ways to maintain constant water pressure to the appliance when on a well system. 8.7 2. Verify if gas pressure is within specified range (see section 3.2). If gas type is properly selected, gas pressure is within range and the problem persists: 3. Perform the gas and air adjustment as described in section 8.11. Noisy burner/heater during operation Burner noises can be heard if combustion is not properly set. This could be caused by improper gas supply conditions (gas pressure and/or gas composition). Two types of noise can be heard: low pitch noise/vibration (rumbling) and high pitch noise/vibration (whistling). 8.7.1 High pitch noise 1. Verify if correct gas type is selected (see section 6.7.1). 2. Verify if gas pressure is within specified range (see section 3.2). If gas type is properly selected, gas pressure is within range and the problem persists: 3. Perform the gas and air adjustment as described in section 8.11. 8.7.2 Low pitch noise 1. Verify if correct gas type is selected (see section 6.7.1). 2. Verify if gas pressure is within specified range (see section 3.2). If gas type is properly selected, gas pressure is within range and the problem persists: 3. Perform the gas and air adjustment as described in section 8.11. 8.8 Error codes C1, C2, CF and/or CE C1, C2, CF and CE errors could be caused by an obstruction in the venting. 1. Verify if there are any venting obstructions and remove them if that is the case. 2. Reset the error by holding the On/Off button for 3s. If there are no obstructions, and the problem persists: 3. Perform the gas and air adjustment as described in section 8.11. 8.9 Error codes EA and/or EC EA and EC errors can appear if combustion is not properly set. This could be caused by improper gas supply conditions (gas pressure and/or gas composition). 1. Verify if correct gas type is selected (see section 6.7.1). 52 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Troubleshooting 8.10 Manifold gas pressure The manifold gas pressure measurement is only carried out if it is necessary to confirm the value from the rating plate. In case of a high deviation between measured and stated values, please proceed with Gas/air adjustment (see section 8.11)1). ▶ Turn Off the appliance. ▶ Remove the front cover of the appliance (see page 10). Do not disconnect the wire from HMI (display). ▶ Place the front cover with the HMI near the appliance. ▶ Open all hot water taps to achieve a flow rate of at least 6 gallons per minute. (1 tub and 2 sinks should be sufficient). If heater goes back to P2, open more hot water fixtures to allow sufficient flow and access to P1 menu. ▶ Record the manifold gas pressure reading in table 26. Manifold gas pressure refers to the relative pressure between gas manifold nozzles inlet and outlet [A]-[B]. Value Date Manifold gas pressure A Table 26 B ▶ Turn Off the appliance. ▶ Disconnect the pressure gauges from the pressure heads points [A] and [B]. ▶ Tighten the shutter screws of the pressure heads points [A] and [B]. ▶ Reassemble the front cover onto the appliance. ▶ Turn ON the appliance to return to normal operation. C 8.11 Adjusting Gas/Air flow Appliance is pre-adjusted by default with factory parameters. 6720817984-50.1V Fig. 54 Pressure head points [A] Air pressure head in the box [B] Gas pressure head in the burner [C] Tee (installer supplied) ▶ Loosen the set screw of the pressure head point [B]. ▶ Connect the pressure gauge connection "+" to the test point [B]. ▶ Loosen the set screw of the pressure head point [A]. ▶ Connect the pressure gauge "-" to the pressure head point [A]. ▶ Turn On the appliance. ▶ Position the front cover near the appliance so the display cable can be connected to the appliance. 1) Manifold gas pressure from the rating plate is valid for sea level operation with standard gas pressure and composition. If operating conditions are different from those, values from section 8.11 should prevail over manifold gas pressure to assure a correct appliance tuning. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Gas/Air adjustments are only required when; • The appliance is converted to LPG and energy content is more than 2820 BTU/cu ft( section 6.7.1). • After installation, the appliance shows repeated unresolved errors ( chapter 9). • In Natural Gas installations where energy content is less than 900 BTU/cu ft. • After replacement of electronic control unit, fan or gas valve. Improper gas pressure will affect combustion. ▶ Please see chapter 4.15 for more information. 8.11.1 Automatic adjust of Gas/Air flow ▶ Press and hold simultaneously buttons , and for 3 seconds. ▶ Press the buttons or to select UC (Combustion Automatic Adjustment) menu. 53 Troubleshooting ▶ Press the button to enter UC menu. Automatic adjustment will begin. ▶ Open hot water taps when the display shows Tap Symbol image (1 tub and 2 sinks should be sufficient; when there is enough water flow the image disappears). Fig. 55 First step - Adjust the maximum power (P1) ▶ Press the button to turn ON. ▶ Press and hold simultaneously buttons , for 3 seconds, until display reads P4. and Combustion Auto Adjust - Open Taps The Combustion Auto Adjust process takes several minutes. Steps from 1 to 7 will appear on the display. ▶ Do not interfere with the appliance during the auto adjustment process. ▶ Wait until display shows dn blinking as a sign of calibration complete. ▶ Touch the symbol to exit UC menu. Gas and Air auto adjustment is complete. ▶ In case of failure in the auto calibration process the error sign appears. Verify if: ▶ Any error codes appear on the display. See table 29. ▶ Gas type and pressure are correct. ▶ Wind conditions are stable (e.g. wind gusts may be a cause of failure). ▶ Hot water flow is sufficient and stable (e.g. water from a well is a potential source of water instability). In case of positive results for all these actions: ▶ Exit UC menu and repeat the process. If failure persists: ▶ Perform manual adjustment according to chapter 8.11.2 or contact Bradford White support line for further assistance. 54 8.11.2 Manual adjust Gas/Air flow Gas/Air flow adjustment is also possible to perform manually (only recommended if automatic adjustment can not conclude successfully). Fig. 56 ▶ Press the buttons or to select P1 (Maximum Power) menu. ▶ Open hot water taps when the display shows Tap Symbol image (1 tub and 2 sinks should be sufficient; when there is enough water flow the image disappears). ▶ Press to enter P1 adjustment. Display shows E. ▶ Press or until L1 appears. ▶ Press the button to enter L1. Display shows L1 value. ▶ Verify if power bar level is at middle point, see fig. 57. Fig. 57 Power bar middle point RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Troubleshooting ▶ Press the buttons or to adjust parameter value if power bar level is out of range.1) If b1 is blinking on the display, ▶ Wait until it stops. ▶ Press the button to enter b1. Display shows CA blinking during calibration. ▶ Wait until display shows CA blinking as a sign of calibration complete. ▶ Press button to finish the b1 automatic air adjust. ▶ Press the button or until the display shows E. ▶ Press the button . Display shows P1. Fig. 58 Gas adjust - L1 parameter ▶ Press the button for 3 seconds and appliance assumes value. The value blinks as a sign of confirmation. ▶ Press button to finish the L1 gas adjust. ▶ Press the button or until the display shows "A1". ▶ Press the button to enter A1. Display shows A1 value. ▶ Verify if power bar level is at middle point, see fig. 57. ▶ Press the buttons or to adjust parameter value if power bar level is out of range.2) Fig. 59 Air adjust - A1 parameter ▶ Press the button for 3 seconds and appliance assumes value. The value flashes as a sign of confirmation. ▶ Press the button to finish the A1 air adjust. ▶ Press the button or until the display shows "b1". 1) Increasing L1 value will cause an increase in power bar level and vice-versa. 2) Increasing A1 value will cause a decrease in power bar level and vice-versa. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 55 Troubleshooting Second step - Adjust the Low power (P2) Keep hot water taps opened to adjust Low power (P2). The unit will ramp down to low fire and the water flow should decrease automatically. ▶ Press the buttons or to select P2 (Low Power) menu. ▶ Press to enter P2 adjustment. Display shows E. ▶ Press or until L2 appears. ▶ Press the button to enter L2. Display shows L2 value. ▶ Verify if power bar level is at middle point, see fig. 57. ▶ Press the buttons or to adjust parameter value if power bar level is out of range.1) ▶ Press the button for 3 seconds and appliance assumes value. The value flashes as a sign of confirmation. ▶ Press button to finish the L2 gas adjust (U1). Parameter D2 ▶ Only a qualified technician can change this parameter. ▶ Press the symbol for 3 seconds. The display blinks to confirm change. ▶ Press the symbol . The factory default values for P2 are restored. 8.13 CO emission check In case air/gas combustion adjustment has been performed check emissions using reference values in tables 27 and 28. 8.13.1 Access to CO2 measuring port Allow the appliance to stabilize before performing CO/CO2 readings. Let appliance warm up and wait for 2 or 5 minutes for each CO/CO2 readings. This will avoid wrong CO/CO2 reading. ▶ Open a hot water tap and let the appliance work for 2 or 5 minutes. ▶ Remove the screw from the flue adaptor on the left side of the appliance, as seen in fig. 60. ▶ Insert CO2 analyzer probe into the measuring port. The tip of the probe should be in the center of the flue pipe (approx 1.5" inserted). Avoid air gaps between probe and measuring port as they can alter readings. Gas and Air adjustment is complete. 8.12 Factory default settings Restore factory values for P1 ▶ Access to menu P1. ▶ Press symbols or to select rP (Reset Parameters). ▶ Press the symbol to select rE. ▶ Press the symbol for 3 seconds. The display blinks to confirm change. ▶ Press the symbol . The factory default values for P1 are restored. Restore factory values for P2 ▶ Access to menu P2. ▶ Press symbols or to select rP (Reset Parameters). ▶ Press the symbol to select rE. Fig. 60 C02 measuring port 1) Increasing L2 value will cause an increase in power bar level and vice-versa. 56 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Troubleshooting 8.13.2 CO2 and CO values RTG-K-199N/X1 CO2 range (%) Max. CO level (measured) Nat. Gas max. input P1 8.4 % - 9.0 % < 250 ppm min. input P2 N/A < 100 ppm LP Gas max. input P1 9.7 % - 10.4 % < 250 ppm min. input P2 N/A < 100 ppm * Values above are for climate controlled conditions. Inputs such as gas pressure, heating value of the gas, humidity and temperature of combustion air all impact CO and CO2 values. Changes in these inputs can result in different CO and CO2 values on the same appliance. Table 27 CO2 & CO target numbers RTG-K-160N/X1 CO2 range (%) Max. CO level (measured) Nat. Gas max. input P1 8.5 % - 9.1 % < 250 ppm min. input P2 N/A < 100 ppm LP Gas max. input P1 10.0 % - 10.6 % < 250 ppm min. input P2 N/A < 100 ppm * Values above are for climate controlled conditions. Inputs such as gas pressure, heating value of the gas, humidity and temperature of combustion air all impact CO and CO2 values. Changes in these inputs can result in different CO and CO2 values on the same appliance. Table 28 CO2 & CO target numbers 8.13.3 Returning to Service ▶ Disconnect the pressure gauges from the pressure heads points [A] and [B]. ▶ Tighten the shutter screws of the pressure heads points [A] and [B]. ▶ Place front cover in the appliance. ▶ Remove CO2 analyzer probe and reinstall screw in flue accessory. ▶ Turn OFF the appliance and then turn ON the appliance. The appliance is ready for normal operation. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 57 Problem solving 9 Problem solving 9.1 Error code diagnostics To remove error code from the display, press and hold on/off button for 3 seconds. Fitting, maintenance and repair must only be carried out by qualified contractors. The following table describes the solutions for possible problems (solutions followed by footnote must only be carried out by qualified contractors). Display Description Solution A0 Water temperature sensor [17] [19] [20] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists.1) A1 Air temperature inside the cabinet [18] is above ▶ External air temperature is above 140 °F. 158 °F. Appliance regulates power to protect against ▶ Check for flue leakages inside the appliance 1) overheat. A2 External water temperature sensor/aquastat [21] disconnected, damaged or not properly installed. A3 Flue gases temperature sensor [15] disconnected or ▶ Check sensor wire connections.1) 2) damaged. ▶ Replace the sensor and/or wire connections, if the problem persists. 1) A4 Air temperature sensor [18] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists. 1) A5 Condensing unit flue temperature sensor [16] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists. 1) A6 Inlet cold water temperature sensor [20] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists. 1) A7 Heat exchanger hot water temperature sensor [16] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists. 1) A8 Outlet hot water temperature sensor [17] disconnected or damaged. ▶ Check sensor wire connections.1) 2) ▶ Replace the sensor and/or wire connections, if the problem persists. 1) ▶ Check temperature sensor and associated connections.1) 2) ▶ Check sensor position in the tank pocket. ▶ Verify if correct recirculation settings are in use (section 6.5.3). ▶ Replace the sensor and/or wire connections, if the problem persists. 1) Table 29 58 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Problem solving Display Description Solution A9 Incorrect output power (too low). ▶ Check gas inlet pressure ( section 4.15).1) ▶ Check water temperature sensors [17][19][20] and water flow sensor [14] wire connections. ▶ Check sensor’s resistance and water flow sensor( section 11) and replace any if it is not according to specification. 1)2) AA Condensing unit flue gases temperature [16] above 392 °F and/or flue gases temperature [15] above 145 °F at the exhaust sensor [15]. Appliance regulates power to protect against overheating. ▶ Descale appliance (section 7.3). 1) BB Fan calibration triggered due to missed ignitions. ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11). 1) BC Successive fan calibration with similar learned values. ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11). 1) C1 C2 Flue blockage detected during startup due to insufficient combustion air. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Check air intake and exhaust pipes and terminals for obstructions and reset the error. ▶ Check if flue length is according to specification (section 4.6) and reset the error. ▶ Perform gas and air tuning ( section 8.11). 1) C3 Flow sensor [14] does not detect water recirculation. ▶ Check pump and connections.1) ▶ Check recirculation circuit for any blockage. C5 Bypass water valve [8] disconnected or damaged. ▶ Check bypass water valve wire connections.1) If the problem persists: ▶ Replace the bypass water valve and/or wire connections. After valve replacement, proceed with bypass water valve calibration (section 6.6).1) C7 Fan [2] disconnected or damaged. ▶ Check fan wire connections. ▶ Reset error (press and hold on/off button for 3 seconds) If the problem persists: ▶ Replace the fan and/or wire connections.1) C8 Main water valve [22] disconnected or damaged. ▶ Check main water valve wire connections.1) If the problem persists: ▶ Replace main water valve and/or wire connections. After valve replacement, proceed with main water valve calibration (section 6.6).1) C9 Barometric pressure sensor fault. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit (ECU). 1) Table 29 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 59 Problem solving Display Description Solution CA Water flow above 9.2gpm. ▶ Disconnect the appliance and purge hydraulic circuit to remove air.1) ▶ Install water flow restrictor.1) ▶ Check water pressure does not exceed 150psi (section 3.2). CE Flue blockage detected during operation due to excessive pressure on the siphon. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Check exhaust pipes and terminals for obstructions and reset the error. ▶ Check if flue length is according to specification (section 4.6) and reset the error. ▶ Perform gas and air tuning ( section 8.11). 1) CF Flue blockage detected during operation due to insufficient combustion air. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Check air intake and exhaust pipes and terminals for obstructions and reset the error. ▶ Check if flue length is according to specification (section 4.6) and reset the error. ▶ Perform gas and air tuning ( section 8.11). 1) E0 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) E1 Hot water temperature above 194 °F. Appliance burner cut off to prevent scalding and reactivation after cooling down. ▶ Disconnect the appliance and purge hydraulic circuit to remove air. If the problem persists: ▶ Reduce setpoint temperature to minimize temperature instabilities. E3 Flue gas temperature above 167 °F (residential) or 2 ▶ Descale appliance ( section 7.3).1) minutes above 145 °F. ▶ Reset error (press and hold on/off button for 3 Appliance burner cut off to prevent overheating. seconds). If the problem persists: ▶ Check sensor resistance [15] (section 11) and replace the sensor if it is not according to specification.1)2) E4 Air temperature inside cabinet above 176 °F or 2 minutes above 158 °F. Appliance burner cut off to prevent overheating. ▶ Check for flue gas leakage inside the cabinet or concentric vent.1) ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Check sensor resistance [18] (section 11) and replace the sensor if it is not according to specification. 1) 2) Table 29 60 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Problem solving Display Description Solution E5 Condensing unit flue gas temperature above 428 °F or 2 minutes above 392 °F. Appliance burner cut off to prevent overheating. ▶ Descale appliance ( section 7.3). 1) ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Check sensor resistance [16] (section 11) and replace the sensor if it is not according to specification.1) 2) E7 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) E8 Error during ionization test. Electronic control unit internal error. ▶ Replace electronic control unit.1) E9 Thermal fuse [13] broken. ▶ Replace thermal fuse.1) EA Ignition failure. ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11). 1) EB Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) EC Flame lost during operation. ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11). 1) EE Gas valve modulation solenoid [7] disconnected. ▶ Check gas valve wire connection.1) If the problem persists: ▶ Replace the gas valve and/or wire connections and/or electronic control unit. For gas valve replacement perform gas and air tuning ( section 8.11).1) EF Wrong gas connected (LP instead of NG) for current appliance configuration. ▶ Check gas type ( section 6.7).1) F2 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) F3 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) F7 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) Table 29 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 61 Problem solving Display Description Solution F8 Electronic control unit internal error. ▶ Reset error (press and hold on/off button for 3 seconds). If the problem persists: ▶ Replace electronic control unit.1) F9 Gas valve driver internal fault. ▶ Check gas valve wire connections.1) If the problem persists: ▶ Replace the wire connections and/or electronic control unit.1) FA Gas leakage in the gas path (gas valve or gas manifold ▶ Replace the gas valve and/or gas manifold.1) shut-off valves). ▶ After gas valve and/or gas manifold replacement perform gas and air tuning ( section 8.13). 1) FC Control buttons pressed for more than 30s. ▶ Release the button. Display show but without existence of solar thermal system. Power demand lower than appliance minimum output power. ▶ Increase the hot water flow. ▶ increase the setpoint temperature. Display show and water temperature low. Display shows “--” Display is not communicating with Electronic Control ▶ Reset the appliance by unplugging it for some Unit. seconds (at least 10) and plug it back in. ▶ Replace the display and/or wire connections and/or electronic control unit. High pitch noise (whistling) Combustion flame with gas in excess or lack of air. ▶ Check if gas type is correct ( section 6.7).1) ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11).1) Low pitch noise with vibration (rumbling) Combustion flame with air in excess or lack of gas. ▶ Check if gas type is correct ( section 6.7).1) ▶ Check gas inlet pressure ( section 4.15).1) ▶ Perform gas and air tuning ( section 8.11).1) Table 29 1) only to be carried out by qualified contractors. 2) see temperature resistance charts in fig. 62 and 63. Note: If the appliance is locked for safety reasons, information is shown on the display to give more information on the problem. Once the problem is solved, you may have to press the ON/OFF button for 3 sec. to restart the appliance. 62 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Electrical diagram 10 Fig. 61 Electrical diagram Electrical diagram RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 63 Electrical diagram [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] 64 Ionization sensor Fan Ignition electrode Power supply Connection for anti freeze kit Connection for remote control Gas valve - Modulation Water bypass valve Electrovalve 3 Electrovalve 1 Electrovalve 2 Gas valve - Solenoide safety Thermofuse Water flow sensor Exhaust temperature sensor Exhaust temperature sensor - Between chambers Water outlet bypass temperature sensor Cabinet temperature sensor Water outlet HC temperature sensor Water inlet temperature sensor Tank temperature sensor Water valve Connector HMI connection RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Sensor resistance charts (70) 248 230 212 194 176 158 140 (50) (60) 122 104 86 (20) (30) (40) 50 -4 14 32 -40 TEMPERATURE ºF (ºC) (10) (-40) (-30) (-20) (-10) (0) 1 0.1 10 100 RESISTANCE (KOHM) 6720816948-40.1V 464 428 392 356 320 284 248 212 176 140 104 68 -4 -40 32 (100) (120) (140) (160) (180) (200) (220) (240) (80) (-20) (-40) (0) (20) (40) TEMPERATURE ºF (ºC) Inlet, outlet and heat exchanger water temperature sensors characteristics (60) Fig. 62 68 (80) (90) (100) (110) (120) Sensor resistance charts -22 11 0.01 0.1 1 10 RESISTANCE (KOHM) Fig. 63 100 6720816948-41.1V Flue gases and condensing unit flue gases temperature sensors characteristics RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 65 Software main menu structure 12 Software main menu structure Main Menu PC - Cascading P4 - Information OF - Off E - exit SL - Slave OD - Operation Data MA - Master E - Exit SA - Settings 0D Chamber NTC E - Exit 1D Inlet NTC A1 - Recirculation 2D Outlet NTC OF - OFF 3D Flow Rate HR - House Recirculation 4D Barometric Pressure 5D Fan Speed 6D Output Power(%) 7D SS Hex NTC 8D Exhaust Gas NTC 9D Ambient NTC 10D External Tank TI - Tank Loading Internal NTC TE - Tank Loading External NTC TA - Tank Loading Aquastat A8 - Startup Delay (0-60) 11D Op. Cycles A9 - Units Set (ºC/ºF) 12D Op. Hours AB - Region Selection (NA/EU) FH - Failure History E - Exit RS - Recirculation Settings LM - Temperature Limit 1F Recent failure ... 10F Older failure P7 - Gas Type (LP, NA) PE - Appliance Type E - Exit TP - Appliance Type (Re/Co) AP - Appliance Power (160 / 199) MO - Appliance Model (IN / OUT) PF - Bypass (EN/DI) PA - Actuator Calibration E - Exit BP - Bypass Valve MF - Main Valve IC - ICC E - Exit P0 - Minimum Power P1 - Maximum Power E - Exit A1 - Air Adjust 0-40 L1 - Gas Adjust 0-40 B1 - Auto Adjust RP - Reset Parameters IC - ICC (On/Off) P2 - Low Power E - Exit D2 - Lambda Adjust L2 - Gas Adjust RP - Reset Parameters UC - Automatic Calibration P3 - Powerbus Address P9 - Purge Mode 6720817984-52.1V Fig. 64 66 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Interior components diagram and parts list 13 Interior components diagram and parts list 13.1 Interior components Fig. 65 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] Components Air fan Control unit Gas manifold Burner Heat exchanger Condensing unit Water valve By-pass Gas valve Condensate siphon Ionization sensor Ignition electrodes RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 67 Interior components diagram and parts list Fig. 66 68 Appliance overview RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) Protecting the environment 14 Protecting the environment 15 Packing The packing box may be fully recycled as confirmed by the recycling symbol . Components Many parts in the heater can be fully recycled in the end of the product life. Contact your city authorities for information about the disposal of recyclable products. Saving water resources: ▶ Make sure you close all the taps after any use. Avoid leaving the taps dripping. Repair any leaking tap. ▶ Define the temperature you want, in the appliance. This way you have the precise water flow needed (mixing cold water to regulate temperature will increase the water flow with consequent waste of water). Installer Checklist to be completed by installer upon installation Serial Number ___ ___ ___ ___ ___ ___ ___ ___ Gas Pressure Reading 1) Static Operating Water Pressure Building Water Pressure Range if on Well system Installing Company Installer name Address Phone Table 30 1) See Chapter 4.15, page 39 and gas pressure table (to be filled out by installer) Installation manual should be left with the owner after the installation is tested and completed. RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 69 LIMITED TANKLESS HEATER WARRANTY 16 LIMITED TANKLESS HEATER WARRANTY BRADFORD WHITE CORPORATION LIMITED INFINITI TANKLESS™ K-SERIES WATER HEATER WARRANTY WHAT DOES THIS LIMITED WARRANTY COVER? This limited warranty covers both the heat exchanger and component parts for leakage or other malfunction caused by defects in materials and/or workmanship. It applies to the original consumer purchaser and to any subsequent owner as long as the heater remains installed at its original place of installation and installation is performed by a Bradford White Certified Installer. WHAT DOES THIS LIMITED WARRANTY NOT COVER? 1. This limited warranty does not cover leakage or other malfunctions caused by: a) Defective installation, reinstallation at another location, installation by other than a Bradford White Certified Installer and specifically, any installation which is made: i) in violation of applicable state or local plumbing, housing or building codes, or ii) without a certified American Gas Association, ASME, or comparable pressure relief valve, or iii) contrary to the written instructions furnished with the unit. b) Adverse local conditions, and specifically sediment or lime precipitate in the heat exchanger; corrosive elements in the atmosphere; or water quality contrary to the written requirements furnished with the unit. c) Misuse, and specifically operations and/or maintenance contrary to the written instructions furnished with the unit, anode removal (if provided), disconnection, alteration or addition of non-approved components or apparatus, operation at settings other than those set forth on the rating plate, or accidental or other exterior damage. 2. This warranty also does not cover: a) Production of noise, taste, odors, discoloration or rusty water. b) Incidental property damage, loss of use, inconvenience or other incidental or consequential costs. c) Costs associated with the replacement and/or repair of the unit, including: i) any freight, shipping or delivery charges ii) any removal, installation or re-installation charges iii) any material, and/or permits required for installation, re-installation or repair iv) charges to return the defective heater and/or component part to the manufacturer. WHAT IS THE PERIOD OF COVERAGE? This limited warranty runs from date of installation (or without proof of installation, from three (3) months after the date of manufacture) for the period specified on the following table. FIFTEEN YEAR LIMITED HEAT EXCHANGER WARRANTY* A no charge* replacement will be provided in the event of a covered failure of the Heat Exchanger. FIVE YEAR LIMITED PARTS WARRANTY* All other parts not referenced above are covered for five years from date of original installation. --------------------------------------------------------------*Note: Limited heat exchanger warranty fifteen (15) years or 8,000 operational hours; whichever is shorter. Limited parts warranty is five (5) years or 8,000 operational hours; whichever is shorter. A warranty product or part is provided exclusive of labor, freight and/or any installation costs. Any product used for other than a single-family housing unit application will be warranted for only eight (8) years on heat exchanger and five (5) year on parts regardless of any other warranty period specified. All replacement heaters and parts carry the balance of the original warranty, i.e. if an original fifteen (15) year warranted heater develops a leak due to defects in materials/workmanship after only eight (8) years and 5,000 operational hours, the replacement unit is warranted for seven (7) years and 3,000 operational hours in this example. ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY IMPOSED ON THE SALE OF THE WATER HEATER UNDER THE LAWS OF THE STATE OF SALE ARE LIMITED IN DURATION TO ONE YEAR FROM DATE OF ORIGINAL INSTALLATION. HOW DOES STATE LAW RELATE TO THE WARRANTY? Some states do not allow: 1. Limitations on how long an implied warranty lasts. 2. Limitations on incidental or consequential damages. So, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WHAT IS THE DURATION OF THE IMPLIED WARRANTY? xRestrictions are not applicable to implied warranties in California. See “Special State Provisions” on reverse side. 238-53321-00A (7/18) Fig. 67 70 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) LIMITED TANKLESS HEATER WARRANTY LIMITED TANKLESS HEATER WARRANTY (CONTINUED) WHAT WILL WE DO TO CORRECT PROBLEMS? 1. If a defect occurs within the heat exchanger warranty period, we will: Provide a replacement heater of our manufacture, (or at our option) repair any unit, which develops a leak in the heat exchanger within the warranty period. To obtain a replacement, you must forward both the rating plate from the defective unit to us and a copy of the original sales receipt. If government regulations require the replacement heater to have features not found in the defective heater, you will be required to pay the difference in price represented by those government required features. 2. If a defect occurs within the parts warranty period, we will: Provide a replacement part (or at our option repair) any part which fails to function within the parts warranty period. To obtain a replacement, you must forward the defective part to us. If government regulations require the replacement part to have features not found in the defective part, you will be required to pay the difference in price represented by those government required features. We do reserve the right to verify any claims of defect by inspection. WHAT WILL WE NOT DO? We will not: 1. Repair or replace any heater, or part, subject to conditions outlined in “What Does This Limited Warranty Not Cover?” 2. Reimburse any costs associated with repair and/or replacement. 3. Replace and/or repair any heater without complete model/serial number. 4. Replace any heater without prior receipt of actual rating plate from appliance and copy of original sales receipt. WHAT SHOULD YOU DO TO KEEP THE WARRANTY IN EFFECT? To facilitate warranty assistance, you should: 1. Follow all instructions enclosed with the product. 2. Retain all bills of sale or receipts for proof of installation, etc. 3. Contact your installer, dealer or our Warranty Department as soon as any problem or defect is noticed. 4. When necessary, allow us, or our chosen representative, to inspect the unit. 5. For your reference, fill in the Model and Serial Number found on the units Rating Plate: Model Number ______________________________ Serial Number ______________________________ Date of Installation ___________________________ Name of Installer ___________________________ SPECIAL STATE PROVISIONS For heaters installed in California or Oregon, Paragraphs 2(c) (i) (iv) of the paragraph “WHAT DOES THIS WARRANTY NOT COVER?” does not apply. All other terms and conditions of this warranty apply as stated. HOW DO YOU GET WARRANTY ASSISTANCE? Upon discovering a defect or problem, you should: 1. Contact either the Bradford White Certified Installer or dealer, or 2. Contact us- BRADFORD WHITE CORPORATION WARRANTY SUPPORT GROUP 445 EAGLE DR. MIDDLEVILLE, MI 49333 1-800-531-2111 PLEASE RETAIN THIS WARRANTY IN A SAFE LOCATION FOR FUTURE REFERENCE. 238-53321-00A (7/18) Fig. 68 RTG-K-199/160N/X1 – 6 720 817 984 (2018/09) 71
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