Bravetti 524 15B Users Manual

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FEED MIXER

524-15B

ASSEMBLY, OPERATION

AND PARTS MANUAL

ROTO-MIX

P.O. BOX 1724

3305 E. Wyatt Earp Blvd.

Dodge City, Kansas 67801

(620) 225-1142

SERIAL NUMBER ____________

441908 05/2007

524-15 TABLE OF CONTENTS

PAGE NO.

WARRANTY----------------------------------------------------------------------------------------- 3

SCALES WARRANTY & SERVICE POLICY ----------------------------------------------- 4

OPERATOR QUALIFICATIONS --------------------------------------------------------------- 5

SAFETY INFORMATION ---------------------------------------------------------------------- 6-20

CHAIN TENSION & LOADING INSTRUCTIONS--------------------------------------- 21-23

LUBRICATION CHART --------------------------------------------------------------------------24

524-15 SPECIFICATIONS-----------------------------------------------------------------------25

PTO CHART ----------------------------------------------------------------------------------------26

524-15 TRUCK DIMENSIONS -----------------------------------------------------------------27

524-15 TRAILER DIMENSIONS ---------------------------------------------------------------28

524-15 TRAILER DIMENSIONS W/CONVEYOR -----------------------------------------29

524-15 STATIONARY DIMENSIONS---------------------------------------------------------30

524-15 MOUNTING DIMENSIONS -------------------------------------------------------- 31-32

524-15 PARTS TABLE OF CONTENTS -----------------------------------------------------33

WARRANTY

ROTO-MIX LLC, warrants to the original purchaser all products manufactured by it to

be free from defects in material and workmanship under normal use and service.

ROTO-MIX’s obligation under this warranty is limited to repairing or replacing, as the

company may elect, free of charge and without charge for installation, at the place of

business of a dealer or distributor authorized to handle the equipment covered by this

warranty or at a ROTO-MIX plant, any parts that prove, in the company’s judgment, to

be defective in material and workmanship within one (1) year after delivery to the origi-

nal purchaser, and still owned by the original purchaser.

It is a condition of this warranty that the original purchaser must fill out the warranty

card furnished by ROTO-MIX and that it be returned to ROTO-MIX and be recorded in

ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not

on file at the ROTO-MIX office, the warranty period will extend only from date equip-

ment was picked up or delivered from the ROTO-MIX plant.

It is a condition of this warranty that if within the aforesaid period of time, said equip-

ment, product or parts are determined by the original purchaser to be defective as

herein provided, then such defective part or parts must be delivered by or through a

dealer and/or distributor to ROTO-MIX at its factory with transportation prepaid or war-

ranty shall be of no force or effect and shall be waived by the purchaser. If ROTO-MIX,

or its duly authorized representative, shall find that such returned part or parts are de-

fective and such defects, or defect, are included in and covered by said warranty, then

such defective part or parts shall promptly be replaced without charge to the pur-

chaser, F.O.B. the ROTO-MIX plant.

This warranty shall not apply to any item, manufactured in whole or in part by ROTO-

MIX, which shall have been operated in a manner not recommended by ROTO-MIX

nor which shall have been repaired, altered, neglected, tampered with, or used in any-

way which in the company’s opinion adversely affects its performance. This warranty

shall in no way make ROTO-MIX liable to anyone for personal injuries or damages,

loss of time, or expense of any kind either direct or indirect resulting from part failure or

defect.

This warranty is subject to acts of God, fire and existing conditions of supply and de-

mand, or production, or ability or inability to deliver, or for any other valid reason be-

yond the reasonable control of ROTO-MIX, to obtain materials, manufactured replace-

ment parts, or make delivery thereof.

No distributor, dealer, agent, or employee of ROTO-MIX is authorized to extend any

other or further express or implied warranty or incur any additional obligation on

ROTO-MIX’s behalf in connection with the sale of this product.

ROTO-MIX reserves the right to make changes in design, or additions to, or improve-

ments in its equipment without obligation to install such changes, additions, or im-

provements in equipment previously manufactured.

SCALES WARRANTY & SERVICE POLICY

DIGI-STAR SCALE SYSTEMS

Digi-Star, LLC warrants for a period of one year from date of installation, to

correct by repair or replacement, at Digi-Star’s option, any defect in material or

workmanship in any part of this product. In the event of replacement, Digi-Star’s sole

obligation shall be to provide replacement products or parts. F.O.B. Fort Atkinson,

Wisconsin.

EATON ELECTRONIC SCALES

Eaton scale systems are warranted for two years from the date of manufacture

or a minimum of one year from the date of sale, with proof of purchase, to a maximum

of 36 months from the date of manufacture. Defective products must be returned to

Eaton or an authorized service center, freight prepaid, within warranty period, where

components will be repaired or replaced at Eaton’s discretion.

TYREL INDICATORS

Tyrel Corporation warrants the indicator to be free from defects in material and

workmanship for 12 months from date of delivery. Tyrel Corp. will repair or replace, at

their option, at no charge, any indicator found to be defective. F.O.B. Winooski,

Vermont.

Defective products must be returned to ROTO-MIX, freight prepaid, within the

warranty period. Any deviation from this policy must be approved by the management

of ROTO-MIX.

This warranty does not apply to scale systems that have been subject to

negligent maintenance, accident, modification, abuse, or natural hazards.

All warranty repair work must be done by an authorized ROTO-MIX technician.

Any work done by anyone other than an authorized ROTO-MIX technician shall void

the warranty.

In the event it is necessary for field service to be done, ROTO-MIX is not

responsible for expenses incurred in field service or travel expenses and labor getting

to and from the service point.

All parts returned for warranty work must be identified by customer name, date

sold, date failed, model number, and serial number of instrument.

ROTO-MIX is not responsible and will not be liable for personal injuries or damages,

loss of time or damage caused to persons or property by reason of the installation of

ROTO-MIX products or their mechanical failure.

OPERATOR QUALIFICATIONS

Operation Of this mixer/feeder shall be limited to competent and experienced

persons. In addition, anyone who will operate or work around a mixer/feeder must use

good common sense. In order to be qualified, he or she must also know and meet all

other qualifications, such as:

1. Some regulations specify that no one under the age of sixteen (16) may

operate power machinery. It is your responsibility to know what these

regulations are in your area and/or situation.

2. Current OSHA regulations state in part: At the time of initial assignment and

at least annually thereafter, the employer shall instruct EVERY employee in

the safe operation and servicing of all equipment with which the employee is,

or will be involved.

3. Unqualified persons are to STAY OUT OF THE WORK AREA.

4. A person who has not read and understood all operating and safety

instructions is not qualified to operate the machinery.

FAILURE TO READ THIS MIXER/FEEDER MANUAL AND ITS SAFETY

INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT.

SAFETY

READ BEFORE

YOU FEED

SAFETY

READ BEFORE

YOU FEED

SAFETY

READ BEFORE

YOU FEED

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING

YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO

FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

-ATTENTION!

-BECOME ALERT!

-YOUR SAFETY IS INVOLVED!

SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, and

CAUTION with the safety messages. The appropriate signal word for each has been

selected using the following guidelines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will

result in serious injury or death. This signal word is to be limited to the most

extreme situations typically for machine components which, for functional

purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, will

result in serious injury or death, and includes hazards that are exposed when

guards are removed. It may also be used to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe

practices.

If you have questions not answered in this manual or require additional copies or the

manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt Earp,

Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370

SAFETY FIRST

REMEMBER: The careful operator is the best operator. Most accidents are caused by

human error. Certain precautions must be observed to prevent the possibility of injury

or death.

OPERATING PRECAUTIONS & INSTRUCTIONS:

A. Check to see that no obstructions are present in the mixer prior to start up.

B. Before loading, run the mixer empty and check all operations.

C. Do not overload the mixer, as the mixing efficiency may be reduced and unit damage

may occur. (See loading instructions).

D. Remove all moisture drain plugs if the mixer is going to set in the rain or snow.

E. Be sure all shields are in place before operation.

F. Use common sense when operating.

DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED

OPERATOR NEAR THE MACHINE.

NEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS

ARE IN PLACE.

DO NOT CLEAN, ADJUST OR LUBRICATE THE MACHINE WHILE IT IS

IN MOTION.

BEFORE STARTING TRACTOR ENGINE, BE SURE PTO SHIELDS TURN

FREELY.

LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE

OPERATOR.

EQUIPMENT SAFETY GUIDELINES

Safety of the operator is one of the main concerns in designing and developing

a new piece of equipment. Designers and manufactures build in as many

safety features as possible. However, every year many accidents occur which

could have been avoided by a few seconds of thought and a more careful

approach to handling equipment. You, the operator, can avoid many accidents

by observing the following precautions in this section. To avoid personal injury,

study the following precautions and insist those working with you, or for you,

follow them.

In order to provide a better view, certain photographs or illustrations in this

manual may show an assembly with a safety shield removed. However,

equipment should never be operated in this condition. Keep all shields in

place. If shield removal becomes necessary for repairs, replace the shield prior

to use.

Replace any CAUTION, WARNING, DANGER or instruction safety decal that is

not readable or is missing. Location of such decals are indicated in this

manual.

Do not attempt to operate this equipment under the influence of drugs or

alcohol.

Review the safety instructions with all users annually.

This equipment is dangerous to children and persons unfamiliar with its

operation. The operator should be a responsible adult familiar with farm

machinery and trained in this equipment’s operations. Do not allow persons to

operate or assemble this unit until they have read this manual and have

developed a thorough understanding of the safety precautions and of how it

works.

To prevent injury or death, use a tractor equipped with a Roll Over Protective

System (ROPS). Do not paint over, remove or deface any safety signs or

warning decals on your equipment. Observe all safety signs and practice the

instructions on them.

Never exceed the limits of a piece of machinery. in its ability to do a job, or to

do so safely, is in question - DON’T TRY IT.

LIGHTING AND MARKING

It is the responsibility of the customer to know the lighting and marking

requirements of the local highway authorities and to install and maintain the

equipment to provide compliance with the regulations. Add extra lights when

transporting at night or during periods of limited visibility.

SAFETY

READ BEFORE

YOU FEED

KEEP ALL SHIELDS IN PLACE

Do not operate mixer/feeder without safety shields in

place.

Rotating parts can crush or dismember causing personal

injury or death.

Disconnect PTO driveline before removing shields for

adjustment or service.

OPERATE MIXER/FEEDER SAFELY

Rotating parts can entangle or strike people, resulting in

personal injury or death.

Never enter a mixer/feeder while in operation.

Operate the mixer/feeder from the operator’s seat only.

Do not exceed load capacity of the mixer/feeder. (See

loading instructions).

Reduce speed when turning or traveling on rough terrain.

Avoid traveling over loose fill, rocks, ditches or holes.

Keep transmissions in gear when traveling downhill.

KEEP RIDERS OFF MIXER/FEEDER

Keep riders off.

Riders are subject to injury such as being struck by

foreign objects and being thrown off. Riders also

obstruct the operator’s view resulting in the

machine being operated in an unsafe manner.

SAFETY

READ BEFORE

YOU FEED

STAY CLEAR OF ROTATING DRIVELINES

Entanglement in rotating driveline can cause serious

injury or death.

Keep tractor master shield and driveline shields in place

at all times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure

PTO driveline is stopped before making adjustments,

connections, or cleaning out PTO driven equipment .

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away

from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object

across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm

battery to 16C (60F)

AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin

causing serious injury or death.

Avoid the hazard relieving pressure before

disconnecting hydraulic or other lines. Tighten all

connections before applying pressure.

Search for leaks with a piece of cardboard. Protect

hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any

fluid injected into the skin must be surgically removed

within a few hours or gangrene may result. Doctors

unfamiliar with this type of injury should reference a

knowledgeable medical source.

SAFETY

READ BEFORE

YOU FEED

POSITIONING DRAWBAR

IMPORTANT: Drive components can be damaged

from excessive speed. Under no

circumstances should a feed mixer

equipped with 540 RPM be operated

by a tractor with 1000 RPM PTO.

Feed mixers are available with either 540 or 1000

RPM driveline. Match tractor PTO with the feed

mixer driveline.

IMPORTANT: To prevent driveline damage, adjust

tractor drawbar to recommended

setting. Disengage tractor PTO before

turning.

Remove clevis if equipped. Turn offset drawbar

down.

Adjust drawbar length:

PTO SPEED DIMENSION (A)

540 RPM 14 inches (356 mm)

1000 RPM 16 inches (406 mm)

ADJUST TRAILER HITCH CLEVIS

Mixer should be approximately level when attached

to tractor.

Adjust clevis by changing hole location on tongue.

Hitch Pin Size --- 1” x 7”

SAFETY

READ BEFORE

YOU FEED

PREPARING TRACTOR FOR TRAILER MIXER

SAFETY SIGNS

SAFETY DECAL CARE

Keep safety decals and signs clean and legible at all times.

Replace safety decals and signs that are missing or have become illegible.

Replaced parts that displayed a safety sign should also display the current

sign.

Safety decals or signs are available from your dealer or the ROTO-MIX

manufacturing plant.

How to Install Safety Decals:

Be sure that the installation area is clean and dry.

Decide on the exact position before you remove the backing paper.

Remove the smallest portion of the split backing paper.

Align the decal over the specified area and carefully press the small portion

with the exposed sticky backing in place.

Slowly peel back the remaining paper and carefully smooth the remaining

portion of the decal in place.

Small air pockets can be pierced with a pin and smoothed out using the piece

of decal backing paper.

SAFETY

READ BEFORE

YOU FEED

REMEMBER

Your best assurance against accidents is a careful and responsible

operator. If there is any portion of this manual or function you do not

understand, contact your dealer or the ROTO-MIX plant.

BEFORE OPERATION:

Carefully study and understand this manual.

Do not wear loose-fitting clothing which may catch in moving parts.

Always wear protective clothing and substantial shoes.

Keep wheel lug nuts or bolts tightened to specified torque.

Assure that agricultural implement tires are inflated evenly.

Give the unit a visual inspection for any loose bolts, worn parts or cracked

welds, and make necessary repairs. Follow the maintenance safety

instructions included in this manual.

Be sure that there are no tools lying on or in the mixer/feeder.

Do not use the unit until you are sure that the area is clear, especially children

and animals.

Because it is possible that this mixer/feeder may be used in dry areas or the

presence of combustibles, special precautions should be taken to prevent fires

and fire fighting equipment should be readily available.

Don’t hurry the learning process or take the unit for granted. Ease into it and

become familiar with your new mixer/feeder.

Practice operation of your mixer/feeder and its attachments. Completely

familiarize yourself and other operators with its operation before using.

Securely attach to towing unit. Use a high strength, appropriately sized hitch

pin with a mechanical retainer.

Do not allow anyone to stand between the tongue or hitch and the towing

vehicle when backing up to the mixer/feeder.

SAFETY

READ BEFORE

YOU FEED

DURING OPERATION:

Beware of bystanders, particularly children! Always look around to make

sure that it is safe to start the engine of the towing vehicle or move the unit.

This is particularly important with higher noise levels and quiet cabs, as you

may not hear people shouting.

NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in,

the tractor or equipment, except as required for operation.

Keep hands and clothing clear of moving parts.

Do not clean, lubricate or adjust your mixer/feeder while it is moving.

Be especially observant of the operating area and terrain - watch for holes,

rocks or other hidden hazards. Always inspect the area prior to operation.

Do not operate near the edge of drop-offs or banks.

Do not operate on steep slopes as overturn may result.

Operate up and down (not across) intermediate slopes. Avoid sudden starts

and stops.

Pick the levelest possible route when transporting across fields. Avoid the

edges of ditches or gullies and steep hillsides.

Be extra careful when working on inclines.

Periodically clear the equipment of brush, twigs or other materials to prevent

buildup of dry combustible materials.

Maneuver the tractor or towing vehicle at safe speeds.

Avoid overhead wires or other obstacles. Contact with overhead lines could

cause serious injury or death.

Avoid loose fill, rocks and holes; they can be dangerous for equipment

operation or movement. Allow for unit length when making turns.

Do not walk or work under raised components or attachments unless securely

positioned and blocked.

Keep all bystanders, pets and livestock clear of the work area.

Operate the towing vehicle from the operator’s seat only.

Never stand alongside of the unit with engine running. Never attempt to start

engine and/or operate machine while standing alongside of unit.

SAFETY

READ BEFORE

YOU FEED

DURING OPERATION (CONT.)

Never leave running mixer/feeder unattended.

As a precaution, always recheck the hardware on mixer/feeder following every

100 hours of operation. Correct all problems. Follow the maintenance safety

procedures.

FOLLOWING OPERATION:

Following operation, or when unhitching, stop the tractor or towing vehicle, set

the brakes, disengage the PTO and all power drives, shut off the engine and

remove the ignition keys.

Store the unit in an area away from human activity.

Do not park equipment where it will be exposed to livestock for long periods of

time. Damage and livestock injury could result.

Do not permit children to play on or around the stored unit.

Make sure parked machine is on a hard, level surface and engage all safety

devices.

Wheel chocks may be needed to prevent unit from rolling.

HIGHWAY AND TRANSPORT OPERATIONS:

Adopt safe driving practices:

Keep the brake pedals latched together at all times. Never use

independent braking with machine in tow as loss of control and/or

upset of unit can result.

Always drive at a safe speed relative to local conditions and ensure that

your speed is low enough for an emergency stop to be safe and secure.

Deep speed to a minimum.

Reduce speed prior to turns to avoid the risk of overturning.

Avoid sudden uphill turns on steep slopes.

Always keep the tractor or towing vehicle in gear to provide engine braking

when going downhill. Do not coast.

Do not drink and drive.

SAFETY

READ BEFORE

YOU FEED

HIGHWAY AND TRANSPORT OPERATIONS (CONT.):

Comply with state and local laws governing highway safety and movement of

farm machinery on public roads.

Use approved accessory lighting flags and necessary warning devices to

protect operators of other vehicles on the highway during daylight and

nighttime transport.

The use of flashing amber lights is acceptable in most localities. However,

some localities prohibit their use. Local laws should be checked for all

highway lighting and marking requirements.

When driving the tractor and mixer/feeder on the road or highway under 20

MPH (40 KPH) at night or during the day, use flashing amber warning lights

and a slow moving vehicle (SMV) identification emblem.

Plan your route to avoid heavy traffic.

Be a safe courteous driver. Always yield to oncoming traffic in all situations,

including narrow bridges, intersections, etc.

Be observant of bridge loading ratings. Do not cross bridges rated lower than

he gross weight at which you are operating.

Watch for obstructions overhead and to the side while transporting.

Always operate mixer/feeder in a position to provide maximum visibility at all

times. Make allowances for increased length and weight of the mixer/feeder

when making turns, stopping the unit, etc.

PERFORMING MAINTENANCE:

Good maintenance is your responsibility. Poor maintenance is an invitation to

trouble.

Make sure there is plenty of ventilation. Never operate the engine of the

towing vehicle in a closed building. The exhaust fumes may cause

asphyxiation.

Before working on the mixer/feeder, stop the towing vehicle, set the brakes,

disengage the PTO and all power drives, shut off the engine and remove the

ignition keys.

Be certain all moving parts on attachments have come to a complete stop

before attempting to perform maintenance.

Always use a safety support and block the wheels. Never use a jack to

support the machine.

SAFETY

READ BEFORE

YOU FEED

PERFORMING MAINTENANCE (CONT.):

Always use the proper tools or equipment for the job at hand.

Use extreme caution when making adjustments.

Never use our hands to locate hydraulic leaks on attachments. Use a small

piece of cardboard or wood. Hydraulic fluid escaping under pressure can

penetrate the skin.

When disconnecting hydraulic lines, shut off hydraulic supply and relieve all

hydraulic pressure.

Openings in the skin and minor cuts are susceptible to infection from hydraulic

fluid. If injured by escaping hydraulic fluid, see a doctor at once. Gangrene

can result. Without immediate treatment, serious infection and reactions can

occur.

Replace all shields and guards after servicing and before moving.

After servicing, be sure all tools, parts and service equipment are removed.

Do not allow grease or oil to build up on any step or platform.

Never replace hex bolts with less than grade five (5) bolts unless otherwise

specified.

Where replacement parts are necessary for periodic maintenance and

servicing, genuine factory replacement parts must be used to restore your

equipment to original specifications. ROTO-MIX will not claim responsibility for

use of unapproved parts and/or accessories and other damages as a result of

their use.

If equipment has been altered in any way from original design, ROTO-MIX does

not accept any liability for injury or warranty.

A fire extinguisher and first aid kit should be kept readily accessible while

performing maintenance on this mixer/feeder.

SAFETY

READ BEFORE

YOU FEED

READ THE FOLLOWING BEFORE WELDING ON THIS MIXER/FEEDER

When welding on your mixer/feeder, do not allow the current to flow through the ball

bearings or the roller chains. Ground directly to the item being welded.

Always disconnect the scale instrumentation from the weigh bars or load cells and the

power source. Be sure the current does not pass through weigh bars or load cells or

scale indicator. The alternator should always be disconnected if the mixer/feeder is not

disconnected from the towing vehicle.

CHAIN TENSION

All the single roller chain should be tightened to the point of .042” (1 mm) (dime)

clearance is reached between the coils of the 1-1/4” idler tension springs

and .068” (1.7 mm) (nickel) clearance is reached between the coils of the 1-3/4”

idler tension springs.

LOADING INSTRUCTIONS & PRECAUTIONS

A. Do not add side board extensions to the mixer.

B. Do not overload the mixer. Mixer capacity can be reached by weight or volume.

By volume, the rotor bars and wipers should always be visible at the peak of the

rotor cycle. If the rotor is completely submerged under the mix, mixing efficiency

may be reduced, spillage may occur, and damage to the mixer may result.

Maximum capacity by weight can be calculated by multiplying 28 pounds times

mixer cubic foot capacity.

C. Load molasses and/or liquid protein supplements first with mixer not running, then

add one (1) commodity ingredient before starting the mixer. For the shortest

mixing time and maximum mixing efficiency, these items should be added at the

first of the loading process.

D. When adding minute supplements or medication in non-liquid form, these

ingredients should be loaded in the middle of the loading sequence.

E. RATIONS WITH GROUND HAY:

1. Load molasses (or liquids) first with the mixer not running.

2. Load one (1) commodity ingredient and start mixer.

3. Finish loading commodities, silage, or ground hay. Loading ground hay after

mixing liquids with another commodity will prevent molasses hay balls.

NOTE: These procedures may not work on all rations. Loading sequences may

be changed to give best possible mix.

ATTENTION:

F. Never load the mixer from the right side (side opposite the discharge) with a front

end loader of payloader.

OPERATION:

Trailer mounted mixers can be furnished with single tractor controls or dual controls.

Dual controls are standard unless specified.

1. Single controls operate as follows: Spout goes down first - door opens

second. Door closes first - spout goes up second.

2. The disadvantage of the single control is that it does not let you adjust

the spout height without first closing the door.

ROTO-HAY PROCESSOR

The ROTO-HAY PROCESSOR is designed for processing hay into the mixer. This

eliminates the need for grinding hay, which saves the time and expense of grinding

and can save up to 18% loss from wind and handling.

THE ROTO-HAY PROCESSOR MUST BE PROPERLY USED

ALWAYS USE DRY HAY

Drain rain water out of mixer before use. 1” of rain in a 524-15 equals (72 gal) 586

lbs. of water which will increase the moisture in 1500 lbs. of dry hay (12%) to 37%

moisture or 1000 lbs. of dry hay to 45% moisture.

The ROTO-HAY PROCESSOR will handle small amounts of damp hay, but this is

done at your own risk. ROTO-MIX will not warranty bent or broken rotor tubes, bent or

broken augers, or bent hay pans caused from misuse, wet hay, foreign objects, and/or

overloading.

HAY PREPARATION:

1. SMALL BALES - (60 to 150 lbs., 2 or 3 wire) Remove twine or wire from

bales and break bales apart by pushing into a pole with a front end

loader.

2. LARGE SQUARE BALES - (3’ x 4’ x 8’ or 4’ x 4’ x 8’)

A. Position bale so you can et to end of bale with front end loader.

B. Remove twine or wrapping.

C. With front end loader, pull a 12” flake away from the bale so it can

be picked up with loader bucket - or - by adding 3 or 4 teeth (12”

long) to the top of your loader bucket, you can stab the end of the

bale and pick up a 12” flake to lay on the mixer hay pan.

3. ROUND BALES

A. Remove twine or wrapping.

B. Cut bale with a ROTO-BALE CUTTER a minimum of 5 times to part

the bale into a minimum of 12” chunks. More times may be desired

for ease of handling.

C. Break bales apart by pushing into a pole with a front end loader so

the hay can be loaded in quantities of approximately 200 lbs. at a

time.

LOADING INSTRUCTIONS FOR HAY PROCESSOR

Load all commodities except liquids on the discharge (auger) side with the hay pan in

the raised position. The raised hay pan does not affect the mixing action

1. If molasses and/or liquid protein is used, load on the rotor side of the mixer

first with the mixer not running.

2. Load one (1) grain or dry commodity in a minimum amount equal to the

amount of hay to be put into mixer with the mixer not running.

3. Start the mixer and run approximately one (1) minute before adding hay.

4. With the mixer running at a minimum rotor speed of 4 RPM, load prepared

hay towards the front of the hay pan on discharge side of mixer. For best

results, when loading with a tractor front end loader or payloader, each

bucket load should not exceed 200 lbs at one time. Allow time for the hay

to be processed into the mixer before loading another 200 lbs. Repeat

until desired amount of hay is processed (DO NOT OVERLOAD). Let the

mixer run until desired length of hay is reached.

5. Finish loading dry commodities.

6. Load wet feeds, such as silage, after all commodities and hay are in the

mixer.

7. If water is to be added to the ration - Do this last!

MIXER INFORMATION

The mixer trailers are equipped with recapped tires with a new tread cap.

LUBRICATION CHART

DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE.

LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR.

OIL BATH: Fill the oil bath with 30 weight motor oil to sight plug level.

GREASE BANK: Grease every 100 hours.

FRONT END BEARINGS: Grease every 100 hours.

INPUT BEARINGS: One (1) on input shaft beneath mixer/feeder. Grease every 100

hours.

PTO SHAFTS & U-JOINTS: Grease every 10 to 20 hours.

GEARBOX: Prior to operation, remove the uppermost plug and replace with vent plug

provided. After the first 100 hours of operation, drain the initial oil,

preferably warm. Flush the gear case with an approved non-flammable,

non-toxic solvent and refill with oil. Thereafter oil should be changed

every 2500 hours or every 12 months, whichever occurs first. Fill the

gearbox with 1-1/2 pints of either AGMA 5 EP or GL 90 lube.

SAFETY

READ BEFORE

YOU FEED

SAFETY

READ BEFORE

YOU FEED

SAFETY

READ BEFORE

YOU FEED

524-15 SPECIFICATIONS

Capacity (Cu. ft.) .......................................... 520

Struck level capacity (Cu. ft.) ....................... 560

Top Auger Bearing (Front) ........................... 2-3/16” 4-Bolt

Top Auger Bearing (Rear)............................ 3” 4-Bolt

Bottom Auger Bearing (Front)...................... 2-7/16” 4-Bolt

Bottom Auger Bearing (Rear) ...................... 3-1/2” 4-Bolt

Rotor Bearing (Front) ................................... 2-15/16” 4-Bolt

Rotor Bearing (Rear).................................... 4” 4-Bolt

Top Auger Sprockets ................................... 120 A 26H & 100 A 54

Bottom Auger Sprockets .............................. 120 A 48 & 120 B 13

Rotor Sprocket ............................................. 120 A 100

Jackshaft Sprockets..................................... 100 B 17H & 80 B 48 - Trk & Trl 540 PTO

100 B 15H & 80 B 48 - 1000 PTO

Drive Sprockets............................................ 80 B 25H - Trk & Trl 540 PTO

80 B 15H - Trl 1000 PTO

Top Auger Flighting...................................... 3/8” x 20”OD RH 14” Pitch

Bottom Auger Flighting ................................ 1/2” x 20”OD RH & LH Full Pitch

Tub Bottom Construction ............................. 1/4” Steel

Auger Bottom Construction.......................... 1/4” Steel

Right Side Sheet Construction..................... 7GA (3/16”) Steel

Left Side Sheet Construction ....................... 7GA (3/16”) Steel

Front End Sheet Construction...................... 1/4” Steel

Rear End Sheet Construction ...................... 1/4” Steel

PTO CHART

524-15

PTO GEARBOX INPUT JACKSHAFT

(% ENGINE SPEED) (RATIO) SPROCKET SPROCKET

DIESEL 80-85

AUTO 250 FT./LB MIN. 3:1 25 Tooth 17 Tooth

TRANS Engine Rotation 48 Tooth

FOR OTHER ENGINE OR TRANSMISISSION APPLICATIONS CONSULT FACTORY

1000

TRACTOR 15 Tooth 15 Tooth

DRIVE

(OPTIONAL) 48 Tooth

540

TRACTOR 25 Tooth 17 Tooth

DRIVE

(STANDARD) 48 Tooth

STATIONARY BELT RATIO

30 HP 5V-2 Groove 16” &

5V-3 Groove 9.25”

2 Belts 5V-1060

25HP 5V-2 Groove 16” &

5V-3 Groove 9.25”

2 Belts 5V-1060

NOTE: IF OPTIONAL HAY PROCESSOR IS INSTALLED A 30HP MOTOR IS REQUIRED.

D96"

108"

(SPOUT CLOSED)

106"

101 1/2"

OPTIONAL HAY

PROSESSOR

115"

56"

52"

18"

4 1/2"

125"4 3/4"

2 1/2" 180"

215"

OPTIONAL HAY PROCESSOR

49" 112"

120" - 126" CA

12"

44"

42"

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

524-15 TRUCK DIMENSIONS

HEIGHT DIMENSIONS BASED ON 38” TRUCK

FRAME WITH 20” SPOUT STANDARD

APPROXIMATE WEIGHT

524-15 ON TRUCK ................ 10,800 LB.

WITH HAY PROCESSOR ..... 11,550 LB.

17" SPOUT 20" SPOUT

A45-1/2" 43-1/2"

B42-1/2" 40-1/2"

C18" 20-1/2"

D22" 24-1/2"

*B *A

48"

99"

110"

(SPOUT CLOSED)

106"

*107"

94" to 102"

OPTIONAL HAY

PROSESSOR

49"

18"

47" to 51"47"

SIDE OF MIXER

125"

180"

201"

4 3/4"

2 1/2"

OPTIONAL HAY PROCESSOR

256 1/2"

157" - 176"

17"

THRU 20"

112"

12"

44"

46 3/8"

524-15 TRAILER DIMENSIONS

HEIGHT DIMENSIONS ARE

BASED ON 44” O.D. TIRES

17” SPOUT STANDARD

APPROXIMATE WEIGHT

524-15 ON TRAILER ......... 12,500 lbs

W/HAY PROCESSOR........ 13,250 lbs

*INCREASE DIMENSIONS BY 4”

WHEN OPTIONAL RISER

BLOCKS ARE INSTALLED.

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

17" SPOUT 20" SPOUT

A37-1/2" 35-1/2"

B34-1/2" 32-1/2"

C16" - 20" 18-1/2" - 22-1/2"

D20" - 24" 22-1/2" - 26-1/2"

36" 44"

48"

40"

54"

35 1/2"

59 1/2"

33" - 35"

OPTIONAL HAY

PROCESSOR

18"

126"

124 1/4"

122 1/2"

106"

49"

44"

94" to 102"

47" to 51"

43 1/4" - 45 1/4"

53 1/2" - 55 1/2"

48" CONVEYOR

36" CONVEYOR

24" CONVEYOR

524-15 TRAILER DIMENSIONS

(WITH CONVEYOR)

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

NOTE: UNDERLINED DIMENSIONS ARE WITH

CONVEYOR SET AT ITS MAXIMUM

OPERATING ANGLE OF 30 DEGREES

106"

OPTIONAL HAY

PROCESSOR

4 1/2"

18"

52"

83"

59 1/2"

23 1/2"

21"

10 1/2"

524-15 STATIONARY DIMENSIONS

125"4 3/4"

2 1/2"

180"

OPTIONAL HAY PROCESSOR

215"

12"

32"

30"

128" 38 1/2" 16"

16 1/2"

22"

APPROXIMATE WEIGHT, LESS MOTOR

524-15 STATIONARY.................... 10,500 LB.

WITH HAY PROCESSOR.............. 11,250 LB.

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

524-15 MOUNTING DIMENSIONS

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

524-15 MOUNTING DIMENSIONS

All Dimensions & Specifications are Approximate and Subject to Change Without Notice

PARTS PAGES

TABLE OF CONTENTS

PAGE NO.

WIRING SCHEMATIC FOR STRAIGHT DOOR ............................................................ 34

JOYSTICK ASSEMBLY ....................................................................................................... 35

MV5 DOUBLE HYDRAULIC VALVE ASSEMBLY ........................................................ 36

12V DOUBLE HYDRAULIC VALVE ASSEMBLY .......................................................... 37

HYDRAILIC PUMP, TRUCK .............................................................................................. 38

OIL RESERVOIR ASSEMBLY ........................................................................................... 39

HYDRAULIC SCHEMATIC FOR STRAIGHT DOOR.................................................... 40

STATIONARY HYDRAULIC ASSEMBLY ....................................................................... 41

DISCHARGE DOOR ASSEMBLY ...................................................................................... 42

DISCHARGE DOOR HAND WHEEL ASSEMBLY ......................................................... 43

17” SPOUT ASSEMBLY ....................................................................................................... 44

20” SPOUT ASSEMBLY ....................................................................................................... 45

SPOUT MAGNET ASSEMBLY ........................................................................................... 46

SPOUT RUBBER.................................................................................................................... 47

CHAIN CONVEYOR ASSEMBLY....................................................................................48-49

CHAIN CONVEYOR HYDRAULIC ASSEMBLY ............................................................ 50

CONVEYOR HYDRAULIC ASSEMBLY (2 CYLINDER)............................................... 51

SCALE INDICATOR ASSEMBLY...................................................................................... 52

OIL BATH DOOR ASSEMBLY........................................................................................... 53

LUBRICATION ASSEMBLY (OIL BATH)........................................................................ 54

STAGGERED ROTOR ASSEMBLY................................................................................... 55

3 ARM ROTOR ASSEMBLY ............................................................................................... 56

5 ARM ROTOR ASSEMBLY ............................................................................................... 57

TOP & BOTTOM AUGER ASSEMBLY............................................................................. 58

FRONT END BEARING ASSEMBLY ................................................................................ 59

DRIVE ASSEMBLY.............................................................................................................60-61

STATIONARY DRIVE ASSEMBLY .................................................................................62-63

DRIVE LINE GEARBOX ASSEMBLY............................................................................... 64

TRUCK DRIVELINE ASSEMBLY ..................................................................................... 65

TRUCK DRIVESHAFT ASSEMBLY.................................................................................. 66

TRAILER DRIVELINE ASSEMBLY.................................................................................. 67

TRAILER DRIVESHAFT ASSEMBLY .............................................................................. 68

TRAILER LOADCELL SCALE ASSEMBLY.................................................................... 69

TRAILER WEIGH BAR ASSEMBLY ................................................................................ 70

TRUCK LOADCELL SCALE FRAME ASSEMBLY........................................................ 71

TRUCK WEIGH BAR SCALE FRAME ASSEMBLY ...................................................... 72

STATIONARY LOAD CELL SCALE FRAME ASSEMBLY .......................................... 73

TRAILER ASSEMBLY ......................................................................................................... 74

HUB & SPINDLE ASSEMBLY ............................................................................................ 75

ROTO-HAY PROCESSOR ASSEMBLY (HYDRAULIC OPTION) ............................... 76

ROTO-HAY PROCESSOR ASSEMBLY ............................................................................ 77

ROTO-HAY PROCESSOR ASSEMBLY (CABLE OPTION).......................................... 78

BOTTOM AUGER FLOAT ASSEMBLY ........................................................................... 79

FENDERS & MUD FLAPS ................................................................................................... 80

REF. NO PART NO. DESCRIPTION QTY.

A 780080 PUSH BUTTON SWITCH PANEL

B 780081 JOYSTICK PANEL ........................................................... 1

2 781055 TRUCK TO MIXER WIRE ASSEMBLY ............................ 1

3 780123 HYDRAULIC CONTROL VALVE...................................... 1

WIRING SCHEMATIC FOR STRAIGHT DOOR

YELLOW

RED

YELLOW

BROWN

GREEN

BROWN

RED

GREEN

JOYSTICK ASSEMBLY

BOTTOM TOP

TO 12 VOLT

BROWN BROWN

RED

GREEN

YELLOW GREEN

RED

YELLOW

REF. NO PART NO. DESCRIPTION QTY.

1 781056 SWITCH WIRE ASSEMBLY ................................................... 1

2 185575 JOYSTICK BRACKET ............................................................. 1

3 357705 JOYSTICK SWITCH................................................................. 1

MV5 DOUBLE HYDRAULIC ASSEMBLY

(780123 OLD STYLE)

REF. NO PART NO. DESCRIPTION QTY.

1 362209 HYDRAULIC VALVE 12V DOUBLE ................................. 1

1A 362206 12V SING MV5 HYD VLV MVSR 1500-10-50-12-TD....... 2

2 368030 FITTING, 9/16”MOR x 3/8” FPSW 90° ............................. 4

3 368115 FITTING, 9/16” MOR x 3/8” FPSW STRT ........................ 2

OUTLET

INLET

BUILT IN PRESSURE

RELIEF PRESET TO

1500 PSI

TO JOYSTICK

DO NOT USE

THIS POLE

TO JOYSTICK

DO NOT USE

THIS POLE

REF. NO PART NO. DESCRIPTION QTY.

1 362209 HYDRAULIC VALVE 12V DOUBLE..................................1

2 368115 FITTING, 9/16” MOR x 3/8” FPS.......................................2

3 368024 FITTING, 45° SWIVEL 9/16” MOR x 3/8” FPS..................2

4 368030 FITTING, 90° SWIVEL 9/16” MOR x 3/8” FPS..................2

5 781057 SOLENOID GROUND WIRE, 12 VOLT ...........................2

12V DOUBLE HYDRAULIC ASSEMBLY

(780123 NEW STYLE)

REF. NO PART NO. DESCRIPTION QTY.

1 336008 BUSHING, SH1/2” QD...................................................... 1

2 324040 SHEAVE, 1B 4.0” V-BELT................................................ 1

3 189053 HYDRAULIC PUMP BRACKET........................................ 1

4 362017 HYDRAULIC PUMP (D17AA2A) ...................................... 1

5 368050 FITTING, 7/8” MOR x 3/4” FPSW 90° .............................. 1

6 368512 FITTING, 3/4” MP x 3/4” PUSH LOCK BARB................... 1

7 368040 FITTING, 3/4” MOR x 3/8” FPSW 90° .............................. 1

HYDRAULIC PUMP, TRUCK (780064)

OIL RESERVOIR ASSEMBLY (780205)

REF. NO PART NO. DESCRIPTION QTY.

1 362550 FILLER CAP......................................................................1

2 870477 OIL RESERVOIR WELDMENT.........................................1

3 352400 OIL FILTER ASSEMBLY...................................................1

A 362403 FILTER HEAD

B 352440 FILTER ELEMENT

4 362504 SUCTION SCREEN ..........................................................1

5 368512 FITTING, 3/4” MP x 3/4” PUSH LOCK BARB ...................1

6 368665 FITTING, 3/4” x 3/8” REDUCER .......................................1

7 781059 HYD HOSE ASSEMBLY, 3/8” x 20” x 3/8” ENDS.............1

HYDRAULIC SCHEMATIC FOR STRAIGHT DOOR

NOTE A: CONNECT TO SPOUT CYLINDER BASE

NOTE B: CONNECT TO SPOUT CYLINDER ROD END

NOTE C: CONNECT TO DOOR CYLINDER BASE

NOTE D: CONNECT TO DOOR CYLINDER ROD END

REF. NO PART NO. DESCRIPTION QTY.

1 780064 HYDRAULIC PUMP ASSEMBLY ............................................. 1

2 780205 RESERVOIR ASSEMBLY ........................................................ 1

3 780123 HYDRAULIC VALVE ASSEMBLY ............................................ 1

4 781059 HYD. HOSE ASSY. 3/8” x 20” w/3/8” MP ENDS ...................... 1

5 184291 HYD. HOSE ASSY. 3/4” x 144” (SUCTION LINE).................... 1

6 781073 HYD. HOSE ASSY. 3/8” x 144” w/3/8” MP ENDS .................... 1

7 781066 HYD. HOSE ASSY. w/3/8” MP & 1/4” MP ENDS ..................... 1

8 781069 HYD. HOSE ASSY. w/3/8” MP & 1/4” MP ENDS ..................... 1

9 781061 HYD. HOSE ASSY. w/3/8” MP ENDS ...................................... 1

10 781098 HYD. HOSE ASSY. w/3/8” MP ENDS ...................................... 1

NOTE (C)

NOTE (A)

NOTE (B)

NOTE (D)

REF. NO PART NO. DESCRIPTION QTY.

1 781004 HYDRAULIC VALVE ASSEMBLY............................................ 1

A 352205 SINGLE HYDRAULIC VALVE, 120V ....................................... 1

B 368030 FITTING, 9/16” MOR x 3/8” FPSW 90° .................................... 2

C 368115 FITTING, 9/16” MOR x 3/8” FPSW STRT ................................ 2

D 357700 PENDANT SWITCH WH-4052................................................. 1

E 453717 WEATHER PROOF BOX ......................................................... 1

2 781113 STATIONARY HYDRAULIC PUMP ASSEMBLY..................... 1

3 872138 PUMP SWING ARM WELDMENT ........................................... 1

4 781005 OIL RESERVOIR ASSEMBLY ................................................. 1

5 410852 EYEBOLT, 3/8” X 8” ................................................................. 1

6 185488 2/0 PASSING LINK CHAIN x 18” ............................................. 1

7 410008 PULL SPRING, 1-1/4” x 5-1/4” ................................................. 1

8 872136 PUMP LEVER ARM WELDMENT............................................ 1

9 412416 1” SET COLLAR....................................................................... 2

10 324040 BELT SHEAVE, 1B x 4.0” SH .................................................. 1

11 336008 BUSHING, SH 1/2” QD ............................................................ 1

12 325060 V-BELT, B60 ............................................................................ 1

13 189088 SUCTION HOSE, 3/4” x 94”..................................................... 1

14 781075 HYD HOSE ASSEMBLY, 3/8” x 180” x 3/8” MP ENDS............ 1

15 781077 HYD HOSE ASSEMBLY, 3/8” x 192” x 3/8” MP ENDS............ 1

16 781099 HYD HOSE ASSEMBLY, 3/8” x 120” x 3/8” MP ENDS............ 2

STATIONARY HYDRAULIC ASSEMBLY

524-15 DISCHARGE DOOR ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 850140 DISCHARGE DOOR WELDMENT................................... 1

2 850138 DOOR LEVER ARM WELDMENT ................................... 1

3 150049 DOOR ARM...................................................................... 2

4 404351 CLEVIS PIN 3/4” X 2-1/2”................................................. 3

5 404003 COTTER PIN 5/32” X 1 1/4” ............................................. 3

6 402512 FLAT WASHER 3/4” SAE................................................. 3

7 184267 DOOR CYLINDER MARKER CLAMP.............................. 1

8 780109 HYDRAULIC CYLINDER 2” X 8” (WITH FITTINGS)........ 1

A 364055 HYDRAULIC CYLINDER 2” X 8” (CYLINDER ONLY) ..... 1

B 364954 HYDRAULIC CYLINDER ROD 2” X 8” X 1 1/16” ............. 1

C 364400 HYDRAULIC CYLINDER 2” REPAIR KIT ........................ 1

9 184259 DOOR CYLINDER MARKER PLATE (TRUCK)............... 1

10 150385 DOOR MARKER BAR (TRAILER) ................................... 1

8 9

524-15 HAND WHEEL ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 850079 HAND WHEEL FRAME WELDMENT................................... 1

2 850145 524 STATIONARY DOOR WELDMENT ............................... 1

3 872030 HAND WHEEL WELDMENT.................................................. 1

4 872349 BEARING BRAKE MOUNT WELDMENT ............................ 1

5 189105 BEARING BRAKE BLOCK UHMW ....................................... 1

6 189106 HAND KNOB BOLT SUPPORT .............................................. 1

7 407047 CARRIAGE BOLT 3/8”-16 X 3” .............................................. 1

8 410305 HAND KNOB ............................................................................ 1

9 189112 BRAKE ARM ............................................................................ 1

10 150387 HAND WHEEL SHAFT............................................................ 1

11 340216 FLANGE BEARING VCJT 1” 2-BOLT ................................... 2

12 150244 HAND WHEEL BEARING BLOCK UHMW. ......................... 1

13 185114 GEAR S1020 X 1” BORE.......................................................... 1

6 9

#750044 ..............................17” SPOUT ASSY WITH MAGNET

#750045 ..............................17” SPOUT ASSY NO MAGNET

1B 1A

REF. NO PART NO. DESCRIPTION QTY.

1A 850106 17” SPOUT WELDMENT WITH MAGNET ............................... 1

1B 850107 17” SPOUT WELDMENT NO MAGNET................................... 1

2 150383 SPOUT PIVOT TUBE ............................................................... 1

3 183152 SPOUT BACK-UP ANGLE ....................................................... 1

4 850050 SPOUT CYLINDER TOP BRACKET WELDMENT .................. 1

5 750019 SPOUT CYLINDER ASSEMBLY 1-1/2” x 8” ............................ 1

5A 400712 HEX JAM NUT 3/4”-16 ............................................................. 1

5B 850053 SPOUT CYLINDER LUG..........................................................1

6 400205 HEX NUT 5/16”-18................................................................... 10

7 402005 SPLIT LOCKWASHER 5/16” ................................................... 10

8 407021 CARRIAGE BOLT 5/16”-18 x 1” .............................................. 10

17” SPOUT ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1A 850093 20” SPOUT WELDMENT WITH MAGNET............................... 1

1B 850094 20” SPOUT WELDMENT NO MAGNET .................................. 1

2 150383 SPOUT PIVOT TUBE............................................................... 1

3 183152 SPOUT BACK-UP ANGLE....................................................... 1

4 850050 SPOUT CYLINDER TOP BRACKET WELDMENT.................. 1

5 750019 SPOUT CYLINDER ASSEMBLY 1-1/2” x 8” ............................ 1

5A 400712 HEX JAM NUT 3/4”-16 ............................................................. 1

5B 850053 SPOUT CYLINDER LUG ......................................................... 1

6 400205 HEX NUT 5/16”-18 .................................................................. 10

7 402005 SPLIT LOCKWASHER 5/16”................................................... 10

8 407021 CARRIAGE BOLT 5/16”-18 x 1”.............................................. 10

20” SPOUT ASSEMBLY

#750054 ..............................20” SPOUT ASSY WITH MAGNET

#750055 ..............................20” SPOUT ASSY NO MAGNET

1B 1A

REF. NO PART NO. DESCRIPTION QTY.

1A 850106 17” SPOUT WELDMENT.......................................................... 1

1B 850093 20” SPOUT WELDMENT.......................................................... 1

2 150299 SPOUT MAGNET GUARD ....................................................... 1

3 357005 ARCO PLATE MAGNET AM 2200 ........................................... 2

4 400205 HEX NUT, 5/16”-18.................................................................. 20

5 402005 LOCKWASHER, 5/16” .............................................................20

6 402405 FLAT WASHER USS, 5/16”...................................................... 4

7 407021 CARRIAGE BOLT, 5/16”-18 x 1” ............................................. 18

8 407022 CARRIAGE BOLT, 5/16”-18 x 1-1/4” ........................................2

SPOUT MAGNET ASSEMBLY

5 8

REF. NO PART NO. DESCRIPTION QTY.

A 150384 SPOUT RUBBER (17” SPOUT) ............................................... 1

B 150403 SPOUT RUBBER (20” SPOUT) ............................................... 1

2 150150 SPOUT RUBBER END PLATE ................................................ 2

3 183152 SPOUT BACK-UP ANGLE....................................................... 1

SPOUT RUBBER

CHAIN CONVEYOR ASSEMBLY

6 4

11 21

CHAIN CONVEYOR ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 160025 8 TOOTH #55 SPROCKET x 1”ID ....................................4

2 188427 48”W CONVEYOR DRIVE SHAFT ...................................1

3 188428 48”W CONVEYOR IDLER SHAFT....................................1

4 340316 RCJC 1” 4-BOLT FLANGE BEARING ..............................2

5 402006 SPLIT LOCKWASHER, 3/8” .............................................8

6 405652 HHCS, 3/8”-16 x 3/4”.........................................................8

7 400205 HEX NUT, 5/16”-18 ..........................................................20

8 402005 SPLIT LOCKWASHER, 5/16” .........................................20

9 407021 CARRIAGE BOLT, 5/16”-18 x 1”......................................20

10 409916 WOODRUFF KEY, 1/4” x 1”..............................................4

11 188390 CONVEYOR TAKE-UP BOLT...........................................2

12 874126 24”L x 48”W CONVEYOR PAN WELDMENT

874004 36”L x 48”W CONVEYOR PAN WELDMENT

874122 48”L x 48W CONVEYOR PAN WELDMENT ....................1

13 874128 24”L x 48”W CONVEYOR WELDMENT

874136 36”L x 48”W CONVEYOR WELDMENT

874124 48”L x 48”W CONVEYOR WELDMENT ...........................1

14 188304 CONVEYOR SPOUT RUBBER BAR - 4” .........................2

15 188384 CONVEYOR SPOUT RUBBER BAR - 45-3/4” .................1

16 188432 48”W CONVEYOR SPOUT RUBBER...............................1

17 188418 CONVEYOR SPOUT RUBBER SIDE BAR ......................2

18 874127 24”L x 48”W CONV. C55 CHAIN WELDMENT

874154 36”L x 48”W CONV. C55 CHAIN WELDMENT

874153 48”L x 48”W CONV. C55 CHAIN WELDMENT.................1

19 341323 TAKE-UP BEARING, 1” ....................................................2

20 400210 HEX NUT, 5/8”-11 .............................................................6

21 400810 UNILOCK, 5/8”-11.............................................................2

22 760000 TAKE-UP BEARING ASSY (INCLUDES 11, 19 & 21)......2

#781414 .............. 24”L x 48”W CONVEYOR ASSEMBLY

#781464 .............. 36”L x 48”W CONVEYOR ASSEMBLY

#781465 .............. 48”L x 48”W CONVEYOR ASSEMBLY

TO MOTOR

PORT B

REF. NO PART NO. DESCRIPTION QTY.

1 874071 CONVEYOR MOTOR PLATE WELDMENT ......................... 1

2 781329 HYD. HOSE ASSY 3/8” X 125” (3/8”MP ENDS) ...................1

3 781328 HYD. HOSE ASSY 1/2” X 128” (1/2”MP ENDS) ...................2

4 781327 HYD. HOSE ASSY 1/2” X 56” (1/2”MP ENDS) .....................2

5 781236 HYD. HOSE ASSY 3/8” X 112” (3/8”MP ENDS) ...................1

6 409916 WOODRUFF KEY 1/4” X 1”....................................................1

7 368608 FITTING, 1/2”MP X 1/2”FP X 1/2”FP TEE ............................. 3

8 368118 FITTING, 7/8”MOR X 1/2”FPSW ............................................2

9 368031 FITTING, 1/2”MP X 1/2”FPSW 90° .........................................4

10 368028 FITTING, 1/2” X 3/8”FPSW .....................................................2

11 368007 FITTING, 3/8”MP X 3/8”FPSW 90° .109” ORFICE ................ 2

12 364060 HYDRAULLIC CYLINDER 2” X 16” .....................................1

13 362283 HYDRAULIC FLOW CONTROL VALVE..............................1

14 362240 BALL CHECK VALVE 1/2”FP X 1/2”FP ................................1

15 360009 HYDRAULIC MOTOR, 9.7 CI ................................................. 1

16 332654 KEY, 1”ID X 2”OD X 3”LTB CPLG W/1/4” ...........................1

17 310805 CLOSE NIPPLE, 1/2” ................................................................1

CONVEYOR CYLINDER

MOTOR TO

TRACTOR FRONT

END SHEET

TO CONV UP

TO CONV

DOWN

TRACTOR

4 8

11 12 11 2

CHAIN CONVEYOR HYDRAULIC ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 781355 HYD HOSE ASSY 3/8” x 105” (3/8” MP ENDS)............... 1

2 781328 HYD. HOSE ASSY 1/2” x 128” (1/2”MP ENDS)............... 2

3 781337 HYD. HOSE ASSY 1/2” x 80” (1/2”MP ENDS)................. 2

4 781356 HYD. HOSE ASSY 3/8” x 81” (3/8”MP ENDS)................. 2

5 781067 HYD. HOSE ASSY 3/8” x 60” (3/8”MP ENDS)................. 1

6 368608 SERVICE TEE, 1/2”MP x 1/2”FP x 1/2”FP....................... 3

7 368118 STRT. ADAPTER, 7/8”MOR x 1/2”FPS ........................... 2

8 368031 FITTING, 1/2”MP x 1/2”FPSW 90°................................... 4

9 368028 FITTING, 1/2” x 3/8”FPSW 90° ........................................ 2

10 368007 FITTING, 3/8”MP x 3/8”FPSW 90° .109” ORFICE ........... 4

11 364060 HYDRAULIC CYLINDER 2” x 16” - 26-1/4” CC ............... 1

12 362283 HYDRAULIC FLOW CONTROL VALVE .......................... 1

13 362240 BALL CHECK VALVE 1/2”FP x 1/2”FP ............................ 1

14 310805 CLOSE NIPPLE, 1/2” ....................................................... 1

15 874071 CONVEYOR MOTOR PLATE WELDMENT .................... 1

16 409916 WOODRUFF KEY, 1/4” x 1”............................................. 1

17 332654 MOTOR COUPLING, 1”ID x 2”OD x 3”LTB, W1/4” KEY.. 1

18 360009 HYDRAULIC MOTOR, 9.7 CI........................................... 1

19 368607 SERVICE TEE, 3/8”MP x 3/8”FP x 3/8”FP....................... 2

20 368110 STRT. ADAPTER, 3/8”MP x 3/8”FPSW ........................... 2

CONVEYOR HYDRAULIC ASSEMBLY (TWO CYLINDERS)

524-15 SCALE INDICATOR ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 872125 TRAILER SCALE ARM WELDMENT ................................... 1

2 872126 TRAILER SCALE INDICATOR WELDMENT....................... 1

3 185490 TRAILER SCALE INDICATOR TUBE ................................... 1

4 185491 HINGE PLATE .......................................................................... 2

5 185493 HINGE WASHER...................................................................... 2

6 185303 TRAILER SCALE ARM ANGLE............................................. 2

7 184283 HOSE CARRIER ....................................................................... 1

8 185492 LOCKING HANDLE 1/2”......................................................... 1

9 401108 HEX LOCKNUT, 1/2”............................................................... 1

10 405714 HHCS, 1/2” x 4-1/2” .................................................................. 1

11 400206 HEX NUT, 3/8”.......................................................................... 4

12 402006 LOCKWASHER, 3/8” ............................................................... 4

13 405653 HHCS, 3/8” x 1”......................................................................... 4

14 400906 HEX LOCKNUT, 3/8”............................................................... 4

15 405661 HHCS, 3/8” x 3”......................................................................... 1

16 412205 CABLE CLAMP, 3/8” ............................................................... 1

10 11 12 13

REF. NO PART NO. DESCRIPTION QTY.

1 351056 RUBBER BULB SEAL, 5/32” ................................................ 27’

2 370323 LEVELING PAD ....................................................................... 4

3 370322 HANDLE STOP......................................................................... 2

4 370321 CAM LOCK BUSHING ............................................................ 2

5 370320 HANDLE CAM LOCK.............................................................. 2

6 370319 CAM LOCK HANDLE.............................................................. 2

7 370317 CAM LOCK BOTTOM PLATE................................................ 4

8 370316 CAM LOCK TOP PLATE ......................................................... 4

9 189503 CAM LOCK SPACER...............................................................4

10 872639 OIL BATH CENTER CHANNEL............................................. 1

11 850585 524 LARGE OIL BATH DOOR................................................ 1

12 850586 514 SMALL OIL BATH DOOR................................................ 1

13 850575 CAM ROD, LEFT DOOR.......................................................... 1

14 850574 CAM ROD, RIGHT DOOR.......................................................1

524-15 OIL BATH DOOR ASSEMBLY

13 14

524-15 LUBRICATION ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 310750 1/8” PTF GREASE ZERK ......................................................... 6

2 356001 1/8” NFPT x 3/16” COMP. 90°................................................. 12

3 150212 3/16” COPPER GREASE LINE X 69”...................................... 2

A INPUT SHAFT BEARING

E ROTOR BEARING

4 185044 3/16” COPPER GREASE LINE X 39”...................................... 1

B FRONT JACKSHAFT BEARING

5 185341 3/16” COPPER GREASE LINE X 48”...................................... 2

C REAR JACKSHAFT BEARING

D TOP AUGER BEARING

6 150211 3/16” COPPER GREASE LINE X 18”...................................... 1

F BOTTOM AUGER BEARING

VIEW A-A

A B C D E F

524-15 STAGGERED ROTOR

REF. NO PART NO. DESCRIPTION QTY.

1 190338 WIPER CHANNEL 12-13/16"x32"..........................................18

2 190339P PLASTIC WIPER 10-7/8" x 35-1/4" ........................................ 18

3 407322 ELEVATOR BOLT PLTD 3/8" x 1-1/4"................................. 108

4 401106 3/8" - 16 HEX NYLOC NUT #5 PLTD................................... 108

5 402406 FLAT WASHER, 3/8" ID x 1" OD ......................................... 108

6 407102 CAR BOLT, 1/2"-13 X 1-1/2" .................................................. 72

7 400908 1/2"-13 HEX-C LOCKNUT...................................................... 72

8 402408 FLAT WASHER, 1/2" ID x 1-3/8" OD .................................... 72

9 850544 524 ROTOR SHAFT FLANGE WA ......................................... 1

10 872874 524-15 STAGGERED ROTOR WA.......................................... 1

11 780078 STAGGERED WIPER BUNDLE (INCLUDES 1 THRU 8) .... 1

3 ARM ROTOR ASSEMBLY

(FROM SERIAL #890573481 TO PRESENT)

REF. NO PART NO. DESCRIPTION QTY.

1 850122 524 3-ARM ROTOR WELDMENT .......................................... 1

2 850125 524 WIPER TUBE WELDMENT ............................................. 3

3 850007 ROTOR SPRING COVER WELDMENT................................. 6

4 150344 END WIPER STRAP.................................................................6

5 150343 CENTER WIPER STRAP.......................................................... 3

6 150346 END PLASTIC WIPER ............................................................. 6

7 150345 CENTER PLASTIC WIPER...................................................... 3

8 410005 2 1/2” X 24” X .410” COMPRESSION SPRING...................... 6

9 406489 3/4”-10 x 6” HHCS .................................................................... 6

10 400912 3/4”-10 HEX CTR LOCKNUT.................................................. 6

11 401106 3/8”-16 NYLOCK HEX NUT................................................... 66

12 405654 3/8”-16 x 1-1/4” HHCS.............................................................66

13 850544 ROTOR SHAFT FLANGE WELDMENT ................................ 1

14 750030 WIPER ASSEMBLY (INCLUDES #’s 2,4,5,6,7,11& 12)..... 3

5 ARM ROTOR ASSEMBLY

(FROM SERIAL #890573481 TO PRESENT)

REF. NO PART NO. DESCRIPTION QTY.

1 850248 524 5-ARM ROTOR WELDMENT .......................................... 1

2 850125 524 WIPER TUBE WELDMENT ............................................. 5

3 850007 ROTOR SPRING COVER WELDMENT................................ 10

4 150344 END WIPER STRAP................................................................10

5 189343 CENTER WIPER STRAP.......................................................... 5

6 150346 END PLASTIC WIPER ............................................................ 10

7 150345 CENTER PLASTIC WIPER...................................................... 5

8 410005 2 1/2” x 24” X .410” COMPRESSION SPRING .....................10

9 406489 5/8”-10 x 6” HHCS ................................................................... 10

10 400912 3/4”-10 HEX CTR LOCKNUT................................................. 10

11 401106 3/8”-16 NYLOCK HEX NUT.................................................. 110

12 405654 3/8”-16 x 1-1/4” HHCS............................................................110

13 850544 ROTOR SHAFT FLANGE WELDMENT ................................ 1

14 750030 WIPER ASSEMBLY (INCLUDES #’s 2,4,5,6,7,11 &12)..... 5

5 11

REF. NO PART NO. DESCRIPTION QTY.

1 850131 TOP AUGER 3/8” FLIGHT WELDMENT ..........................1

2 382026 FLIGHT RH 20”OD x 6 5/8”ID x 3/8” x 14” PITCH ............9-1/2

3 150126 TOP AUGER PADDLE............................................................. 3

4 850542 TOP AUGER SHAFT FLANGE WELDMENT ....................... 1

5 850131B TOP AUGER DOUBLE FLIGHT WELDMENT................. 1

6 382026 FLIGHT RH 20”OD x 6-5/8”ID x 3/8” x 14” PITCH .............. 11

7 381625 FLIGHT RH 16”OD x 6-5/8”ID x 1/4” x 14” PITCH .............. 11

8 382023 FLIGHT LH 20”OD x 6-5/8”ID x 3/8” x 20” PITCH ............ 1/2

9 150126 TOP AUGER PADDLE............................................................. 3

10 850127 BOTTOM AUGER 1/2” FLIGHT WELDMENT................. 1

11 382021 FLIGHT LH 20”OD x 6-5/8”ID x 1/2” x 20” PITCH ............... 7

12 382020 FLIGHT RH 20”OD x 6-5/8”ID x 1/2” x 20” PITCH ............... 1

13 150411 20” AUGER KICKER................................................................ 2

14 850543 BOTTOM AUGER SHAFT FLANGE WELDMENT .............. 1

BOTTOM AUGER

TOP AUGER

12 6

TOP AUGER

(OPTIONAL)

524 TOP & BOTTOM AUGER ASSEMBLIES

(FROM SERIAL #890573481 TO PRESENT)

524 FRONT END ASSEMBLY

(FROM SERIAL #890573481 TO PRESENT)

REF. NO PART NO. DESCRIPTION QTY.

1 340436 LB F3Y235N 2-3/16” 4-BOLT FLANGE BEARING .............. 1

2 340437 LB F3Y239N 2-7/16” 4-BOLT FLANGE BEARING .............. 1

3 340446 LB F247 2-15/16” 4-BOLT FLANGE BEARING .................... 1

3 1

524 DRIVE ASSEMBLY (FROM SERIAL #890573481 TO PRESENT)

43 37

36 34

43 37

524 DRIVE ASSEMBLY (FROM SERIAL #890573481 TO PRESENT)

REF# PART# DESCRIPTION QTY.

1 340556 3-1/2” MSF 56 4-BOLT FLANGE BRG........ 1

2 189545 3-1/2” SHAFT SPACER-13/32 ...................... 1

3 850519 #120 B 48 SPROCKET WELDMENT........... 1

4 189546 3” SHAFT SPACER-3/8................................. 1

5 185319 3-1/2” SHAFT SPACER-1/2 .......................... 1

6 331213 #120 B 13H SPROCKET................................ 1

7 150599 2-1/2” SHAFT SPACER-1/16 ........................ 1

8 850129 3-1/2” RETAINER WELDMENT .................. 2

9 402010 5/8” LOCKWASHER ..................................... 3

10 405754 5/8” x 2” HHCS............................................... 3

11 340438 2-7/16” RCJ 4-BOLT FLANGE BRG ............ 2

12 331002 #100 B 17H SPRKT - 540 PTO TRK & TRL

331001 #100 B 15H SPRKT - 1000 PTO TRL ........... 1

13 189104 5/8” SQ. KEY x 1-3/4 ..................................... 3

14 150363 JACKSHAFT .................................................. 1

15 330849 #80 B 48 SPROCKET..................................... 1

16 781037 2-7/16” SEAL PLATE ASSEMBLY.............. 1

A 355039 2-7/16” SEAL CR-24287 ................................ 2

17 340439 2-7/16” RCJC 4-BOLT FLANGE BRG ......... 1

18 330825 #80 B 25H SPRKT - 540 PTO TRK & TRL ...

330805 #80 B 15H SPRKT - 1000 PTO TRL ............. 1

19 342048 3” REX MB 2300 BEARING 4-BOLT .......... 1

REF# PART# DESCRIPTION QTY.

20 850521 #100 B 54 SPRKT WELDMENT ...............1

21 850520 #120 B 26 SPROCKET WELDMENT .......1

22 340564 4” MSF 64 BEARING ................................1

23 185321 4” SHAFT SPACER 1/2 ............................1

24 850518 #120 B 100 SPROCKET WELDMENT .....1

25 185329 4-1/2” RETAINER .....................................1

26 150369 524 INPUT SHAFT ...................................1

27 340228 VCJT 1-3/4” 2-BOLT FLANGE BRG.........1

28 320884 #80 RC x 84 PITCHES .............................1

29 321111 #100 RC x 111 PITCHES .........................1

30 321225 #120 RC x 125 PITCHES .........................1

31 321275 #120 RC x 75 PITCHES ...........................1

32 410851 3/8” x 6” EYEBOLT ...................................1

33 410852 3/8” x 8” EYEBOLT ...................................3

34 410012 1-3/4” x 7” PULL SPRING.........................4

35 185487 2/0 PASSING LINK CHAIN x 3 .................1

36 185488 2/0 PASSING LINK CHAIN x 18 ...............1

37 872252 IDLER ARM WELDMENT 23-3/4..............3

38 872254 IDLER ARM WELDMENT 13....................1

39 185582 IDLER BLOCK 3-1/2”OD UHMW..............1

40 185621 #120 IDLER BLOCK UHMW.....................2

41 187159 #100 IDLER BLOCK UHMW.....................1

42 187157 PULL TAB .................................................4

43 412416 1” SET COLLAR .......................................8

524 STATIONARY DRIVE ASSEMBLY

4 7

5 6

REF. NO PART NO. DESCRIPTION QTY.

1 150395 524 ELECTRIC INPUT SHAFT - 17..........................................1

2 185641 COVER PLATE .........................................................................1

3 780015 1-3/4” SEAL PLATE ASSEMBLY..............................................1

A 355028 1-3/4” GREASE SEAL...............................................................2

4 320720 #60-2 RC x 20 PITCHES COMP...............................................1

5 332612 60 B 20 x 1-3/4” CHAIN COUPLING SPROCKET ....................2

6 185480 3/8” SQ. KEY x 2”......................................................................2

7 332614 6020 CHAIN COUPLING COVER.............................................1

8 344023 3:1 HUB CITY GEARBOX.........................................................1

9 324016 5V-2 GROOVE 16.0” SF BELT SHEAVE..................................1

10 336022 SF 1-3/8” QD BUSHING............................................................1

11 185484 5/16” SQ. KEY x 2”....................................................................1

12 781001 ELEC. BELT SHIELD DOOR ASSEMBLY................................1

13 325106 5V-1060 V-BELT .......................................................................2

14 324009 5V-3 GROOVE 9.25” SF BELT SHEAVE..................................1

15 336031 1-7/8” SQ BUSHING .................................................................1

16 185485 1/2” SQ. KEY x 2-1/2”................................................................1

17 850149 524 ELEC BELT SHIELD WELDMENT ....................................1

18 872003 ELEC. BELT SHIELD SUPPORT WELDMENT........................1

19 850147 524 ELEC. MOTOR BASE WELDMENT 25-50 ........................1

20 185087 ELEC. MOTOR PIVOT PIPE 24” ..............................................1

21 340228 VCJT 1-3/4” 2-BOLT FLANGE BEARING.................................1

22 330825 80 B 25H RC SPROCKET ........................................................1

23 340439 RCJC 2-7/16” 4-BOLT FLANGE BEARING ..............................1

24 781037 INPUT BEARING MOUNT & SEAL ASSEMBLY ......................1

A 355039 CR-24287 2-7/16”ID SEAL........................................................2

524 STATIONARY DRIVE ASSEMBLY

524 200 SERIES 3:1 GEARBOX ASSEMBLY (#344023)

REF. NO PART NO. DESCRIPTION QTY.

1 344214 CLOSED END CAP...................................................................2

2 344215 END CAP GASKET .................................................................. 4

3 344211 BOX BEARING CUP 18620 ..................................................... 4

4 344210 GEARBOX BEARING 1-3/4” T-18690....................................4

5 344220 3:1 LOW SPEED GEAR............................................................ 1

6 344213 OPEN END CAP 02-23-00166-400.......................................... 2

7 344209 GEARBOX SEAL 1 3/4” CR 18039..........................................2

8 344223 LOW SPEED SHAFT 1 3/4” ..................................................... 1

9 344219 3:1 1-3/8” HIGH SPEED SHAFT & GEAR COMPLETE........ 1

10 344212 CENTER CASE GASKET 02-23-00919-200........................... 1

7 6

9 2

524 TRUCK DRIVELINE ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 780486 1280 DRIVESHAFT ASSY. 1-1/4” x 1-3/8” ............................. 1

A 338420 1-1/4” SPICER YOKE............................................................... 1

B 338435 SPICER 1280 CROSS KIT....................................................... 2

C 338053 SPICER DRIVESHAFT SPLINE TUBE ASSY ......................... 1

D 338422 1-3/8” SPICER YOKE............................................................... 1

2 183327 TRUCK JACKSHAFT 1-3/8”..................................................... 1

3 340221 1-3/8” FX3W222E 2-BOLT FLANGE BEARING ...................... 2

4 183319 TRUCK JACKSHAFT BRACKET ............................................. 2

5 780494 1280 DRIVESHAFT ASSY 1-3/8” x 1-3/8” ............................... 1

A 338422 1-3/8” SPICER YOKE............................................................... 2

B 338435 SPICER 1280 CROSS KIT....................................................... 2

C 338053 SPICER DRIVESHAFT SPLINE TUBE ASSY ......................... 1

6 344023 3:1 HUB CITY GEARBOX........................................................ 1

7 183251 GEARBOX PLATE ................................................................... 1

8 338042 W-2400 385560 DRIVESHAFT ................................................ 1

A 338449 W-2400 YOKE 1-3/4” RB, 1/2 SET SCREW ............................ 1

B 338443 W-2400 312410 CROSS KIT ................................................... 2

C 338451 W-2400 1-3/4” RB YOKE, SET SCREW & BOLT .................... 1

CHECK OIL HERE

ITEMS 1 & 5 ARE CUT TO LENGTH

AND WELDED AT INSTALLATION.

REF. NO PART NO. DESCRIPTION QTY.

1 338451 W-2400 YOKE 1-3/4”RB 3/8” KEYWAY ...................................1

2 338443 W-2400 CROSS KIT................................................................. 2

3 338473 WALTERSHIED #10 METRIC ROLL PIN................................. 2

4 338450 W-2400 INBOARD YOKE......................................................... 1

5 338447 W-2400 OUTER PROFILE 2aL ................................................ 1

6 338448 W-2400 INNER PROFILE 1b.................................................... 1

7 338452 W-2400 INBOARD YOKE 2A ...................................................1

8 338449 W-2400 YOKE 1-3/4”RB 3/8” KEYWAY ................................... 1

524 TRUCK W-2400 DRIVESHAFT ASSEMBLY (#385560)

REF. NO PART NO. DESCRIPTION QTY.

1 332612 60 B 20 x 1-3/4” CHAIN COUPLING SPRKT ........................... 2

2 185480 3/8” SQ. KEY x 2”..................................................................... 3

3 320720 #60-2 RC x 20 PITCHES COMP .............................................. 1

4 340229 1-3/4” FX3W228U 2-BOLT FLANGE BEARING ...................... 3

5 183277 BEARING HANGER TRAILER UNIT ....................................... 1

6 341028 1-3/4” PABCO BKP28T-TP W/BRG ......................................... 1

7 150386 524 DRIVELINE-147” ............................................................... 1

8 850136 524 TRAILER BEARING PLATE WELDMENT ........................ 1

9 185299 CARRIER BEARING ANGLE ................................................... 1

10 780601 PTO SHIELD ASSEMBLY........................................................ 1

11 338030 W-2400 383399 DRIVESHAFT-540......................................... 1

12 338442 W-2400 019516 YOKE 1000 RPM........................................... 1

540 & 1000 TRAILER PTO DRIVELINE ASSEMBLY

2 2

524 TRAILER DRIVESHAFT W-2400 (#383399)

REF. NO PART NO. DESCRIPTION QTY.

1 YOKE (TRACTOR END)

A 338444 YOKE 540 RPM .......................................................................1

B 338442 YOKE 1000 RPM ..................................................................... 1

2 338443 CROSS KIT ............................................................................... 2

3 338473 ROLL PIN METRIC #10 ........................................................... 2

4 338450 INBOARD YOKE (TRACTOR END) ...................................... 1

5 338474 INNER PROFILE (TRACTOR END) ....................................... 1

6 338467 OUTER PROFILE (MIXER END)............................................ 1

7 338452 INBOARD YOKE (MIXER END)............................................1

8 338449 YOKE (MIXER END) ............................................................... 1

9 338486 SHIELD CONE 9-RIB...............................................................2

10 338487 OUTER SHIELD TUBE (TRACTOR END) ............................1

11 338488 INNER SHIELD TUBE (MIXER END) ................................... 1

12 338489 BEARING RING ....................................................................... 2

9 2 4

3 10 5

6 11 3 7 2

REF. NO PART NO. DESCRIPTION QTY.

1 182881 SCALE MOUNT MIXER PAD................................................... 4

2 182915 LOADCELL CAGE PLATE ....................................................... 8

3 185997 3/8” SCALE PAD ...................................................................... 8

4 870501 CHECK ROD WELDMENT ...................................................... 2

5 872245 OFFSET CHECK ROD WELDMENT ....................................... 2

6 870519 MIXER SCALE CHECK WELDMENT ...................................... 2

524 TRAILER LOADCELL SCALE PARTS

LOADCELL

524 TRAILER WIEGH BAR ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 189294 WEIGH BAR MIXER PAD ........................................................ 4

2 872360 2-1/2” T-BAR WELDMENT ....................................................... 4

3 860055 2-1/2” BAR BLOCK WELDMENT ............................................. 4

524 TRUCK SCALE FRAME ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 870527 SCALE FRAME WELDMENT................................................... 1

2 182998 TRUCK FRAME BRACKET...................................................... 4

3 870519 MIXER CHECK WELDMENT................................................... 2

4 872053 OFFSET CHECK ROD............................................................. 1

5 870501 CHECK ROD ............................................................................ 3

6 182881 SCALE MOUNT MIXER PLATE............................................... 4

7 182915 LOADCELL CAGE PLATE ....................................................... 8

8 185997 SCALE PAD ............................................................................. 8

524 TRUCK 2-1/2” WEIGH BAR SCALE FRAME ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 872163 524 TRUCK WEIGH BAR FRAME......................................... 1

2 872159 2-1/2” WEIGH BAR MOUNT WELDMENT .......................... 4

3 182998 TRUCK FRAME BRACKET.................................................... 4

4 185609 BART MOUNT MIXER PAD................................................... 4

WELDED TO MIXER BASE

AT INSTALLATION

524 STATIONARY LOAD CELL SCALE FRAME ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 850150 524 STATIONARY SCALE FRAME WELDMENT ................... 1

2 870501 SCALE CHECK ROD WELDMENT ......................................... 2

3 871053 TRAILER CHECK ROD WELDMENT ...................................... 2

4 870519 MIXER SCALE CHECK WELDMENT ...................................... 2

5 182881 SCALE MIXER MOUNT PLATE............................................... 4

6 182915 LOADCELL CAGE PLATE ....................................................... 8

7 185997 SCALE PAD ............................................................................. 8

524 TRAILER ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 781145 18.5 x 22.5 MOUNTED TIRE ASSEMBLY ............................... 2

2 651024 PERFECT HITCH KIT (INCLUDES 2A & 2B)...........................1

2A 374100 BASE HITCH BODY ................................................................. 1

2B 374101 CLEVIS INSERT ....................................................................... 1

3 357400 BATTERY BOX WITH STRAP.................................................. 1

4 870972 TRAILER AXLE WELDMENT ................................................... 1

5 870733 TRAILER BUMPER WELDMENT............................................. 1

6 184598 TRAILER BUMPER EXTENSION............................................. 2

7 870931 TRAILER FRAME WELDMENT................................................ 1

8 750111 TRAILER HUB & SPINDLE - 10 BOLT LEFT HAND................ 1

9 840110 TRAILER HUB & SPINDLE - 10 BOLT RIGHT HAND ............. 1

10A 374002 5000 LB. G&G JACK ................................................................1

10B 374001 9000 LB. DROP LEG JACK...................................................... 1

REF. NO PART NO. DESCRIPTION QTY.

1 342213 BEARING, 3.543” BORE, TIMKEN #HM 218248..................... 1

2 342214 BEARING, 2.625” BORE, TIMKEN #HM 212049..................... 1

3 342215 BEARING CUP, 5.787” OD, TIMKEN #HM218210.................. 1

4 342216 BEARING CUP, 4.813” OD, TIMKEN #212011 ....................... 1

5 184614 SPINDLE, 4-9/16” x 25-1/2”, 20,000 LB ................................... 1

6 372211 HUB, LEFT HAND, 10-BOLT, 20,000 LB................................. 1

7 372212 HUB, RIGHT HAND, 10-BOLT, 20,000 LB .............................. 1

8 372304 SEAL, 4.563” x 6.001”, #CR43771........................................... 1

9 372309 DUST CAP, 20,000 LB HUB .................................................... 1

10 400033 OUTER NUT, 3/8” THICK x 2-5/8” ID....................................... 1

11 400034 INNER NUT, 3/8” THICK x 3-5/8” ID ........................................ 1

12 400102 LUG NUT, RIGHT HAND, 3/4” ................................................ 10

13 400103 LUG NUT, LEFT HAND, 3/4” .................................................. 10

14 402005 LOCKWASHER, 5/16”.............................................................. 6

15 402904 WASHER, 1/4” THICK x 2-41/64” ID........................................ 1

16 405625 HHCS, 5/16” x 1/2” ................................................................... 6

17 407724 STUD BOLT, 3/4” x 2-9/16”, RIGHT HAND ............................ 10

18 407725 STUD BOLT, 3/4” x 2-9/16”, LEFT HAND............................... 10

6 7

10 13

17 18

10-BOLT HUB & SPINLDE ASSEMBLY (20,000 LB.)

RIGHT HAND ASSY COMPLETE - #750110

LEFT HAND ASSY COMPLETE - #750111

524 ROTO-HAY PROCESSOR ASSEMBLY (HYDRAULIC OPTION)

REF. NO PART NO. DESCRIPTION QTY.

1 188226 FEEDER ELECTRIC CONTROL BRACKET............................ 1

2 357702 PUCH BUTTON SWITCH 12V-2 POLE ................................... 1

3 780124 MV5 3rd VALVE ADD ON KIT .................................................. 1

4 780109 CYLINDER ASSY, 2” x 8”......................................................... 1

4A 368007 RESTRICTOR FITTING, 3/8” MP x 3/8” FPSW 90° ................. 2

4B 364954 CYLINDER ROD, 2” x 8” x 1-1/16” DIA .................................... 1

4C 364055 CYLINDER, 2” x 8” STROKE.................................................... 1

4D 354400 REPAIR KIT, 2” HYDRAULIC CYLINDER................................ 1

5 781055 TRUCK TO MIXER WIRE ASSEMBLY .................................... 1

6 850060 HAY PAN HYD. CYL. BRACKET WELDMENT........................ 1

7 872357 HAY PAN HYDRAULIC ARM WELDMENT.............................. 1

8 781070 HYDRAULIC HOSE ASSY, 3/8” x 87” x 3/8” MP ENDS........... 1

9 781097 HYDRAULIC HOSE ASSY, 3/8” x 68” x 38” MP ENDS............ 1

524 ROTO-HAY PROCESSOR ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 872351 524 HAY PAN WELDMENT ................................................... 1

2 850144 524 HAY PAN TUBE WELDMENT........................................ 1

3 150198 BAFFLE PLUNGER ................................................................. 1

4 850301 524 CROSS BAR WELDMENT ............................................... 1

5 189127 HAY TUBE SLEEVE RETAINER ........................................... 1

6 872355 HAY PAN CENTER BEARING WELDMENT....................... 1

7 850302 524 HAY PAN BAFFLE WELDMENT ................................... 1

8 872354 HAY PAN REAR BEARING WELDMENT............................ 1

9 189128 CROSS BAR PLATE ................................................................ 1

10 150817 HAY PAN ANGLE.................................................................... 1

11 872353 HAY PAN FRONT BEARING WELDMENT ......................... 1

12 150223 KNIFE BACK-UP PLATE ....................................................... 43

13 385002 SICKLE SECTION, HARD SURFACED................................ 43

524 ROTOR-HAY PROCESSOR (CABLE OPTION)

REF. NO PART NO. DESCRIPTION QTY.

1 150188 CABLE BAR.............................................................................. 2

2 150189 SLEEVE .................................................................................... 1

3 150190 CABLE ...................................................................................... 1

4 412204 CABLE CLAMP, 1/4”................................................................. 2

5 412325 CABLE BRAKE WINCH, 1000LB. ............................................ 1

6 850066 CABLE PULLEY BRACKET WELDMENT................................ 1

7 150186 CABLE WINCH MOUNT PLATE .............................................. 1

8 850090 HAY PAN CABLE ARM WELDMENT....................................... 1

9 850105 CORNER PULLEY BRACKET WELDMENT ............................ 1

10 150228 PULLEY BACKUP PLATE ........................................................ 1

11 410009 PULL SPRING, 1-1/4”OD x 14” x .177” .................................... 1

12 150391 SPRING PULL BAR.................................................................. 1

13 411805 S-HOOK, 5/16”.......................................................................... 1

524 BOTTOM AUGER FLOAT ASSEMBLY

REF. NO PART NO. DESCRIPTION QTY.

1 850153 BEARING SLIDE PLATE WELDMENT 2-7/16” ................... 1

2 850154 BEARING SLIDE FRAME WELDMENT ............................... 1

3 150418 BEARING SLIDER PLASTIC .................................................. 2

4 405752 HHCS 5/8” X 1 1/2”................................................................... 5

5 405656 HHCS 3/8” X 1 3/4”................................................................... 2

6 405655 HHCS 3/8” X 1 1/2”................................................................... 2

7 402406 FLAT WASHER 3/8” ................................................................ 4

8 402006 LACK WASHER 3/8” ............................................................... 5

9 402010 LOCK WASHER 5/8” ............................................................... 4

10 400210 HEX NUT 5/8”........................................................................... 5

11 400206 HEX NUT 3/8”........................................................................... 4

6 5

524 FENDERS & MUD FLAPS

REF. NO PART NO. DESCRIPTION QTY.

1 872108 FENDER WELDMENT............................................................. 2

2 183087 MUD FLAP STRAP ..................................................................4

3 370202 FRONT MUD STRAP ............................................................... 2

4 370200 REAR MUD STRAP.................................................................. 2

5 872120 MUD FLAP BRACKET WELDMENT .................................... 2

Bravetti 524 15B Users Manual

524-15B to the manual 49953ab7-b578-4266-b48d-70a961441b48

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